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VISHAY BCCOMPONENTS

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Resistive Products Application Note

NTC Thermistors
APPLICATIONS
AUTOMOTIVE APPLICATIONS INDUSTRIAL, TELECOMMUNICATIONS, CONSUMER
NTC temperature sensors are widely used in motor vehicles. In switching, measuring and detection systems
For example: • Process control
• Inlet air-temperature control • Heating and ventilation
• Transmission oil temperature control • Air conditioning
• Engine temperature control • Fire alarms
• Airco systems • Temperature protection in battery management/charging
• Airbag electronic systems systems
• Temperature detection of laser diode in CD players for • LCD contrast control in flat-panel displays, mobile phones
cars and camcorders
• Frost sensors • Temperature compensation of quartz oscillator frequency
• ABS in, for example, mobile phones
• BMS/ Charge plugs protection • Ink-jet printer head temperature detection
• Video and audio equipment
DOMESTIC APPLIANCES
• LED control circuits
NTC temperature sensors are in virtually all equipment in the
home where temperature plays a role. This includes
• Fridges and freezers
• Cookers and deep-fat fryers
• Washing machines and dish washers
• Central-heating systems
• Air conditioning

SELECTION CHART
TOL. LEAD
OPERATING B RESP. MAX.
ON R (± %) DOCUMENT
PRODUCT RANGE TEMP. RANGE TOL. TIME Ø Ø L
OR NUMBER
(°C) (± %) (S) (MM) (MM) (MM)
ON T (± °C)
Accuracy line
APPLICATION NOTE

NTCLE203E3 -40 to +125 (1 , 2, 3, 5) % 0.5 to 2.5 1.7 3.4 0.4 38 min. 29048
NTCLE100E3 -40 to +125 (2, 3, 5) % 0.5 to 3.0 1.2 3.8 0.6 17 min. 29049
two-point
NTCLE101E3...SB0 -40 to +125 0.5 °C 1.2 3.3 0.6 17 min. 29046
sensors
two-point
NTCLE203E3...SB0 -55 to +150 0.5 °C 1.7 4.2 0.5 41 29118
sensors
SMD versions
NTCS0603E3 -40 to +150 (1, 2, 3, 5) % 1 - - - - 29056
NTCS0402E3 -40 to +150 (1, 2, 3, 5) % 3 - - - - 29003
NTCS0805E3 -40 to +150 (1, 2, 3, 5) % 1 - - - - 29044
NTCS….E3…SMT -40 to +125 1% 1 - - - - 29151

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Application Note
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Vishay BCcomponents

NTC Thermistors

SELECTION CHART
Wire bondable die
NTCC200 / NTCC300 -55 to +175 (1, 2, 3, 5) % 1 - - - - 29153
Miniature accuracy line
NTCLE300E3 -40 to +125 0.5 °C 1.2 1.2 2.4 AWG30 38 29051
NTCLE201E3 -40 to +125 0.5 °C 1.2 1.3 2.4 0.3 38 29051
NTCLE305E4 -40 to +125 0.5 °C 0.5 to 1 0.7 1.6 AWG32 41 29076
NTCLE413 / NTCLE428 -40 to +105 (1, 2, 3, 5) % 0.5 to 1.5 2.5 3 AWG30 40 29078
High temperature
NTCSMELFE3 -40 to +150 5% 1.3 0.9 1.7 - - 29119
NTCLG100E2 -40 to +300 5% 1.3 0.9 1.85 0.56 max. 25.4 min. 29050
Special long-leaded
(UL2468 PVC insulation):
NTCLS100E3 -40 to +85 3% 0.75 to 3 15 8 AWG24 400 29060
NTCLP100E3 -40 to +85 3% 0.75 to 3 10 6 AWG24 400 29060
NTCLE400E3 -40 to +85 3% 0.75 to 3 7 6 AWG24 400 29060
Ring Tongue Sensors
NTCALUG02 series -55 to +125 (1, 2) % 0.5 5 8.5 AWG32 45 29094
NTCALUG03 series -40 to +125 (2, 3) % 0.5 to 1.5 5 5.5 AWG32 70 29114
NTCALUG01 series -40 to +150 5% 0.5 7.5 7.1 AWG24 38 29092
-40 to +150
NTCALUG01T 2% 0.5 7.5 7.1 AWG264 150 29164
(long term)
Note
• A lot of application dedicated sensors NTCA (cap types, immersion types, screw types,…) are also proposed: the list is too long to be
presented here. Please refer to www.vishay.com/thermistors/ntc

