Nescrate S 06698, Gr: 35 P1, P12. 792, 91 & 992 (Ce cae 21), FerSatos Grand Gr Cun cot sal blinked 0.294 mas frp cnt <= 20m an 030% 139 TOLERANCES ‘SRS ST PE thetleanecon OD shal (ae: am) of Noi OD. (Other itn $1538 PLA 2 oetnenne on OD sal bes ps OD don fe OD> 0mm ence 1.2 peste ppe ae spc y the sn el Date and Minin wal hee. Theale recipies nt PO sah! 1D: bmn, 3m & Tikes 2mm. ‘hep stl ot erie rom sgh ty moran mm ney ome mee sd shal st more ei over ‘Ate langin Asp ben athe end ce Kek snd visa occa The oes ae mpc oe a 0) HEAT TREATMENT & MECHANICAL TESTS SY MEAT IREIMENT sas . IS: tsar" Sauna Pica P22 ihr a Nomaled ind ere or neal Aare conn AS: Al aocs $0335 P91 & onlin Tom. :1030°C- 100°C Gi wal ites ethan 75m excel coig maybe doe (Sina fly manent arc. ‘emerge. 750°C TIPE Sosking nein kes Win} sila cooling Nomberot Tor pr BR}? namkors up et 10 pipe tinal member 7100 or art eo Tor Pecsove 100 nme Fara Pipes ¥5(0 25 Be) 40 MPa in; TS—MinSSOMPs, Max 850 MPa rte, Ysa Tr al ear per pecieon, {3 MARDNESS FOR S4.335 PPI & P92 PIPES lines le sa on ah pipe. The ards al eTonseniate 69 SUPPLEMENTARY TESTS eee ne ‘pcan te Te Cerise slong whe anton tres 1 Fad aS al cut Sh pr et eek (62, Transverse teas tt (2) Tene ten et hl doa rs NB 200 an abo) ono “ior Sieatnes pr fo per teats h(i NO) 62, Photomicrograph est for PP & SE (= Photomicrograph e aid out om 2 pecinen ain in those hl codon cach insu s(OD ar wa ens) fom enh hea pt hat Ree ah ‘cape sr fe Maal ual eto py tres, Me al Sw enperd Sih Psoloogph era he provides. The seal magnaton hale ie Freed Revewsity Vo Ron oo vm yay (2 —se——_LY ae a v S|Bharat Tea Hetil Lina, Piping Carr Chama TETRA “Techni Delivery Conditions for Page 201 ‘Seamless tcl Pipes ~ with Supplementary ests bezei-2013 10 Noy DESTRUCTIVE TEST ‘ion shal elon tetas per ASTM 213in these ntloke ston tain Rept welling roi, Te pipe sll mest meno were (nse 3. sve) afer any metal Fel as pei ie Sand. Ping ce Load pecons ayy be eoved by sin maiiag on to a scoe fash af = 3 Irons easing te wal cn ise nd oe dame Soweto Hoods ae tp, 100 MARKING & COLOUR CODING Te tlloving deseo be ute nthe espa or iisenon HPONunter 2)Suppie'senbenkode 3) Spelicion & pode) Hew gunter Sse GrNoot es inser | Dae Ts TT po aT PRI RTO TE peugeot pmereneaeorn ee EL [90 1. emo OD — Dal 79 alba wold on hip ‘eimm(icuéng) Deel oP singed on Nel Paasche oun ‘ODabve TDs 3A 7 al aw oan Tm Desi 1 sabe pi sensed on ch ip Lohan colour and sal be ase hroughoa the gh af ep. Theor sal be DHE roca SP PP 2), oui Sof teppei 1 Eniot eins hl eee whee. 120 INSPECTION AND CERTIFICATION (ln Engh Ons) 1p hl be od he mance wake Wy te BR / TR approve spsting Aan, pesto Sieh il Tae sxe an NDT toe cers by IDR / TDR append Ingeing Autos) al "aa Taree la PO nOGHEL TDC ne ay mk wa pcan a Prout ante le renter eh ta tempers and coking ime Meo ee ‘aa eesNO For whan op snd le rd on wih 124 Foro Ps porte Phtamrogph et epotalong wtpotoncmgrih wih (i) magnon ‘tlle fri (Pe OS “Part 12a ical Pas 13.0se mada By Reves -SAS35 Ha nce a 1,20, 41,42, $0, 60ae modi & P33, 4 la Bp RevGeParadadiod Pars 31032, 41,51-52 61.68 65,90 100 10d [2 evan rhe reais Rae a Pe i onan, uaTechnical Delivery Conditions for Fabricated Tees and 21,102013 Fa Bharat Heavy Electricals Limited, Piping Centre, Chennai | TDG-108 Rev 07 10 20 2a 22 23 24 24 24 ¥ pieces Page 1 of 8 GENERAL, Fabricated Tees and Y-piece shall meet indian