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NP - GP30 - MP - Drilling Program Rev.4 PDF
NP - GP30 - MP - Drilling Program Rev.4 PDF
Drilling Program_WDI-840
NP_GP30_MP
MAIN PAY, ZUBAIR
NORTH RUMAILA
RIG: WDI-840
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Drilling Program_WDI-840
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Document Control
Rev
Date List of Changes Author
No.
0.1 2016-11-22 Draft document creation. HT
0.2 2016-11-27 Draft2 document. Update Reservoir Pressure and HT
Temperature Prognosis, Offset Well Locations
(Pag19), Reservoir Analogue – Offset Well Data
(Pag25), Geological Prognosis (Pag 24)
0.3 2016-12-06 Include Umm-er-Radhuma/Tayarat in DPZ for HT
Zonal Isolation Criteria (Pag27), add statement of
no Zubair injector wells within 300m of location
(Pag27), Include details of injector wells under
offset wells section (page21), include comment of
check the status of offset injectors with ROO to
ensure wells are shut as required, in 12 ¼” & 8 ½”
hole drilling procedures (Pag 68, 94), change
trajectory (pag26,28,30,34) add Agitator tool in
12 ¼” BHA (pag 71), Operation Breakdown
(pag45), Formation Tops (pag26), add 8 1/2”BHA
optional (pag 97).
0.4 2016-12-10 Update Well Objectives (pag14), Well schematic HT
Casing and Cementing (Pag16), Geological
Prognosis (Pag24), BOP Equipment Pressure test
(Pag 44 point 3), Rig Acceptance Checklist (pag 49
point 12), Pressure test 13 5/8” BOP – 5M (pag 64
point 7, Installing 9 ⅝” Casing Hanger / Pack-Off
(pag 90 point 8), Drilling risk Mitigation (pag 92
table, pag 93 point 11), Logging program (pag 98
table), Installing Pack-Off Seal Assembly (pag 105
point 16), Well Location check list (pag 110, point
10), Offset wells lessons Learnt (pag 139 table),
Roo contact List (pag 177).
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Distribution List
Position Hard Copy Soft Copy Company
Halliburton Ops Manager × Halliburton
Halliburton Project Manager × Halliburton
Halliburton Drilling Superintendent × Halliburton
Halliburton Sr. Drilling Engineer × Halliburton
Halliburton Drilling Engineer × Halliburton
Halliburton Rig DSV × Halliburton
Rig Tool Pusher × WDI
WPS/ Halliburton × Halliburton
Baroid/ Halliburton × Halliburton
Cement/ Halliburton × Halliburton
Sperry/ Halliburton × Halliburton
ROO Drilling Manager × ROO
ROO Drilling Engineering Manager × ROO
ROO TK Sr. Drilling Engineer × ROO
ROO Drilling Superintendent × ROO
ROO TK Drilling TL × ROO
ROO DSV × ROO
ROO Geologist TL × ROO
ROO Well site Geologist × ROO
Glossary of Terms
Term Abbreviation
Azimuth AZI
Back-Pressure Valve BPV
Balanced Cement Plug BCP
Blowout Preventer BOP
Bottom hole Assembly BHA
Casing Head Housing CHH
Circulation Sub PBL
Daily Drilling Report DDR
Distinct Permeable Zone DPZ
Double-Studded Adapter DSA
Drilling Supervisor DSV
Drill-Off Test DOT
Dropped Object Awareness and Prevention DROPS
Equivalent Circulating Density ECD
Hook Load HKLD
Inclination Incl.
Kick-off Point KOP
Lost Circulation Material LCM
Low-Energy Drilling Operation LEDO
Management of Change MOC
Mud Weight MW, ECD
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STANDARD OF UNITS
Parameter Unit
Annular Speed m/min.
Casing Weight lb/ft, lbm/ft
Density, Mud Weight, ECD s.g.
Depth, Length, Height, Distance and Elevation m
Flow Rate lpm
H2S Amount ppm
Hole, Bit and Tool Sizes in.
