Various Package Descriptions P 201011 Pi SP GBR 1-A4

Screw Compressor Packages
GEA Grasso SP1, SP2, SPduo and GEA Grasso M
Product Information (Translation of the original text)

P_201011_1
Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
COPYRIGHT
illustrations do not exactly match the current devel-
All Rights reserved. opment status. The technical data and dimensions
No part of this publication may be copied or pub- are subject to change. No claims can be made on
lished by means of printing, photocopying, microfilm the basis of them.
or otherwise without prior written consent of
• GEA Refrigeration Germany GmbH
herein after called manufacturer. This restriction
also applies to the corresponding drawings and dia-
grams.
LEGAL NOTICE
This product information is a part of the documenta-
tion for the Grasso scope of delivery and serves as
product presentation and customer advisory service.
It contains important information and technical data
regarding the product.
The product information makes the technical, prod-
uct related and commercial information available to
the customer in detail before the sale of the product.
This product information serves as a support and
technical advisory service for our partners and cus-
tomers as well as for the marketing team. Apart from
serving as the medium for transfer of product know-
how, it also forms the basis for product demonstra-
tions, the organisation and conduction of technical
seminars as well as the technical support at trade
fairs.
This product information should be supplemented
with the information about the industrial safety and
health related regulations at the site of installation of
the product. The regulations vary form place to place
as a result of the statutory regulations applicable at
the site of installation of the product and are there-
fore have not been considered in this product infor-
mation.
In addition to this product information and the acci-
dent prevention regulations applicable for the
respective country and area where the product is
used, the accepted technical regulations for safe and
professional work must also be observed.
This product information has been written in good
faith. However, GEA Refrigeration Germany GmbH
cannot be held responsible for any errors that this
document may contain or for their consequences.
GEA Refrigeration Germany GmbH reserves the
right to make technical changes during the course of
further development of the equipment covered by
this product information.
Illustrations and drawings in this product information
are simplified representations. As a result of the
improvements and changes, it is possible that the
2 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

TABLE OF CONTENTS
1 INTRODUCTION 5
1.1 Product code of screw compressor packages 5
1.2 Scope of supply 8
1.3 Service fluids 8
2 SERIES OVERVIEW 10
2.1 Overview: GEA Grasso SP1 Small, Medium and GEA Grasso M 10
2.2 Overview: GEA Grasso SP1 Large 11
2.3 Series 12
3 OPERATION LIMITS 13
4 TECHNICAL SPECIFICATIONS 15
4.1 GEA Grasso SP1 Small SC Types C, D, E, G 15
4.2 GEA Grasso M Series SC Types H, L, M, N 16
4.3 GEA Grasso SP1 Medium SC Types M, N (52 bar-variant) 17
4.4 GEA Grasso SP1 Large SC Types P, R, S, T, V, W, Y (with horizontally arranged oil separator) 18
4.5 GEA Grasso SP1 Large SC Types Z, XA (with horizontally arranged oil separator) 20
4.6 GEA Grasso SP1 Large SC Types P, R, S, T 21
4.7 GEA Grasso SP1 Large SC Types V, W, Y 23
4.8 GEA Grasso SP1 Large SC Types Z, XA 24
4.9 GEA Grasso SP1 Large SC Types XB, XC, XD, XE, XF 25
4.10 GEA Grasso SP2 SC Types (LP) H, L, M, N, P, R 27
4.11 GEA Grasso SP2 SC Types (LP) S, T, V, W, Y, Z 28
4.12 GEA Grasso SPduo Small SC Types C, D, E, G 29
4.13 GEA Grasso SPduo Medium SC Types H, L, M, N 30
4.14 GEA Grasso SPduo Large SC Types P, R, S, T 31
4.15 GEA Grasso SPduo Large SC Types V, W, Y 33
5 OPTION FREQUENCY INVERTER 34
6 GEA OMNI™ CONTROL PANEL 36
6.1 Product Highlights 36
6.2 Input and Output Signals 39
7 DESCRIPTION OF DESIGN AND FUNCTION 42
7.1 General functional description 42
7.2 Refrigerant circuit 42
7.3 Oil circuit 44
7.4 Oil separation 44
7.4.1 Oil separation (installed vertically) 44
7.4.2 Oil separation (installed horizontally) 44
7.5 Oil heater 44
7.6 Oil cooling 44
7.7 Oil filter 45
7.8 Oil pump 45
7.8.1 Oil pump (integrated) 45
7.8.2 Oil pump (external) 45
7.8.3 Oil pumpe (without) 45
7.9 Oil injection 45
7.10 Oil circuit 45
7.11 Capacity control 46
7.12 Vi adjustment (optionally) 46
7.13 Information about noise emissions 47
8 ECONOMIZER 52
8.1 Economizer variants for single-stage screw compressor packages 52
8.1.1 Type A Economizer port pipe 52
8.1.2 Type B Economizer for two-stage expansion (Open flash) with level control 53
8.1.3 Type C Economizer for single-stage expansion (Closed flash) with shell and tube heat
exchanger 54
8.1.4 Type D Economizer for single-stage expansion (Closed flash) with plate heat exchanger
54
8.1.5 Type E Economizer for two-stage expansion (Open flash) with HP floater 55
8.2 Economizer variants for DuoPack screw compressor packages 56
8.2.1 Type A-Duo Economizer port pipe 56
8.2.2 Type B-Duo Economizer for two-stage expansion (Open flash) with level control 57
GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 3

8.2.3 Type C-Duo Economizer for single-stage expansion (Closed flash) with shell and tube
heat exchanger 58
9 INQUIRY SHEET 60
10 MANUFACTURER INFORMATION 61

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Introduction
1 INTRODUCTION
Complete screw compressor packages are available to ensure all necessary operating functions of the screw
compressors. Grasso screw compressor packages are delivered as a single-stage, two-stage or DuoPack pack-
ages depending on the required refrigerating capacity, the refrigerant, evaporating and condensing tempera-
tures.
1.1 Product code of screw compressor packages
Model size screw compressor package

X The ND screw compressor will be provided for the screw compressor packages in the Grasso
SP2 series (two-stage).
Y Versions of the screw compressor package
9 Screw compressor version variations
A Oil cooling
Screw compressor size HP side

(X1)
Only for screw compressor packages in the Grasso SP2 series (two-stage).
X / (X1) Screw compressor package size
Code letter Theoretical volume flow Code letter Theoretical volume flow
at 2940 min-1 in m³/h at 2940 min-1 in m³/h
C 231 T 1460
D 265 V 1740

Introduction Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
Code letter Theoretical volume flow Code letter Theoretical volume flow
at 2940 min-1 in m³/h at 2940 min-1 in m³/h
E 321 W 1940
G 372 Y 2390
H 471 Z 2748
L 544 XA 3250
M 690* / 710 XB 4150
N 860* / 873 XC 4900
P 805 XD 5800
R 1040 XE 7170
S 1290 XF 8560
*52 bar screw compressors

Y Screw compressor package version
Refrigerant CO2 and

Design type Refrigerant Refrigerant HFC
R290 and Special
Screw compressor package NH3 R22 Refrigerant
R600a media
Horizontal oil separator installed below A H R F O
Oil separator installed vertically B K S G P
Oil separator horizontally in series C L T
Grasso SPduo/ mechanical suspension D M V Y W
Grasso SP2 (two-phase) E N U
9 Screw compressor versions
1 Standard refrigerating compressor Vi = 1.8; 2.0; 2.2; 2.6; 3.0
2 Standard refrigerating compressor Vi = 3.6
5 Standard refrigerating compressor Vi = variable