Boler Regulations (IBR) and the folowing requirements in adaton othe latest version of relevant material specfeations namely ASME SA 105, SA 108, SA 182, SA 335 FORGINGS. Material: SA 105, SA 182 F11, F12, F22, F91 & FOR ( Code Case 2179) Raw forge vendor details shal be furshed inthe technical part ofthe bid for BHEL's approval Raw forge sources shall be approved by BHEL Carbon content of SA105 items shal be restricted to 0.25% maximum. Unless otherwise specified in the P.O. tems of SA182 F11/12 shall be supplied as per clase 2 and SAT82 F22 shall be supplied as er cass 3 only, Heat Treatmer 1 Alftings shall be heat reated as below ‘SA 105 “Normalised SA182F11/F12/F22 Normalised & Tempered 242. SA 182 F91 8 F92 forgings shall be normalised at 1040 101070 deg C (for wal thickness 25 26 27 28 29 A larger than 75 mm, accelerated cooing may be done to obtain afuly martensite structure) ‘ane tempered at 760 + 10.deg.C. Soaking tme 1 hour minimum, sil ar cooing, Product a ‘Tension test shall be carried out on ane Test piace for each specication, heat, heat tweatment ft and size ysis shal be cartied out on One piece / Heat / HT ot Size. Bend test- (a) For CS (SA 105) : One sample of 19 mm thick and 25mm with to be bent 180 deg around mandrel of radius 6 35mm (6) For AS (SA182): Ona Sample of 254 mm wicth and thickness = t to be bent 120ceg around mandrel of radius =15 Test on representative sample also acceptable Hardness test- ()) For SA 182 F91 - 100% of tems; Value: 191-250 BHN (i) For SA 182 F92 100% of tems; Value: 16.250 BHN (i) For other specn:- 10% of ems; Value -As per specn. ‘The hardness test values shall be indicated in the Test certeate [MPI (After Heat Treatment) 100%: As por ASTM E 709, Linear ncications lke cracks, folds & other injurious defects are unacceptable. Dry MPI: CS, AS (cher than F91,F82)- all sizes, ‘Wet MPI-SA182 FO1. FO2" al sizes. ‘Approved by kataramani, Engg8Qualty home P itashavan ty, Qualty we‘Bharat Heavy Electricals Limited. Piping Centre, Chennai ‘| TDG-108 Rev 07 Tochnical Delivery Conditions for Fabricated Tees and 21.10.2013 Yepieces Page 2018 210. Ultrasonic Tost- Forgings ofall thickness. shal be utvasonically tested as per SA 388 ‘and acceptance norms shall be as per 3.3.4 of ASME Section Vl Division 2 2.11 Photomicrograph test for F81 & F82:- Photomicrograph tet shal be carried out on ‘one per heat, per size. Acceptance norms - The Materia sal be free fram any micro {issures, Microstructure shall show tempered marienste and also to be examined for any grain growth. Photomicrograph with $00 ( Min) magnification along with Photomicrograph repor to be provided. The actual magnification shal be incicated 20 PIPES. 3.1 Material SA 108 GrC, SA 335 P11, P12, P22, P91 & P92 (Code case : 2179) 32 Pipe vendor detals shall be furished inthe technical part of the bid for BHEL's approval Pipe sources shall be approved by BHEL. 32 The pipes used shall meet the requirements indicated in Technical delivery contion ret TDG: 101. The applicable / latest revision number of this document is Indicated in the ‘Tender / Purchase order. 