RANGE SUMMARY
ACCURACY LINE HIGH TEMPERATURE SENSORS
NTCLE203E3 and NTCLE100E3 NTCSMELFE3 and NTCLG100E2
The flagship of our ranges. The accuracy Line sensors offer This range of high-quality glass-encapsulated NTC
real value for money. They have low tolerances (as low as temperature sensors are price-competitive for general use.
± 1 % on the R25-value and ± 0.5 % on the B-value) and an Not only can the leaded sensor be used at up to 300 °C, but
operating temperature range from -40 °C to +125 °C. In their glass encapsulation makes them ideal for use in
addition, they are very stable over a long life. corrosive atmospheres and harsh environments. This makes
them an attractive alternative to other more expensive
SURFACE-MOUNT TEMPERATURE SENSROS sensing methods. Two types of small glass envelopes are
NTCS0402, NTCS0603 and NTCS0805 series available: SOD 27 for sensors with leads, and SOD 80
(‘MELF’ execution) for leadless, surface-mount sensors.
Our surface mount NTC sensors for temperature sensing
APPLICATION NOTE

NTCSMELF and NTCLG are not recommended for


and compensation embody all the qualities of Vishay
automotive though.
BCcomponents NTC technology. The sensors come in a full
range of R25-values from 2 kΩ to 680 kΩ with standard
AUTOMOTIVE SENSORS
tolerances from 1 % to 5 %.
NTCLE203E3...SB0
If special stability criteria are of application, our special
series NTCS……SMT (1 R25 value per case) is highly These components are designed for all automotive
recommended. applications (especially ECT sensors). Their coating is
withstanding harsh potting conditions. These components
are compliant to the AEC-Q200 norm.

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NTC Thermistors

MINIATURE CHIP ACCURACY LINE HOW NTC TEMPERATURE SENSORS WORK


NTCLE201E3 NTC temperature sensors are made from a mixture of metal
NTCLE300E3 oxides which are subjected to a sintering process that gives
NTCLE305E4 them a negative electrical resistance versus temperature
These sensors combine the features of the accuracy line (R/T) relationship such as that shown in figure 1.
with non-insulated or insulated leads for remote sensing
applications. log R (Ω)
MSB236 - 1

SPECIAL LONG-LEADED SENSORS


NTCLS100E3
R25
NTCLP100E3
NTCLE400E3 B = 3740 K
For special applications we can supply three types of
long-leaded sensors: water-resistant sensors for use in
humid conditions, pipe sensors for use in corrosive B = 4570 K
atmospheres and epoxy-coated sensors for general use.

SURFACE TEMPERATURE SENSORS


NTCALUG01 0 - 25 0 25 50 75 100 125
NTCALUG01T T (°C)

NTCALUG02 Fig. 1 - Typical resistance as a function of temperature for an NTC


NTCALUG03 temperature sensor.
NTCALUG02 and NTCALUG03 measure surface
temperature with small gradients (difference between The relatively large negative slope means that even small
surface and NTC element temperature) due to low thermal temperature changes cause a significant change in
conductivity of the nickel wire. electrical resistance which makes the NTC sensor ideal for
NTCALUG01T is a rugged product developed to withstand accurate temperature measurement and control.
temperatures as high as 150 °C during thousands of hours The main electrical characteristics of an NTC ceramic
without any wear out sign (no insulation resistance loss). temperature sensor are expressed by three important
parameters and their tolerances (see below).

IMPORTANT NTC PARAMETERS


PARAMETER DESCRIPTION

The resistance of the sensor in Ω at the


R25
reference temperature of 25 °C

B-value A material constant, expressed in Kelvin

The temperature coefficient of resistance


α
expressed in %/K or in %/°C
APPLICATION NOTE

RESISTANCE R25 AT 25 °C (289.15 K)


The resistance at 25 °C (substantially at room temperature)
provides a convenient reference point for thermistors.
Tolerances on R25 are due mainly to variations in ceramic
material manufacture and tolerances on chip dimensions.
Through the use of highly homogeneous material
compositions and proprietary ceramic sawing techniques
allowing precise control of chip dimensions, products are
available with tolerances on R25 lower than 1 %.

