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Circular Precast Concrete Manholes: Experimental Investigation
Circular Precast Concrete Manholes: Experimental Investigation
Circular Precast Concrete Manholes: Experimental Investigation
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Abstract: Circular precast concrete manholes are widely used in sanitary sewer and storm water systems. The lack of de-
tailed technical information on them and the conservatism of their governing codes and standards call for a detailed inves-
tigation on them. The main objectives of this paper are to evaluate the state of strains in the precast concrete manhole and
state of stresses in the soil beneath the base to be used in developing enhanced guidelines for the design of their bases.
Three full-scale circular precast concrete manholes, two 1200 mm in diameter and one 1500 mm in diameter, were tested
in the large-scale geotechnical testing facility (LSGTF) at the University of Western Ontario. Only one 1200 mm manhole
base was reinforced. Twenty seven load tests were performed on the manholes, which involved loads representing the On-
tario truck loads incorporated in the Canadian Highway Bridge Code. None of the manhole sections tested in the experi-
mental program experienced any cracks. The test results showed that traffic loading had a small effect on the pressure
under the manhole base. All three specimens could withstand the critical Ontario truck loads, even the non-reinforced
ones.
Key words: precast concrete manholes, full-scale testing, controlled testing environment, Ontario standard truck load, soil
structure interaction.
Résumé : Les trous d’homme en béton préfabriqué sont largement utilisés dans les réseaux d’égouts et de collecte des
eaux pluviales. Le manque d’information technique détaillée et le conservatisme des codes et des normes les régissant de-
For personal use only.
mandent une étude plus poussée. Les principaux objectifs de cet article sont d’évaluer l’état des déformations sur le trou
d’homme en béton préfabriqué et l’état des contraintes sur le sol en dessous de la base qui seront utilisées pour établir des
lignes directrices améliorées de conception de leur base. Trois trous d’homme circulaire à pleine échelle, deux d’un diamè-
tre de 1200 mm et l’autre de 1500 mm, ont été mis à l’épreuve aux installations d’essais géotechniques à grande échelle
(LSGTF) de l’Université Western Ontario. Une seule base de trou d’homme de 1200 mm a été renforcée. En tout, 27 es-
sais statiques de chargement ont été réalisés sur les trous d’homme; les charges représentaient les charges des camions en
Ontario incorporées au Code canadien sur le calcul des ponts routiers. Aucune section des trous d’homme mises à
l’épreuve lors de ce programme expérimental n’a montré des fissures. Les résultats des essais montrent que les charges
causées par le trafic avaient peu d’effet sur la pression sous la base du trou d’homme. Chacun des trois échantillons pou-
vait soutenir les charges critiques des camions en Ontario, même ceux qui n’étaient pas renforcés.
Mots-clés : trous d’homme en béton préfabriqué, essai à pleine échelle, environnement d’essai contrôlé, norme de charges
de camions de l’Ontario, interaction sol-structure.
[Traduit par la Rédaction]
Can. J. Civ. Eng. 38: 319–330 (2011) doi:10.1139/L10-135 Published by NRC Research Press
320 Can. J. Civ. Eng. Vol. 38, 2011
design alternative to the precast concrete manholes involv- crete sand and grade A gravel (produced according to OPSS
ing the reduction of amount of reinforcement in the manhole 1010 (MTO and MEA 2003)). The grain size distribution
base, three full-scale manholes were load tested. This paper and their properties are shown in Fig. 3 and Table 2.