4.0 FABRICATION OF ¥ Piece and Tees 4.1 Fitup. fabrication, dimension and tolerance shal be as per BHEL. drawing 42 Welding: WPS and POR shall be approved by well known independent inspecting agencies lke Lloyds, BV, SGS, ... Copy of approved WPS & POR shall be fumished along with the Technical part ofthe bid for approval by BHEL 42.1 Welding of 91 /P91 & F92/°PS2 materials | ELECTRODES TO BE USED || MATERIAL SPECIFICATION | | GTAWPROGESS | __SMAW PROCESS ‘SAFOI/POT ER 905 - 69 E9015 - Bo | Thermant MTS-616 SAF92/ Pe _acrwvTIG_ GTAW rods and SMAW electrodes used shal be of folowing makes. 'a) Bohler Schweisstechnik Austria, Austria Db) Bohler Thyssen Schweisstechnk, Germany ) Kobe Steals Lid, Japan @) Oerikon Welding Lt, Switzeriand ©) Metrode Products, UK ‘The core wire chemistry shall be equivalent to FO1/ Pot & F92 P92. Synthetic electrodes ‘ate not permited Approved by | Osterman Engo&Quality K. Vedaprasad, OC AP tetany, Quy Lae ein } Wtyl "Bharat Heavy Electricals Limited, Piping Centre, Chennai | TOG.T08 Rev 07 | | Technical Delivery Conditions for Fabricated Tees and 21.10.2013 Y-pieces Page 3016 43 PWHT for F91/ P91 & F92 / P82 materials shall be 760 + 10 deg C. Holding tme shall be ‘minimum 2 hours fr thickness up to Samm: minimum 4 hours for thickness 81 to 100 mm PWHT for other material shall be a8 per ASME 83.1 5.0. NON DESTRUCTIVE EXAMINATION 5.1 AIINDE shall be done ater PWHT only ~ and witnessed by Inspection authorities. 5.2 NDE procedures (MT-Wet, PT, RT, UT and Hardness) shall be approved by BHEL 5.3 All welds shall be subjected to RT, Wet MT and PT as per ASME See V. Evaluation and ‘acceptance norms shall be as per ASME B31.1 Clause 136.45 for RT, Clause 135.43 for IMT, Clause 138.4.4for PT. Hardness shal be as per SA 234 5.4 Allwelds shall also be subjected to UT and its methodology and acceptance shal be as per ‘AD 2000 Merkblatt HP 5(3-2002 Eaton, with additional requvemerts as in 54.1 through 5.4.3 below. 5.41 The examination shal be conducted by Pulge Echo contact testing ‘The folowing cigtal equipments or ifs equivalent models with A-scan presentation that generates and receives frequencies in the range of 1 MHz to 5 MHz. shall be used for ‘examination: GE Inspection Technology (Krautkramer make), Olympus (EPOCH IV, XT), Sonatest (Master scan series-350M/380M) UK. ‘The callration blocks used shall be of same material specication, dameter& thickness “The UT equipment shall be calibrated atthe beginning of each period of extended use or ‘every 3 months whichever is ess. 5.42 Allrecordable indications willbe store in memory of either the digital flaw detector ora PC {or revew ata later penod 5.43 The equipment calbraton data for specifc weld as well asthe hard copy of ‘Static echo- trace pattern showing the flaw-echo amplitude with respect to DAC, Naw depth, projection surface distance (probe positon) and beam-path shall be attached to UT test Fepor. This hard-copy of echo-race with equipment calibration data wil form part of test ‘documentation ‘55 Qualifies Level Il personne! shall perform the examination as wel as evaluation, and atest report shall be issued 56 Hardness test shall be carried out and report tobe furnished. The maximum hardness (HV 10) shall be 300 for F91 & FS2 material and 225 for Fi, F128 F22, 6.0 POSITIVE MATERIAL IDENTIFICATION (PMI) FOR ALLOY STEEL FITTINGS. Each alloy steel fiting shal be checked for the correctness of the material dung manufacturing and final inspection using X-ray Muorescence principle or spark emission spectrograph Approved by fy xfhetarananEnge8Ouaty Keren ov “f nen AP Madhavan Kut, Quay cea Bhan 2 es“= | Bharat Heavy Electricals Limited. Piping Centre, Chennai | TOG-108 Rev 07 | Technical Delivery Conditions for Fabricated Tees and 21.10.2013 Y pieces Page 406 7.0 WORKMANSHIP, FINISH AND REPAIR ‘All tems shall have smooth, workman like finish, and to be free from scale & defects tke laps, seams, folds, cracks, ele. Suface defects can be removes by mechanical means anc Cefective areas amocthiy dressed up wih the adjacent surface. Minimum dimension ater Fepair shal meet crawing/ Spectication, Repairs by fusion welding are pronibies. 