Angle degree
Hook Load Klbs
Pressure psi
Rate of Penetration m/h
Temperature °C
Torque lb-ft, lbf-ft
Total Depth m
Total Flow Area sq. in., in.2
Volume L, m3
Weight on Bit Klb
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Table of Contents
1.0 INTRODUCTION ........................................................................................................................................... 10
2.0 MANAGEMENT OF CHANGE POLICY ........................................................................................................... 10
3.0 HSE ............................................................................................................................................................... 11
3.1 Safety Systems ......................................................................................................................................... 11
3.2 Frequency of Safety Drills ........................................................................................................................ 11
3.3 ROO Golden Rules .................................................................................................................................... 12
3.4 Halliburton Life Rules ............................................................................................................................... 12
3.5 Halliburton Emergency Contacts ............................................................................................................. 12
3.6 ROO Emergency Medical Contacts .......................................................................................................... 13
4.0 ROO STANDARDS......................................................................................................................................... 13
5.0 MATERIALS AND LOGISTICS ........................................................................................................................ 13
6.0 GENERAL WELL DATA .................................................................................................................................. 14
6.1 Surface Location and Target Data ............................................................................................................ 14
6.2 Well Objectives ........................................................................................................................................ 14
6.2.1 Strategic..................................................................................................................................................... 14
6.2.2 Technical.................................................................................................................................................... 14
6.2.3 Reservoir Pressure and Temperature Prognosis ....................................................................................... 15
6.3 Well Schematic Casing and Cementing .................................................................................................... 16
6.4 Target Tolerance ...................................................................................................................................... 17
6.5 Well Location............................................................................................................................................ 18
6.6 Offset Well Locations ............................................................................................................................... 19
6.7 Distinct Permeable Zones ........................................................................................................................ 21
7.0 GEOLOGICAL INFORMATION ....................................................................................................................... 22
7.1 Mud Weight Window ............................................................................................................................... 22
7.2 Geological Prognosis ................................................................................................................................ 24
7.3 Reservoir Analogue – Offset Well Data.................................................................................................... 25
7.4 Formation Tops ........................................................................................................................................ 26
8.0 ZONAL ISOLATION CRITERIA ....................................................................................................................... 27
9.0 DIRECTIONAL PLAN AND SURVEY PROGRAM ............................................................................................ 28
9.1 Well Trajectory Plot and Plan View ............................................................................................................. 28
9.2 Directional Survey Plan ............................................................................................................................... 29
9.3 Well Trajectory Plan ..................................................................................................................................... 30
9.4 Anti Collision Summary Report................................................................................................................... 34
10.0 WELLHEAD AND BOP STACK CONFIGURATION .......................................................................................... 41
10.1 17 ½” Hole Section ................................................................................................................................... 41
10.2 12 ¼” and 8 ½” Hole Section .................................................................................................................... 42
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MOC LOG
This following table is to be filled on well site by Halliburton Drilling Supervisor capturing Management of Change
documents issued during operations.
Reference
MOC No. Date Subject Comments
Section
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1.0 INTRODUCTION
The objective of this specific document is to provide a program and detailed procedures for drilling NP-GP30_MP
well in accordance with the ROO and Halliburton policies, procedures and best practices. This document contains
the necessary operational steps and reference technical information specific to the well.
NP-GP30_MP well is a Main Pay producer situated in North Rumaila field. The well is to be drilled as S-Shape
Well (Type 4) with planned TD of -3,324.14m TVDSS, 3,344mMD BRT and 3,393mTVD BRT.
At times, it is necessary to make changes to approved program; however failure to follow the program might
also have adverse results. The following describes the process of amending the final program so that the work is
always conducted in an approved manner.
Program Generation and Maintenance
1. Drilling Engineer is responsible for preparing this program which is issued for every well drilled.
2. The author has had sufficient time to thoroughly research and complete a good program without
time pressure.
3. The programs have been reviewed in a controlled environment, typically by risk assessment by
peers, including field supervisors.
4. The rotation system may not allow everyone to review the program before publishing, and the
person who supervises the work may or may not have reviewed the program before it is published
and the work starts.
5. The program has been reviewed by the ROO.
6. Programs occasionally are published with errors or potential improvements where changes could be
made. For this reason, Program amendments shall be issued under the MOC procedure.
7. Programs shall be followed unless an amendment is approved.
8. Programs shall be distributed as per approved distribution list.
9. The approved drilling program is a controlled document.
10. Any team member who sees a potential problem or improvement can and should suggest an
amendment.
11. Request for an amendment normally comes directly from the DSV to the Drilling Superintendent,
preferably after being discussed at the rig site. Program amendments shall be issued under the MOC
procedure.
12. All significant changes to the program will come via written approval from the Drilling
Superintendent. These program changes must be documented, risk assessed and then sent through
the program approval process. The following must be considered:
a. What can go wrong with or without the changes?
b. What contingency materials and personnel must be considered?
c. What implications on material stock does this have for upcoming wells?
d. What financial benefits are there with or without the change?
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3.0 HSE
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Halliburton applied inside PSLs each one of the Life rules and uses them in daily work.
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6.2.1 Strategic
The highest level strategic objective for this well is to support the depletion plan in Rumaila field.
Specifically this well should deliver;
6.2.2 Technical
Following are the technical objectives for this well;
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The Dammam injector well R-580 is located 1389m, away and therefore should be on standby for shut-in in
case water flow is observed while drilling Dammam. This well is currently not injecting but it is possible that it
will be online prior to drilling NI_GP30_MP. Status of these Dammam injectors should be ascertained prior to
drilling, and appropriate action taken.
There are not active Mishrif injector wells present within 300m Radius of the location.
There are not active Main Pay injector wells present within 300m radius of the planned NP-GP30-MP
trajectory.
