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BSST-TECH-CPJ17348-001 MDS-Material Approval Request For Application of Coating
BSST-TECH-CPJ17348-001 MDS-Material Approval Request For Application of Coating
Attachments :-
1 Specification Comparison Sheet Yes N/A 3 Original Brochure Yes N/A
2 Samples Submitted Yes N/A 4 Other Supporting Documents attached:-
Notes / Comments :-
For CONTRACTOR
Name : Designation : Singnature : Date :
Sarath MG Project Engineer 16-Aug-17
Document No
BSST-TECH-CPJ17348-001~MDS
REVISION SHEET
Table of Contents
1. COMPANY PROFILE
2. TECHNICAL PROPOSAL
3. COMPANY LICENSE
4. CERTIFICATIONS
7. APPLICATION PROCEDURE
8. APPROVALS
9. EXPERIENCE
9. QUALITY POLICY
We - DEKOTEC Germany - have successfully dedicated ourselves to the task of protecting buried pipes against
corrosion for more than 80 years. Experience that pays off.
Burried steel pipes for the transport that have to be coated on the rubber, petrolatum and
of liquid and gaseous media are construction site. Depending on combinations thereof, DEKOTEC
protected against corrosion by pipe laying method, trenchless or in is able to offer a broad variety of
coating with thermoplastic material open trench, only welded joints or proven corrosion prevention
or thermosetting compounds. While also bends, T-pieces, flanges and systems as well as taylor made
coating of the pipe is mostly done valves have to be protected in the solutions for special fields of
in the factory, some parts and field. Based on materials like application.
installations of a pipeline remain polyurethane, polyethylene, butyl
DEKOTEC GmbH P.O.Box 150120 • 51344 Leverkusen • Germany, Tel: +49-(0)214-2602-0 • Fax: +49-(0)214-2602-318, www.DEKOTEC.net • info@dekotec.net
BUTYLEN - Tape System AS39P / R20HT
Description and Use Advantages
Two tape system with self-
self-amalgamating inner wrap
amalgamating innerwrap (AS39P)
stress-class C-50 system
and highly resistant outerwrap
(DIN EN 12068)
(R20HT).
for high mechanical stresses and
Corrosion protective coating of field
highly corrosive environments
joints, bends, straight pipes and
proven corrosion protection
branch pipes. Standard tape system
technology - track record of more
for high mechanical stresses and
than 30 years
operating temperatures up to +50°C.
DEKOTEC GmbH P.O.Box 150120 • 51344 Leverkusen • Germany, Tel: +49-(0)214-2602-0 • Fax: +49-(0)214-2602-318, www.DEKOTEC.net • info@dekotec.net
LIQUITOL FK2
Description and Use Advantages
LIQUITOL FK2-C
Description and Use Advantages
LIQUITOL HDD
Description and Use Advantages
DEKOTEC GmbH P.O.Box 150120 • 51344 Leverkusen • Germany, Tel: +49-(0)214-2602-0 • Fax: +49-(0)214-2602-318, www.DEKOTEC.net • info@dekotec.net
DEKOTEC Heat Shrink Sleeve: HTS-70 and HTS-90
Description and Use Advantages
Wraparound shrink sleeve with an Excellent corrosion protection
electron beam irradiation For operating temperatures
crosslinked polyethylene backing from +60°C up to over +80°C
and hotmelt adhesive. DEKOTEC
Three layer system =
HTS Shrink Sleeve is installed onto
equivalent to 3LPE
a layer of DEKOTEC EP Primer.
Corrosion protective coating of High peel and lap shear
welded joints with operating strength
temperatures up to +80°C (HTS-70)
and over +80°C (HTS-90).
DEKOTEC DRP Repair System: Repair Patch, Melt Stick, Mastic Filler
Description and Use Advantages
Heat applied repair system for designed for operating
damages in corrosion protective temperatures up to +80 °C
coatings on steel pipes, comprising easy to apply
of a heat applied patch and a
versatile use
mastic filler compound (DEKOTEC-
Melt Stick or BUTYLEN-Mastic
Filler). DEKOTEC DRP is
compatible with all types of PE or
PP coatings as well as FBE, PUR
coatings etc.
• PLASTELEN-Compound or
PLASTELEN-Compound PF for
filling of flange gap and potential
voids between nuts and bolts.
• PLASTELEN-Tape P
• DEKOTEC-Rockshield DRM-PP
500 Plus, as additional mechanical
protection.
Product information is made available upon request for all above mentioned products.
For further detailed information, please do not hesitate to contact our local sales representatives.
DEKOTEC GmbH Our literature, data sheets and recommendations typical properties, which are not subject to any
P.O.Box 150120 • 51344 Leverkusen • Germany represent our best knowledge at the time of printing but guarantee. Our liability is limited as per our standard
tel: +49-(0)214-2602-0 • fax: +49-(0)214-2602-318 are in no way legally binding on us. Values and terms and conditions of sale.
www.dekotec.net • info@dekotec.net properties shown in diagrams and tables are No. 02 issue: 11/07 Trade Information
TECHNICAL PROPOSAL
PROJECT
1. Introduction
Bin Sari Specialized Technologies (B.S.S. Tech) has been requested to present a quotation to cover the supply
of Corrosion Prevention Butyl Rubber Tape Systems. We are pleased to offer the below detailed system.
The Butyl Rubber Tapes are manufactured by our principal M/s Dekotec Gmbh (Denso Gourp), Germany.
DEKOTEC GmbH belongs to the DENSO Group, which comprises a series of companies and participations in
Germany and in other European countries. At our headquarters in Leverkusen, we have brought together
development, production, quality assurance, distribution and dispatch in a single modern high-performance
facility. Your local contact partner is our team of experienced staff in our German sales force.
Based on our many years of experience, we produce and distribute innovative products for corrosion protection
as well as for road and rail construction. Close co-operation between the various areas of our work makes it
possible for us to develop products of the highest performance and optimum use. We know the practice in these
industries and design our solutions to meet it. From research to product manufacture under continuous quality
control, from the development of application equipment suited to the practice of the industry to dispatch:
DEKOTEC means quality without compromise.
2. Butylen Systems
BUTYLEN corrosion protection systems are cold applied polyethylene-butyl rubber bonding tapes in
combination with a butyl rubber based primer. BUTYLEN corrosion protection systems come as one or
two tape systems. In one-tape systems, the BUTYLEN tape takes on both the corrosion protection
function and that of a mechanical protection tape. In a two-tape system, the tapes each take on one of
these functions.
BUYTLEN corrosion protection systems are approved by and registered with the DVGW (Deutscher
Verein des Gas-und Wasserfachs e.V. - German Association for the Gas and Water Industries) and
meet and exceed the demands of EN 12068 and DIN 30672.
PROJECT
BUTYLEN tapes and tape systems have been used for more than 40 years to provide long-term
corrosion protection for buried pipes, welded joints, pipe bends and structural elements.
The invention of the first three-ply bonding tape (BUTYLEN-Tape S40) by DEKOTEC in 1971 was
followed about 10 years later by further development to produce the asymmetrical three-ply tapes
mainly used today. BUTYLEN tape systems have been used very successfully in large-scale pipeline
construction and in pipeline renovation since 1971. Thanks to constant improvement and the use of
modern polyethylene materials, BUTYLEN tape systems even today represent the state of the art in
corrosion protection bonding tape.
BUTYLEN tapes can be combined in various ways to make tape systems. All systems have in
common that a self-amalgamating three-ply tape or a butyl tape is always used for the innermost layer
of corrosion protection. Only tapes of this type amalgamate in the overlap area to form a sleeve-like
coating that is practically diffusion resistant to water vapor and oxygen.
BUTYLEN-System AS30-20 / R20MP has been specially designed for corrosion protection coating of
metal pipes and pipelines in accordance with DIN 30672 and EN 12068.