Revision: 18-Jul-17 3 Document Number: 29053


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NTC Thermistors

MATERIAL CONCTANT B SENSOR TOLERANCES


B is a material constant that controls the slope of the RT The total tolerances of the NTC sensor over its operating
characteristic (see figure 1) which can, at least to a first temperature range is a combination of the tolerances on R25
approximation, be represented by the formula: and on B-value given by the formula:
 1  ΔR 25
R T = R 25 exp  B  --1- – -----------------
-  (1) ΔR 1 1
- + ΔB --- – ------------------
-------- = ------------ (5)
 T 298.15  R R 25 T 298.15
Where T is the absolute temperature of the sensor. Figure 2 is a graphical representation of this formula which
shows a minimum at 25 °C since this is the temperature at
In practice, B varies somewhat with temperature and is
which the sensor is calibrated. Above and below this
therefore defined between two temperatures 25 °C and
temperature, the tolerances increase due to the increasing
85 °C by the formula:
tolerances on B-value, giving the graph a ‘butterfly’ shape.
R 85
B 25 ⁄ 85 = ln  --------- ⁄  ------------------ – ------------------
1 1 (2)
R 25 358.15 298.15
B25/85 (expressed in K) is normally used to characterize and 10
MLC729

compare different ceramics. Tolerance on B (or B25/85) is ΔR


caused mainly by material composition tolerances and (%)
sintering conditions. The latest materials offer tolerances as 8
low as ± 0.3 % on some specific B25/85 values.
In most cases, better fitting curves than pure exponential are 6
required to measure the temperature accurately; see competitor
formula (1). That is why each NTC material curve is defined
by a 3rd order polynominal, as shown below: 4

2 3 Vishay
R T = R 25 exp [ A + B ⁄ T + C ⁄ T + D ⁄ T ] (3)
2

or inversely expressing T as a function of RT:


0
1 - 50 - 25 0 25 50 75 100 125
T = ------------------------------------------------------------------------------------------------------------------------
- (4)
T (°C)
 R T  2  RT  3  RT 
A 1 + B 1 ln --------- + C 1 ln --------- + D 1 ln ---------
 R 25  R 25  R 25
Fig. 2 - Typical resistance change as a function of temperature for
The two approximations (3) and (4) represent the real material a 1 % Vishay NTC temperature sensor compared to a
curves with an error smaller than 0.1 % at any given 1 % sensor with a higher B-tolerance
temperature.
The values of the coefficients A, B, C, D, A1, B1, C1 and D1 The exceptionally low ΔB-value of the Vishay
are given in some datasheets as NTCLE100E3 and in the BCcomponents sensor compared with those of typical
R-T computation sheets, which can be downloaded competitors (see figure 2) gives a flatter ΔR/R ‘butterfly’
from the website curve which means you can get more accurate temperature
www.vishay.com/thermistors/curve-computation-list measurements using Vishay BCcomponents NTC
temperature sensors.
APPLICATION NOTE