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Vertical
Prognosed Depths of Formation Tops
Error
Expected Fluids in (m)
Formation Tops Tolerance
Reservoir
(m TVD (m MD
(m TVDSS) (m TVD)
BRT*) BRT*)
Rotary Table Elevation
7.80
(RTE)
Ground Level Elevation 4.57
Dibdibba 12.37 7.80 7.80
Lower Fars -271.8 291.94 291.94
Ghar -452.6 472.79 472.79
Dammam -565.0 585.21 585.21 +/- 10m
Rus -786.9 807.07 807.07
Umm er Radhuma -941.1 961.23 961.94
Tayarat -1386.2 1406.36 1448.1
Shiranish -1602.0 1622.2 1671.0
Hartha -1728.6 1748.8 1797.7
Sadi -1934.9 1955.0 2003.9 +/- 10m
Tanuma -2138.6 2158.8 2207.6
Khasib -2181.1 2201.3 2250.2
Khasib_Shale -2206.3 2226.4 2275.3
Mishrif -2222.0 2242.1 2297.4
mA Oil over water -2228.3 2248.5 2296.7
mB1 Oil over water -2284.2 2304.3 2353.2
mB2 Oil over water -2329.7 2349.8 2398.7
Rumaila -2355.8 2376.0 2424.8
Ahmadi -2461.3 2481.5 2530.3
Mauddud -2589.0 2609.1 2658.0
Nahr Umr Oil over Water -2710.6 2730.8 2779.6
Shuaiba -2972.7 2992.9 3041.8
Upper Shale -3061.8 3082.0 3130.8
AB Sand -3149.7 3169.8 3218.7 +/- 10m
C Shale -3157.3 3177.5 3226.3
Oil
DJ Sand -3159.6 3179.8 3228.3
K Shale -3218.6 3238.8 3287.6
LN Sand -3221.5 3241.7 3290.5
Middle Shale Member -3274.1 3294.3 3343.1
Lower Sand Member
TD -3324.20 3344.37 3393.22
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The Zonal Isolation Criteria to be achieved are set for the following formations considered as DPZ:
1. Dammam.
2. Umm-er-Radhuma/ Tayarat
3. Hartha.
4. Mishrif.
5. Nahr Umr.
6. Zubair (Main Pay, Upper Shale, 4th Pay).
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RT –GL = 7.80 m
1502 Union
Lo-Torq valve
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Configuration
150 cm
380 cm
13 5/8" 5M - ANNULAR
118 cm
VBR RAM
(4½"- 7")
13 5/8" 10M
146 cm
BLIND/SHEAR 780 cm
RAM
13 5/8" 10M
Spacer
30 cm spool 13⅝" 5K - 13⅝ 5K
15 cm
Upper
Casing UCS
Spool
155 cm Casing
Head 2 1/16" 140 cm
Housing
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Configuration
150 cm
323 cm
13 5/8" 5M - ANNULAR
118 cm
VBR RAM
(4 ½"- 7")
13 5/8" 10M
146 cm
BLIND/SHEAR 780 cm
RAM
13 5/8" 10M
VBR RAM
Kill line - 3 1/16" x 5m Choke line - 4 1/16" x 5m
(2 7/8"-5")
13 5/8" 10M
91 cm
Tubing
2 1/16" Spool 2 x 3 1/8"
72 cm 13 5/8" 5M
Upper
15 cm 2 1/16"
Casing
Spool
Casing
155 cm Head 2 1/16"
Housing 140 cm
250 cm 13 5/8"
Landing Base
20"
110 cm Conductor
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The following is a list of Halliburton standards and guidelines related to well control policy:
1. “Well Control Barriers “ (ST-GL-HAL-HPM-WC-171E), and
2. “Drilling Guideline: Well Control” (GD-GL-HAL-HPM-WC-171).
All well control equipment shall be tested in accordance with the manufacture’s recommendations as per
procedures. Check and flush poor boy degasser lines including vent lines, at least once a week to make sure both
lines are opened and in good condition for well control situation’s.
Pressure test of BOP shall be performed as follows:
1. The time between tests shall not exceed 14 days;
2. After any repair / replacement of BOP’s stack;
3. Prior to spud;
• BOP will be tested on Stump (with 300 psi low and 5,000 psi high) and when nipping up, running
plug tester and testing connections (with 300 psi low and 2,500 psi high).
Note:
- 4-1/2’’ x 7’’ Rams will be tested against 5” DP and 7” pipe (two tests)
- 2-7/8’’ x 5’’ Rams will be tested against 3 ½” and 5” DP (two tests)
• Subsequent BOP tests will be against the smallest pipe used during drilling.
All pressure tests shall be recorded on charts and be witnessed by the DSV. All test charts shall be sent to the
Drilling Superintendent for retention. Pressure testing of well control equipment dispensation may be raised for
more than 14 days as mentioned in ROO minimum standards for working with pressure.