The inner wrapping of BUTYLEN-Tape AS30-20 will amalgamate in the overlap area to form a sleeve-
like coating, impermeable to water vapour and Oxygen and it is resistant against soil bacteria and
electrolytes.
BUTYLEN-Tape R20MP is a two-ply tape with an HDPE carrier film and a butyl rubber coating on the
one side. This tape will amalgamate completely in the overlap area with the inner layer of BUTYLEN-
Tape AS30-20.
PROJECT
Advantages
• Compatible with factory coatings made of PE, PP, FBE, PU, CTE and bitumen.
BUTYLEN Primers and BUTYLEN Mastic are butyl rubber based products.
A primer is essential for BUTYLEN tape systems. BUTYLEN Primer clearly improves adhesion to
metallic surfaces. Using the tape system without a primer will not meet industry standard requirements.
BUTYLEN Primers consist of butyl rubber and unsaponifiable resins in petroleum spirit.
BUTYLEN-Mastic WP and Mastic W are used as fillers in combination with BUTYLEN tape systems.
These permanently plastic, hand shapeable butyl rubber fillers allow uneven places in metal surfaces to
be filled and then wrapped void-free using BUTYLEN tape systems.
BUTYLEN-Tape AS30-20
BUTYLEN-AS30-20 is a cold-applied corrosion prevention tape for metal pipes and pipelines with both
small and large nominal pipe sizes.
BUTYLEN-AS30-20 is a real co-extruded three-ply plastic tape made from a stabilised polyethylene
carrier material with butyl rubber adhesive on both sides. The inner butyl rubber coating fuses with the
outer layer to form a hose-like encasement that is virtually impermeable to water vapour, soil bacteria
and oxygen.
Fully amalgamating within overlap area.
Highly conformable to any surface structure by thick grey butyl rubber layer facing pipe
surface.
Excellent bonding between adhesive and carrier film via co-extruded intermediate layer
PROJECT
BUTYLEN-Tape R20MP
BUTYLEN-Tape R20 HT is a two-ply tape with an HDPE carrier film, butyl rubber coated on one side.
The tape will amalgamate completely in the overlap area with the butyl rubber inner wrap.
2-ply plastics tape with stabilised polyethylene backing and butyl rubber adhesive on one side.
Mechanically highly resistant by HDPE backing.
Excellent bonding between adhesive and carrier film via co-extruded intermediate layer.
Wrapping machines simplify the application of BUTYLEN and DEKOTEC tapes and systems. Hand
and motor-driven machines ensure that the necessary tension and lapping is maintained. Using
wrapping machines increases the speed and safety of post-factory coating using tape systems.
DEKOMAT® 1 is a hand-driven wrapping machine for spiral wrapping of cold applied BUTYLEN tapes
around pipes and bends. The machine ensures even wrapping tension and that the prescribed overlap
width is maintained.
DEKOMAT® 1 can be used for straight pipes and pipe bends and on welded joints on steel pipes
factory coated with PE or other synthetics from DN 80 upwards.
DEKOMAT® 1 can be used to apply all BUTYLEN tapes in widths up to 100 mm. The device can be
used where there is a minimum distance between pipe and trench wall or trench floor of 25 cm.
COMPANY LICENSE
CERTIFICATIONS
MATERIAL DATA SHEETS
Special advantages: Typical product properties
n adapted to BUTYLEN
Perfectly Typical values
Property Unit
tapes and tape systems. HT HT25 MT25 Test method
Solvents - Petroleum spirit Petroleum spirit Petroleum spirit -
Outstanding
n resistance against Flash point °C (°F) -18 (-0.4) -18 (-0.4) ≥ +23 (≥ +73.4) DIN EN 57
cathodic disbondment. Density +23 °C (+73.4 °F) 0.79 0.78 0.80 DIN 51757
Solids content Weight % 30 24 23 ISO 1515
For
n steel and other metal surfaces. Aromatics content Weight % <0.0005 < 0.0005 < 0.01 -
Viscosity (flow time nozzle 4 mm) +23 °C (+73.4 °F) s 40±5 25±5 25±5 DIN 53211
Compatible
n with factory coatings
Drying time for manual application 1) min (app.) 5-10 5-10 20-25 -
made of PE, PP, FBE, PU, CTE and Maximum waiting time for the BUTYLEN tape application h <8 <8 <8 -
BUTYLEN
BUTYLEN
bitumen. Consumption l/m2 0.2 0.2 0.2 -
Operating temperature 2) °C (°F) -60 to +100 -60 to +100 -60 to ++100 -
n Forthe application with roller or (-76 to +212) (-76 to +212) (-76 to +212)
brush. 1)
Depending on the temperature, humidity, air movement and surface temperature of the pipe.
Dries
n fast and is easily processed. 2)
Depending on the BUTYLEN tape system used.
Processing temperature
Environment -40°C to +60°C (-40°F to +140°F)
Pipe surface min. +3°C (+5.4°F) above the dew point max. +85°C (+185°F)
before the wrapping of the BUTYLEN 0.2 liter per m2. be started immediately after the drying of Barrel 180 168
www.dekotec.de
Special advantages: Typical product properties
n Real co-extruded 3-ply tape. BUTYLEN-AS30 and BUTYLEN-R20 MP
Property Unit BUTYLEN-AS30 BUTYLEN-R20 MP Test method
n No spiral corrosion hazard as Typical value Typical value
compared to the two-ply tape. Carrier film color - Black White -
Butyl adhesive color inside - Gray Black -
n DIN-DVGW certified systems for Butyl adhesive color outside - Black - -
BUTYLEN
made of PE, PP, FBE, PU, CTE and Elongation at break % ≥ 600 ≥ 500 DIN 30672
Tape strength +23° C (+73 °F) N / cm ≥ 65 ≥ 65 EN 12068
bitumen.
Dielectric strength kV / mm ≥ 40 ≥ 50 ASTM D149
n Outstanding tape elasticity and
elongation at break. BUTYLEN-AS30/-R20 MP with BUTYLEN-HT Primer
Property Unit BUTYLEN-AS30/-R20 MP Required value Test method
n Cost effective system with Typical value
outstanding price/performance ratio. Specific electrical insulation resistance Ohm · m2 ≥ 1011 ≥ 106 EN 12068
Volume resistivity Ohm · cm ≥ 1016 Not stated ASTM D257
+23 °C (+73 °F) +50 °C (+122 °F)
Peel resistance
N / cm ≥ 15 ≥2 ≥4 ≥ 0.4 EN 12068
metal/primer/tape
≥ 33 ≥ 2.5 Not stated ASTM D1000
Peel resistance layer to layer +23 °C (+73 °F) +50 °C (+122 °F)
the tapes grow completely together in the consists of: BUTYLEN tapes can be easily applied more efficient. For BUTYLEN tapes with to guarantee an excellent processing
An outstanding connection between
overlapping area and create a long-lasting n BUTYLEN-HT Primer the adhesive and the carrier film is gua- manually. The processing with the original width of > 50 mm, we recommend the quality.
hose-type encasement. A solvent containing primer for corrosion ranteed by the co-extruded intermediate DEKOMAT® wrapping devices is even use of the DEKOMAT® wrapping device
BUTYLEN-AS30/-R20 MP fulfills the prevention with BUTYLEN tapes. For layer.
requirements of the impact resistance of the processing in hot environments, the
class B 50 in accordance with EN 12068 BUTYLEN-MT25 Primer can be used as
n BUTYLEN-R20 MP
Ordering information and packaging
A co-extruded two-layer plastic tape
and even the indentation resistance of an alternative. Please refer to the separate
made from robust white polyethylene
class C 50. product data sheet BUTYLEN-Primer. Rollenlänge Rollenbreite m2 / Content per box
carrier film with a single side butyl rubber (m) (mm) roll Rolls m2 lin. m kg (app.)
