CD content catalogue to WDG 100 H Sinus

Hollow shaft Encoder WDG 100 H

l Rugged and extremely thin hollow shaft
encoder for extension on power motors
l Continuous hollow shaft, max. 45 mm bore
l Easy mounting
l Meets protection class IP 54

Application fields:
Power motors and three phase current motors with
frequency transformation, system construction,
crane systems

Specifications

Available Pulses Per Revolution PPR

1000, 1024, 2048, 2500, 4096

Mechanical Data
Housing
- Servo flange: Aluminium
- Housing: Aluminium,
powder coated
- Torque support:
Electrical data: Spring plate: (Accessories)
H24 / R24 H05 / R05 Compensation: axial: max. 2 mm
G24 / I24 245 G05 / I05 radial: max. 0,15 mm
Design according to:: DIN VDE0160 DIN VDE0160 DIN VDE0160
Power supply: 10 - 30 VDC 10 - 30 VDC 4,75 - 5,5 VDC Operating speed: 3.500 rpm
Current consumption: max. 70 mA max. 70 mA max. 70 mA
Channels: see pulse diagram
Hollow shaft
Output: push-pull push-pull push-pull
Load: max. 40 mA max. 40 mA max. 40 mA - Material: Stainless steel
Signal level: at 20 mA at 20 mA at 20 mA - Diameter: 25, 28, 30, 32, 38, 40,
H > UB- 2,5 VDC H > 2,5 VDC H > 2,5 VDC 42, 45 mm
L < 2,5 VDC L < 1,2 VDC L < 0,5 VDC - Loading on shaft- max. 200 N radial
Pulse frequency: max. 200 kHz max. 200 kHz max. 200 kHz end: max. 100 N axial
Circuit protection: yes no no - Starting torque: approx.1.5 Ncm at
Early-warning output: conducting conducting conducting ambient temperatur
(Only G24, I24, G05, I05) when defective when operating when defective Attachment: 2 x Hub M4, DIN 913
Cable length: max. 100 m max. 100 m max. 100 m -Starting torque 2,5 Nm
Bearings
Output circuit G24/H24 (HTL): Output circuit G05/H05 (TTL): - Type: 2 precision ball
bearings
10-30 V 4,75...5,5 V 10
- Service life: 3 x 10 revs. at 100%
of full rated shaft load
Evaluation

Evaluation
WDG

A,B,N Signal A,B,N Signal

WDG

11
10 revs. at 40%
12
10 revs. at 20%
Weight: approx. 720 g
Ground Ground Connection: Shielded cable or
connector
Shield
Shield Optics
Output circuit I24/R24 (HTL): Output circuit I05/R05 Light source: IR - LED
(RS422 TTL compatible): Service life: typ. 100.000 hrs.
Scanning: differential
10-30 V
5V
26ET31 Accuracy
1kW 100W 1kW
Evaluation

A,B,N 26LS32
WDG

A,B,N Signal Quadratue phasing: 90° + 7,5%

Evaluation
WDG

A,B,N Pulse on/off ratio: 50% + 7%

Signal Environmental Data
Ground A,B,N
Measured mounted and housing grounded
Ground
Shield Shield ESD (DIN EN 61000-4-2): 8 kV
Burst (DIN EN 61000-4-4): 2 kV
Protection rating (EN 60529): IP54
Output circuit 245: Vibration 50m/s² (10-2000 Hz)
5V 10-30 V (DIN EN 60068-2-6):
Shock 1000m/s² (6 ms)
(DIN EN 60068-2-27):
Evaluation
WDG

A,B,N Signal
Operating temperature: -10°C to +70°C
A,B,N Storage temperature: -30°C to +80°C
150W
Ground

Customer-specific adaptions on request.

Shield

10.03.04/Specifications without engagement, subject to errors and modifications. Wachendorff data sheet Encoder WDG 100H - 1 of 5
Hollow shaft Encoder WDG 100 H
Early Warning Output Pulse diagram
Each shaft encoder is supplied with an early warning output, which G24 A
indicates the impending failure of the encoder signals. This warning G05
is triggered when the LED intensity is about 10% of its original value. B
H24
The encoder will still function for more than 1000 hours and the H05 N
encoder can therefore be changed at a scheduled maintenance
interval. 0° 90° 360°

I24 A

I05 A
Operating condition Error message R24 B
R05 B
245 N
LED-ageing
N
Encoder failure
max. 330 W
View from shaft end, rotating clockwise.

