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3-Phase Uninterrupted Power Supply System
3-Phase Uninterrupted Power Supply System
Input
Nominal Voltage 415 V AC, ± 15%, 3 phase, 4 wire
Nominal Frequency 50 Hz, ± 3%
Power factor ≥ 0.99 with full load
Current Harmonic Distortion <3%
Protection Input Phase reversal protection
Output
Power In KVA ≥ 30 KVA
Voltage 400 V / 415 V AC ( ± 1%) 3 Phase
Frequency 50 Hz (± 0.1 Hz)
Waveform Sinusoidal
Total Harmonic Distortion <1.5 % max linear load
Overloaded capacity ≥ 125% for 10 minutes
Inverter efficiency ≥ 93%
Bypass Manual
Operating temperature 0-40 oC
Relative humidity Max. 95% (non-condensing) at 25°C
Ventilation Forced Air cooling
Testing standard IEC 62040-3
Safety and EMC CE, IEC6040-1 and IEC 62040-2
Emergency Power off Remote /manual
Interface and protocol 1)RS232 or Galvanic isolated Ethernet 10/100 T RJ45
or higher
2) SNMP card for monitoring status using network
system (IPV4 or IPV6)
3) Necessary software for remote monitoring though
PC
Battery
Battery Long life 2V Cell, sealed maintenance free, valve
regulated lead-acid (VRLA) type with 30 minutes
backup on 30 KVA UPS.
The minimum AH of the battery should be given
with detailed calculations to substantiate the AH
ratings arrived/ offered for 30 minutes backup for a
load of 30 KVA UPS.
Battery VAH ( Total) ≥ 35 ,000 VAH ,
Battery correction factor (K) : ≥ 1.26,
( guide line of battery calculation
Design margin : ≥ 1.1,
for VAH calculation)
Battery aging factor : ≥ 1.25
Battery Temp. Corr. factor : ≥ 1
Battery charging current 10-20 % of battery capacity
Cell containers Polypropylene
Cell covers Shall be permanently fixed such that the seepage of
electrolyte gas escapes and entry of electro static spark
are prevented, it shall be fire retardant.
Plates & electrolyte Positive grid shall be of pure lead/ suitable alloys to
have long life. Positive plate shall not contain
cadmium. Design and constructional details shall be
brought out clearly to substantiate long life feature of
the offered batteries. Negative plate shall be of flat
pasted type with lead calcium or suitable alloy. The
electrolyte shall be high purity sulphuric acid.
Grid growth provision This provision should be made in the cell design to
prevent failure due to internal shorting / rupture of cell
because of grid growth.
Separators Shall be of glass mat or synthetic material having high
acid absorption capability, resistant to Sulphuric acid
and good insulating properties.
Pressure regulating valve Each cell shall be provided with a pressure- regulating
valve.
Terminal posts The surface of the terminal post extending above the
cell cover including bolt hole shall be coated with an
acid resistant and corrosion / fire retardant material.
Both positive and negative posts shall be clearly and
unambiguously identifiable.
Connectors, nuts, bolts, & heat Non-corroding lead or copper connectors of suitable
shrinkable sleeves size shall be provided to enable connection of the cells.
Nuts and bolts for connecting the cells shall be made of
lead coated copper, brass or stainless steel. All inter cell
connectors shall be protected with heat shrinkable
silicon sleeves for reducing environmental impact
including a corrosive environment.
Flame arrestors Each cell shall be equipped with a flame arrestor to
defuse the hydrogen gas escaped during charge and
discharge. Material of the flame arrestor should not
affect the performance of the cell.
Battery bank stand and cell All batteries shall be mounted in a suitable metallic
orientation frame of stainless steel or epoxy coated metal for acid
resistance. The cell orientation in the steel trays shall be
horizontal
Capacity requirements The battery voltage shall not be less than the
following values, when a fully charged battery is put to
discharge at C/10 rate:
1. After six minutes of discharge 1.98 V/ cell.
2. After six hours of discharge 1.92 V / cell.
3. After 8 hours of discharge 1.85 V/ cell.
4. After 10 hours of discharge 1.75 V/ cell.
Watt-hour efficiency shall be better than 80%.
Design float life 20 years.
Battery cycle life 1200 Cycles at 80% DOD
4000 Cycles at 20% DOD
Accelerated life test A test report on accelerated life test, attested by an
external certification agency for 20 years of design life
shall be submitted along with the tender for similar type
of design, without which the offers are likely to be
ignored.
Minimum discharge voltage Not less than 1.75V per cell
Standard IEC60896 Part 1 & 2
Low self discharge Antimony free alloy, > 97% life after 1 month
Recharge time 8 - 10 hrs full recharge
Protection system Battery circuit breaker with enclosure
Interconnecting Cables
Cable type FRLS insulated, copper conductor cables
Cable lengths
From UPS to battery ~ 10 Meter
From electrical distribution board ~ 30 Meter
(DB) to UPS
From UPS to DB ( load) ~ 20 Meter
Earthing of UPS module at two 25x3 mm GI strip (minimum).
points
Earthing of rack of battery bank at 25x3 mm GI strip (minimum).
two points
Interconnection of frame of 25x3 mm GI strip (minimum).
battery modules for earthing
purpose
Environmental Conditions:
Service conditions: The UPS system shall be capable of withstanding any combination of the
following environment conditions in which it must operate, without mechanical or electrical
damage or degradation of operating characteristics:
i Ambient air temperature range 0º C - 40º C
ii Relative humidity not exceeding 95% non-condensing, 25 OC
iii Maximum altitude without de-rating 1000 m above MSL
iv Ingress protection degree (acc. IEC 60529) at least IP20
v Maximum audible noise generated (To ≤ 65 dB
be measured according to relevant IEC
standard)
vi Interference The UPS units shall be provided
with EMI/ RFI suppression in
line with IEC-62040-2 and IEC
61000-4 or equivalent standards
Documentation
Full operation manuals of supplied items in printed as well as in electronic form.
Note:
All necessary interconnecting cables for smooth running of the entire UPS + Battery bank
should be provided. Quotation should include catalogue of the quoted model for verification
of specifications Supplier must have qualified technical/engg. staff for the after sale services
& support.
Bidder qualification criteria:
The bidder should be Original Equipment Manufacturer (OEM) / authorised partner of OEM,
engaged in production of Uninterruptible Power Supply (UPS) system for at least ten years
with worldwide presence and installed base of reasonable number of similar capacity offered.
In case the bidder is authorised partner, he should submit the agreement with OEM that he is
authorized to quote on their behalf for this tender and they shall support the bidder for all
warranty /Annual Maintenance Contract (AMC) support.
Bid evaluation criteria:
The following drawings and information are to be submitted along with offer:
a) Dimensional equipment layout of the proposed system including the UPS and
battery bank.
b) System configuration with single line diagrams.
c) Functional relationship of various equipment and shall include weights,
dimensions and heat dissipation of each unit.
d) General arrangement drawing and layout plan of UPS with LCD mimic.
e) A detailed description of acceptance test procedures and checklist in line with
IEC 62040-3.
f) A reference list of similar systems installed in last two years
g) Supplier should submit compliance statement of specifications along with
quotation. Performa of compliance statement is attached.
g) Design basis indicating how the proposed system / equipment meets all
specification requirements and the assumptions made while arriving at the system
capacity offered including battery bank.
Acceptance criteria:
1. The items shall be accepted on the basis of successful installation and commissioning at
RRCAT by the supplier’s representatives at user site.