6 Booster Vi = fixed
7 Heat pump compressor Vi = fixed or variable
8 -- --
9 Speed regulated Vi = variable
A Oil cooling
Code letter Oil cooling
A Water-cooled oil cooler
B Refrigerant cooled oil cooler
C Refrigerant injection
D Water and refrigerant cooled oil cooler
E Water or refrigerant cooled oil cooler and refrigerant injection
F Without oil cooler
Examples of designation
XA B - 6 A Singe stage screw compressor package Grasso SP1 with screw compressor 3250 m³/h
(XA), refrigerant NH3 and vertically installed oil separator (B), booster with fixed internal vol-
ume ratio (6)with oil fine separation and water-cooled oil cooler (A)
TA-2A Singe stage screw compressor package Grasso SP1 or SSP1 with screw compressor 1460
m³/h (T), refrigerant NH3 and horizontally installed oil separator (A)fixed internal volume
ratio Vi = 3.6 (2)with oil fine separation and water-cooled oil cooler (A)
LD - 2 A Screw compressor package Grasso SPduo with 2 of screw compressors 544 m³/h (L),
refrigerant NH3 and DuoPack version or multiple configuration(D)fixed internal volume ratio
Vi = 3.6 (2)with oil fine separation and water-cooled oil cooler (A)
W E - 6 A (L) Two-stage screw compressor package with LP screw compressor 1940 m³/h (W), refriger-
ant NH3 two-stage package (E), LP-compressor as booster (6), with oil fine separation and
water-cooled oil cooler (A), HP-compressor 544 m³/h (L)

Introduction Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
1.2 Scope of supply

The screw compressor packages of the SP1, SP2 and SPduo series consist of the following components:
• Screw compressor,
• Electric motor with coupling
• Oil supply system with oil separator,
• Oil cooler,
• Oil filter and oil pump,
• Suction filter
• Check valves on the suction and discharge sides,
• Equipment for capacity control,
• Monitoring and safety devices,
• Compressor control system.
All components are fully mounted. The compressor control system is wired.
The oil separators are installed horizontally or vertically. The horizontally arranged oil separators are suspended
in a separate frame. A fine separation stage is provided for the oil separators.
The oil cooling is effected using water. Optionally solutions for heat recovery, refrigerant cooled oil cooler or a
refrigerant injection system are available.
By default, a rigid installation on the foundation is intended. An installation insulated against structure-borne
sound is available optionally.
All connections are closed tight.
Painting
The painting is done with 2 component EP paint RAL 5014 with a coating thickness of 120 µm. Other colours are
optional or can be delivered on request.
Approval
After acceptance, the screw compressor packages get a CE label in accordance with the Pressure Equipment
Directive 97/23/EC.
Documentation
User documentation is delivered with each screw compressor package. The user documentation contains:
• Drawings and part lists,
• Safety Instructions,
• Operating manual (with the description of the refrigerant and oil circuits, the instructions for installation, start-
up and maintenance),
• Documentation of the main components (electrical motor, control),
• Maintenance schedule
• Acceptance certificate for components requiring acceptance.
1.3 Service fluids

Hint!
The screw compressor packages are delivered without refrigerant and refrigerating machine
oil. They are filled with dry nitrogen (0.2 bar overpressure).

Refrigerant
The following refrigerants are provided:
• R717
• R134a
• R404A
• R507
• R410a
• R744
• R22 1
• R290 1
• R600a 1
GEA Refrigeration Germany GmbH can provide assistance in the selection of a suitable refrigeration machine oil
on request.
Refrigeration machine oils
The following oil grades are provided:
• Mineral oil
• Synthetic oil based on alkyl benzol
• Synthetic oil based on poly-alpha-olefin
• Synthetic oil based on polyolester
1 on request

Series overview Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
2 SERIES OVERVIEW
2.1 Overview: GEA Grasso SP1 Small, Medium and GEA Grasso M
fig.1: Types of GEA Grasso SP1 Small, Medium and GEA Grasso M
y Volume flow in m³ at 2940 1/min

x Compressor types
1 Oil separator (installed horizontally)
2 Oil separator (installed vertically) with 52 bar

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Series overview
2.2 Overview: GEA Grasso SP1 Large
fig.2: Types of GEA Grasso SP1 Large
y Volume flow in m³ at 2940 1/min

x Compressor types

Series overview Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
2.3 Series
GEA Grasso SP1 - single stage screw compressor packages
The whole supply range of single stage screw compressor packages GEA Grasso SP1 comprises 22 types sub-
divided into the 3 series.
Small series: The screw compressors C, D, E and G of the SH series ensure a theoretical swept volume ranging
from 231 to 372 m3/h.
Medium series: The compact screw compressors M and N of the MC series ensure a theoretical swept volume
ranging from 690 to 860 m3/h.
Large series: The high performance screw compressors P, R, S, T, V, W, Y, Z, XA, XB, XC, XD, XE and XF of
the LT series ensure a theoretical swept volume ranging from 805 bis 8560 m3/h.
GEA Grasso M - single stage screw compressor packages
The range of single stage screw compressor packages GEA Grasso M comprises 4 types.
The compact screw compressors H, L, M and N of the M series ensure a theoretical swept volume ranging from
471 to 873 m3/h.
GEA Grasso SP2 - twostage screw compressor packages
Twostage screw compressor packages are equipped with a low - and a high-pressure compressor. Both com-
pressors are mounted on a common base frame. There is a common oil circuit with a horizontal oil separator.
The particularly compact and simple design of single stage screw compressor packages is effectively connected
to the energetically favorable two stage operation. The whole supply range of two stage screw compressor pack-
ages GEA Grasso SP2 comprises 16 types subdivided into the 4 groups.
GEA Grasso SPduo - DuoPack screw compressor packages
GEA Grasso SPduo serve an energy-optimized part load operation. The power requirement is provided by two
identical compressors. This is a low-cost and space-saving alternative for two screw compressor packages.

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Operation limits
3 OPERATION LIMITS
The screw compressor packages can be operated under the specified operating conditions within the given
operation limits. The listed limits of the packages ensure the trouble-free and reliable operation of the equipment
for a long period of time. Values are valid for the application as a refrigerant package.
The manufacturer reserves the right to restrictions or extensions of the operation limits for specific applications.
Special constructive designs are possible.
Hint!
For specific operations the selection and evaluation will takes place in the manufacturer's
compressor selection program "GUD".
Warning!
A "zero flow" of the package can cause damage to the compressor. To avoid a damage, the
minimum control slide position must be considered during ongoing operation. This is secured
by the control unit of the package.
Permissible minimum and maximum values for packages in the refrigerating operation
maximum permitted pressure p < 52 bar (g.p.)
Pressure ratio (p / p0) π > 1.5
Pressure difference (p - p0) Δp > 0.8 bar
Suction temperature (compressor inlet) t0h > -60 °C
Discharge temperature (compressor outlet) te < 100 °C
Oil temperature toil > 30 °C
Oil temperature toil < 65 °C
Discharge temperature - condensation temperature Δt > 10 K
Ambient temperature tu > 5 °C
Ambient temperature tu < 45 °C
Ambient humidity < 95 %

Operation limits Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
Driving power and speed performance GEA Grasso SP1, SP2 and SPduo series
Screw compressor Type C, D, E, G H, L, M, N P, R, S, T
max. Driving power at

2950 min-1 150 kW 300 kW 530 kW
3550 min-1 180 kW 360 kW 640 kW
max. nominal torque 500 Nm 960 Nm 1700 Nm
max. permissible speed