BUTYLEN-AS30/-R20 MP is basically n BUTYLEN-AS30 coating. An outstanding connection bet-
30 50 1.5 10 15 300 10
impermeable for water vapor and oxygen A real co-extruded 3-ply plastic tape ween the adhesive and the carrier film is BUTYLEN-AS30 core Ø 41 mm 30 100 3 5 15 150 10
and it is resistant against soil bacteria and made from stabilized polyethylene carrier achieved by the co-extruded intermediate 30 150 4.5 5 22.5 150 15
electrolytes. materials with butyl rubber adhesive on layer. The butyl rubber adhesive layer 70 100 7 3 21 210 13
BUTYLEN-AS30/-R20 MP is compatible both sides. BUTYLEN-AS30 grows grows completely together with the out- BUTYLEN-AS30 core Ø 78 mm
70 150 10.5 2 21 140 13
with factory coatings made of PE, PP, completely together in the overlapping side layer of BUTYLEN-AS30. 30 50 1.5 12 18 360 11
FBE, PU, CTE and Bitumen. area and creates a hose-type encase- BUTYLEN-R20 MP core Ø 41 mm 30 100 3 6 18 180 11
ment, which results in a reliable and PE carrier material
30 150 4.5 6 27 180 17
PE butyl rubber (co-extruded)
durable corrosion protection. 70 100 7 3 21 210 13
Butyl rubber adhesive BUTYLEN-R20 MP core Ø 78 mm
70 150 10.5 2 21 140 13
64 www.dekotec.de 65
MATERIAL SAFETY DATA SHEET
DEKOTEC GmbH
Safety Data Sheet
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 1 of 7
Product identifier
BUTYLEN-Primer HT
Relevant identified uses of the substance or mixture and uses advised against
Use of the substance/mixture
REACH SU19, PC1, PC9, PC10, PC32, AC12-2
Details of the supplier of the safety data sheet
Company name: DEKOTEC GmbH
Street: Felderstr. 24
Place: D-51371 Leverkusen
Post-office box: 150120
D-51344 Leverkusen
Telephone: 0214/2602-0 Telefax: 0214/2602-217
Contact person: H. Hoffmann Telephone: 0214 / 2602 - 220
Responsible Department: Labor
Emergency telephone: 0214 / 2602 - 214
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 2 of 7
57 Use appropriate containment to avoid enviromental contamination.
60 This material and its container must be disposed of as hazardous waste.
61 Avoid release to the environment. Refer to special instructions / Safety data sheets.
Special labelling of certain mixtures
Operate if possible out of doors or in a well-ventilated place.
Additional advice on labelling
Classification according to European directive on classification of hazardous preparations 1999/45/EC.
Other hazards
In use, may form flammable/explosive vapour-air mixture.
Mixtures
Chemical characterization
Solvent-applied lacquers, inks, adhesives and specialty coatings.
Hazardous components
EC No. Chemical name Quantity
CAS No. Classification
Index No. GHS classification
REACH No.
Extinguishing media
Suitable extinguishing media
dry powder , carbon dioxide (CO2) , sand , foam
Extinguishing media which must not be used for safety reasons
Do not use a solid water stream as it may scatter and spread fire.
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 3 of 7
Special hazards arising from the substance or mixture
Not applicable
Advice for firefighters
In the event of fire, wear self-contained breathing apparatus.
Additional information
Water mist may be used to cool closed containers.
Control parameters
Additional advice on limit values
Naphtha solvent (C6-C7) , AGW 1100 mg/m³
Provide adequate ventilation.
Exposure controls
Protective and hygiene measures
When using, do not eat, drink or smoke.
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 4 of 7
Handle in accordance with good industrial hygiene and safety practice.
Respiratory protection
Vapours are heavier than air and can cause suffocation by reducing oxygen available for breathing. In
case of insufficient ventilation wear suitable respiratory equipment. Breathing apparatus with filter. A2
Hand protection
Wear as appropriate: protective gloves nitrile rubber >=0,4mm (>480 min)
Eye protection
tightly fitting safety goggles
Skin protection
long sleeved clothing
Reactivity
Stable at normal conditions
Chemical stability
No hazards resulting from material as supplied.
Possibility of hazardous reactions
No hazards resulting from material as supplied.
Conditions to avoid
Heat, flames and sparks. Heating can release vapours which can be ignited.
Incompatible materials
No hazards resulting from material as supplied.
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 5 of 7
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 6 of 7
UN proper shipping name: PAINT (including paint, lacquer, enamel, stain, shellac solutions, varnish,
polish, liquid filler and liquid lacquer base)
Transport hazard class(es): 3
Packing group: II
Hazard label: 3
Classification code: F1
Limited quantity: LQ6
Hazard-no.: 33
Tunnel restriction code: D/E
Other applicable information (land transport)
: 163 640D 650
E2
:2
Inland waterways transport
UN number: 1263
UN proper shipping name: PAINT (including paint, lacquer, enamel, stain, shellac solutions, varnish,
polish, liquid filler and liquid lacquer base)
Transport hazard class(es): 3
Packing group: II
Hazard label: 3
Classification code: F1
Special Provisions: 163 640D 650
Limited quantity: LQ6
Other applicable information (inland waterways transport)
E2
Marine transport
UN number: 1263
UN proper shipping name: PAINT (including paint, lacquer, enamel, stain, shellac solutions, varnish,
polish, liquid filler and liquid lacquer base)
Transport hazard class(es): 3
Packing group: II
Hazard label: 3
Marine pollutant: •
Limited quantity: 5L
EmS: F-E, S-E
Other applicable information (marine transport)
: 163, 944
E2
Air transport
UN/ID number: UN1263
UN proper shipping name: PAINT (including paint, lacquer, enamel, stain, shellac solutions, varnish,
polish, liquid filler and liquid lacquer base)
Transport hazard class(es): 3
Packing group: II
Hazard label: 3
Special Provisions: A3 A72
Limited quantity Passenger: 1L
BUTYLEN-Primer HT
Print date: 15.09.2011 Product code: BUTYLEN-PRIMER_HT Page 7 of 7
IATA-packing instructions - Passenger: 353
IATA-max. quantity - Passenger: 5L
IATA-packing instructions - Cargo: 364
IATA-max. quantity - Cargo: 60 L
Other applicable information (air transport)
E2
: Y305
: A3 A72
: Y341
Environmental hazards
Dangerous for the environment: yes
Special precautions for user
Not relevant
Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Not applicable
Safety, health and environmental regulations/legislation specific for the substance or mixture
EU regulatory information
Additional information
VOC = 70%
National regulatory information
Water contaminating class (D): 2 - water contaminating
(The data for the hazardous ingredients were taken respectively from the last version of the sub-contractor's safety
data sheet.)
BUTYLEN-TAPES
Print date: 14.02.2014 Product code: BUTYLEN-TAPES Page 1 of 5
3.2. Mixtures
Chemical characterization
PE / modified rubber
BUTYLEN-TAPES
Print date: 14.02.2014 Product code: BUTYLEN-TAPES Page 2 of 5
After ingestion
No hazards which require special first aid measures
4.2. Most important symptoms and effects, both acute and delayed
Not applicable
4.3. Indication of any immediate medical attention and special treatment needed
Not applicable
BUTYLEN-TAPES
Print date: 14.02.2014 Product code: BUTYLEN-TAPES Page 3 of 5
Appropriate engineering controls
Not applicable
Protective and hygiene measures
Not applicable
Eye/face protection
Not applicable
Hand protection
Not applicable
Skin protection
Not applicable
Respiratory protection
Not applicable
10.1. Reactivity
None
10.2. Chemical stability
Stable
10.3. Possibility of hazardous reactions
Not applicable
10.4. Conditions to avoid
Not applicable
10.5. Incompatible materials
None
10.6. Hazardous decomposition products
None
BUTYLEN-TAPES
Print date: 14.02.2014 Product code: BUTYLEN-TAPES Page 4 of 5
Additional information on tests
Not applicable
15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulatory information
Water contaminating class (D): - - not water contaminating
BUTYLEN-TAPES
Print date: 14.02.2014 Product code: BUTYLEN-TAPES Page 5 of 5
(The data for the hazardous ingredients were taken respectively from the last version of the sub-contractor's safety
data sheet.)