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NTC Thermistors

TEMPERATURE COEFFICIENT OF THERMAL TIME CONSTANT AND RESPONSE


RESISTANCE TIME
The temperature coefficient of resistance α expresses the The speed of response of an NTC sensor is characterized by
sensitivity of a sensor to temperature changes. It is defined its time constant. This is the time for the sensor’s
as: temperature to change by 63.2 % (i.e. 1 to 1/e) of the total
1 ΔR change that occurs when the sensor is subjected to a very
α = ---- x -------- (6)
R ΔT rapid change in temperature.
Using formula to eliminate R this can be re-expressed as: The conditions under which the time constant is measured
α = ΔB are important. Two are normally considered:
(7)
--------
2
T • Ambient change: the component is initially in still air at
Which means that the relative tolerance on α is equal to the 25 °C. Then quickly immersed in a fluid at 85 °C. The fluid
relative tolerance on B-value. is usually silicone oil but other fluids, e.g. water for
washing machine applications, air for tumble dryers can
THERMAL STABILITY also be specified.
The stability of an NTC temperature sensor is expressed in • Power-on / power-off conditions: the component is
terms of the maximum shift in its electrical properties, R25 heated by applying electrical power in still air to an
and B-values after it has been subjected to an extended equivalent temperature of 85 °C after which electrical
period at its limit operating conditions. Figure 3, for power is removed and cool-down time is measured at
example, shows the long-term deviation of R25 and B-value 63.2 % of the temperature difference.
for a standard lacquered component from the NTCLE100E3 Figure 4 represents the typical voltage drop variation over a
series with an R25 of 10 kΩ. boiler sensor experiencing a transition from air at 25 °C to
the temperature of boiling water. The graph shows a
CCB434
0.20 response time of about 4 s when the measured voltage
Shift in corresponds to an equivalent temperature of 72.4 °C.
B25/85
(%)
CCB094
0.10 max. 4

0.05 Voltage
(V)
average T = 25 °C
0 3

- 0.05
min.
- 0.10 2
63.2 %
- 0.15

- 0.20 1
102 103 Time (h) 104
T = 100 °C
Fig. 3 - Aging characteristics (dry heat at 150 °C of a
NTCLE100E3 series NTC temperature sensor with an R25 of 10 kΩ
0
1 10 20 t (s) 30
TEMPERATURE CYCLING Fig. 4 - Typical output of a boiler sensor undergoing a sudden
APPLICATION NOTE

temperature transition from 25 °C to 100 °C


Another important criterion for assessing the performance
of an NTC sensor throughout its operational life is its
resistance to thermal cycling. To assess this, products are ADVANCED DEVELOPMENT AND
subjected to rapid temperature variations covering the HIGH-TECHNOLOGY MANUFACTURE
extremes over which they are expected to operate until The high accuracy of our NTC temperature sensor series is
failure is induced. principally a result of advanced development and
These tests fully demonstrate the high reliability of our high-technology manufacture.
products: our soldered types (for example NTCLE300E3
types) withstanding more than 5000 cycles, and our glass
encapsulated types (NTCLG100E2) more than
100 000 cycles without failure.

Revision: 18-Jul-17 5 Document Number: 29053


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Application Note
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NTC Thermistors

ADVANCED DEVELOPMEMT SELECTING AN NTC TEMPERATURE SENSOR


Audits of our factory by major customers especially in the STEP 1
automotive industry regularly award us top marks. This is
the result of strong commitment to development and heavy Decide on the sensor series you need from the “Selection
investment in personnel and equipment. Only by such Chart”
commitment have we been able to develop new and better Your choice depends on the operating temperature range
materials with B-value tolerances as low as 0.3 %. and other criteria such as:
• Accuracy
HIGH-TECHNOLOGY MANUFACTURE
• Product size
Our most significant improvement in NTC temperature
sensor manufacture has come through the use of precision • Required mechanical execution i.e. naked chip, SMD,
sawing. This gives much better control over repetitive epoxy coated, molded, surface sensor or glass sealed
R25-value than the earlier pressing or tape casting • Lead length and diameter.
techniques and has allowed us to achieve R25 tolerances
lower than 1 %. After manufacture, we electrically test every STEP 2
one of our NTC temperature sensors at reference or other Decide on the value of R25 you need. Refer to the
temperatures. R/T characteristics of the sensor series you chose in Step 1.
In these characteristic curves, each sensor in the series is
COMPONENT QUALITY, OUR GUARANTEE OF
distinguished by its R25-value. Choose an R25-value to give
EXCELLENCE
a resistance at your average temperature of operation of
As you expect from a world-class electronic components
between 1 kΩ and 100 kΩ or the value that best fits your
manufacturer, quality is an integral part of our company’s
electronic measuring circuit voltage and current range.
make-up. It is reflected in our ISO-TS 16949 approved
organizations, all of which operate according to the STEP 3
principles of TQM (Total Quality Management). It is reflected
too in the way we act, think and do business. Quality, in fact, Determine the tolerance on R25. Generally, you will know the
is the essence of what we have to offer: accuracy of ΔT at which the temperature should be
not just in our products but in our customer service and measured in your application. The relative tolerance (ΔR/R)
customer relations as well. on sensor resistance is then: ΔR/R = α x ΔT in which ‘α‘ is
the temperature coefficient of resistance; see section
Our Quality Assurance system is based on the following “Temperature Coefficient of Resistance”. To calculate the
principles: relative tolerance on R25 (ΔR25/R25), simply subtract from
• Total quality management involving careful design and ΔR/R the ΔR tolerance due to B-value.
thorough investigation of conformance and reliability
before release of new products and processes. STEP 4
• Careful control of purchased materials and manufacturing
Using the R/T tables of the respective datasheets, select the
process steps. This is mainly achieved by strict
sensor from the series meeting your requirements on
implementation of Statistical Process Control (SPC) to
detect and eliminate adverse manufacturing trends before  ΔR 25 calculated in step 3.
------------
-
 R 25 
they become significant.
Use the RT computation files, which can be downloaded
• Electrical inspection of significant characteristics with a
from the website for most of the NTC thermistors (leaded or
target of zero defects in our delivered sensors.
SMD) at
• Statistical inspection of outgoing batches and periodic
APPLICATION NOTE