Pressure test interval may be extended only under exceptional circumstances, after an appropriate risk
assessment and dispensation from the department line manager. All wellhead components and pressure-
containing connections associated with the well control equipment shall be pressure tested in accordance with
the requirements of this section upon installation or reinstallation.
The following is the BOP pressure test parameters. Check and use the proper test plug for testing BOP & 10K psi
charts. The recorded charts are to be signed by the TP, DSV, WSL and copies to be sent to the Drilling Engineers.
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12 N/D Riser & Bell nipple. Final cut 20" conductor. 3.00 0.13 3.46 595
21 Drill 12-1/4'' hole to top of Rus @ 807m. 23.54 0.98 5.67 807
Circulate hole clean / Pump LCM. POOH to
22 6.00 0.25 5.92 807
surface. L/D bit.
23 Cure losses in Dammam FM. 30.00 1.25 7.17 807
M/U 12 1/4" PDC bit with motor/MWD &
24 4.00 0.17 7.34 807
Agitator
25 RIH directional BHA to bottom. 4.00 0.17 7.50 807
Drill 12 1/4'' hole to KOP +/-850m (Rus
26 4.77 0.20 7.70 850
Formation)
27 Drill 12 1/4'' hole to EOB +/- 1105m (Sliding). 28.33 1.18 8.88 1105
Drill 12 1/4'' in tangent section to +/- 1434m (+/-
28 21.93 0.91 9.80 1434
60m inside top of Tayarat)
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29 Perform wiper trip to Top of Rus at 807m. 10.00 0.42 10.21 1434
Drill 12 1/4'' in dropping section to +/- 1690m
30 28.44 1.19 11.40 1690
(+/- 100m above top of Hartha)
Circulate hole clean with hi vis pill, perform
31 12.00 0.50 11.90 1690
Wiper trip to surface L/D Agitator
32 M/U 12 1/4" PDC bit with motor/MWD 1.00 0.04 11.94 1690
52 L/D remaining 12-1/4" Drilling BHA if required. 3.00 0.13 19.56 2019
MU 8 1/2” PDC Bit, Motor and MWD BHA.
53 5.00 0.21 19.77 2019
Shallow test
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54 RIH BHA with singles joint 5" DP to Stage tool 14.00 0.58 20.35 2019
55 Drill out Stage tool, Slip & Cut drilling line 5.00 0.21 20.56 2019
RIH to baffle plate and clean out shoe track 5m
56 3.50 0.15 20.70 2019
above shoe.
57 Circulate to clean hole 2.00 0.08 20.79 2019
58 Drill out cement and shoe 1.00 0.04 20.83 2019
59 Drill 3 meters new formation 0.50 0.02 20.85 2022
60 Displace well to new mud system 0.50 0.02 20.87 2022
61 Circulate and perform FIT. 0.50 0.02 20.89 2022
Drill 8 1/2'' Hole in vertical section to 3121m
62 61.05 2.54 23.44 3121
(above +/- 10 m Top of Zubair).
Circulate hole clean. Make wiper trip to 9 ⅝"
63 12.00 0.50 23.94 3121
casing shoe. RIH back to bottom.
Drill 8 1/2'' hole in Vertical section from 3121m
64 15.13 0.63 24.57 3393
to 3393m (Well TD).
Circulate hole clean. Make wiper trip to 9 ⅝"
65 14.00 0.58 25.15 3393
casing shoe or top of Zubair. RIH back to bottom.
66 Circulate hole clean with hi vis pill 2.00 0.08 25.23 3393
67 Drop Gyro 0.50 0.02 25.25 3393
68 Flow check and POOH for Logging. L/D BHA 18.00 0.75 26.00 3393
69 R/U WL unit and perform OH logging runs. 24.00 1.00 27.00 3393
70 RIH and perform 9 5/8" Cased hole log. R/D WL 8.00 0.33 27.34 3393
RIH with condition trip to bottom prior to run 7"
71 12.00 0.50 27.84 3393
casing
72 Circulate hole clean with hi vis pill 2.00 0.08 27.92 3393
73 Flow check and POOH for casing 14.00 0.58 28.50 3393
74 Retrieve wear bushing 1.00 0.04 28.55 3393
75 R/U casing running equipment to run 7" casing. 3.50 0.15 28.69 3393
76 RIH 7" casing to +/- 1 joint from bottom. 35.90 1.50 30.19 3393
M/U and Land casing hanger under Cameron
77 2.00 0.08 30.27 3393
Instruction.
With casing at bottom, circulate and condition
78 3.00 0.13 30.40 3393
mud.
R/U cement head and lines, circulate &
79 3.00 0.13 30.52 3393
condition mud prior cement job.
80 Perform 7” casing cement job. 6.00 0.25 30.77 3393
81 P/T casing to 4000 psi for 30 min. 1.00 0.04 30.81 3393
R/D Cement lines and Casing Running
82 3.00 0.13 30.94 3393
Equipment.