80 PAINTING, COLOUR CODING, MARKING 2.1 PAINTING: Alftings shall be painted on the external surface as given below 42) Surface preparation: Bast cleaning ®) Pheer coat! One coat of 60 microns of In-Organic Ethyl Zine Silicate primer ©) Finish coat: Two coats of 20 microns each of Heat Resistance Aluminium paint fo 1s13183 Gr {) Total DFT: 100 microns minimum, 1) Shade: Aluminium = fra tins, ‘The internal surface shall be protected with rust preventive coating o ust inhibitor. 82 COLOUR CODING: Al fitings shall be colour coded circumferential at ends as given below- ‘8A 105) SA 108 Gr Blue ‘8A 182 F111 SA 335 P11 Green & White SA 182 F12 SA 335 P12 Black & Red ‘SA 182 F22/SA'335 P22 Bue & Red SA 182 F91 SA 335 POT Brown & Red 5A 182 F92//5A 335 P92 Brown & Blue 83. MARKING (In English only) 183.1. The fitings dispatched to BHEL Stores shal be hard punched / etched with Materia code, Heat number, material speciation, maker's emblem, Inspectors seal and ‘Statutory authorities seal (as appbcable). In addaion, the above details along wih size shall be paint stencil on the tings 83.2 The fitings dispatched direct to project ste as DTS shall be hard punched and paint ‘Stencils with DU code (14 digit work order du deta) as given by purchase i action to ‘marking done as per para 8.3 1 9.0 PACKING AND END PROTECTION: Machined ends ofthe ftings shall be well protectes Using end caps and fitings shall be sutably packed in box /crateto avod transit & ‘other damages CS Voftseman Engg&Qualty A agp tay, Qty AneTr) | Bharat Heavy Electricals Linted, Piping Cente, Chennal | TDGIT08 Rev O7 Technical Delivery Conditions for Fabricated Toes and 21.10.2013 Y-pieces — Wage 50f6 40.0 MANUFACTURING QUALITY PLAN. Vendor shall submt manufacturing Quality plan along with technical part of the bid for BHEL approval 11.0 INSPECTION & CERTIFICATION (In Engish ony) 114 All tems are to be inspected at the manufacturer's works by the Inspection agencies / [uthortias as per IER inspecton certificate for fished product n IGR Form IIC shal be ‘submited along with the Work Test Cerificate (EN 10208 Type 3.2) countersigned by authorties 25 per |BR and shall include the folowing details. (Three ink signed orginal requis) Test Cerificate Number & date BHEL P.O Number & Amendment Number any) BHEL P.O. Serial Number BHEL TOC Number, Drawing number “ Sze-wise Quantty vi Specification, Grade & Year of code. vi Heat Mek Number Vi Stes! making process. e—-Materlal details < _Ladle and product Analysis of Raw Materia, x Tense Test fi Band Te i, Guarantee of HTP shall be given inthe test erficate a follows, i hydro testis ot cared aut - "Fabricated ¥ piece / welded Tees are capable of withstanding without allure, breakage or impairment oftheir serviceably a hycrostatc test pressure equa to that prescribed forthe spectied matching pipe of equivalent mmaterar vox. References tothe NDT & other