3600 min-1 4500 min-1 3600 min-1
limits
min. permissible speed

1000 min-1 1000 min-1 1500 min-1
limits
Screw compressor Type V, W, Y, Z, XA XB, XC, XD XE, XF
max. Driving power at

at 2950 min-1 1250 kW 1800 kW 3000 kW
at 3550 min-1 1500 kW 2160 kW 3600 kW
max. nominal torque 4000 Nm 5150 Nm 9500 Nm
max. permissible speed

3600 min-1 3600 min-1 3600 min-1
limits
min. permissible speed

1500 min-1 1500 min-1 1500 min-1
limits
The electric drive motors can be operated directly from the mains as well as via a frequency inverter.
For screw compressor packages with compressors types C - N an external oil pump must be provided, in case
the pressure difference between suction and discharge side does not ensure a sufficient oil supply. In general,
the pressure difference must be higher than 4 bar.
A variable Vi is not available for Booster applications.
The refrigerant injection as an oil cooling option is approved for the refrigerant R717 only.
For all other oil cooling options, the oil temperature must be at least 5 K below the discharge temperature (10 K
for freons).
Note the oil recommendation by the manufacturer when selecting the oil. The oil viscosity for safe compressor
operation must be between 7 und 70 cSt. The solubility behavior of the oils must be observed.
Should the given limits not be adhered to in individual cases, then the manufacturer needs to be contacted.

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Technical specifications
4 TECHNICAL SPECIFICATIONS
4.1 GEA Grasso SP1 Small SC Types C, D, E, G
fig.3: GEA Grasso SP1 Small SC Types C, D, E, G
Technical specifications
Nominal Dimensions (mm) Diameter nominal (mm)

Weight
Grasso SC motor Oil charg-
Ø D (mm) without
Type power ing (l)
L H B DN1 DN2 motor (kg)
(kW)
C 25...75 40-50 870

80-100 1725 50-100
D 22...90 880
508 2350 11202 40-65
E 30...132 935
100-120 1795 65-125
G 45...132 40-80 1000
2 The total width is 1220 mm for DN1 = 125.

Technical specifications Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
4.2 GEA Grasso M Series SC Types H, L, M, N
fig.4: GEA Grasso M Series SC Types H, L, M, N

Weight
Ø D (mm) without
Type power ing (l)
L H B DN1 DN2 motor
(kW)
508 120-180 2200 1850 1150 1275

H 37...160
610 160-210 2300 1950 1250 1400
80-150 40-80
508 120-180 2200 1850 1150 1325
L 45...160 610 160-210 2300 1950 1250 1450
711 200-260 2400 2050 1350 1750
508 130-190 2200 1950 1150 1475

M 55...200 610 170-220 2300 2050 1250 1600
711 210-270 2400 2150 1350 1900
100-200 40-100
508 130-190 2200 1950 1150 1550
610 170-220 2300 2050 1250 1675
N 55...250
711 210-270 2400 2150 1350 1975
813 270-315 2500 2250 1450 2300

4.3 GEA Grasso SP1 Medium SC Types M, N (52 bar-variant)
fig.5: GEA Grasso SP1 Medium SC Types M, N (52 bar-variant)
Nominal Diameter nominal

Oil Dimensions (mm) Weight
Grasso SC motor (mm)
Ø D (mm) charging without
Type power
(l) motor
(kW) L H1 H2 B DN1 DN2
508 130-190 2080 1980 1740 1350 2500

M 55...200 610 170-220 2190 2000 1810 1400 2650
711 210-270 2275 2010 1870 1450 2800
100-200 40-100
508 130-190 2080 1980 1740 1350 2500
610 170-220 2190 2000 1810 1400 2650
N 55...250
711 210-270 2275 2010 1870 1450 2800
813 270-315 2385 2090 1880 1500 3100
LMotor (mm) for standard motors IP23 and IP55, design IMB3 (with stand)
Capacity
55 75 90 110 132 160 200 250
(kW)
Lmotor IP23 709 747 823 823 935 935 935 1151
Lmotor IP55 965 965 1071 1071 1244 1244 1244 1353

4.4 GEA Grasso SP1 Large SC Types P, R, S, T, V, W, Y (with horizontally arranged oil
separator)
fig.6: GEA Grasso SP1 Large SC Types P, R, S, T, V, W, Y (with horizontally arranged oil separator)

Weight
Ø D (mm) without
Type power ing (l)
L13 B H DN1 DN2 motor (kg)
(kW)
508 130-170 3565 1280 2000 2125

P 55...250
610 170-190 3765 1380 2100 2225
3565 1280 2000 2495

R 75...355
3765 1380 2100 2575
508 140-180
100-250 40-125
610 180-200
3565 1280 2000 2560
S 90...400
3765 1380 2100 2650
508 150-220 3565 1280 2000 2660

T 90...400
610 220-290 3765 1380 2100 2750
508 160-240 3565 1560 2250 3050

V 110...550
610 220-270 3765 1660 2350 3350
508 190-270 3565 1560 2250 3100

W 110...630 610 250-310 3765 1660 2350 3450
150-300 50-200
711 290-350 3820 1660 2500 3800
508 190-270 3565 1560 2250 3150

Y 132...630 610 250-310 3765 1660 2350 3500
711 290-350 3820 1660 2500 3850
3 total length = L1 + L2

DN2 40 150 200 50 65 80 100 125 250
L2 235 475 525 255 285 310 365 420 615

4.5 GEA Grasso SP1 Large SC Types Z, XA (with horizontally arranged oil separator)
fig.7: GEA Grasso SP1 Large SC Types Z, XA (with horizontally arranged oil separator)

Weight
Ø D (mm) without
Type power ing (l)
L4 H B DN1 DN2 motor (kg)
(kW)
610 270-350 3765 2550 1660 4350

Z 110 ... 750 711 310-390 3820 2550 1660 4550
813 340-420 4275 2800 1760 5000
200-400 50-250
610 270-350 3765 2550 1660 4450
XA 200 ... 900 711 310-390 3820 2550 1660 4650
813 340-420 4275 2800 1760 5050
DN2 40 50 65 80 100 125 150 200 250
L2 235 255 285 310 365 420 475 525 615
4 total length = L1 + L2

4.6 GEA Grasso SP1 Large SC Types P, R, S, T
fig.8: GEA Grasso SP1 Large SC Types P, R, S, T
Nominal Diameter nominal Weight

Oil Dimensions (mm)
Grasso SC motor (mm) without
Ø D (mm) charging
Type power motor
(l)
(kW) L H1 H2 B DN1 DN2 (kg)
508 110-155 2050 2050 1900 1400 2500

P 55...250
610 180-205 2150 2100 1960 1450 2650
100-200 40-100
508 120-155 2350 2050 1900 1400 2750
R 75...355 610 180-205 2400 2100 1960 1450 2900
711 190-225 2450 2150 2010 1450 3050
508 130-185 2350 2050 1900 1400 2750

S 610 180-205 2400 2100 1960 1450 2900
711 190-225 2450 2150 2010 1450 3050
90...400 100-250 40-125

508 130-185 2350 2050 1900 1400 2750
610 180-205 2400 2100 1960 1450 2900
T
711 190-225 2450 2150 2010 1450 3050
813 210-270 2550 2190 2010 1680 3350

Capacity
55 75 90 110 132 160 200 250 280 315 355 400
(kW)
Lmotor IP23 709 747 823 935 1151 1465
Lmotor IP55 965 1071 1244 1353 1412 1607

4.7 GEA Grasso SP1 Large SC Types V, W, Y
fig.9: GEA Grasso SP1 Large SC Types V, W, Y

Grasso motor (mm)
SC Type power
(l) motor
(kW) L B H1 H2 DN1 DN2
610 200-255 2550 2100 1960 3400