Clean well head. P/U & M/U pack off seal. Set in
83 4.00 0.17 31.10 3393
place
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pressure testing and verify acceptance of the pressure test data on the pressure charts. Appropriately
scaled charts are required to be used in order to ensure clear identification.
13. Ensure that test response is recorded (e.g. 10 k psi chart for a 5k psi test, and 5K psi chart for a 3K psi
test).
14. Double check that the 13 ⅝” BOP will fit under the sub structure, and that the bell nipple is the correct
length. Do not assume that all the vertical clearance underneath the sub-structure is available for stack-
up purposes. There is a lifting height limit on the BOP cranes. Ensure that the planned stack-up is
capable of being lifted into place with the BOP crane. It is not acceptable to compromise by setting the
wellhead lower into the cellar to allow extra clearance for the BOP crane.
15. Ensure that all the water tanks filled with fresh water and the water pit is filled with well water. Ensure
all pumps are functional, (from the water well, and from the surface pits / tanks). The HAL DSV is to
witness the functioning of the pumps.
16. Have the mud engineer check the chlorides and calcium in the fresh water, and if necessary mix soda ash
to reduce calcium content prior to mixing spud mud as per the mud program. The Chlorides test need to
be recorded in the DDR and the test also needs to be done for cement mixing water prior to mixing
record in DDR.
17. Ensure the flare line is run to the flare pit.
18. Ensure all required material, services and equipment are on location prior to spud.
19. Verify the rig 4 ½" IF FOSV’s to ensure they are fully opening. Check X/Os are available.
20. Ensure all required materials (including chemicals), safety valves, services and equipment for 20”
conductor and 17 ½” borehole section are on location prior to spud.
21. Rig up cellar pumps and lines to the waste pit and shale shakers. Confirm that the pumps are
operational. Ensure back up cellar pump is available, and operational.
22. Ensure proper screens are installed on the shale shakers and that there is sufficient stock of all screen
sizes at well site, stocks and usage to be recorded in Mud report and DDR.
23. Ensure the drill string components have been inspected, cleaned, measured and drifted. The assistant
driller must have an accurate record of all measurements in the BHA sheets.
24. Ensure that all wellhead equipment is on location. Read and record all model and serial numbers. The
DSV should physically check that all the equipment on location corresponds to the appropriate
requirements for the Cameron MBS wellhead and stage collar tools, and report any concerns to the
Drilling Superintendent.
25. The wellhead equipment will be delivered in two separate load-outs. The first will cover everything
required to drill the well, and the second load-out will cover the components required for running the
tubing and installing the X-Mas tree.
26. Cameron requires 48-hour notice for equipment and 36-hour notice for an engineer.
27. Ensure that all pressure tests equipment using chart records. All pressure test recording equipment
must:
a. Have been calibrated within last 12 months.
b. Have certificates for calibration.
c. Produce a legible chart or print out.
d. Operated within designed working pressure range.
28. Ensure that the work done with the Rotary Drilling Line is monitored as per ton-mile calculations, and
slip and cut of the drilling line is conducted as necessary.
29. Mark the cellar to reflect wellhead/X-mas tree orientation (Refer to wellhead/X-mas tree orientation
schematic from ROO, Appendix 18.9 A9 − Wellhead and X-mas Tree Orientation).
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This section has already been drilled and 20" conductor has been set and cemented at depth of 35m from GL
(43m MDBRT), prior to the rig arriving on site.
Ensure that a ball valve is welded to the 20” casing to allow discharge of the mud inside the Conductor Pipe. The
ball valve should be installed to a point which may not block the welding of the steel plate to the bottom of the
cellar, should a leak outside the casing seat would necessitate the use of a steel plate to be installed.
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14.2 Preparation
1. Review hazards and mitigations above.
2. Install the 20” riser and flow-line by welding it to the existing 20” conductor stump. Nipple up as per
drilling contractor procedures.
3. The HAL DSV is to confirm that the 17 ½” drill bit is supplied with the nozzles according to the program.
4. Mud Logger to ensure sensors have been calibrated and alarms set and functioning.
5. Check the type of wellhead and accessories (Plug tester and Wear Bushing) same type, if different, ask
Cameron/ROO to provide.
6. Cover well to avoid any dropping object in borehole.
7. RIH to 25 m BRT and break circulation. Verify all equipment is functional and the rig is ready to spud.
8. Once the rig is determined to be acceptable to spud, call the Drilling Superintendent to inform him.
Report the date and time of spud-in of the well.
9. NMDCs will be picked up. Adhere to the following:
Record BHA weight below the jar.
If NMDC to be P/U then follow Halliburton NMDC make up and break out procedures.
(Recommended M/U Torque = 87 – 91 K ft-lb).
DSV to be on the rig floor while the making up the BHA.