test reports covered in 11.2 below, 11.2 The following ports shall be furnished separately along withthe Form i ‘EMTC indicatedin para 11.1 above |. NDE reports for VT, MT. RT, UT (UT Reports in soft copy + hard copy). |i Positive Material identiicatcn (PMI) report for Alloy steel i. Heat Treatment Chart. wv. Harenass Test report Vv. Photomicrograph test report along wit photomicrograph wth minimum 1500 x magnations Wi Dimensionalrepor (as bul drawing with dimensions) 42.0 RECORDS OF REVISION. Revision 01 a) Para 30, 421.60, 10.0 are included ) Para 1.0.42,43.8.2:11.0 ae revised “Approved by 7 ean Enge& Quality k Nedaprasad, QC Ste t ip | AP Madhavan Kutly, Quality Rgakishah. opc MPL. anon7) | Bharat Heavy Electricals Liited, Piping Centre, Chennai | TDG 108 Rev 07 ‘Technical Delivery Conditions for Fabricated Tees and 21.10.2012) eces N Page 6016 Revision 02 a) Para 2.10.42 1.8.1, 82,90 are revised Revision 03 a) Para 2.12, 80 and 11.0 (18) are revised Revision 04.) Para 8.1 modified as sea worthy painting b) Para 11 modified. Works TC "EN 10204 Type 3.2' specified. Indviual reports are required Revision 05 a) Para 56 (Hardness test) incudes ») Para 81 modified indicating colour shades. €} Para 11 modified for better cianty with respect to documentation Revision 08: ) New materal specn. SA 182 F92 & SA 335 P92 are included b) Para2 123,241,242 28,211,31,42.,43, 56,82, 112(v) are revised ©) Para25,26, 27,298 2.10.are modified for beter clay. Revision 07: a) Para 22832 are added b) Para29, 818832 are revised ©) Para 2.8 modified for better clarty 6 Vofpesran Engg&Qualty AP Madhavan Kutt, Quality Rae| 10 20 2a 22 23 30 an 32 33 34 35. 36 37 a8 [Blea ee Sects aed. ong cape, Cowes | Prat eSchaen Canatons ter ppewinstubs, | 5032010 Branches and Atachments (ported) Paget GENERAL Pipe with stubs, branches and attachments shall be manfactured a8 per BHEL Stoning and shall meet Indian Boer Regulations (IR). The folowing requirements Shall be. taken care in adeaon to the latest version of relovant materat specications PIPES. Material: SA 106, SA 396 P11, P72, P22, POH “Tne pipes used shall mest the requirements indicated in. Techical delivery “Dron te TOG. 101. The applicable /latstrevion number of tis document ‘Choate in the Tender | Purchase order. Test cera io IBR Form iA format fhocting BR tenement shall bs fenisned. The Pipas used shal be of renowned (Male ard the same shal be indicated in the Technical par of the Ba, Vendors ‘hat proce the pipes only rom Pipe manulacturers approved by BHEL. 1 pipes used shall be of single lngth witout ons. In ase of any joins to make {op the required length, specie approval shall be taken from BHEL dunng ‘eehncal Ba alscusions FORGINGS. Materia SA 105, SA 162 F112, 22, FOL carbon content of SA105 tes shal be restcted 00.25% maximum, 5A 182 FO1foxgngs shal be narmalised at 1080 101070 dag C (for wall tikness large tan 75 sr ecoelerates cooing may Be done fo oblan a fly martensite birvoture) and tempered at 760 10deg © LUniess tense speci in the P.0, tems of SA182 F11/12 shall be supplied as por ase 2 ane SA182 F22 shal be supplied as par ass 3 only oduct analysis sal be cared aut on One pie Heat HT lt Size “Tension test shal be cared out an one Test piece foreach spectiaton, het eat teatment lt and size ‘Bond test for CS (SA 105): One sample of 18 mm thick and 25mm with to be bent 180 dog around mandrel