Application temperature In order to avoid wrinkling due to thermal elongation of the Alternatively a white outerwrap with UV stabilizer such as
Pipe surface min. 3°C (5.4 °F) above dew point PE carrier film, the temperature difference between pipe BUTYLEN-R20HT should preferably be used in case of two
up to +85°C (185°F) surface (before and after tape application) and tape roll should tape systems.
Ambient -40° up to +60°C (-40° up to 140°F) be max. 30 °C (54 °F).
BUTYLEN-Primer HT -10° up to +40°C (14° up to 104°F) Under prolonged exposure to sunlight, the finished Steel surface condition
BUTYLEN-Primer MT -10° up to +50°C (14° up to 122°F) wrapping should be covered with a suitable material Cleanliness (ISO 8501-1) min. ST2
BUTYLEN-Tape -10° up to +50°C (14° up to 122°F) (e.g. BUTYLEN -DRM PP Rockshield). Roughness (ISO 8503-1) 20 - 100 µm
■ The areas to be coated (steel surface and ■ Cleaning of steel surface can be done by wire ■ Transitions to adjacent factory coating should
adjacent factory coating) have to be clean, dry, brushing or abrasive blast cleaning. be bevelled by use of a round shaped rasp
and free from grease and dust. (recommended angle: app. 30°).
■ All contamination which might act as a ■ Humidity and ice have to be removed by ■ Any existing scale has to be removed by abra- Remove grinding dust.
release agent (e.g. grease, oil, varnishes, tempo- drying with a torch flame. sive blast cleaning.
rary protecting paints, coupling agents) have to
be completely removed prior to tape application.
Use suitable solvent if necessary.
min. 50 mm
tape width + min. 50 mm
■ Adjacent factory coating has to be cleaned in ■ Thoroughly stir BUTYLEN-Primer in original ■ Let the primer dry until it is tack free. ■ In case of hand wrapping (tape width
a width of app. 150 mm. Use suitable solvent, if drum until any bottom settlings are dissolved. ■ The drying time depends on ambient max. 50 mm) start with one circumferential
necessary. ■ By using a brush or roller apply a thin even temperature and air movement (approx. 10-30 wrap before spirally wrapping the tape. (start of
■ Cleaned factory coating has to be circum- coat of primer to the cleaned and dried surface. min.). wrapping: min. 50 mm on factory coating).
ferentially roughened with coarse emery cloth. ■ The factory coating has to be primed in a width ■ The primed surface should be wrapped latest ■ Spirally wrap tape (e.g. BUTYLEN 3-ply tapes
Remove grinding dust. of “tape width plus min. 50 mm” on each side. within 6 h. Otherwise or in case of contamination with grey side facing the pipe surface) under ten-
■ After use immediately close and seal primer (e.g. dust) the primer coat has to be renewed. sion with min. 50% overlap around the pipe.
drum. Clean brush or roller with suitable solvent
(e.g. white spirit).
■ Tape tension is sufficient, if tape width is ■ When using DEKOMAT® wrapping devices, ■ In case of hand wrapping (tape width ■ Tape overlap: Min. 50%.
narrowed by app. 1% during application. wrapping can start in spiral motion instead of max. 50 mm) start with one circumferential wrap ■ Tape tension is sufficient, if tape width is
■ Remove interleaving. one circumferential wrap (inner- and outerwrap). before spirally wrapping the tape. narrowed by app. 1% during application.
■ The tape wrapping should cover the full ■ Start of wrapping on factory coating: min. 1.5 ■ The outerwrap should at least fully cover the ■ Remove interleaving.
circumference of the adjacent factory coating by times of tape width. innerwrap. It is recommended to start wrapping ■ The tape wrapping should cover the full
a width of min. 50 mm. by covering the innerwrap by ½ of tape width. circumference of the adjacent factory coating by
■ Spirally wrap the outerwrap tape (e.g. a width of min. 50 mm.
BUTYLEN 3-ply tapes with grey side facing
the pipe surface) under tension with min 50%
overlap around the pipe.
Testing Recommendations
■ No wrinkles are allowed in the finished wrapping on visual ■ It is highly recommended to use DEKOMAT® wrapping de- ■ The above application instruction can also be transferred to
testing. vices for application of tapes wider than or equal to 50 mm. the wrapping of full pipe length or pipe bends.
■ The wrapping has to be tested for freedom from pores with ■ In order to ensure that tapes are applied with suffi-
high voltage holiday detector. Test voltage: 5 kV + 5 kV per mm cient wrapping tension, the tape width should be limited
of coating thickness, max. 25 kV. to max. 150 mm.
Dekotec GmbH Our product information, our application recommendations and other product used as a guide and is subject to change without notice. Our General Sales
Conditions, which are available at www.dekotec.de, shall be decisive with-
related documents are made for your convenience only. Since many instal-
P.O. Box 150120 | 51344 Leverkusen | Germany out any exception. Issue 11/2014 AI BUTYLEN-Tape-Systems (GB)
lation factors are beyond our control, the user shall determine the suitability This is a translation from the original German Product Information of DEKOTEC GmbH. In case of any discrepancy
+49 214 26 02-0 | +49 214 2602-217
of the products for the intended use and assume all risks and liabilities in or any dispute arising on the interpretation of this Product Information, the german text of the respective
www.dekotec.net | info@dekotec.net connection therewith. All information contained in this document is to be
German Product Information, which is available at www.dekotec.net, shall be decisive. The legal relationship
shall be governed by German law.
APPROVALS
EXPERIENCE LIST
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Balikpapan
Indonesia Indonesian Water Board 800 63 S/R 1987 Water Supply
Water Supply
Denmark Danish Gas Grid 100 - 1000 370 S 1987-1990 Naturgas Fyn Gas Distribution Gas
Bangladesh Titas Gas Transmission 250 140 R 1987 Petrobangla Transmission Gas
USSR Astrakhan Sour Gas Field 100 - 400 480 S 1988 Strojmaterialintorg Gas Pipeline
Pirkoh Gas Field Sui Gas Transmission,
Pakistan 450 22 S/R 1988 Gas Pipeline
Integration Karachi
Karachi Gas Comp.