10. Check cellar if there is any return and cure same with pumping cement with accelerator additives.
11. The cellar should be monitored to confirm that there are no washouts occurring. Washouts will indicate
that either the 20" conductor cementing was not fully effective, or that flow is breaching shallow
formations. If washouts are evident circulation should be stopped and the 17 ½” BHA pulled out of the
borehole. Contact the Drilling Superintendent for further instruction, if possible try and obtain
photographs of the washouts.
12. In order to be prepared for the 20 in conductor pipe washout ensure that a pair of 3/8 in thick C-plate is
available (with a size of 1.22 m x 0.61 m each piece) with four (4) gussets. The plate is going to provide
more surface area for cement bonding and give better seal against 20” conductor pipe. The cement
thickness to be placed at the bottom of cellar could be approximately 40cm.
4. After drilling out the first 30 meters from the shoe, continue to section TD with the following
parameters.
WOB of 10 - 20 Klb.
Flow rate of 3000 - 3500 lpm.
Rotation of 50 - 90 rpm.
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Drilling Program_WDI-840
ROP at 20 - 30 m/hr.
In case to present axial vibration in surface, reduce RPM and increase WOB to minimize vibration.
5. Drill this borehole with controlled mud properties, especially, filter loss. Run centrifuge to keep drilled
solids at a minimum. Reduce weight on bit if “bit balling” have been encountered & use anti-bit balling
agents in mud system. Use drilling parameters value according to the above drilling forecast program
with performing accurate drill-off test (DOT).
6. While drilling pump 3 m3 (± 20 bbl) Hi Vis pill to assist in borehole cleaning if required.
7. The 17 ½” hole section TD will be +/- 10m inside Dammam, 13 ⅜” casing setting depth will be defined by
the ROO Wellsite Geologist according to the section TD criteria in this program and next indicators:
Monitor for a slowdown in ROP and/or change in torque as these are both indicators of the top
of Dammam formation;
When the above is seen, stop drilling and circulate for bottoms up;
Ensure that limestone lithology is verified and calcimetry data checked; If Limestone percentage
starts to increase to greater than 5%, drill at 1m increment, stop and circulate bottom up (CBU)
to check for LST % increase in the cuttings. If the CBU sample shows LST lithology increases to 15-
20%, call the depth as section TD.
In the event of total losses primary well control could be lost, and at this stage there is no
secondary well control equipment installed;
8. At bottom sweep borehole with 10-15 m3 (60 - 100 bbl) HVP, circulate hole clean with minimum 2 x
bottom up and condition mud by circulation to get the desired mud properties favorable for a good
surface cement job by minimizing cement channeling, in the drilling fluid and in the annulus.
9. Perform a 15 minute flow check. Rotate the string at 30 RPM.
10. Drop EMS. Do not pump down. Allow it to go down by gravity (~ 30 min).
11. POOH to surface and retrieve the EMS tool at surface. Flush the EMS tool with fresh water prior to laying
the tool down, ensuring the EMS engineer is satisfied with the condition of the tool and the data is
acquired as necessary.
12. If encountered a lot of Overpull or drag during tripping out with 17 ½” BHA, wiper trip to bottom will be
considered prior to run casing after discussion with office.
13. Circulate borehole clean with minimum 2 x bottom up and condition mud properties for running casing.
14. Perform a 15 minute flow check. POOH to surface. Refer to Appendix 18.3 A3 − Borehole Cleaning
and Tripping Best Practices.
15. Lay down the 17 ½” BHA.
Mud Plan
The surface circulating mud system be prepared and tested before building spud mud
Perform water rig test (hardness test: Mg++ and Ca++) and Bentonite hydrate test. If the Ca2+
concentration is higher than 400mg/l, the water shall be treated with sodium carbonate. Analyze the
drill water and pass the result to the drilling foreman. Consult C-man on rig site and Baroid Technical
Professional at Halliburton base if salinity of water exceeds 1000 mg/l
This section will be drilled using a simple Spud mud (freshwater Pre-hydrated BENTONITE), BENTONITE
should be pre-hydrated in fresh drill-water. Soda Ash and Caustic Soda will be used to treat any
excessive hardness (Ca++, Mg++).
Start drilling 17 ½” hole section with 1.05 SG mud weight and maintain same weight through all the
section unless hole conditions dictate otherwise.
The pH should be adjusted to 10 with Caustic Soda after the Bentonite has been added to ensure enough
Bentonite can be added to the original make up water. This should then be allowed to pre-hydrate for a
minimum of 8 hours, with the agitators running, prior to dilution or use.
This section contains clay and the MBT will increase while drilling. It is recommended to run dilution to
control rheology and MBT. Also, a polymer sweeps is highly recommended to enhance hole cleaning
using BARAZAN D at 2.87 Kg/m3 (1ppb). High mud rheology can be controlled with dilution and the
addition of water.