www.vishay.com/thermistors/curve-computation-list
reliability checks aimed at collecting trend information,
which is steered towards Quality improvement.
STEP 5
• Quality assurance at Vishay BCcomponents goes further,
however. Batch tests under extreme climatic conditions For other important requirements such as response time
are designed to test our sensors to destruction. Results and length of component, refer to the “Selection Chart”.
clearly indicate that Vishay BCcomponents NTC sensors Although the standard range gives the narrowest tolerances
provide reliable performance over a long lifetime. A fact at 25 °C , we can on request, adapt our manufacturing
that has been verified by ppm figures obtained from many processes to provide products with the narrowest tolerance
years of close cooperation with major customers in all at any temperature of your choice. Please pass your request
sectors of industry. Proving conclusively that Vishay through your local Vishay sales organization.
BCcomponents NTC temperature sensors offer
unsurpassed levels of quality and reliability in the field.

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NTC Thermistors

EXAMPLES ON HOW TO SELECT EXAMPLE 2


EXAMPLE 1 Designing a fast-charging circuit for nickel hydride cells.
During fast charging, the rate of temperature rise of the cells
A leaded NTC sensor is required for sensing temperatures in must be monitored. If this reaches 1 K/min with a tolerance
refrigerator and freezer compartments with a temperature of ± 10 %, the circuit must switch from fast charging to
accuracy of 0.5 °C over the whole temperature range of trickle charge. Ambient temperature must be between
-25 °C to +10 °C. Over this temperature range, the circuit 10 °C to 45 °C to allow fast charging and the backup cut-off
design requires that the resistance should be maintained temperature (above which charging is completely switched
between 2 kΩ and 30 kΩ . off) is fixed at 60 °C. Temperatures are expected to be
measured with an accuracy of ± 2 °C.
STEP 1
STEP 1
Choose the execution. Since temperature has to be Surface-mount products can be used for this application.
measured with high accuracy, small diameter nickel leads Since SMDs for relatively low temperatures are needed,
are recommended. Their low heat conductivity effectively refer to the NTCS series rather than NTCSMELF series.
isolates the component from the outside world, enabling it
STEP 2
to accurately monitor the temperature of the freezing
compartments. From the “Selection Chart” it can be seen Choose the R25 of the component. From the R/T
specifications of the NTCS series, it can be seen that a type
that NTCLE203E3 series components are the most suitable
with an R25 = 100 kΩ is suitable i.e. NTCS0603E3104xXT.
choice.
STEP 3
STEP 2
It is possible to choose R25 tolerance from 1 % to 5 %.
Refer to the NTCLE203E3 series datasheet specifications. Looking in the R-T computation curve for NTCS0603
The component meeting the requirement that the resistance 100 kΩ, we have an accuracy at 60 °C of 1.73 °C for a
should be maintained between 2 kΩ to 30 kΩ is a R25 tolerance of ± 5 %, an accuracy of 1.19 °C for a
NTCLE203E3202xB0 type (x indicating the tolerance). R25 tolerance of ± 3 %. We choose thus a R25 tolerance of
± 5 %.
STEP 3
STEP 4
Calculate the required tolerance on R25. Knowing that
The optimal sized sensor with good accuracy to choose is
ΔT = ± 0.5 K and taking values for α at -25 °C and 10 °C from therefore the NTCS0603E3104JXT.
the NTCLE203E3 specifications:
STEP 5
ΔR
-------- = 5.42 x 0.5 = 2.71 % at -25 °C Verify now that the selected component fulfils the
R
requirement with regard to rate of temperature rise (ΔT/Δt),
ΔR from section “Temperature Coefficient of Resistance” :
-------- = 4.26 x 0.5 = 2.13 % at 10 °C
R
ΔR = αR ΔT -------
To calculate the relative tolerance on R25 (ΔR25/R25), simply --------
Δt Δt
subtract from ΔR/R, the ΔR tolerance due to B-value at So to assure a maximum rate of temperature rise of 1 K/min
these two temperatures obtained from this datasheet. we get (taking the α and R -values at 60 °C from the
ΔR 25 specifications):
------------- = 2.71 % - 1.19 % = 1.52 % at 25 °C ΔR = 3.70 x 23 820 = - 881 Ω/min
R 25 -------- -----------
ΔT 100
ΔR 25 This is verified by measuring the rate of change of voltage
------------- = 2.13 % - 0.31 % = 1.82 % at +10 °C
R 25 (dV/dt) across the sensor at constant current I. The rate of
APPLICATION NOTE