Pakistan Distribution System 50 - 150 112 S/R 1988-1995 Gas Pipeline
Karachi
Gas Distribution
Oman 250 160 R/R 1988 SHELL/PDO Gas Pipeline
Network
Libya Messla-Sarir 500 48 S/R 1989 NOC Oil Pipeline
Libya Defa Trunk Line 600 ca. 80 S/R 1990 NOC Trunk-Line
Jalabad Gas Transmission
Bangladesh 250 50 R/R 1991 Petrobangla Gas Pipeline
& Distr. System
Transmission Line
Turkey 900 32 S/R 1991 Tüpras Gas Pipeline
Joint Wrapping
Kailashtilla Chatak
Bangladesh 1200 35 R/R 1991 Petrobangla Gas Pipeline
Gas Supply
Oil and Natural
India Lower Bombay Eastside 70 300 S/R 1991 Gas Pipeline
Gas Commission
Indonesia Krakatau Hoogovens IPI 900 74 S 1992 Krakatau Hoogovens IPI Water Lines
Czech Republic 3rd Transit Pipeline 700 72 S/R 1992 Transgas Gas Transmission
Yard Wrapping Gas Transmission - Total
Czech Republic 900 105 S/R 1992 VSZ Kosice Gas Transmission
Wrapping
Page 1 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Czech Republic 3rd Transit Pipeline 1000 300 S/R 1993 Transgas Gas Transmission
Spain Cordoba to Jaen 250, 400 175,4 S/R 1995 ENAGAS Gas Transmission
Germany EGL Nordhannover Lots A to D 400, 500, 700 43 S 1995 DEA Oil Pipeline
Page 2 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany Cuxhaven-Bremerhaven 200, 250, 300 27,5 S 1996 Überlandwerke Nordhannover Gas Pipeline
Page 3 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Greece Olympia Project 200 22 S/R 1997 Government of Greece Gas Pipeline
Page 4 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Turkey Botas Project 850, 900 7 S/R 1997 Botas Gas Pipeline
Slovakia Rehab Total Wrapping 1200 2 S/R 1998 SPP Gas Pipeline
Lithuania Butinge Oil Terminal 550 94 S/R 1998 Butinge Nafta Joint Stock Co. Oil Pipeline
Page 5 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Egypt Total wrapping. Ductile Iron Pipes 400 17 R/R 1999 Behira Water Pipeline
Uzbekistan Shurtan Gas Chemical Complex 80 - 1300 5 S/R 1999 UZBEKNEFTEGAS Gas Pipeline
Rehab. ”Oil for Food,
Iraq 800, 1000 20 S/R 1999 IRAQ North Oil Oil Pipeline
Program” Kirkuk- Yumurtalik-Line
Jordan Wastewater Amman 1500 32 S/R 1999 Government Amman Water Pipeline
France Artere d’Vexin 900 82 S/R 1999 Gaz de France Gas Pipeline
Page 6 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
India Pipeline Rehab 100 - 300 7,5 S/R 1999 GAIL, Baroda Gas Pipeline
India Pipeline Rehab 200 4,3 S/R 1999 GAIL, Baroda Gas Pipeline
Slovakia Rehab, Total Wrapping 1200 2 S/R 1999 SPP, Div. STG Gas Pipeline
Page 7 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
France Artere du Centre 800 110 S/R 2000 Gaz de France Gas Pipeline
Marches des Nord
France 900 71 S/R 2000 Gaz de France Gas Pipeline
Estproject: Project: M2
Austria Puchberg 100 17 S/R 2000 OMV Gas Pipeline
France Marches des Nord / Est Project M1 900 72 S/R 2000 Gaz de France Gas Pipeline
Germany Extension Airport Munich various various S 2000 Airport Co. Fuel Pipeline
France Marche de Nord Est 900 71 AS40 / R41 W 2000 Gaz de France Gas Pipeline
Page 8 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Trinidad Fertilizer Plant CNC, complete wrapping various 2,5 AS 40 2000 STPD Gas / Product Pipeline
France Artere du Centre 900 105 S/R 2001 Gaz de France Gas Pipeline
France Marche du Nord-Est 1000 127 S/R 2001 Gaz de France Gas Pipeline
Turkmenistan various extensions, joint wrapping various 728 S/R 2001 Turkmengaz Gas Pipeline
Germany pipe storage Heidelberg 1400 1,4 N 60 / S 20 2001 Stadtwerke Heidelberg Gas Facility storage
France Marche du Nord-Est 1000 127 AS 40/R41 2001 Gaz de France Gas Transmission
Turkmenistan extension, joint wrapping 300 35 S/R 2001 Turkmengaz Gas Pipeline
Germany UGS - Altmark 600 13,3 AS 40 2001 Erdgas Erdöl Gas Facility storage
ET100/R20HT
Germany Bayernoil/NET 150, 250 100 2001 Bayernoil Oil Pipeline
+ DRM
Different projects from Lithuanian Gas in AS39P / R20HT,
Lithuania variuous various 2001 Lithuanian Gas Gas Pipeline
various daily jobs E15 / PE3
Sweden Hyltebruk-Gislaved Pipeline 200, 400 47 AS 40 Plus 2002 Sydgas AB Gas Pipeline
Ukraine Extension Lvov compplete wrapping 500 5,8 S/R 2002 Yukos Oil Pipeline
Page 9 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
France Artere de Savoie 450 70 AS40 Plus / R41 2002 Entrepose / Endel Gas Pipeline
Turkmenistan extension, joint wrapping 150 92 S/R 2002 Turkmengaz Gas Pipeline
Various extensions
Libya various 1 R/R 2002 SOC Gas Pipeline
complete wrapping
Fertiliser Plant N 2000
Trinidad various 2,5 AS40 Plus 2002 STPD Gas / Product Pipeline
complete wrapping
Rehabilitation
Iran 300 1 AS40 Plus 2002 NIOC Oil Pipeline
complete wrapping
Rehabilitation
Egypt 1050 50 AS/R 2003 SUMED Oil Pipeline
complete wrapping
Germany Teterow-Malchin 200 22 N 60/ S 20 2003 EDIS Gas Pipeline
Germany Oder-Neisse Wasser 1400 8,5 N 15/PE 5 - C 30 2003 Steinle Bau, Löbau Water Pipeline
Belgium St. Vith-Bassenge 300 69 AS39 P/R20 W 2004 NATO Oil Pipeline
Djebelskaya
Turkmenistan 300, 500 28, 3 S/R 2004 SC Turkmenneft Gas Pipeline
Base Bumtrik - Balkanbad
Mariskaya Base
Turkmenistan 150, 400 15, 100 S/R 2004 Turkmengaz Gas Pipeline
no. 2 Umtrik -Sarakhs-
Page 10 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany Böhlen-Bernburg 500 7 N60/S20 2004 VNG Verbundnetz Gas Gas Pipeline/Rehab.