provides a detailed description of the experimental program
and discusses the testing results and their analysis in terms 2.2. Instrumentation and installation of test samples
of the displacement during testing, the pressure in soil A preliminary model for a 1200 mm diameter manhole
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underneath the manhole, strain in manhole base, and strain was developed in Plaxis 2D (where the detailed information
in manhole risers. of the installed manhole was not available yet) as a tool to
pick the key locations and directions of the installed con-
2. Experimental program crete strain gauges and pressure cells. These locations were
The testing program was carried out in the large-scale checked after that with a detailed Plaxis 3D model and were
geotechnical testing facility (LSGTF). This facility is situ- found to be satisfactory. The instrumentation scheme of the
ated in the structure laboratory of the University of Western 1200 mm reinforced manhole sample included steel strain
Ontario (Western). The LSGTF consists of concrete rigid gauges (attached to reinforcing steel) and concrete strain
walls and floor and its plan dimensions are 4.5 m 4.5 m gauges (attached to the concrete surface). The WWF steel
and its height is 7.62 m. The facility is equipped with an ad- reinforcement cages of the segments were instrumented
justable loading system at its top. with 161 steel strain gauges. Five steel strain gauges were
also attached to the steel reinforcement of the manhole base
2.1. Description of test samples and soil bed (See Fig. 2a for their locations). A good portion of the strain
Three full-scale precast concrete manhole specimens were gauges survived the casting process and were able to pro-
tested. The first specimen was a standard 1200 mm diameter duce useable data. After the steel strain gauging was com-
tapered top manhole provided by Con Cast Pipe manufac- pleted, the manhole cages were transported to Con Cast
turer. This manhole had a total height of 5.89 m. As shown Pipe facilities for casting. Concrete cylinders from the same
in Fig. 1, it consisted of a monobase, four risers, and a ta- concrete batch used in casting were tested for strength. The
pered top, all reinforced with welded wire fabric (WWF) re- manhole was instrumented with six concrete strain gauges;
inforcement according to the Canadian Standard Association three on the base (Fig. 2b) and three on the tapered top and
For personal use only.
Fig. 1. Pressure cell and strain gauge locations for (a) 1200 mm nonreinforced manhole and (b) 1500 mm nonreinforced manhole.
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For personal use only.
2.3. Loading tests procedures tario truck (Fig. 4) (CSA 2006). The loading was applied us-
Twenty seven tests were performed on the three manhole ing one or two hydraulic jacks (model PER1401B, with
specimens. Seven tests were performed on the 1200 mm re- 900 kN capacity) and different arrangements of W steel
inforced manhole, eight tests on the 1200 mm nonreinforced beams and steel plates (equal to the standard truck wheel
manhole, and twelve on the 1500 mm nonreinforced man- load) (Table 3). The W beams were designed to withstand
hole. The loading conditions used in the testing were chosen the applied loads and had spans that represented the axle of
to represent the possible critical loads from the standard On- the standard Ontario truck (Abolmaali and Garg 2008). Two
Fig. 2. Base strain gauge locations [m] for (a) steel strain gauges 1200 mm reinforced manhole, (b) concrete strain gauges for the 1200 mm
reinforced manhole, (c) concrete strain gauges for the 1200 mm nonreinforced manhole, and (d) concrete strain gauges for the 1500 mm
nonreinforced manhole.
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For personal use only.
Table 1. Compressive cylinder test results for the first manhole sample.
different procedures were used during testing: slow loading needed for the structural response parameters to stabilize
and fast loading. In slow loading, the load was applied in and it was determined by trial tests on the manhole speci-
25% increments (of the final ultimate load aimed in the per- mens (Casadei et al. 2005).
formed test) and each increment was maintained for 15 min. The load tests are designated as 1PCLS, 4PCLS,
After applying the maximum target load, the load was de- 4PDLS, 4PDLF, 2PCLS, 2PCLF, and 1PTLF and were
creased in 25% increments (of the final ultimate load aimed performed on both 1200 mm manholes. The 1PXTLF was
in the performed test) and each increment was maintained performed on the 1200 mm nonreinforced manhole. All the
for 15 min. In fast loading, the load was applied gradually previously mentioned test types were performed on the
and increased continuously up to the maximum load, which 1500 mm nonreinforced manhole. The description of the
was maintained for 15 min. The load was then released tests and their corresponding loading conditions are de-
gradually. The 15 min period used in the tests was the time tailed in Table 3.
pffiffiffiffi
Fig. 3. Particle size distribution: (a) concrete sand and (b) grade A ½5a fcr ¼ 0:6l fc0 flexural cracking strength
gravel.