Due to high ROP expected, the shale shakers should be dressed with finest screens practicable (API-30,
API-50), once drilling was underway and shakers under control then (API-80 to API-110) could fit if
possible.
Maintain Yield Point of the sweeps above 60 lbs/100ft2 for maximum hole cleaning, and monitor the
response of sweep at shakers
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* The quantity of centralizers will be adjusted according hole condition while drilling and the final
cement program
1. While drilling 17 ½” borehole section, it is important to plan the casing running and cementing
operations. Use this time to verify your casing tally and possible setting depths.
2. BTC thread makeup is to the triangle and not a specific torque magnitude. An average value can be
obtained after the first 10 joints are made up. The average magnitude to be obtained shall be reported
in the DDR.
3. 13 ⅜” pup joints may be required to land 10 meters into the Dammam. Have a selection of pup joints
and a variation in range 2 joints on location.
4. “Special precautions” must be taken to keep pipe in the well center. Remember a deviated surface
borehole will create problems throughout the well.
5. Two (2) Bow centralizers to be installed at 5m and 15m below the wellhead to help with alignment.
6. The plan is use centralizers type “Bow Spring” and 1 or 2 are to be run below the wellhead to help with
alignment as per cement program. Centralization across the cemented interval is to attain a minimum of
60% standoff (60 - 80% recommended). This will promote hole cleaning and prevent cement channeling.
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Drilling Program_WDI-840
Running 13 ⅜” Casing
1. Hold PJSM with all relevant personnel. Review how importance of having 13 ⅜” casing centralized in the
wellhead and the mast while running casing.
2. R/U the casing running equipment.
3. P/U the 13 ⅜" float shoe and shoe track joint with pre-installed bow spring centralizer.
Make sure the borehole is full with mud. Check shoe joint is working properly by filling up the first
joint with mud, pulling up so that the shoe is just below the rotary table and check the shoe is
draining - wait until the joint no longer drains. Run the joint back in the borehole, wait for 30
seconds and check the joint has not filled by picking up again and ensuring no further mud drains
from the shoe. If the shoe doesn’t drain or does fill up again, pick up the back-up one.
P/U the intermediate shoe track joint and make it up to the 13 ⅜" float shoe track joint.
P/U the 13 ⅜" float collar and float collar joint and M/U same.
All Shoe track connections are to be thread locked – see yellow arrows on schematics below.
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Check complete shoe track assembly is working properly by filling up the first 3 joints with mud and
repeating the float checking process.
4. Continue RIH with 13 ⅜” casing observing the following guidelines:
Run bow spring centralizers as per the centralizer program.
Fill the casing with mud every 3 - 5 joints, circulate mud as borehole conditions dictate and record all
parameters and activities to be reported in the DDR.
Casing running speed should be maintained at approximately 2 minutes/joint (slip to slip). Do not
exceed this running speed otherwise surge pressures could be sufficient to break down the
formation and induce mud losses.
5. Replace hand slip with spider slip at ±200 m or when 30Klbs weight is achieved.
6. RIH to section TD, make up circulating head and precautionary wash down last two joints, tag and
confirm bottom and position the 13 ⅜” casing shoe no more than 3 m from bottom, (this should space-
out the final casing coupling 1 - 1.5 m above the rotary table. The final space-out should be made by an
upward string movement. A maximum acceptable rat borehole beneath the casing shoe is 2 m to ensure
shoe placement at competent Dammam formation (Cap Rock). Clearly mark the pipe with the final
space-out so that it can be easily identified.
7. If any fill in bottom experienced (slack off), then R/U circulating head and wash down the last joints of
casing and tag bottom lightly. An extra joint might be required to tag and verify the bottom.
8. Confirm the final ‘in-borehole’ casing tally by counting the spare joints on the pipe rack, and checking
the joint quantities against the initial tally. Ensure the following:
That no coupling is going to be at the 13 ⅜” casing cut off length.
That no casing collar is going to coincide within the interval where the CHH is going to be installed.
A drag sheet is available and monitor this will help indicate tight borehole.
Start and stop pumps slowly any time circulation is to be done.
9. If tight hole is encountered while running casing, rotate casing @ 10 rpm max and wash/ream tight spots
clear, monitor for torque values not to exceed make up torque limits, circulate a minimum of one
bottoms up to ensure that the hole is clean. Bring pumps on line slowly and monitor pressure for packing
off. If pack-off occurs, slow down pumps and attempt to move casing, call Drilling Superintendent.
10. Land the casing.
11. P/U and M/U the cementing head to the last joint of the casing string.
12. Circulate a minimum of two bottoms-up (annular volume), and if necessary carry out further mud
conditioning prior to cementing. A low yield point (YP) is required. Maintain low end rheology (6 and 3
rpm readings) as per the program to assist in borehole cleaning. Monitor returns for losses.