of radius 6 35rm, Bend test for AS (SA182): One Sample of 254 mm with and thickness bent 180s around mandrel of rads soceptadle tobe 5 Test on representative samples so ‘Approved by Jala Tsay, ac SA P.ttangoven, of Brg K.canesban, MPL aei ‘haya Heavy Eleatiale Umied, Ping Gente Chenral [706.108 ] "Feehncal elvery Condiions fo Pipewith Stubs, | 05032010 | Branches and Attachments (Imported ) [Page 266 39. Hardness tet shal be cara out on all tems of FO, and minimum 10% for other ‘material Grades, szeptance norm shal be as per relevant mati speciiatlon (A105 188 182) 3410. Alforgings shal be tested by MT as per ASTM E-709 and acceptance nom shall be as per ASME 6.31" Clause 135.43 311 Forgings of ail thickness shall be ulrasonzally tested 36 par SA 288 and foceplance nerms shal be as per’ 34 of ASME Sexton Vl Dvsion 2, 3.12 Netalography’- Mtalograhy shal be caried out on one per heal pee size, per heat weatment lot of FST forgings. Acceptance rors ~ The Material shal be ree from any mero fecures, Microsratre sal show teipeted martensite ané 230 to be examined fran rain growth Phetomirograph wth S00x (Min ) magniaton ‘ong wih Metalopraphy Teper o be provides. The acual magiicaion shal be ‘atte 3.19 Test certioate in IER Form iG format meeting IBR requirement shall be fumshes, 40 PLATES FOR BOTTOM SUPPORT AND STRUCTURAL ATTACHMENTS: 44 The Platos used for botom support and structural attachments (on pressure Tetaning par) shall moot the respectve mlotal spectication indicated in the ‘Grawing and neceeeary tet corticate shal be tunis, 50 FABRICATION 15.4 Fitup fabrication, dimension and tolerance shale as per BHEL drawing 152 Welding : WPS and POR shal be approved by well known independent inspecting gence Ike Lloyds, BV, SCS, ..- Copy of approved WPS & POR shal be ‘nished slong vith the Tectricl part of the bid for approval by BHEL, The \wolders shall be qualified as per ASME Seo X zn BR. 5.2.1 Welding of F91 | P9t matoral ‘GTAW To0s (ER 60S ~ EG) and SMAW olocroses (E9015 ~ B9) used shall be of foloing makes. 2) Boner Schwesstecink Austia, Austia 1) BohlerThysten Serwaisstechn, Germany ©) Kobe Stee Ltd, 1 Oerikon Welding Ut, Swtzetand 2) Metode Products, UX “The core wre chemi sal be equivalent to FO1! PEt. Synthetic electrodes are ot ported, 5.22. ForF91/POt, PHT shall be done immediately ater wena, 6.9 PWHT shall bedonein pirated furnace ry) a ee | S ayahumar nog Te Veeaprasa, OC Pciangven, 08 png Gansshan, MPL‘Baral Heavy Eleials Lined, Piping Cente, Ch pei | Teomica Dewey Conarions fr Pipe with Stvbs, | 05032010, [Branches and Ataehmonts imported) Page 316 54 PWHT for FOt | Pt mata shall be 760 + 10 deg C. Holéng time shall be Trine 2 hows for thiekness up fo Som; enum 4 hours for hickness 51 Soumm 155. WHT for oer material shal be 38 per ASME 831.1. However, the heldng time Shall be 20 minutes minmum #2" SA 105, SA 108, 60 minutes minimum for Prypr2 & P22 mater 6.0 NONDESTRUCTIVE EXAMINATION 164 AIINOE shall be done after PAT only —and witnessed ty Inspection authorities, 162. NOE procedures PT. MT, UT, RT and Mardnessishal be approved by BHEL 6.3. Pipe to Stub / Branch weld - shall be subjected o UT, PT and MT. a per ASME Becton Vartcle 4 6 and 7 respecivaly and acceptance as per ASME 831.1 Ch 49648, 19644 and 136-43 respective 163° Pipe to Stub / Branch Welds for SA335P91 matorals = shal be subjected © wet TMT. PTE UT. The