Different projects from Lithuanian Gas in AS39P / R20HT,
Lithuania variuous various 2004 Lithuanian Gas Gas Pipeline
various daily jobs E15 / PE3
France Biriatou-Arcangues 600 27 AS40 Plus P/090 2005 GSO Gas Pipeline
Germany FGL 05 300 55 N60/S20 2005 VNG Verbundnetz Gas Gas Pipeline
100, several, S, ET 100/R 20 HT,
Turkmenistan Lebapskaya Base No.4 - Umtrik Zerger 80, 13, 50 2005 Turkmengaz Gas Pipeline
500 AS39P
Denmark Bjerringbro-Örum 200, 300 20, 20 AS40 Plus 2005 Naturgas Midt-Nord Gas Pipeline
Algeria SP1BIS Haoud El Hamra 400 150 S/R 2005 Sonatrach Oil Pipeline
Algeria Pipeline de Tranfert GPL 10'' (at Skikda) 250 4 AS40 Plus 2005 Naftal (GPL Branch) Sonatrach Oil Pipeline
Different projects from Lithuanian Gas in AS39P / R20HT,
Lithuania variuous various 2005 Lithuanian Gas Gas Pipeline
various daily jobs E15 / PE3
India Mahul Refinery different 23 AS40 Plus 2005 Bharat Petroleum (BPCL) Petroleum Pipeline
Page 11 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany Aalen - Leipheim 250 80 AS40 Plus 2006 NATO Kerosene Pipeline
Switzerland Seeleitung Zugersee 250 6 AS40 Plus 2006 Erdgas Zentralschweiz AG Gas Pipeline
Germany Tübingen-rottenburg 200 25 AS40 Plus 2006 STW Tübingen Gas Pipeline
Germany Wolfen 200 2,5 AS40 Plus 2006 Linde Nitrogen Pipeline
France Loon Plage - Brouckerque Lot 2 400 6 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France Loon Plage - Air Liquide Lot 1 250 8 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France Contournement de Lille 500 2 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France Lille 300 4 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France 3 Déviations Montpellier 800 2 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France Fos / St Martin de Crau 1200 20 AS40 Plus / R25HT 2006 Gaz de France Gas Pipeline
Page 12 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
France Château Giroud - Daumagné 250 10 AS40 Plus / 090 2006 Gaz de France Gas Pipeline
France TIGF 600 9 AS40 Plus / 090 2006 TIGF Oil Pipeline
Reinion Island Irrig Litt W 700 4 AS40 Plus / 090 2006 Ville de St. Paul / DLE Water Pipeline
Different projects from Lithuanian Gas in AS39P / R20HT,
Lithuania variuous various 2006 Lithuanian Gas Gas Pipeline
various daily jobs E15 / PE3
Spain Anual Contract variuous various AS39P/R20HT 2006 Gas Natural Gas Pipeline
Spain Fenol Cumeno III, Huelva 50 - 400 various ET100/R20HT 2006 ERTISA (CEPSA) Refinery / Oil
Spain Conexión Desaladora Cartagena 1000 25 S20/R20HT 2006 Ferrovial Agroman (Contractor) Water Pipeline
Spain E.C. Argelia various various ET100/R20HT 2006 UTE MIDI Gas Compressor Station
032-65 AS, 090,
Austria Matzen Neu 100 - 500 100 2006-2010 OMV Sour Gas Pipeline
RT22
Germany Lüneburg 300 13 N60/S20 2006/2007 E.ON AVACON Gas Pipeline
Germany Muldenstein 1000 4,5 AS39 P 2006/2007 Fernwasser Torgau Water Pipeline
Denmark Brabrand 500, 600 AS40 Plus 2007 Envac Product Pipeline
Page 13 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Austria WAG + 600 1200 82 E, N, 090, RT22 2007 OMV Gas Pipeline
Libya Hamrid Oil well 80 4 AS40 Plus 2007 Wintershall Oil Pipeline
Austria Brennerleitung 500 16 E, N, 090, RT22 2007 Tiroler Ferngas Gas Pipeline
Austria Semmering-Graz 600 160 E, N, 090, RT22 2007 Steir.Ferngas Gas Pipeline
Austria Wien-Umgebung 200 -300 12 E, N, 090, RT22 2007 EVN Gas Pipeline
Switzerland HD Gasleitung Weyermannshaus Bern 400 3,7 AS40 Plus 2007 EWB Energie Wasser Bern Gas Pipeline
Switzerland Gasleitung Kosthofen 100 3 AS40 Plus 2007 GVS Gasverbund Seeland AG Gas Pipeline
India Mahul Refinery different 23 AS40 Plus 2007 Bharat Petroleum (BPCL) Petroleum Pipeline
Libya Fire fighting Jahkira Plant 65 - 150 14 AS40 Plus 2007 Wintershall Oil Pipeline
Page 14 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany EPS 250 190 AS39P, AS40 Plus 2007 Wingas / EPS Gas Pipeline
Germany Gronau Epe different Station AS39P, AS40 Plus 2007 TRIANEL Gas Pipeline
France Watreloos 100 2,8 AS40 Plus / 090 2007 DLE Gas Pipeline
France Saint Avold 300 1 AS40 Plus / 090 2007 SBTP Gas Pipeline
France Château Giroud -Daumagné 250 10 AS40 Plus / 090 2007 ETPC Gas Pipeline
France St André Goule d'Oie La Gaubretière 250 16 AS40 Plus / 090 2007 SPIE Gas Pipeline
France Belfort 200 1 AS40 Plus / 090 2007 SBTP Gas Pipeline
N, 090, RT22
Austria WAG I 1200 42 2007 OMV Gas Pipeline
(System 2)
France Eliac - Thernon 250 18 AS40 Plus / 090 2007 DLE Gas Pipeline
France Triplement des sables 200 11 AS40 Plus / 090 2007 DLE Gas Pipeline
France AZE / Villiers charlemagne 200 11,5 AS40 Plus / 090 2007 DLE Gas Pipeline
France Plouvorn / St. Paul de Léon 200 11,7 AS40 Plus / 090 2007 DLE Gas Pipeline
Page 15 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany LW Wäschenbeuren 1000 / 1200 5 / 3,5 AS39P 2007 Landeswasser Water Pipeline
Ukraine S-PVC Complex Kalush different S-PVC Plant ET100 / R20HT 2007 LUKOIL Chemical Gas Pipeline
Germany LuKa 250 70 AS39P, AS40 Plus 2007/2008 Wingas / BASF Gas Pipeline
Pakistan SNGPL Rehab Project various various AS39P / R20HT 2007/2008 Sui Northern Gas Pipelines Ltd. Gas Pipeline
Marocco E.C. Tanger 80 - 400 various AS39P / R20HT 2007/2008 METRAGAZ, Gas Natural Gas Compressor Station
Spain E.C. Lumbier various various AS39P / R20HT 2008 ENAGAS Gas Compressor Station
Trinidad & Tobago AUM Compex UREA plant various various AS39P, AS40 Plus 2008 Methanol Ltd. Gas Pipeline
Libya Water Injection AS Sarah 80,125, 250 various ET100 / R20HT 2008 Wintershall Oil Pipeline
Saudi Arabia Seonghwa Project Shuaibah III various various AS40 Plus 2008 Siemens Oil Pipeline
Iranian Gas
Iran Rehabilitation GB60-20178-31093 various various AS40 Plus / R20HT 2008 Gas Pipeline
Transmission Co. (IGTC)
Iranian Gas
Iran Rehabilitation GB60-20178-31006 various various AS40 Plus / R20HT 2008 Gas Pipeline
Transmission Co. (IGTC)
Spain Refinería ERTISA - La Rabia - Fase II various various AS39P / R20HT 2008 CEPSA / ERTISA Refinery
Spain Gasoducto Alcázar de San Juan - Albacete 900 62 AS39P / R20HT 2008 ENAGAS Gas Pipeline
France Seichamps 900 250 AS40 Plus / RT40 2008 Gaz de FRANCE Gas Pipeline
Iran Hamedan Petrochemical various various AS39P / R20HT 2008 Hamedan Petrochemical Product Pipeline
Page 16 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany Optimizig of Gas Pipeline 1500 5 AS39 P 2008 Gasverbund Mittelhardt AG Gas Pipeline
Rehabilitation Iranian Gas Transmission Co.
Iran various various AS39P / R20HT 2008 Gas Pipeline
District 5 (IGTC)
Rehabilitation Iranian Gas Transmission Co.
Iran various various S/R 2008 Gas Pipeline
District 2 (IGTC)
Rehabilitation Iranian Gas Transmission Co.