V 110...550 711 220-270 2600 2150 2010 150-250 50-150 3500
813 240-290 2650 2190 2010 3800
610 200-255 2550 2100 1960 3400

W 110...630 711 220-270 2600 1800 2150 2010 3500
813 240-290 2650 2190 2010 3800
150-300 50-200
711 200-275 2600 2150 2010 3500
Y 132...630 813 245-280 2650 2190 2010 3800
914 280-335 3000 2290 2010 4000
Capacity
110 132 160 200 250 280 315 355 400 450 500 560 630
(kW)
Lmotor IP23 823 935 1151 1465 1650
Lmotor IP55 1071 1244 1353 1412 1607 2075 2240

4.8 GEA Grasso SP1 Large SC Types Z, XA
fig.10: GEA Grasso SP1 Large SC Types Z, XA

Grasso motor (mm)
SC Type power
(l) motor
813 265-340 2800

Z 160...750 914 310-385 3150
1016 320-395 3800 2190 2010 4000
1800 2290 2010 200-400 50-250 4200
813 275-350 2800 2850 2200 4400
XA 200...900 914 310-385 3150
1016 320-395 3800
Capacity
160 200 250 280 315 355 400 450 500 560 630 700 710 800 900
(kW)
Lmotor IP23 935 1151 1465 1650
207 262
Lmotor IP55 1244 1353 1412 1607 2240 2380
5 0

4.9 GEA Grasso SP1 Large SC Types XB, XC, XD, XE, XF
fig.11: GEA Grasso SP1 Large SC Types XB, XC, XD, XE, XF

Dimensions Weight
Grasso motor Oil filling (mm)
Ø D (mm) without
SC Type power capacity
motor
813 285-410 3850 2675 2010 7500

XB 250...120 914 395-520 3900 2775 2010 7700
1016 330-455 3950 2975 2200 7900
395-520
315...150
XC 330-475 65-300
0
914 540-660 3900 2775 2010 7700
1016 3950 2975 2200 7900
1200 340-495 4150 2975 2200 8900
355...180
XD 395-520 1820 250-500
0
560-680
340-495
XE 560-680
1016 670-750 4250 9600
400...300
1200 4450 3150 2300 100-350 10400
0
1400 340-495 4650 11400
XF 560-680
680-760

LMotor (mm) for standard motors IP23 and IP55, 400 V, design IMB3 (with stand)
Capacity
250 280 315 355 400 450 500 560 630 710 800 900 1000
(kW)
Lmotor IP23 1151 1465 1628
Lmotor IP55 1353 1412 1607 2075 2240 2380 2620
LMotor (mm) for standard mean voltage motors IP55, 6 kV, design IMB3 (with stand)
Capacity
1100 1200 1300 1400 1500 1600 1800
(kW)
Lmotor IP55 2375 2580 3200

4.10 GEA Grasso SP2 SC Types (LP) H, L, M, N, P, R
fig.12: GEA Grasso SP2 SC Types (LP) H, L, M, N, P, R
Nominal motor Weight

Oil Dimensions (mm) Diameter nominal (mm)
Grasso SC power (kW) ØD without
charg-
Type (mm) motor
ing (l)
LP (kW) LP (kW) L H B DN1 DN2 NB3 (kg)
H 37 2300
37...75 2750 1970 1000 100-125 40-65 25-40
L 45 2400
150-190
M 55...90 45...90 3400
508 3050 2150 1100 100-150
N 75...110 55...132 3600
50-65 30-50
P 55...90 45...90 2150 2900
180-210 2750 1200 100-150
R 75...110 55...132 2330 3100
LMotor (mm) for standard motors IP23 and IP55, design IMB5 (with flange) (for LP-compressor types C, D, E, G)
Capacity
37 45 55 75 90 110 132
(kW)
Lmotor IP23 624 671 709 747 823 935
Lmotor IP55 767 856 965 1071 1244

4.11 GEA Grasso SP2 SC Types (LP) S, T, V, W, Y, Z
fig.13: GEA Grasso SP2 SC Types (LP) S, T, V, W, Y, Z
Nominal motor Diameter nominal Weight

Oil Dimensions (mm)
Grasso SC power (kW) ØD (mm) without
charg-
Type (mm) motor
ing (l)
LP (kW) LP (kW) L H B DN1 DN2 NB3 (kg)
S 90...132 3200
180-210 2400 1200 125-200 50-80
T 90...160 75...160 3350
40-65
V 110...160 180-250 3400
711 3580
W 132...200 90...200 4000
240-310 2550 1480 150-300 65-100
Y 132...250 4200
132...250 50-80
Z 160...315 280-350 4400
Capacity
75 90 110 132 160 200 250 280 315 355
(kW)
Lmotor IP23 747 823 935 1151
Lmotor IP55 965 1071 1244 1353 1412

4.12 GEA Grasso SPduo Small SC Types C, D, E, G
fig.14: GEA Grasso SPduo Small SC Types C, D, E, G

Oil Dimensions (mm)
Ø D (mm) charging
Type power motor
(l)
1500 2250
C 22...75
1650 2400
2065 80-100 40-65
1550 2250
D 22...90
1750 2450
508 2900 1900
120-145
610 2950 1960
1600 2400
E 30...132
1800 2650
2250 100-125 40-80
1950 2550
G 45...132
2050 2850

4.13 GEA Grasso SPduo Medium SC Types H, L, M, N
fig.15: GEA Grasso SPduo Medium SC Types H, L, M, N

Oil Dimensions (mm)
Ø D (mm) charging
Type power 2x motor
(l)
508 120-180 2550 2050 1900 3900

H 37...160
610 160-210 2600 2100 1960 4100
2250 80-150 40-125

508 120-180 2550 2050 1900 3900
L 45...160 610 160-210 2600 2100 1960 4100
711 200-260 2650 2150 2010 4250
508 130-190 2550 2050 1900 5250

M 55...200 610 170-220 2600 2100 1960 5400
711 210-270 2650 2150 2010 5550
2350 100-200 40-150

508 130-190 2550 2050 1900 5250
610 170-220 2600 2100 1960 5400
N 55...250
711 210-270 2650 2150 2010 5550
813 270-315 2700 2190 2010 5850
Capacity
37 45 55 75 90 110 132 160 200 250
(kW)
Lmotor IP23 624 671 709 747 823 935 1151
Lmotor IP55 767 856 965 1071 1244 1353

4.14 GEA Grasso SPduo Large SC Types P, R, S, T
fig.16: GEA Grasso SPduo Large SC Types P, R, S, T

Oil Dimensions (mm)
Grasso motor (mm) without
Ø D (mm) charging
SC Type power 2x motor
(l)
(kW) L B H1 H2 DN1 DN2 (kg)
5450
P 55...250 5600
6200
610 120-190 2550 2100 1960 5900

R 75...355 711 170-230 2600 2370 2150 2010 6050
813 220-280 2650 2190 2010 6700
125-200 40-150
5950
S 6100
6750
90...400
610 120-190 2550 2370 2100 1960 6000
711 170-230 2600 2370 2150 2010 6150
T
813 220-280 2650 2370 2190 2010 6800
914 260-340 2700 2600 2290 2010 7000

Capacity
55 75 90 110 132 160 200 250 280 315 355 400
(kW)
Lmotor IP23 709 747 823 935 1151 1465
Lmotor IP55 965 1071 1244 1353 1412 1607