vet MT and PT shall be as per ASME Sacton V-arsle 7,6 fespechvely and acceptance noms shall be as per ASME 831.4 Cl 19543 "Toba respectively, The methocalogy and acceptance for UT shal be as per AD 2000 terkbat HP. £/3-2002 Eaton, wit adaitonal requrements as in 66.4 ‘trough 86 3 bolw 64 Pipe to structural attachment (non pressure retaining part) weld - shall be Eubjeced to MT (or SASIGPS mata wel MT) and PT as per ASME Sec V rice 7,6 respectively. The accoptance norms shall be as per ASME B 31.1 Gi $3649 and 135.44 respectively. 65 Butt welds - shat be subjected to MT and RT as per ASME Sec V Evaluation and acceptance nome shal be 88 per ASME 831." Clause 130.43 and 13545 respectively 5.5 Butt welds for SAI26P01 shal be subjected towel MT, RT and UT, Feo wel Mit and RT shal be 28 pee ASME Sec V. Evaluation and acceptance ome shal be 2s per ASME 631.1 Clause 126.43 and Clause 19645 Feapectwey, The metnedology and acceptance for UT shal be as per AD 2000 Metibat HP 619-2002 Eon, with aaitonalrequrements as in 68. through S632", 1651 The examination shall be conducted by Puse Eco contac testing ‘The ftlowing cigtal equipments or ts equvler medos wih A-scan presentation that gonerales and recelves frequencies in the range of 1 Hz to 5 MHz shal be ‘sed for examination: GE Ispecton Technology (Keautkeamer make), Oympus (EPOCH NV, XT), Sonatest (Master scan series SOM/SEOM)UK ‘Approved By ‘Jeyakumar, FeVotaomet oc Lah) P.ctangovan, OA Pra K Ganesan, MPLBharal Hoan Eres Limited, Pipi ocnnal elvery Conctions fr Pipe with Stubs, 05 032010 Branches and Attachments (imported) Page of 8 ez 603 67 68 69 19 80 20 8 ing Cente, Chen | TOSS “Te caioraton blocks uted shal be of same mati speifeston, ameter & themes ‘The UT equipment sha be calibrated athe bepinning ofeach pead of extended Use or every 3 months whichever less. [Al recordable nceations wl be tor in emery of eter th cpt aw detector (oF aPC fer review ata ater period ‘The equipment caitation data for specic wold 38 wel asthe hard copy of Stale ‘che tabs pattem showing the faw-echo ampltuae with respect DAC, flaw depth, projecion surface stance (orobe postion) and beam-path shall be Stacked to UT test report Ths harecopy of echo-vace wih equipment Carton data wil frm part of test documentation | pipe ends afer edge preparation as por BHEL draving shal be subjacted to PT tas\por ASME Seo V. The soceplance norms shall be as por ASME 8 31.1 Cl fees. (Quali Level I personnel in accordance vith SNT-TO-1A of ASNT) shal prt the exarsinalon a well a6 evaluation, ae a fet report shal be issued Hardness test shall be cariad out and repor to be furished. The madmum Hardness (HV10') for SAI5PQ1 mateal shal be 300 and for offers namely SASSSPT1PI2,P22 shall be 225, POSITIVE MATERIAL IDENTIFICATION { PHI) FOR ALLOY STEEL MATERIAL Each alloy tee! component shall be checked forthe corociness ofthe materi uring manufacting and final nspecton usirg X~ay Mucrescence pence oF ‘spark omision spectrograph, WORK MAN SHIP, FINISH AND REPAIR |All ems shat have smooth, workman tke fn, and to be fee from scale & Gefects ike laps. seams, folds, cracks, ete Seface defects can be removed Dy mechanical means and defecive areas emoomly eressed up wih the adjacent Surfaoe. Minimum dmensien after repair shall moet craving / Specticaton. Reps ‘on parent material Pipe, Forging, Pate) by fusion welding are prohited. PAINTING, COLOUR