8 9
>
> 1:00 rc 2150 kg=m3 >
>
< =
½5b l ¼ 0:85 1850 kg=m3 < rc < 2150 kg=m3
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Nanjing University of Posts and Telecommunications on 06/06/13
>
> >
>
: 0:75 rc 1850 kg=m3 ;
the overburden pressure at this depth (6 m below the ground underneath the manhole base). These results show that the
surface). For the 1200 mm nonreinforced manhole, the pre- pressure gradually increased from the edge to the centre of
loading pressure readings underneath the middle of the man- the manhole. For the 1500 mm nonreinforced manhole, the
hole (H1) and the edge of the manhole were 3% and 27% increase in pressure due to loading for all pressure cells
less than the theoretical overburden pressure, respectively ranged from 3.0 to 29.0 kPa. Figures 5b and 5c show the
(Table 5). Pressure cell H1 was at the same location in both pressure profiles in both directions at 0.4 m beneath the
cases and gave comparable readings. manhole base before loading and at maximum loading in
For the 1500 mm nonreinforced manhole, the preloading each test. These results show that the pressure gradually in-
pressure readings underneath the manhole at locations H1 creased from the edge to the centre of the manhole.
and H4 were 3% lower and 42% higher than the theoretical The currently followed manhole base design procedures
overburden pressure at this depth. The other pressure cells only account for the weight of the manhole part and the soil
had intermediate values. on the tapered top when calculating the pressure used for the
The pressure readings for fast and slow loading tests were design of the manhole base (as if it was standing alone). To
comparable for the same loading conditions in all load tests. verify these procedures and to evaluate the effect of soil
The loading had a relatively small effect on the pressure structure interaction (i.e., interaction between the manhole
underneath the manhole base, which was attributed to the and surrounding soil) on the pressure at 0.5 m and 0.4 m
large frictional resistance developed along the manhole ris- under the nonreinforced 1200 mm and 1500 mm diameter
ers and the length of the manhole. The increase in pressure manholes, the total pressure underneath the bases due to the
at location H1 underneath the 1200 mm reinforced manhole weight of: concrete manhole, soil on the tapered top, and
ranged from 0.5 to 6.0 kPa for all tests. Pressure cells H1 soil above the level of pressure cells and underside of the
and H3 installed underneath the 1200 mm nonreinforced manhole base was compared with the average experimental
manhole experienced a pressure increase with loading rang- pressure recorded at the same depth. The average pressure
ing from 8 to 28 kPa and 3 to 10 kPa, respectively. The values found from the pressure profiles for the 1200 mm
pressure profile for the 1200 mm nonreinforced manhole be- and 1500 mm nonreinforced manholes before loading
fore loading and at maximum loading in each test is shown (Fig. 5) were found to be 99 kN/m2 and 148 kN/m2, respec-
in Fig. 5a at the elevation of the pressure cells (0.50 m tively. Multiplying these pressures by the corresponding
Table 4. Cracking strains (3cr) for base and risers of tested manholes.
MPa
Manhole Average fcr’ fcr’ E103 E103 3cr 10–5 3cr 10–5 3cr 10–5
Manhole name part f c’ (eq. [5]) (eq. [4]) (eq. [2]) (eq. [3]) (1/3) (1/4) (2/4)
Reinforced Base 52.5 4.3 2.9 52.5 32.6 8.28 13.3 8.89
1200 mm Risers 56.2 4.5 3.0 56.2 33.7 8.01 13.3 8.89
Nonreinforced Base 64.5 4.8 3.2 64.5 36.1 7.47 13.3 8.89
1200 mm Risers 58.6 4.6 3.1 58.6 34.4 7.845 13.3 8.89
Nonreinforced Base 45.1 4.0 2.7 45.1 30.2 8.94 13.3 8.89
1500 mm Risers 58.3 4.6 3.1 58.3 34.4 7.86 13.3 8.89
manhole base area shows that a total load of 175 kN and soil adjacent to the manhole by the friction between the
377 kN, were acting on the soil underneath the 1200 mm manhole walls and the soil (Tadros et al. 1989).
and 1500 mm nonreinforced manhole bases, respectively. The effect of the proximity of the LSGTF strong walls on
These total loads are larger than the weight of material the pressure under the manhole base was studied through a
above the pressure cell level calculated from Table 6 by numerical investigation. This investigation compared the
59 kN and 237 kN, for the 1200 mm and 1500 mm nonrein- pressure directly under the manhole base for a model repli-
forced manholes, respectively. This extra load is attributed cating the tested manhole with the same LSGTF boundaries
to the fact that the manhole walls are carrying part of the and the same manhole with no walls and boundaries placed
Table 5. Difference between theoretical overburden pressure and average experimental pressure under the 1200 mm and 1500 mm
nonreinforced manholes before loading.