Iran various various S/R 2008 Gas Pipeline
District 6 (IGTC)
Germany Umlegung FB 9 500 25 N60/S20 2008 Bayerngas Gas Pipeline
Germany EPS 300 135 AS39 P 2008 Wingas / BASF Gas Pipeline
Spain E.C. Montesa various various AS39P / R20HT 2008 ENAGAS Gas Compressor Station
Page 17 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Netherlands Bergen op Zoom-Anna Mariapolder 1200 16,5 AS40 Plus / R20HT 2008 Evides Water Pipeline
Switzerland Allschwil - Pipe Storage 1400 4 AS40 Plus 2008 Erdgas Mittelland Gas Pipeline
Switzerland Etziken - Pipe Storage 1400 4 AS40 Plus 2008 Erdgas Mittelland Gas Pipeline
various projects as per AS40 Plus,
Romania various various 2008 E.ON Gaz Distributie S.A. Gas Pipeline
framework contract N60, S20
Germany Ringschluss Schwarzwaldleitung 300 23 AS40 Plus 2008 Badenova Gas Pipeline
Germany EPS 250 180 AS40 Plus 2008 EPS Gas Pipeline
Germany Wasserletg 500 12 AS40 Plus 2008 STW Ingolstadt Water Pipeline
Hegmataneh Petrochemical
Iran Hegmataneh Petrochemical Plant various various AS39P/ R20HT 2008 Product Pipeline
Company
Iranian Gas Engineering and
Iran Tehran Gas Pipeline various various S/R 2008 Gas Pipeline
Development Company (IGEDC)
Germany Wasserletg 1200 5 N15 / PE5 2008 SWM - Stadtwerke München Water Pipeline
Switzerland Seeleitung Baldeggersee 250 4,2 AS40 Plus 2008 Erdgas Zentralschweiz AG Gas Pipeline
Switzerland Seeleitung Thunersee 250 12,8 AS40 Plus 2008 Gasverbund Mittelland AG Gas Pipeline
Page 18 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Germany EPS 250 180 AS40 Plus 2008/2009 EPS Ethylen Pipeline
Spain Gasoducto Almería - Chinchilla I 1050 150 AS39P/ R20HT 2008/2009 ENAGAS Gas Pipeline
Spain Gasoducto Almería - Chinchilla II 1050 78 AS39P/ R20HT 2008/2009 ENAGAS Gas Pipeline
Spain Gasoducto Lorca - Chinchilla II 1050 78 AS39P/ R20HT 2008/2009 ENAGAS Gas Pipeline
Spain Gasoducto Lorca - Chinchilla III 1050 93 AS39P/ R20HT 2008/2009 ENAGAS Gas Pipeline
Egypt Rehabilitationcomplete wrapping 1000 9,7 AS39P / R20HT 2008/2009 SUMED Oil Pipeline
Spain Gasoducto Lemona Haro I + II 650 93 AS39P/ R20HT 2008/2009 ENAGAS Gas Pipeline
Algeria Compressor Station Beni Saf (Algeria) 900 various ET100 / R20HT 2008/2009 MEDGAZ Compressor Station
Algeria UTE Medgaz - E.C. Beni Saf, Argelia 50 - 1050 various ET100 / R20HT 2008/2009 MEDGAZ Gas Compressor Station
Spain Gasoducto Almería - Lorca 1050 137 AS39P / R20HT 2008/2009 ENAGAS Gas Pipeline
Perlen Papier Transporleitungen
Switzerland 400 - 800 1, 8 AS40 Plus 2008/2009 Papierfabrik Perlen Water Pipeline
Grundwasser
Switzerland RWSG St. Gallen Druckleitungen 600 2,6 AS40 Plus 2008/2009 RWSG St. Gallen Water Pipeline
Switzerland RWSG St. Gallen Druckleitungen 400 1,1 AS40 Plus 2008/2009 RWSG St. Gallen Water Pipeline
Page 19 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Switzerland Stadtleitung II Bern 600 1,2 AS40 Plus 2008/2009 EWB Energie Wasser Bern Water Pipeline
various projects as per AS40 Plus,
Romania various various 2009 E.ON Gaz Distributie S.A. Gas Pipeline
framework contract N60, S20
Germany RWE Optimierungsleitung 1400, 300, 100 different AS39P, N60 / S20 2009 RWE Power Gas Pipeline
Germany BV Umverlegung Jagal, Halle / Leipzig 1200 2 AS39P 2009 WINGAS Gas Pipeline
Rehabilitation Iranian Gas Transmission Co.
Iran various various AS40 Plus 2009 Gas Pipeline
District 3 (IGTC)
National Iranian Oil Engineering &
Iran Esfahan Refinery Expansion various various S/R 2009 Oil Pipeline
Construction Company
France Artère de Beauce 900 300 AS40 Plus / R25HT 2009 Gaz de France Gas Pipeline
India Mahul Refinery variuous various AS40 Plus 2009 Bharat Petroleum (BPCL) Petroleum Pipeline
Page 20 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Spain Gasoducto Denia 500 various AS39P / R20HT 2009 ENAGAS Gas Pipeline
Spain Gasoducto Palma de Mallorca 350 + 500 15 + 1,5 AS39P / R20HT 2009 Endesa Gas Gas Compressor Station
Switzerland Wasser-und Gasleitung Wankdorfkreisel 200 - 600 2 AS40 Plus 2009 EWB Energie Wasser Bern Water- and Gas Pipeline
Switzerland Wasserleitung WRB Bern 300 1,17 AS40 Plus 2009 EWB Energie Wasser Bern Water Pipeline
Switzerland Gasleitung AIL Lugano 200 2 AS40 Plus 2009 AIL Lugano Gas Pipeline
Shazand Arak Refinery Expansion and National Iranian Oil Engineering &
Iran various various AS39P / R20HT 2009 Oil Pipeline
Upgrading Construction Company
Switzerland Conduite ACRG Onnens Grandson 500 5 AS40 Plus 2009 ACRG Water Pipeline
Switzerland Station de pompage 600 1 AS40 Plus 2009 EPFL Water Pipeline
Switzerland Conduites d'eau divers 200-800 1 AS40 Plus 2009 SI Lausanne Water Pipeline
Switzerland Divers PLCO 100-800 2 AS40 Plus 2009 Divers clients Water Pipeline
N, 090, RT22
Austria Südschiene 800 63 2009 Energie Steiermark Gas Pipeline
(System 2)
N, 090, RT22
Austria RAG Puchkirchen-Haag 500 20 2009 RAG Gas Pipeline
(System 2)
N, 090, RT22
Austria RAG Seven Fields 100,150,400 18 2009 RAG Gas Pipeline
(System 2)
N, 090, RT22
Austria RAG Seven Fields 600 45 2009 RAG Gas Pipeline
(System 2)
Page 21 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Nigeria Zech Oil & Gas Ltd. - ZE-09-0081 various various AS40 Plus 2010 Zech Oil & Gas Ltd. Gas Pipeline
N, 090, RT22
Austria RAG Seven Fields 900 26 2010 RAG Gas Pipeline
(System 2)
Spain Variante Valencia-Alicante 750 32 AS39P / R20HT 2010 ENAGAS, Auxiliar de Pipelines Water Pipeline
Libya Wintershall - 23/416/45223485 various various AS40 Plus 2010 Wintershall Libya Oil Pipeline
Spain Gas Extremadura 300 3 AS39P / R20HT 2010 Gr4-Cymsa Gas Pipeline
Spain Repsol Cartagena various - AS39P / R20HT 2010 REPSOL, Depisa, Hispano Maquinaría
Oil, Water Pipeline
Spain Gasoducto Castellnou - Tivisa 650 90 AS39P / R20HT 2010 ENAGAS, Bonatti-Spa Water Pipeline
Libya Wintershall - 23/416/45225638 various various AS40 Plus 2010 Wintershall Libya Oil Pipeline
Page 22 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
France Maconnais 1 600 15 AS40 Plus / R25HT 2010 Gaz de France Gas Pipeline
France Maconnais 2 600 40 AS40 Plus / R25HT 2010 Gaz de France Gas Pipeline
France Tersanne 200, 800 21 AS40 Plus / R25HT 2010 Gaz de France Gas Pipeline
France Beynost Laboisse 500 16 AS40 Plus / R25HT 2010 Gaz de France Gas Pipeline
France Toul 400 28 AS40 Plus / R25HT 2010 Gaz de France Gas Pipeline
N, 090, RT22
Austria Kraftwerk Mellach 300,600,1000 2,5 2010 Energie Steiermark Gas Pipeline
(System 2)
Libya Wintershall - 23/416/45240262 various various AS40 Plus 2010 Wintershall Libya Oil Pipeline
Libya NPS trunk-line / J&P 200 21 S20 / R20 2010 Akakus Oil Operations Oil Pipeline
Iraq Akkas Oil Field Development various various R20 2010 SCOP Oil Pipeline