CODING, MARKING PAINTING: Alcomponents shal be painted onthe extemal sutace as given beow 2) Surface preparation: Blast clearing 1) Palting Seaworty Epoxy pairing of DFT ~ 100 microns wth colour shades as gven below. «) Shade: () Smeke grey frail carbon steel components “tor al Aloy stot components ras old] y P.Eangovan, OA Pep. K Ganesnan, MPU92 93 9a: 932 100 120 yaa | Bharat Heavy Cleo United. Ping Cows, Crema [T0070 — “eemical Delvry Condon or Pipe with Stubs, | 05.03 2010 | Branches. and Atachments (imported) | Pane ore ‘The intemal surface shal be protected wit rust preventive coating or rust init. Staness sles! components nes not be painted COLOUR CODING: All components shal be colour coded ckcunrentily at ends as ven below ‘94 105/108 60.6 = Bhe SA 1E2F11/SA395P11 Green & White SA 182 12/88 296 P12 Black & Re 5A 162 F22/ $A 395 P22 Blue & Red A 182 FO1 SA 335 P91 Brown & Re MARKING: ‘The Pipo with slubs dspalched fo BHEL Stores shall bo punched ! etched with Material code, Heat number, material speciieaton, makes emblem, Inspectors seal and. Stalitoryautorites seal (as appicabio) In addon, the above detats along with Sze shal be pan stance onthe finished component “The Pipe with stubs dispatched drei io project site as DTS shal be punched and pail stnciled wih. DU code (14 gt Werk orde DU deta) as gen by Purchase In adeiton fo marking done as pe para 831, PACKING AND END PROTECTION: Machined ends ofthe Pipe wih stubs shall be wel protected using end caps nd the materials shal be suably packed In box / rts towvod transi & other damages [MANUFACTURING QUALITY PLAN: Vendor shall submit manufatuing Quaty Plan along wih techical part ofthe bi for BHEL approval INSPECTION & CERTIFICATION Al tems are to be inspected at the manufacturer's works by the Inspection ‘agencies authorities ab per IR. Inspection cereale for fished product in BR Form IIA shal bo submited aiong wit tho Work Test Corficte (EN 10204 Type 32) countarignod by authorites as per IBR and shall include the folowing deta {itvee nk signes ocgnals required} Tost Certificate Number & date. { BHELE-ONumbar & Amendment Number any) K BHELP.O. Serial Number Ne BHEL TOC Number, Drawing number ‘— Slewise Quanaty wi Specifeatin, Grade & Year of code wi Host at Number i Stal making propass. __ Material deals aBhara Heavy Secrcae Lied, Ping Cenwe Channel [TOS.T08 etrical Delvery Condon fe Pipe with Stubs, | 0508.2010 ranches ana Atachments (morte) |Pacesets | x. Lade and product Analysis of Raw atari Tensile Test wi Bond Test Zi Goararee of HTP shat be given in he test cortiate a follows, hyo test isnot cared out - "Fabricated Pipe with tubs, ranches and sttachments are capable of witstandng wihout failure, breakage or fnpsiment of ther serviceaiity 3 hyercstac test pressure equal to that praserbed forthe spectied mahing ppe of equvaent materia” xv. References tothe NDT & otor test repors covered in 2.2 below. 42.2. The folowing reports shall be fuised separately along with the Form I A NTC indoatod para 12.1 above. |. NDE repons for VT, PT, MT, RT, UT (UT Repos in sot copy + har oy) ii Posive Material identfcaton (PMI report for lo see Heat Treatment chart NW. Hardness Test eport "Y.— Metalogranhy Report along wth photomicrograph wih minimum '500x magnifeaton. i. Dimensional report. [ “approved By S.Jayokamar, Engg 1 Vedaprasad, OC P.Elangovan, aA See .Ganeshan, MPL