Fig. 5. Pressure profiles: (a) 0.5 m under 1200 mm nonreinforced 15 m from the manhole. The results showed that the model
manhole base in x–x direction, (b) 0.4 m under 1500 mm nonrein- with the LSGTF wall had pressure higher by only 10% than
forced manhole base in y–y direction, and (c) 0.4 m under the other model with large boundaries. This confirms that
1500 mm nonreinforced manhole base in x–x direction. the strong walls had marginal effect on the pressure under
the manhole base.
Table 6. Calculation of weight of 1200 mm and 1500 mm nonreinforced manholes and soil above pres-
sure cells and below the manhole bases.
the base due to testing observed during the 1PCLS test was axial strain due to loading (3A) can be given by (Petroff
18 10–6, which was about 24% of the cracking strain of 1994)
the base. By comparing the strain results for the base slab Pd þ Pl þ Pw
of the reinforced and nonreinforced 1200 mm diameter man- ½6 3A ¼
holes, it was clear that the reinforced manhole was more af- EpDm t
fected by the loading because the stiffness of the reinforced where Dm is the manhole mean diameter, t and E are the
base was larger than the nonreinforced one (due to the pres- thickness and modulus of elasticity of the risers, Pd and Pl
ence of the steel reinforcement) so it attracted more load are dead and live loads and Pw is the drag down forces. The
(Dancygier and Yankelevsky 1996). calculated axial strain was 3A = 9.7 10–6.
The base slab of the 1500 mm nonreinforced manhole Table 10 shows the percentage difference (%3diff) between
was instrumented with eight concrete strain gauges (see the average measured axial strain (3avg) for each loading
For personal use only.
Fig. 2d for locations). The strain change due to loading of setup and the calculated strain, which is given by
this manhole is shown in Table 9 at the maximum applied
ð3A 3avg Þ
loads in each loading case. The high stiffness of the ½7 %3diff ¼ 100
305 mm thick base slab caused the strain changes due to 3A
loading in all strain gauges to be almost equal. All loading It is noted from Table 10 that measured strains in 4PCLS
cases caused a slight increase in the values of the tension and 4PDLF were lower than the calculated strain by 68%
strains in the manhole base except for the 1PCLS and and 49%, respectively. On the other hand, the rest of the
1PCLF tests, which caused the tension strain in the manhole tests showed strain values higher than the calculated strain,
to decrease. The increase in tension strains due to loading with difference varying from 5% (2PCLF test) to 93%
was less than 15 10–6, which was about 17% of the crack- (1PTLF test).
ing strain of the slab. The largest tension strain increase was The hoop strain profiles (Fig. 6b) show that the 1200 mm
due to the 1PTXS test. manhole experienced hoop tension in the upper portion (ex-
cept for the 2PCLS test) and the tension decreased with
4.4. Strains in the manholes’ risers depth. For the same loading setup, fast loading resulted in
The strain profiles herein are shown to give a view of the lower tension values than slow loading and switched sign
risers’ response to manhole loading. The strain results farther from the base. The maximum hoop tension observed
shown in this section represent the change in the state of was 67% less than the cracking strain. Considering that the
strain due to loading. The strain readings from the concrete manhole risers are under hoop compression due to backfill
strain gauges for the 1200 mm manhole (shown in Fig. 6a) pressure (ACPA 1969, 2008; Petroff 1994), the hoop strains
were very close to the readings from the steel strain gauges in the risers are way less than the cracking strain under the
at the same heights (strain difference less than ±5 10–6 in investigated loading conditions. This confirms the physical
most loading cases). Therefore, average values of strain at examination of the risers showing no cracks.
each height were used to establish strain profiles shown in The axial strain profiles for the 1500 mm nonreinforced
Fig. 6a. Strain profiles displayed an increase in compression manhole risers are shown in Fig. 6c. In general, the fast and
strains due to loading in all tests. This compression strain slow tests for the same loading configuration had the same
was much less than the concrete crushing strain. strain trend but different values. For the 1PCLS and 1PCLF
The maximum factored wheel load of the standard On- tests, the manhole risers were under compression at the
tario truck (209 kN) is used as the design live load. The strain gauge locations. This may be due to the drag down
measured axial strains in the risers due to loading are com- force caused by the soil settlement under the point load.
pared with the calculated strains. For the compacted stiff This compression force was larger for the slow loading test
backfill soil and no fluctuation in the water table, no large due to the increase of drag down force with time. In the
settlement of the backfill material relative to the manhole 4PDLS and 4PDLF profiles, a small amount of tension was
occurred and thus no significant drag down forces is applied observed in the stain gauges on the manholes transition riser
on the manhole due to this loading case. Accordingly, the and the two risers below it. This may be attributed to the
Table 7. Base steel and concrete strain gauge values at maximum loading for the 1200 mm reinforced
manhole.