4.15 GEA Grasso SPduo Large SC Types V, W, Y
fig.17: GEA Grasso SPduo Large SC Types V, W, Y

Oil Dimensions (mm)
Grasso motor (mm) without
Ø D (mm) charging
SC Type power 2x motor
(l)
V
813 250-310 3000 2190 2010 2750 7550
110...550
914 290-350 3100 2290 2010 2750 7800
W 150-300 65-250
1016 330-410 3650 2850 2200 2900 8250
1200 390-470 3800 2975 2200 2900 9350
Y 132...630
Capacity
110 132 160 200 250 280 315 355 400 450 500 560 630
(kW)
Lmotor IP23 823 935 1151 1465 1650
Lmotor IP55 1071 1244 1353 1412 1607 2075 2240

Option frequency inverter Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
5 OPTION FREQUENCY INVERTER
fig.18: Power panel and frequency inverter, view
The screw compressor packages with screw compressors and frequency control are driven with a minimum
speed of 1500 min-1. The permissible max. speed [rpm] is 3600 min-1.
The power panel with frequency inverter is delivered separately and is connected to the compressor drive motor
using shielded cables on-site. When connecting, the output side power cables must be kept as short as possible
for minimising the electromagnetic disturbances.
The communication of the control unit with the frequency inverter is effected via hardware cabling.
The driving power of the compressor drive motors of the series of the screw compressor packages with fre-
quency controllers is limited to 630 kW. Higher capacities are possible only on request.
The capacity is regulated using a combined slide/speed regulation.
Technical data for frequency inverter (defined by GEA Refrigeration Germany GmbH)
Operating frequency 25- 50 Hz
Operating voltage 3 Phase, 400 V +/- 5%
Filter EMV filter class A according to EN 55011
Communication Hardware cabling
Display for displaying operating parameters, shut-down and warning

Display
messages
Type of control Sine weighted pulse width modulation, U/f – constant curve design
Protective functions Overcurrent

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Option frequency inverter
Technical data for frequency inverter (defined by GEA Refrigeration Germany GmbH)
Resonance protection Suppressible frequency bands
Conditions of use < 93 % rel. humidity, +5°C to +40°C, max. 1000m above mean sea level
Power panel
The power panel includes the controller with operating / display unit, the input and output sub-assemblies as well
as the frequency inverter with the described components. Oil pump and oil heater are switched on/off using the
contactors included in the power panel. Motor current transformer, motor winding protection and emergency stop
switch are integrated into the power panel.
Compressor drive motor
For a screw compressor package with frequency control, compressor drive motors with special roller bearings
corresponding to the requirements of the frequency inverter operation are used. The sound power level in case
of operation with frequency controller increase by 4 dB - 8 dB.
Further technical specifications (Power current with frequency inverter)
Nominal motor Dimensions (mm)

Weight
power
(kg)
(kW) B H T
45 210 800 2160 400
55 210 800 2160 400
75 210 800 2160 400
90 210 1200 2160 600
110 285 1200 2160 600
132 285 1200 2160 600
160 285 1200 2160 600
200 435 1600 2160 600
250 435 1600 2160 600
315 435 1600 2160 600
355 510 1600 2160 600
As an alternative to the described complete solution, the screw compressor package can be delivered without
the power panel.
In this case, the screw compressor package is delivered with a built on controller. The frequency inverter is pro-
vided as a built-in device (IP20). The customer takes over the complete responsibility for the installation as well
as the wiring of the frequency inverter with the compressor drive motor and the controller in accordance with the
EMC Directive 2004/108/EC (shielded cables, separate cable ducts).

GEA Omni™ control panel Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
6 GEA OMNI™ CONTROL PANEL
6.1 Product Highlights

GEA is synonymous with precision-engineered solutions, and the GEA Omni™ control panel extends its history
of leadership and innovation.
Featuring a high-definition, multi-touch screen, GEA Omni™ delivers the ease of use and technical wow factor
that industry professionals have come to expect from GEA. Powerful, yet approachable. Cerebral, yet intuitive.
Sophisticated, yet simple. Simply - GEA Omni™.
GEA Omni™ offers what operators expect from a control panel: maximum efficiency and reliable operation of
their system. This next-generation control panel integrates and optimally coordinates all required system compo-
nents, resulting in a demand-driven and highly energy-efficient facility operations.
The GEA Omni advantage:
• Complete system control in one panel
→ Control your entire refrigeration or gas compression system with one GEA Omni™
• High-definition display
→ 1366 x 768 resolution
• Multi-touch display
→ Natural and intuitive input
• Field configurability
→ Easy retrofit panel installation
• Configurable Modbus TCP Ethernet communications
→ Read/Write information from other controllers without additional wiring
• Hardware layout
→ Standard industrial components with modular layout
• Unique user setup and auditing
→ Create unique users and monitor usage/actions
• Drawings, manuals and videos
→ Documentation at your fingertips with helpful videos available on the panel display
• Predictive maintenance
→ Notifications for recommended service
• GEA OmniLink™
→ Application to remotely view and manage your GEA Omni™ control panels with Ethernet file transfer
• GEA OmniHistorian™
→ Application to view historical data from GEA Omni™ control panels and perform detailed analysis
• Global product with local sales and support
→ Single design
• Manufactured in North America, Europe, and Asia
→ Preconfigured in more than 25 languages
• GEA peace of mind
→ Invented, manufactured, and backed by the worldwide leader in refrigeration and gas compression control
panel technology

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M GEA Omni™ control panel
fig.19: GEA Omni™ Enclosure without indicator lamps fig.20: GEA Omni™ Enclosure with indicator lamps
Standard functions, typical for compressor control

The GEA Omni™ performs the following standard functions:
• Display of all important physical and technical parameters, e.g. pressure, temperature, motor current,
capacity, number of running hours, operating mode and status signals
Hint!
Certain parameters and menus are hidden when not used.
• Automatic start up and shut down of the compressor unit and capacity regulation dependent on:
– suction pressure
– discharge pressure
– external pressure
– external temperature
– network temperature
– inlet temperature (evaporator, secondary refrigerant)
– outlet temperature (evaporator, secondary refrigerant)
– inlet temperature (condenser)
– outlet temperature (condenser)
• Monitoring of all operating parameters
• Compressor capacity limitation, in case the discharge pressure, suction pressure, secondary refrigerant tem-
perature, motor current or discharge temperature (reciprocating compressors only) limits are approached
• Annunciation history (notifications, warnings and shutdowns) with date and time
• Wire failure detection for all analog input signals
• Password protection for preventing unauthorized access to important parameters
• Program, configuration and settings saved in non-volatile memory
• Control by potential-free contacts by a higher-level controller

• Communication via Allen-Bradley DF1, EtherNet/IP, Modbus RTU or Modbus TCP with central controller or
building management system
The GEA Omni™ consists of:

• Enclosure (of various sizes and mounting options shown in ) - IEC standard IP54 / NEMA 4 minimum rating
• Enclosure door with:
– Industrial Panel PC, consisting of an IPC with multi-touch screen and high-definition display for the user
interface
– Emergency stop button – directly connected to starter outputs for immediate stop of all rotating equip-
ment
– USB connector – with IP54 cover, for transfer of data into and out of IPC
– Optional indicator lamps for:
® “Running” – indicates compressor is starting, running, or stopping
® “Warning” – indicates operating condition has exceeded a warning setting
® “Shutdown” – indicates compressor has been stopped because operating condition has exceeded a
shutdown setting
• Enclosure interior (see ):
– Power supply for IPC, input circuits, output circuits and sensors
– I/O system – provides interface to all digital and analog inputs monitored and outputs controlled
– Terminals – for incoming supply power and for field wiring terminations
– Fuses and circuit breakers – for short circuit and overcurrent protection; IPC and I/O logic protected by a
fuse; control and sensor power connections protected by circuit breaker
– Wire duct – to provide conduit for wiring inside enclosure
fig.21: GEA Omni™ Enclosure interior