change of resistance ΔR/Δt can then be determined


Take the minimum which gives an R25 tolerance of 1 %. The (= 1/I ΔV/Δt).
selected component is therefore NTCLE203E3202FB0. At the same temperature, an NTC sensor with R and
B-values at the extremes set by the sensor tolerances will
STEP 4
have:
Not applicable. A resistance of 23 820 x (1 - 6.40/100) = 22 296 Ω
STEP 5 an α of - 3.70 x (1 - 1/100) = -3.66 % K
(tolerance on α = tolerance on B25/85).
Suppose now that the required ΔR25/R25 had been less than
1 %. Though no standard product meets that requirement, So the same ΔR/Δt, i.e. - 881 Ω/min in this extreme
component will limit the maximum rate of temperature rise
it's nevertheless possible to specify custom products with a
ΔT/Δt to 881 x 100/3.66 x 1/22 296 = 1.082 K/min which still
different reference point, e.g. 0 °C instead of 25 °C that meet falls within the tolerance of ± 10 % allowed on the rate of
narrower tolerance specifications. temperature rise (1 K/min + 10 % = 1.1 K/min).
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NTC Thermistors

APPLICATION GROUPING
Applications of Vishay’s NTCs may be classified into two
main groups depending on their physical properties:
1. Temperature sensors: Applications in which the sensitive
V
change of the resistance versus the temperature is used,
shown in the formula:
-
R = f(T)
CCB529
This group is split into two subsections:
Fig. 8 - Temperature measurement with a bridge incorporating an
a) The temperature of the NTC thermistor is determined NTC thermistor and a relay or a static switching device
only by the temperature of the ambient medium.
b) The temperature of the NTC thermistor is also
determined by the power dissipation in the NTC
thermistor itself.
V
2. Time delay thermistors: Applications in which the time
dependence is decisive, when the temperature is
considered as a parameter and is written:
R = f(t)
This group comprises all applications which make use of
the thermal inertia of NTC thermistors. -
The classifications mentioned are supported by practical
examples in figure 5 to 17.
CCB530

EXAMPLES Fig. 9 - Liquid level control

V °C

- °C

CCB526

Fig. 5 - Temperature measurement in industrial and medical


thermometers
Heater
°C T1 T0
bimetal Flow NTC NTC
V mA-meter direction
-

CCB527
APPLICATION NOTE

CCB531
Fig. 6 - Car cooling water temperature measurement with bimetal

Fig. 10 - Flow measurement of liquids and gases.


The temperature difference between T1 and T0 is a measure for the
- velocity of the fluid or gas.