Cable connection:
Cable connection, 2 m shielded cable
Plug-in connector for
functional ground connection Circuit H24, H05 R24, R05
(flat pin 6.3 x 0.8 G24,G05 I24,I05,245
according to DIN 46244) Function Colour Colour
2x Threaded pin M4 Negative white white
Positive brown brown
A green green
6xM4-6deep B yellow yellow
N grey grey
Early-warning-
Output* pink pink
A inv. - red
B inv. - black
N inv. - violet
Shield braiding braiding
Spring plate as K3: radial, shield not connected (Standard)
torque support L3: radial, shield connected with encoder housing
(Accessories) * Early-warning output only for G24, I24, G05, I05, 245

Dimensional drawing WDG 100H with K3. Dimensional specifications in mm.

Cable Protection from Noise Interference:

The connecting cable is a flexible 7-pin control cable ( 9-pin with We recommend for the effective fault clearance of the
complementary/inverted outputs) with the following properties : complete system:
For the normal application sufficed putting the
Core: stranded copper wire protection of the encoder cable on earth potential, and
2
Cross-section: 0.34 mm for power lines taking care that the complete system is grounded low-
2
0.14 mm for signal lines impedancely merely (e.g. Braided copper) in a single
Cable cross section: Circuit G05, G24: 6.3 mm place from encoder and output electronics.
Circuit I05, I24: 8.3 mm In every case the encoder cables seperate protectedly
Shield: Tinned braided copper and locally should be transfered by pieces of
Stranded filter wire for simple connection equipment and components producing strength current
Outer sheath: light-grey PVC, 0.6 mm lines and disturbances.
Bending radius: Interference sources like engines, solenoid valves are
6 - pin: single bending: min. 31.5 mm provided.
repeated bending: min. 94.5 mm In definite applications and in dependence of the
9 - pin: single bending: min. 41.5 mm earthing concept and the actually available
repeated bending: min. 124.5 mm interference fields of the complete area it can be
necessary to take up further-reaching fault clearance
Line resistance measures.
for 0.14 mm² : max. 148 W/km E.g. the capacitive cupling of the shield, the installation
0.34 mm² : max. 57 W/km of a HF lock in the encoder cable or the installation of
Operating capacity the transient protective diodes, is part of this.
Core/Core: 140 nF/km If these or any other measures are necessary, please
Core shield: approx. 155 nF/km contact us.

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Hollow shaft Encoder WDG 100 H
Connector:
Connector, 7-pin Pin arrangement
Circuit H24, H05, G24, G05
Function Pin
3 4
Negative 1
2 7 5 Positive 2
1 6 A 3
B 4
N 5
Early-warn.-
Output* 6
Pin arrangement on encoder. n.c. 7
Connector housing electrically connected
to encoder housing.
S3: radial
Pin arrangement
Connector, 12-pin Circuit H24, H05, R24, R05, I24,I05,
G24,G05 245
Function Pin Pin
1 9 Negative 10 10
2 10 12 8 Positive 12 12
7 A 5 5
11 B 8 8
3
6 N 3 3
4 5 Early-warn-
Output* 11 11
A inv. - 6
Pin arrangement on encoder.
B inv. - 1
N inv. - 4
n.c. 1,2,4, 2,7,9
6,7,9
S5: radial Connector housing electrically connected
to encoder housing.

Connector, 6-pin
Pin arrangement

2 Circuit H24, H05 Colour

3 Function Pin
1 Negative 1 white
6 Positive 2 brown
A 3 green
4 5 B 4 yellow
N 5 grey
Shield 6 braiding
Pin arrangement on encoder. Colour coding for cable KIA-6-67-05
Connector housing electrically connected
to encoder housing.
S9: radial *Early-warning output only for G24, I24, G05, I05, 245

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Hollow shaft Encoder WDG 100 H
Sensor-connector, 4-, 5-, 8-, 12-pin:
4 44 5 1 7 4 3
SC 11
3 3 2 5
6 2
6 10
3
1 1
1
5 7
2 2 4 12
8 9
Pin arrangements on encoder. 8
4-pin 5-pin 8-pin 12-pin
Circuit G/H24,
Circuit H24, Circuit H24, Circuit H24,H05
G/H05, 245
H05 H05 R24,R05
I/R24, I/R05
SC: radial Function Pin Function Pin Function Pin
All dimensions in mm. Function Pin
Negative 3
Negative 3 Negative 3 Negative 1
Positive 1
Positive 1 Positive 1 Positive 2
A 4
A 2 A 4 A 3
B 6
B 4 B 2 B 4
N 8
N 5 N 5
Early-warn
A inv. 6
output* 5
B inv. 7
A inv. 9
N inv. 8
B inv. 7
N inv. 10
N.c. 2/11/12
*Early-warning output only for G24, I24, G05, I05, 245