6.2 Input and Output Signals
Low-voltage switchgear - GEA Omni™
from the low-voltage switchgear to the GEA from the GEA Omni™ to the low-voltage switch-
Omni™ gear
INPUTS OUTPUTS
Hint!
Not applicable if the low-voltage switchgear is included in the scope of supply.
Supply: 100 ... 240 V, 50/60 Hz
digital • Feedback compressor digital • Run compressor

• Compressor motor protection • Run oil pump
• Feedback oil pump
analog • Compressor motor current analog • Setpoint compressor motor speed 5

(4-20 mA) (4-20 mA)
• Compressor motor speed 5
Remote controller or BMS (building management system) - GEA Omni™
from the remote controller (BMS - building man- from the GEA Omni™ to the remote controller
agement system) to the GEA Omni™ (BMS - building management system)
INPUTS OUTPUTS
digital • External start/ stop digital • Status - Ready for remote control
• External load • Status - Compressor running
• External unload • Unit okay
• External start permission • Auxilairy output #1
• External reset
• Select 2nd setpoint
• Compressor blocked
analog • External setpoint analog • Primary slide rposition

(4-20 mA) (4-20 mA)
5 Option, for operation with frequency inverter only

Refrigerating plant - GEA Omni™
from the refrigerating plant to the GEA Omni™ from the GEA Omni™ to the refrigerating plant
INPUTS OUTPUTS
digital • Emergency Stop digital: --
• Separator level 6
• ECO level 6
• Gas detection
analog (4-20 mA): -- analog (4-20 mA): --
6 Option

Screw compressor package - GEA Omni™
from the screw compressor package to the GEA from the GEA Omni™ to the screw compressor
Omni™ package
INPUTS OUTPUTS
digital • Discharge pressure safety switch digital • Capacity control - LOAD solenoid 7
• Min. oil level6 • Capacity control - UNLOAD sole-
• noid 7
Max. oil level6
• Solenoid - Check valve suction filter
67
• Solenoids - Vi control 67
• Solenoid - Economizer operation 6
• Solenoid - Start up unloading 6
analog • Primary slide position 7 analog • Setpoint IntelliSOC injection valve 6

(4-20 mA) (4-20 mA)
• Suction pressure • Setpoint level control 6
• Discharge pressure
• Oil pressure
• Pressure after oil filter 7
• Suction temperature
• Discharge temperature
• Oil temperature
• ECO temperature 6
• ECO pressure 6
• Vi slide position 67
7 dependent on compressor type

Description of Design and Function Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
7 DESCRIPTION OF DESIGN AND FUNCTION
7.1 General functional description

The screw compressor packages are components of refrigerating plants and serve to compress all usual refrig-
erants. Use as a heat pump is also possible.
7.2 Refrigerant circuit

The screw compressor draws in refrigerant vapour via the suction side check valve and suction filter and then
discharges the compressed vapour into the plant via the oil separator and discharge side check valve.
The suction side check valve prevents a sudden pressure compensation with the low pressure side of the plant,
while also preventing reverse rotation of the screw compressor. The discharge side check valve prevents refrig-
erant from re-condensing in the oil separator.
Hint!
The discharge side check valve can be integrated into the oil separator for screw compressor
packages with discharge side diameters nominal up to NB 150.
The suction filter prevents dirt particles carried by the suction flow from penetrating into the compressor. The fil-
ter element is characterized by a very large filtering area. The filter fineness is max 140 μm.
Gas vibrations, which can arise in the compressor compression chamber at high pressure ratios in the zero dis-
charge zone, are avoided by a gas vibration protection device. This consists of a pressure compensation line
between the oil separator and the compressor working chamber.
Process flow diagrams
fig.22: Process flow diagram GEA Grasso SP1, GEA Grasso M
1 Suction side
2 Compressor
3 Oil separator
4 Pressure side

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Description of Design and Function
fig.23: Process flow diagram GEA Grasso SP2
1 Suction side
2 Low pressure compressor
3 High pressure compressor
4 Oil separator
5 Pressure side
fig.24: Process flow diagram GEA Grasso SPduo
1 Suction side
2 Compressor 1
3 compressor 2
4 Oil separator
5 Pressure side

7.3 Oil circuit

The screw compressors operate oil-flooded. During the compression process, refrigerating machine oil is sup-
plied to the compressor for lubrication, sealing, noise reduction, and absorption of part of the compression heat.
After the compression process, the oil is separated again from the refrigerant in the oil separator.
7.4 Oil separation

7.4.1 Oil separation (installed vertically)
The refrigerant-oil mixture is led into the oil separator. The oil separator consists of two chambers where the
three-phase separation of the oil from the refrigerant is performed.
The first chamber employs gravity separation and drop separation in the demistor. This separated oil collects on
the bottom of the first chamber. At the same time, this part of the oil separator serves as an oil collector.
The fine separation of the aerosol-type oil portion from the refrigerant is performed in the second part of oil sepa-
rator by means of replaceable oil fine separation cartridges.
The oil separated in the fine separation part of the oil separator is returned to the compressor via an additional
orifice.
7.4.2 Oil separation (installed horizontally)

The refrigerant-oil mixture is led into the first part of oil separator. The oil separator consists of three chambers.
The first chamber employs gravity separation. The hot gas passes the demister while flowing out of the first
chamber into the second chamber. The oil separated thereby is collected in the second chamber.
Both the chambers simultaneously serve as oil collector. The fine separation of the aerosol-type oil portion from
the refrigerant is performed in the third chamber of oil separator by means of replaceable oil fine separation car-
tridges.
The oil separated in the fine separation part of the oil separator is returned to the compressor via an additional
orifice.
7.5 Oil heater

The oil heater on the oil separator is to be started when the package is shut down in order to ensure a minimum
oil temperature and sufficient oil viscosity required for restarting the package.
The oil heater is used in a regulated and non-regulated version. The maximum temperature of the heating rod is
restricted.
7.6 Oil cooling

Before it is returned to the compressor for use, the oil heated up in the compressor has to be cooled down to a
temperature at which it has sufficient viscosity. The following oil cooling types are available:
1. liquid cooling
• water (non corrosive)
• propylene-glycol
• ethylene-glycol
• other cooling media on request
2. thermosysphon cooling
3. DX oil cooling
4. refrigerant injection into the compressor

7.7 Oil filter

After cooling, the oil passes into the oil filter which holds back solid particles from the full oil flow.
Due to its large surface, the star-folded glass fibre element has a high absorbing capacity and thus a long oper-
ating lifetime.
The relative filter fineness is 25 μm.
7.8 Oil pump

7.8.1 Oil pump (integrated)
The oil pump is run directly from the compressor and will run during the entire compressor operations. The oil
pump provides sufficient oil pressure for capacity control.
The unused oil supplied by the oil pump flows via an oil pressure control valve (spring-held check valve) to the
oil supply channel in the screw compressor. The check valve (integrated into solenoid valve block for capacity
control) regulates the pressure difference between the discharge and suction sides of the oil pump.
The pressure difference between the suction and pressure side must be higher than 3 bar.
7.8.2 Oil pump (external)