V
differential
°C
mA-meter

CCB528

Fig. 7 - Car cooling water temperature measurement with


differential mA-meter

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Vishay BCcomponents

NTC Thermistors

+V

RP COMP 2
+V -q
B
-q AND GATE
-
VO
+ RS COMP 1 VO

-V CCB532 A

SAWTOOTH CLOCK PULSE


GENERATOR GENERATOR
Fig. 11 - Temperature sensing bridge with op-amp which acts as -V
CCB535
differential amplifier. The sensitivity can be very high.

Fig. 14 - Temperature sensing bridge with 0 °C offset and ADC. Due


to RP and RS the voltage at A varies linearly with the NTC thermistor
temperature. The voltage at B is equal to that at A when the NTC
thermistor temperature is 0 °C. Both voltages are fed to the
+V comparator circuit. See also figure 15

-
VO
+
SAWTOOTH
-q TEMPERATURE
-V CCB533
0 °C REF.

VO COMP 1
Fig. 12 - Basic temperature sensing configuration. The op-amp acts
as a Schmitt-trigger. The transfer characteristic is shown
in figure 13
VO COMP 2
CCB534

VO

AND GATE
OUTPUT PULSES
CCB536 APPLICATION NOTE

Fig. 15 - Pulses occurring at various points in the circuit shown in


Fig. 14
t

Fig. 13 - Transfer characteristic of the circuit shown in figure 12

Revision: 18-Jul-17 9 Document Number: 29053


For technical questions, contact: nlr@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Application Note
www.vishay.com
Vishay BCcomponents

NTC Thermistors

+V HEAT DETECTION IN FIRE ALARMS

R3 R10
Relay TR1
R1
- Dq R9
R5 D4 alarm
NTC2
(exposed)
DC TR2
supply R6 D1
TR4
-q 12 V to 28 V D2 R4
TR3
Z2 TH1 Z3 Z4
- Dq
-V R7 NTC1
CCB537 Z1
(insulated) R8 R2 C1 C2
Fig. 16 - Simple thermostat R11
MBD945

-V Fig. 19 - Circuit diagram of a typical heat detector using a matched


pair of NTC thermistors.

FAST CHARGING CONTROL WITH NTC


TEMPERATURE SENSING
~
Figure 20 shows the circuit diagram of an intelligent charged
designed to charge, within 1 h, a NiCd or NiMH.
An NTC thermistor, together with fixed resistors RT1 and
-q RT2, is used in a voltage divider between VCC and the current
sense resistor input VSNS of the IC. At the beginning of a new
+V
CCB538 charge cycle, the IC checks if the voltage
Fig. 17 - Temperature compensation in transistor circuits. Push-pull
VTEMP = VTS - VSNS is within the limits designed by the IC
compensation. manufacturer (low temperature: 0.4 VCC and high
temperature: 0.1 VCC + 0.75 VTCO). VTCO is a cut of threshold
NTC TEMPERATURE SENSORS USED AS A defined by external resistors (not represented in figure 1): If
THERMAL SWITCH after starting the fast charge phase, VTEMP becomes lower
A common use of an NTC temperature sensor is in one of than VTCO, then the return to trickle mode is operated.
the bridge arms of a thermal switch circuit using an
During the fast charge period, the IC samples the voltage
operational amplifier such as the μA 741. Figure 18 shows a
VTEMP and the return to trickle mode can also be operated
typical thermal switch circuit for a refrigerator thermostat.
when the variation in time of VTEMP is going over a threshold.
The circuit consists of a 10 VDC zener diode stabilized power
supply, a wheatstone bridge (containing the NTC This is called the ΔT/Δt termination: each 34 s, VTEMP has
temperature sensor) and an integrated comparator circuit fallen by 16 mV ± 4 mV compared to the value measured two
controlling a triac. The circuit is designed to switch a samples earlier, then the fast charge is terminated.
maximum load current of 2 A off at -5 °C and on at +5 °C. For further information refer to Application Note
“Fast Charging Control with NTC Temperature Sensing”
C11.5 μF (40 V) (www.vishay.com/doc?29089)
R5
APPLICATION NOTE