Accuracy
Shaft encoders have three defined types of accuracy. In each case the accuracy is Cut-off frequency fout based on cable length, power
given as a % of the pulse length, which consists of a pulse and a pause. supply, ambient temperature 25°C and 20 mA load:
The partition error is defined as the deviation of any pulse edge from its
Output- G05 I05
exact geometric position and as standard is a max 12%.
Circuit 245
The pulse/pause ratio describes the ratio of the pulse/pause deviation Length
from the pulse length.The accuracy value has been given for each
encoder and as standard amounts to a max ± 7.5%. 100 meter 200 kHz 200 kHz
The phase displacement describes the accuracy of two successive
edges. The accuracy is given for each encoder and as standard Output- G24 I24
amounts to a max. 7.5% of a pulse length. circuit Supply fout Supply fout
Length
Maximum Output Frequency 10 meter 10-30 V 200 kHz 10-30 V 200 kHz
The maximum output frequency is given for the various encoders. For limiting factors 50 meter 12/24 V 200 kHz 12 V 200 kHz
such as cable lengths and diameters, please see the section on cable lengths. When 30 V 150 kHz 24 V 100 kHz
designing the electronic evaluation circuitry for maximum frequencies and noise 30 V 50 kHz
suppression, tolerances should be taken into account in order to provide a safety
margin so as to handle maximum output frequencies which may occur in the specific 100 meter 12/24 V 200 kHz 12 V 200 kHz
application. 30 V 70 kHz 24 V 50 kHz
30 V 25 kHz
The maximum occurring frequency f(max) can be calculated using the following
formula :

f(max) in Hz = ( max shaft speed in RPM) x (pulses per revolution PPR)

60

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Hollow shaft Encoder WDG 100 H
Maximum Operating Speeds
The maximum operating speed is limited by the maximum mechanical operating
speed (shaft speed) and by the number of pulses per revolution (PPR). The
maximum operating speed is given in the specifications. The maximum speed with
relation to the pulse frequency can be expressed as follows :
Max. Frequency of encoder in Hz x 60
Max. speed of rotation RPM=
PPR of encoder

Max. Operating speed

14000
12000
10000
Speed of
8000
200 kHz
rotation in
RPM 6000
4000
2000
0
10001000 20003000
2000 30004000
40005000
5000

Pulses per revolution

Service Life

Cable Length The useful life of the bearings is stated in the number of
revolutions. The life can be converted into hours using
Using Wachendorff encoder cable a cable run of up to 100m is possible (150m for the following formula:
SINUS encoders). However the actual achievable cable length depends on the
possible effects of noise interference and should therefore be checked for each Life in hours = Number of Revolutions
individual case. RPM x 60
All WDG encoders can be ordered with different cable lengths. If more than 2m of cable
is needed, the standard order code should be extended with a three figure number, Suitable accessoires can be found on
which gives the cable length in decimetres. www.wachendorff.de or by ordering the Data
sheets accessoires for encoders.
Example: WDG 100H with side gland and 10m cable:
WDG 100H-10-100-AB-G24-K3-100 Please ask about other available options.

Order information: Output circuit:

H24,G24 = 10 - 30 VDC H05, G05 = 5 VDC 245=10 - 30 VDC
Only at K3, L3, S5:
R24, I24 = 10 - 30 VDC (inv.) R05, I05 = 5 VDC (inv.)
Channels: A, AB, ABN 245= 10 - 30 VDC Supply, 5 VDC Output

Electrical connection:
Pulses per Revolution: 1000, 1024, 2048, 2500, 4096
Cable
Other PPR’s on request. K3 = radial, 2 m, shield not connected (standard)
L3 = radial, 2 m, shield connected to encoder housing
Hollow shaft diameter in mm:
Steckerabgang
25, 28, 30, 32, 38, 40, 42, 45 S3 = 7-pin radial SC4 = 4-pin radial
S5 = 12-pin radial SC5 = 5-pin radial
Other diameters on request. S9 = 6-pin radial SC8 = 8-pin radial
SC12=12-pin radial

Example: WDG 100 H - 28 - 1024 - ABN - G24 - K3 -

Your Encoder: WDG 100 H - - - - - -

Options:
Empty = without option
Cable length = in decimeters

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