Table 9. Base strain values for the 1500 mm nonreinforced manhole at maximum loading.
Test name Max. load* SG1 SG2 SG3 SG4 SG5 SG6 SG7
1PCLS 175 –3.2 –2.9 –3.1 –2.9 –6 –2.3 –3.8
1PCLF 175 –0.9 –0.3 –0.6 –0.5 –1 –0.4 –1.5
4PCLS 280 4.8 4.8 7.0 4.6 5 3.7 5.9
4PCLF 280 –0.4 0.7 –1.4 1.3 2 0.2 0.4
4PDLS 280 4.2 2.6 3.6 3.3 5 1.6 3.7
4PDLF 280 4.3 2.7 3.0 3.3 5 2.3 3.4
2PCLS 175 7.0 8.8 9.4 7.3 11 7.8 9.8
2PCLF 175 –1.1 –0.8 –0.6 –0.9 0 –0.7 –1.6
1PTLS 185 5.5 4.2 5.6 4.7 6 3.4 5.4
1PTLF 185 0.8 2.2 1.8 2.0 4 1.7 0.0
1PTXLS 209 10.8 12.0 13.1 11.0 11 11.4 12.5
1PTXLF 209 3.7 2.4 4.1 2.6 7 2.0 4.0
*Maximum loading applied on the entire system.
fact that the load transferred to the sloped part of the transi- even smaller. In addition, the compression strains developed
tion riser caused some load eccentricity resulting in some in the manhole risers due to some manhole loading was
bending moment that caused tension in these risers (Petroff much less than the concrete crushing strain. The physical
1994). The eccentricity in the rest of the test setups was examination confirmed these conclusions, as no concrete
smaller and resulted in tension in the risers in the slow load- cracking or crushing was observed in the manhole risers.
ing case only, except for the 1PTXLF loading (large concen-
trated load on the manhole top). 5. Conclusions
In general, the tension strains were much smaller than the
cracking strain of the section. Taking into consideration that Three full-scale circular precast concrete manholes were
the manhole develops compression axial strains in the risers tested in the large-scale geotechnical testing facility
under its own weight (Hossain and Lytton 1991; Petroff (LSGTF). The base of one manhole was reinforced with
1994), it is believed that the overall axial strain would be standard steel reinforcement, and the other two were not re-
Fig. 6. (a) Axial (vertical) strain profile in the 1200 mm reinforced Table 10. Percentage difference between average experimental ax-
manhole risers’ from steel (SSG) and concrete (CSG) strain gauges, ial strain (3avg) and calculated axial strain (3A) for the 1200 mm
(b) hoop (horizontal) strain profile in the 1200 mm reinforced man- reinforced manhole.
hole risers’ from steel strain gauges, and (c) axial (vertical) strain
Average experimental Percentage difference
profiles in the testing of the 1500 mm nonreinforced manhole risers
Tests name strain in riser (3avg) between (%3diff)
from concrete strain gauges.
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4PCLS –3.06 68
4PDLS –16.41 –70
4PDLF –4.96 49
2PCLF –10.19 –5
1PTLF –18.67 –93
system.
The maximum tension strain increase in the 1200 mm
diameter manholes bases due to loading was about 60%
less than the cracking strain.
Small tension strains were observed in the nonreinforced
1500 mm manhole base (only 26% of the concrete crack-
ing strain) due to loading. This increase was almost equal
across the thick base due to its high stiffness.
The axial compression strains in the 1200 mm diameter
manhole risers due to testing were much less than the
crushing strain of concrete.
The maximum hoop tension strain in the 1200 mm dia-
meter manhole risers due to testing was about 67% less
than the cracking strain.
Acknowledgments
The authors would like to express their sincere thanks to
the Ontario Concrete Pipe Association and NSERC for sup-
porting this research. Thanks are also extended to Con Cast
Pipe, Hanson Pipe, and M-Con for providing us with the
tested manhole samples.
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Cliffs, N.J.