R4 1 MΩ VCC
100 Ω F1 PACK +
2A
R1 R3 VTCO RT2
-q 10 120
kΩ kΩ green
Z1 Cb μA 741 Rg
50 μF Triac
10 V (16 V) 680 Ω BT136- Vm
400 500D 230 V TS
RP Rh N
mW BQ2005
R6 R2
(1) U
T
182 kΩ LOAD
D1 10 kΩ RT1 C
1N4148 Rd Cd

390 Ω 30 nF (400 V)
MBD944 SNS PACK -
Fig. 18 - Refrigerator thermostat using an NTC temperature sensor. Fig. 20 - BQ2005

Revision: 18-Jul-17 10 Document Number: 29053


For technical questions, contact: nlr@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Application Note
www.vishay.com
Vishay BCcomponents

NTC Thermistors

GLOSSARY OF TERMS HOW TO MEASURE NTC THERMISTORS


RESISTANCE The published RT-values are measured at the
Also called nominal resistance. Formerly specified at only temperature T.
one temperature, or sometimes at two or maximum three. The published B-value at 25 °C is the result of the
Now new technologies allow the specification of resistance measurement at 25 °C and that at 85 °C. Hence, these
values on all applicable temperature ranges for several values should be used when checking.
types.
The following general precautions have to be taken when
TOLERANCE ON RESISTANCE measuring NTC thermistors:
The limits of the values that the resistance can take at the • Never measure thermistors in air; this is quite inaccurate
reference temperature. and can give deviations of more than 1 K. For
B-VALUE measurements at room temperature or below, use low
The B-value (expressed in K) may be calculated using the viscosity silicone oil, purified naphta or some other
following formula: non-conductive and non-aggressive fluid. For higher
temperatures use oil, preferably silicon oil.
ln ( R 1 ⁄ R 2 )
--------------------------------
- • Use a thermostatic liquid bath with an accuracy and
1 ⁄ T1 – 1 ⁄ T2
repeatability of better than 0.1 °C. Even if the fluid is well
where R1 and R2 are the nominal values of resistance at T1
stirred, there is still a temperature gradient in the fluid.
and T2 respectively (T expressed in K).
Measure the temperature as close as possible to the NTC.
TOLERANCE ON B-VALUE • After placing the NTC in the thermostatic bath, wait until
The limits of the value that B can take due to process and temperature equilibrium between the NTC and the fluid is
material variations. obtained. For some types this may take more than 1 min.
Make sure that the NTC sensor is at an adequate depth
R-TOLERANCE DUE TO B-DEVIATION below the fluid level, as ambient temperature can be
Due to the tolerance on the B-value, the limits of the value conducted though wires or clamps to the sensing
that R can take at a certain temperature increase with the element.
difference of that temperature to the reference temperature.
• Keep the measuring power as low as possible, otherwise
TOLERANCE ON R AT A TEMPERATURE DIFFERENT TO TREF the NTC will be heated by the measuring current.
The sum of the tolerances on resistance and tolerance due Miniature NTC thermistors are especially sensitive in this
to B-deviation. respect. Measuring power of less than 5 % of the
dissipation factor in the used medium is recommended,
α-VALUE OR TEMPERATURE COEFFICIENT which gives self-heating of less than 0.05 °C.
Variation of resistance (in %/K) for small variations of
temperature (1 °C or 1 K) around a defined temperature.

MAXIMUM POWER DISSIPATION AND ZERO POWER


Maximum power which could be applied without any risk of
failure. The maximum dissipation of an NTC thermistor is
derated in function of ambient temperature. At low
temperatures a certain dissipation can generate high
APPLICATION NOTE

voltages across the sensor which are not allowed.


Zero-power is practically limited to less than 1 % of
maximum specified power dissipation only for low
self-heating by measuring current.

DISSIPATION FACTOR
Due to electrical power dissipated in the NTC thermistor, its
average body temperature will rise. The dissipation factor
equals the electrical power that is needed to raise the
average body temperature of the NTC with 1 K. It is
expressed in mW/K. The smaller the dissipation factor, the
more sensitive the NTC thermistor is for self-heating by
current injection.

Revision: 18-Jul-17 11 Document Number: 29053


For technical questions, contact: nlr@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

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