The oil pump runs for prelubrication and during the entire operation of the compressor.
It draws the refrigerating machine oil from the collection room in the oil separator, via the oil cooler and oil filter
and pumps it to the bearings, the balance piston, the shaft seal, to the capacity control system and, if fitted, to
the compressor's hydraulic Vi adjustment system.
The oil pump pumps more oil than the compressor uses. This surplus quantity of oil is returned to the oil pump
suction side via the spring loaded oil pressure control valve. The oil pressure control valve regulates the pres-
sure difference between the oil pump pressure side and the discharge pressure.
7.8.3 Oil pumpe (without)

No additional pressure increase is necessary to supply the capacity control, bearings and the compression
chamber with oil.
The pressure difference between the suction and discharge sides of the compressor is used to ensure the oil
supply.
The pressure difference between the suction and pressure side must be higher than 3 bar. The oil pressure must
be at least 2 bar above the suction pressure.
7.9 Oil injection

The injection oil is supplied without a pump via the oil injection control valve.
The oil injection control valve is used to adjust the required discharge temperature.
The control valve is provided with a check valve function to prevent sucking refrigerant through the oil pump.
7.10 Oil circuit

The oil is sucked from the oil storage of the oil separator. It is then cooled in the oil cooler (exception: packages
with refrigerant injection).
The following three-way valve mixes warm oil from the oil separator with cooled oil from the oil cooler to ensure a
predefined optimum oil temperature. This is followed by the cleaning of the oil in the oil filter.
The oil is charged with or without oil pump in the compressor (depending on the type of the package).
The three-way valve and the oil filter are integrated (for small and medium-sized packages) in the OMC block.
The external oil pump (if present) is flanged on the oil management block as oil distribution system.

The oil flow is distributed via the bore-holes and channels to functional ranges of the screw compressor. All regu-
lating valves and shut-off valves necessary for the oil circuit control are integrated into the block. As a result, a
centralised service unit is available for the screw compressor package.
The oil filter with OMC block is fitted with an oil draining and oil charging stop valve which may be connected to a
separate oil pump or receiver.
Vent valves are fitted to oil filters for maintenance and repair purposes. The oil in oil filter may be drained for
changing oil filter via a separate stop valve.
For Large series packages and special designs without OMC block, all components are arranged decentrally in
the oil supply system.
7.11 Capacity control

The screw compressors are fitted with a continuous capacity control with a range of 0 -100%.
The capacity is adjusted by shortening the screw compressor stroke. The defining factor for the compression
process is the effective rotor length; this is altered by a hydraulically operated control slide. The position of the
control slide is recorded by the position sensor.
The control device signals the attainment of the MIN or MAX end position and the relative control slide position
can be displayed on the Touch Panel in percent.
The hydraulic adjustment of the control slide is done using four solenoid valves which are integrated into a single
block.
The control slide adjustment speeds in the MIN and MAX directions should be the same as much as possible
during operation to ensure better compressor control. To do this, throttle screws are available on the solonoid
valve block for influencing the adjustment speed.
The time for manual continuous adjustment from one end position should be on average between 30 and 45
seconds.
7.12 Vi adjustment (optionally)

The dimension of compressor volume flow is adapted by a hydraulically operated secondary slide to prevent an
improper compression.
Depending on the current operating conditions, thereby getting the best efficiency is ensured.

7.13 Information about noise emissions

The noise information provides approximate parameters and apply to the installation without any secondary
noise protection measures.
The information has a tolerance of ±3 dB.
The precise data depend closely on the emission values for the motors, which are manufacturer dependent.
Should local conditions require adherence to noise levels, a calculation should be made using the specific motor
data in individual cases.
Noise protection measures such as motor encapsulation or complete assembly encapsulation may generate sig-
nificant noise reduction.
Wearing hearing protection with sufficient noise reduction is recommended in rooms with running screw com-
pressor packages.
Caution!
According to EU Directive 2003/10/EC, the allowable exposure limit value regarding the daily
noise exposure level is 80 db(A). In the event of noise levels above this limit value the system
operator must provide the operator with information on exposure to noise and personal hear-
ing protection and ensure that this is also worn (2003/10/EC Article 6).
Noise level LWA
Compressor type/theoretical throughput volume in m3/H at 2940 RPM

Compressor drive
LWA in dB(A) mains operation 400 V / 50 Hz
motor
at 40°C
C D E G H L M
Output in kW
231 265 321 372 471 544 690
Max 91 91 91
22
Min 84 84 84
Max 92 92 92 92
30
Min 85 85 85 85
Max 93 93 93 93 93
37
Min 86 86 86 86 86
Max 94 94 94 94 94 94
45
Min 87 87 87 87 87 87
Max 95 95 95 95 95 95 95
55
Min 88 88 88 88 88 88 88
Max 96 96 96 96 96 96 96
75
Min 89 89 89 89 89 89 89
90 Max 97 97 97 97 97 97 97

Noise level LWA

Compressor drive
motor
at 40°C
C D E G H L M
Output in kW
231 265 321 372 471 544 690
Min 90 90 90 90 90 90 90
Max 98 98 98 98 98 98
110
Min 91 91 91 91 91 91
Max 98 99 99 99 99
132
Min 92 92 92 92 92
Max 100 100 100

160
Min 93 93 93
Max 101
200
Min 94

Compressor drive
motor
at 40°C
P N R S V
Output in kW T W
805 860 1040 1290 1640
Max 95 95
55
Min 88 88
Max 96 96 96
75
Min 89 89 89
Max 97 97 97 97
90
Min 90 90 90 90
Max 98 98 98 98 98 98
110
Min 91 91 91 91 91 91
Max 99 99 99 99 99 99 99
132
Min 92 92 92 92 92 92 92
160 Max 100 100 100 100 100 100 100


Compressor drive
motor
at 40°C
P N R S V
Output in kW T W
805 860 1040 1290 1640
Min 93 93 93 93 93 93 93
Max 101 101 101 101 101 101 101

200
Min 94 94 94 94 94 94 94
Max 102 102 102 102 102 102 102

250
Min 95 95 95 95 95 95 95
Max 103 103 103 103 103

315
Min 96 96 96 96 96
Max 104 104 104 104 104

400
Min 97 97 97 97 97
Max 104 104 104 104

450
Min 98 98 98 98
Max 105 105 105

500
Min 98 98 98
Max 105 105 105

560
Min 99 99 99
Max 105
630
Min 99
Compressor type/ theoretical swept volume in m³/h at 2940 rpm

Compressor drive
motor
at 40°C
Y Z XA XB XC XD XE XF
Output in kW
2296 2748 3250 4150 4900 5800 7170 8560
Max 99
132
Min 92
Max 100 100

160
Min 93 93

Compressor type/ theoretical swept volume in m³/h at 2940 rpm

Compressor drive
motor
at 40°C
Y Z XA XB XC XD XE XF
Output in kW
2296 2748 3250 4150 4900 5800 7170 8560
Max 101 101 101

200
Min 94 94 94
Max 102 102 102 103

250
Min 95 95 95 100
Max 103 103 103 104 104 105

315
Min 96 96 96 100 100 101
Max 104 104 104 104 104 105 105 105

400
Min 97 97 97 100 100 101 102 102
Max 104 104 104 104 104 105 105 105

450
Min 98 98 98 100 100 101 102 102
Max 105 105 105 105 105 105 105 105

500
Min 98 98 99 100 100 101 102 102
Max 105 105 105 105 105 105 105 105

560
Min 99 99 100 100 100 101 102 102
Max 105 105 105 106 106 106 106 106

630
Min 99 99 99 100 100 101 102 102
Max 105 106 106 106 106 106 106

710
Min 99 99 100 100 101 102 102
Max 106 106 106 106 106 106 106

800
Min 99 99 100 100 101 102 102
Max 107 107 107 107 107

900
Min 100 100 101 102 102
Max 107 107 107 107

1000
Min 100 101 102 102

Hint!
The individual emission data for the motor-compressor combinations can be found in the
tables and added using logarithms for screw compressor packages and chillers (DuoPack ver-
sion) as well as two-stage screw compressor packages.

