Inspection Division Visakh Refinery Night Shift Report

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INSPECTION DIVISION

VISAKH REFINERY
NIGHT SHIFT REPORT
T&I UNIT: MS Block Date: 30.09.2019

S.no Equipment No Inspection Jobs Carried out Remarks


Name
Exchangers/Afc
1 73-E-06B Offered shell test at 22.1 kg/sq cm. No leaks
observed. Found satisfactory.
2 73-E-31A/B DFT was offered for floating head and Shell cover.
Rejected as Min 1000 micros not achieved
3 73-E-30A/B a) Stationary side shell flange gasket area was
offered for visual inspection. Rejected and advised to
re-offer.
b) Floating side shell flange gasket area was
observed isolated pitting.
4 73-E-06A Offered shell test at 22.5 kg/sq cm. No leaks
observed. Found satisfactory.
5 73-E-06B Offered Tube test at 17.5 kg/sq.cm. No leaks
observed. Found satisfactory.
Drums/Vessels
1 75-V-20 UTG was carried out for barrel and dish ends. Found
satisfactory
2 75-V-11 Partial UTG was carried out for 2” coils due to the
submerged condition under the vessel.
3 74-V-53 Offered for hydro test at 17.5 kg/sq.cm. No leaks
observed. Found satisfactory
4 260-V-101 Offered for hydro test at 8.4 kg/sq.cm. No leaks
observed. Found satisfactory
Piping
1 73-E-01 A/B IWL:19-410504, Offered for fit-up for 4” SWS line
Inlet salt water FJ-1, FJ-2. Found satisfactory.
line
2 73-E-21A IWL:19-410504, Exchanger outlet SWS offered for
Out let salt weld visual FJ-6,7 and found satisfactory
water line
3 73-E-31A IWL:19-410504, 3” SWS line 3 Nos of weld visual
was offered and found satisfactory.
4 73-E-30B IWL:19-410504, 3” SWS line 1 Nos of fitup was
offered and found satisfactory.
5 73-E-30B IWL:19-410504, 3” SWS line 2 Nos of weld visual
was offered and found satisfactory.
6 73-E-9A IWL:19-410504, 3” SWS line 5 Nos of fitup was
offered and found satisfactory.
8 73-E-31B IWL:19-410504 SWR line 6 Nos of BW joints weld
visual was offered and found satisfactory.
Heater
1 72-F-02 Burner No: 2 Housing plate fit-up was offered and
found satisfactory.
INSPECTION DIVISION
VISAKH REFINERY
NIGHT SHIFT REPORT
Column
1 74-C-206 Welding was carried out at cracked location of the
shell Internal and external DPT was offered at
welded location and found no significant marks.

MS Block PCOLT
1 Fresh Caustic Offered for hydro test at 17.5 kg/sq.cm. No
From NIU to leaks observed. Found satisfactory.
DHDS

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