Qatar QAPCO LDPE Plant (LDPE-3) / Uhde various various ET100 / R20HT 2010 QAPCO Product Pipeline
South Korea KOGAS various various AS39P / R20HT 2010 KOGAS Gas Pipeline
Page 23 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Spain Gasoducto Ramal a Besos 650 28 AS39P / R20HT 2010 ENAGAS Gas Pipeline
Spain Gasoducto Palma de Mallorca 350, 500 16 AS39P / R20HT 2010 ENDESA GAS Gas Pipeline
Spain Gasoducto de Montijo 300 14 AS39P / R20HT 2010 GAS EXTREMADURA Gas Pipeline
Spain CLH rehabilitation various - AS39P / R20HT 2010 CLH Oil Pipeline
Spain Proyecto Depósito El Musel various - AS39P / R20HT 2010 PETRONOR Refinery
Portugal Estación REN Algarve Portugal various - AS39P / R20HT 2010 REN / ELECNOR Gas Pipeline
Switzerland Gasleitung Silbergasse 200 - 500 0,8 AS40 Plus 2010 ESB Biel Gas Pipeline
Switzerland Wasserleitung Region Bern 300 1,2 AS40 Plus 2010 Water Pipeline
Switzerland Umlegung Schweizerhofquai Luzern 400 0,4 AS40 Plus 2010 Erdgas Zentralschweiz Gas Pipeline
Switzerland Wasserleitung Baarermatte 500 0,5 AS40 Plus 2010 Water Pipeline
Switzerland Autobahnanschluss Rothenburg 250 0,5 AS40 Plus 2010 Erdgas Zentralschweiz AG Gas Pipeline
Switzerland Rohreinzug 500 0,6 AS40 Plus 2010 Wasserversorgung Zürich Water Pipeline
Switzerland Seeleitungen 600 1,2 AS40 Plus 2010 Swiss Re Water Pipeline
Switzerland Wasserleitung 600 1,8 AS40 Plus 2010 Wasserversorgung Bern Water Pipeline
Page 24 / 43
DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Spain Castelnou-Tivissa 650 75 AS39P / R20HT 2010 ENAGAS / BONATTI SPA Gas Pipeline
Switzerland Gasleitung Lugano 200 1,4 AS40 Plus 2010/2011 AIL Lugano Gas Pipeline
Pakistan Rehabilitation SSGC/FP/3697 various various AS39P / R20HT 2010/2011 Sui Southern Gas Company Ltd. Gas Pipeline
Spain Gas Natural - annual Tender various - AS39P / R20HT 2010/2011 Gas Natural Gas Pipeline
Spain Gasoducto Algete - Yela 800 86 AS39P / R20HT 2010/2011 ENAGAS Gas Pipeline
Spain Oleoducto Cartagena - Ciudad Real 350 350 AS50 / R20HT 2010/2011 REPSOL Oil Pipeline
Spain Tivissa-Paterna Tramo III 1000 114 AS39P / R20HT 2010-2011 ENAGAS / BONATTI SPA Gas Pipeline
Spain Ávila-Segovia 300 90 AS39P / R20HT 2010-2011 ENDESA GAS Gas Pipeline
Spain Abastecimiento Lugo 600 2,5 AS39P / R20HT 2010-2011 ACUANORTE Water Pipeline
Spain Cartagena-Puertollano Tramo III-IV 350 140 AS50 / R20HT 2010-2011 REPSOL / MAX STREICHER Oil Pipeline
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DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
Algeria Saipem - GPLCINA & LDHP Hassi Messaoud various various ET100 / R20HT 2011 SONATRACH Oil Pipeline
Spain Gasoducto Tivisa - Paterna, Tramo I 1000 79 AS39P / R20HT 2011 ENAGAS / COPISA-SICIM Gas Pipeline
Spain CLH rehabilitation 250, 300 11 AS39P / R20HT 2011 CLH / OBREMO SEWERIN Oil Pipeline
Spain Castor 750 15 AS39P / R20HT 2011 ENAGAS / BONATTI SPA Gas Pipeline
Spain E.C.Chinchilla various AS39P / R20HT 2011 ENAGAS / PREMONOR Gas Pipeline
Spain Ramal a Besos 650 23 AS39P / R20HT 2011 ENAGAS / MAX STREICHER Gas Pipeline
Switzerland Anschluss KVA 150 2,3 AS40 Plus 2011 Gasverbund Mittelland Gas Pipeline
Switzerland Leitungsumlegung Visp 300 0,8 AS40 Plus 2011 SWISSGAS Gas Pipeline
OMV, Wien
3-Tape System 2
Austria WAG - West Austria Gasline 1200 25 2012 Gas Pipeline
ÖVGW
3-Tape System 2
Austria Westschiene 800 70 2012 EVN, Ma. Enzersdorf Gas Pipeline
ÖVGW
Germany Soleleitung/ Salt water line 300 63 AS40 Plus 2012 Kali und Salz Salt Water Pipeline
Germany HD Schwandorf-Deggendorf 800 12 N60 / S20 12012 Open Grid Europe Gas Pipeline
Germany Verdichter/Compressor Bierwang 1200 71,5 N60 / S20 2012 Open Grid Europe Gas Pipeline
Wingas, Gasuni, Fluxys, E.ON
Germany NEL 1400 440 N60 / S20 2011-2013 Gas Pipeline
Ruhrgas
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DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
AS39P / R20HT,
Cooling Water Line for
Rockshield DRM PP Siemen India Ltd. / Torrent Power
India DGEN 1200MW Mega Power Project 1800 3,5 2012-2013 1200MW combined cycle
1000 PLUS, FEU- Ltd.
gas power plant
TAPE
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DEKOTEC GmbH - LEVERKUSEN - FEDERAL REPUBLIC OF GERMANY - TEL.: +49-(0)214-2602-0 - FAX: +49-(0)214-2602-318
ADNOC Distribution/Dhafir
13 UAE Al ain Zakher Terminal 50 & 80 360 AS39P/R20HT 2016 Oil Pipeline
Technologies
Primer HT, W Plus
14 Oman Undergroung Valves Protection 250 & 450 UG Valves 2016 Gulf Petrochemical Services Oil Pipeline
Mastic & AS39P
200, 250,
15 UAE Dubai Sports City UG Valves PF Mastic, Plastelen- 2017 Emicool/Drake & Scull Chilled water line
300
F, AS39P, Rockshield
16 UAE Coating Repair at Jet Fuel Pipeline 400, 250 30 Primer HT, Mastic 2017 ENOC Oil Pipeline
WP, AS30-20/R20MP
Undergroung Steel Pipe Coating
17 UAE 50 - 600 240 Primer HT, Mastic 2017 EMAL Oil Pipeline
Repair
WP, AS30-20/R20MP
Primer HT,
18 UAE Underground Pipe coating Repair 150 5 2017 MecConnell Dowell/ADCO Oil Pipeline
ET100/R20HT
19 UAE Das Island Phase-II 100-150 2500 Rolls Plastelen Tape-P 2017 ADGAS/Cape East. Gas Pipeline
QUALITY POLICY
Date: 21.11.2013
Quality Policy:
It is the policy of the directors and all employees of the DEKOTEC and the DENSO GmbH to
continue to investment their effort in the development of (management) quality, process
suitability, resource capability and customer response in order to enhance an existing reputation
as a leading manufacturer for high quality systems for corrosion prevention and infrastructure
products.
To further achieve Company's quality objectives the company has designed, developed and
implemented a QMS-System in compliance with ISO 9001:2008. This system is designed to
assist in the achievement, of corporate Objectives. Other quality objectives are driven by the
company’s "Customer Value Proposition" initiative.
The QMS is subjected to both internal and external annual calendar year surveillance by the
Company's own internal auditor and by an independent external auditor certified by the DQS-
Organization.
The company reserves the right to alter the QAM at any time in the furtherance of efficiency and
the provision of quality service to the company clients in accordance with the evolution of
company objectives.
It is the policy of the Directors and all employees of the DEKOTEC and the DENSO GmbH, to
continually improve the Company’s activities in:
a) Meeting contractual obligations and product
b) Achieving expectations of customer satisfaction
c) Seeking to improve upon industry best practice
d) Continuously improving internal performance levels as defined by Customer Satisfaction.