Economizer Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
8 ECONOMIZER
8.1 Economizer variants for single-stage screw compressor packages

8.1.1 Type A Economizer port pipe
fig.25: Economizer port pipe
P Pressure sensor (optional)

T Temperature sensor (optional)
Suction line (mounted on the screw compressor package) consisting of:

• Stop valve
• Suction filter
• Check valve
• Thermometer/ Service valve
Optional:
• Pressure and temperature sensors
Hint!
Several screw compressor packages can be connected to an economizer in parallel. When
doing so, each connection line must be provided with a pressure controller (constant/ differ-
ential pressure controller).

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Economizer
8.1.2 Type B Economizer for two-stage expansion (Open flash) with level control
fig.26: Economizer for two-stage expansion (Open flash) with level control

LSA Level monitor
LC Level control
1 from condenser
2 to evaporator
3 Open flash vessel (vertical)
Scope of supply:
• Suction line according Type A
• Open flash vessel, separate mounted, with level controlled injection, filter and stop valves at the inlet side
• Constant pressure valve (differential pressure valve) at the vapour outlet of the economizer
• Maximum level switch
• Safety valve
• Oil draining valves
Hint!
Economizer for two-stage expansion with level control (Open flash) especially for NH3: Refrig-
erant reservoir is required in the high stage liquid receiver!

8.1.3 Type C Economizer for single-stage expansion (Closed flash) with shell and tube
heat exchanger
fig.27: Economizer for single-stage expansion (Closed flash) with shell and tube heat exchanger

1 from condenser
2 to evaporator
3 Side load connection (optional)
Scope of supply:
• Suction line according Type A
• Shell and tube heat exchanger mounted at the screw compressor package
• Expansion valve
• Stop valve, filter, solenoid valve
• Safety valve
Optional:
• Side load connection
8.1.4 Type D Economizer for single-stage expansion (Closed flash) with plate heat
exchanger
The scheme is adequate to Type C.

8.1.5 Type E Economizer for two-stage expansion (Open flash) with HP floater
fig.28: Economizer for two-stage expansion (Open flash) with HP floater

LSA Level monitor
LC Level control
1 from condenser
2 to evaporator
3 Open flash vessel (horizontal)
Scope of supply: order-related
Hint!
Economizer for two-stage expansion (Open flash) with HP floater at the inlet and outlet sides,
refrigerant reservoir in the low stage liquid separator mainly for NH3.

8.2 Economizer variants for DuoPack screw compressor packages

8.2.1 Type A-Duo Economizer port pipe
fig.29: Economizer port pipe

Suction line (mounted on the screw compressor package) consisting of:

• Stop valve8
• Suction filter8
• Check valve8
• Thermometer/ Service valve8
Optional:
• Pressure and temperature sensors8
8 in duplicate

8.2.2 Type B-Duo Economizer for two-stage expansion (Open flash) with level control
fig.30: Economizer for two-stage expansion (Open flash) with level control

LSA Level monitor
LC Level control
1 from condenser
2 to evaporator
3 Open flash vessel (vertical)
Scope of supply: order-related

8.2.3 Type C-Duo Economizer for single-stage expansion (Closed flash) with shell and
tube heat exchanger
fig.31: Economizer for single-stage expansion (Closed flash), diagram 1 for higher power

1 from condenser
2 to evaporator
Scope of supply:
• Suction line according Type A-Duo
• Dual tube bundle heat exchanger, mounted at the screw compressor package
• Expansion valve9
• Stop valve9, filter9, solenoid valve9
• Safety valve
Optional:
• Side load connection9
9 in duplicate

fig.32: Economizer for single-stage expansion (Closed Flash), diagram 2 for lower power

1 from condenser
2 to evaporator
Scope of supply:
• Suction line according Type A-Duo
• Circuit tube bundle heat exchanger, mounted at the screw compressor package
• Thermostatic expansion valve
• Stop valve, filter, solenoid valve
• Safety valve
• Constant pressure valve9
Optional:

Inquiry sheet Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M
9 INQUIRY SHEET

Product Information | GEA Grasso SP1, SP2, SPduo and GEA Grasso M Manufacturer information
10 MANUFACTURER INFORMATION
GEA Refrigeration Germany GmbH is a company within GEA Refrigeration Technologies, the Refrigeration
Technology Segment of the GEA Group and provides its customers around the world with high-quality compo-
nents and services for refrigeration and process technology applications.
Locations:
GEA Refrigeration Germany GmbH

Holzhauser Str. 165
13509 Berlin, Germany
Phone: +49 30 43592-600
Fax: +49 30 43592-777
Web: www.gearefrigeration.de
E-Mail: info@grasso.de
GEA Refrigeration Germany GmbH

Werk Halle
Berliner Straße 130
06258 Schkopau/ OT Döllnitz, Germany
Phone: +49 345 78 236 - 0
Fax: +49 345 78 236 - 14
Web: www.gearefrigeration.de
E-Mail: info@grasso.de

Various Package Descriptions P 201011 Pi SP GBR 1-A4

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Screw Compressor Packages

GEA Grasso SP1, SP2, SPduo and GEA Grasso M

Product Information (Translation of the original text)

2 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 3

4 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

1.1 Product code of screw compressor packages

Model size screw compressor package

Y Versions of the screw compressor package

9 Screw compressor version variations

Screw compressor size HP side

X / (X1) Screw compressor package size

GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 5

M 690* / 710 XB 4150

N 860* / 873 XC 4900

*52 bar screw compressors

Refrigerant CO2 and

Horizontal oil separator installed below A H R F O

Oil separator installed vertically B K S G P

Oil separator horizontally in series C L T

Grasso SPduo/ mechanical suspension D M V Y W

Grasso SP2 (two-phase) E N U

9 Screw compressor versions

1 Standard refrigerating compressor Vi = 1.8; 2.0; 2.2; 2.6; 3.0

2 Standard refrigerating compressor Vi = 3.6

3 Standard refrigerating compressor Vi = 4.8

4 Standard refrigerating compressor Vi = 5.5

5 Standard refrigerating compressor Vi = variable

6 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

7 Heat pump compressor Vi = fixed or variable

9 Speed regulated Vi = variable

Code letter Oil cooling

A Water-cooled oil cooler

B Refrigerant cooled oil cooler

D Water and refrigerant cooled oil cooler

E Water or refrigerant cooled oil cooler and refrigerant injection

F Without oil cooler

GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 7

1.2 Scope of supply

1.3 Service fluids

8 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 9

y Volume flow in m³ at 2940 1/min

10 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

2.2 Overview: GEA Grasso SP1 Large

fig.2: Types of GEA Grasso SP1 Large

y Volume flow in m³ at 2940 1/min

GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014 11

12 GEA Refrigeration Germany GmbH | P_201011_1 | Generated 13.10.2014

maximum permitted pressure p < 52 bar (g.p.)

Pressure ratio (p / p0) π > 1.5

Pressure difference (p - p0) Δp > 0.8 bar

Suction temperature (compressor inlet) t0h > -60 °C

Discharge temperature (compressor outlet) te < 100 °C

Oil temperature toil > 30 °C

Oil temperature toil < 65 °C

Discharge temperature - condensation temperature Δt > 10 K

Ambient temperature tu > 5 °C