5. The Drilling Engineer, DSV and cementing supervisor must complete the cement calculations at the rig
site prior to commencing any cementing operations. Any anomalies or differences between the two sets
of calculations must be doubled checked and resolved prior to issuing the final pumping / displacement
program.
6. Ensure all Chiksans, valves and the cement units have valid certification. The HAL DSV is to witness
loading cement plugs in cement head.
7. Cement lab test should be performed as per Cementing Program prior to cement job.
8. Confirm all pumps efficiency (including all cement units and rig pumps) by circulating to trip tank / slug
tank. Record pumps efficiency in DDR.
9. The DSV is to confirm that the suction and discharge line screens have been cleaned, and that the mud
pump intake, valves and the strainers are clean and have been checked prior to the cementing
operations.
10. Automatic density control system should be used to get better density control both tail and lead slurry.
DSV to confirm this equipment is available prior to cementation.
11. While cementation, pumping rate must be reduced to allow density fix if density fluctuation exceed 0.1
sg.
12. It is recommended that the density is controlled to an accuracy of within ±0.2 lb\gal (0.02 g/cc) of the
design density.
13. During final circulation, rig up all cement lines. The cementing supervisor and DSV are to “walk the lines”
and ensure the rig-up is appropriate. The lines should be rigged up in a manner that allows an easy
switch between the cement and rig pumps. Do not make the final line connection to the cement head
while circulating.
Operational considerations
1. Hold PJSM. Do not stop circulation while conducting the PJSM; the maximum period between stopping
circulation and commencing cementing operations should ideally be no more than 15 minutes. Loggers
and mud engineer to record and log pit volumes
2. Stop circulating and rig up cement lines by verify all connections between the cement head and cement
lines.
3. Test cementing lines as per cementing program.
4. Cement 13 ⅜” casing as per the cement program. Take slurry samples during cementing job, and ensure
the samples are clearly labeled and placed in a safe place for future reference. One cement sample
should be placed in a metal sample cup and inserted into either the mud loggers or mud engineer’s
oven pre-set at a temperature to simulate approximate down borehole temperatures at section TD.
5. Plan to displace cement with the rig pumps. Make sure to measure pump efficiencies for both pumps
ahead of the cementing job. When switching over between the cement pump and rig pump ensure that
the line volume is accounted for - normally this would mean pumping an additional volume of cement
equal to the line volume. Observe and verify the indicator at the cementing head to be certain that the
top & bottom wiper plugs have been dropped.
6. Slow down to 0.5 bpm prior to bumping the top plug.
7. Bump plug at 500 psi over final circulation pressure.
8. Bleed of and check for back flow.
9. If the plug has bumped and the floats are holding, then a casing pressure test will be performed. Test
casing to 1,000 psi and hold for 30 minutes as per ROO Working with Pressure Standards. The pressure
test is to be performed with the cement unit and recorded on a chart. Bleed off
10. The pressure and record the volume returned in the DDR. Send data to ROO and Halliburton offices.
11. If the floats are not holding and the well is back-flowing, pump the recovered back-flow volume back
into the casing, trapping the pressure inside the casing string to prevent further back-flow. Monitor the
pressure inside the casing string. Don’t release the trapped pressure until the cement has gained 1,000
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Drilling Program_WDI-840
psi compressive strength to prevent any further back flow. Before the release the trap pressure, DSV
must get approval from Drilling Superintendent in office.
12. If the plugs do not bump at the theoretical volume then continue to displace only ½ shoe track volume
until the plug has bumped. Do not displace more than ½ shoe track volume if no plug bump is observed.
13. Accurately record and report volume pumped during displacement and record volume and density of
returns to surface.
14. WOC with the casing load on the block with elevators.
15. WOC until surface samples get hard. Refer to the cement program.
16. If no cement returns are seen at surface then a surface cement top up job should be performed as per ZI
(zonal isolation) standard, to ensure the annulus is properly isolated. However, CPM office need to
discuss and getting approval from client (ROO) on forward plan.
17. While WOC. Do not perform any derrick operations if activities are on-going in the cellar area (e.g.
cement top up).
18. Ensure any excess cement is removed from surface equipment and cellar. Flush all lines in addition to
cement unit.
19. Check the 20” x 13 ⅜” annulus, and if the cement level in between is going to be observed to be below
ground level, prepare and fill the annulus with cement, and report in DDR the amount of cement filled in
the 20” x 13 ⅜” annulus.
20. Record and send charts of cementing, displacement and casing testing to the office.
21. R/D cementing head.
Note: Final volume and cement excess could be re-defined according to hole conditions while drilling
• To minimize the potential of channeling, we recommend that any high viscosity mud is conditioned,
lowering Plastic Viscosity and Yield Point as low as possible. Easily removable mud is the best way of
guaranteeing an effective cement placement and hermetic seal.
• 500psi compressive strength is recommended before drilling out the shoe or commencing any drilling
operation; a surface sample should be placed in oven at 42°C to monitor cement hardening. Chloride
concentration in mixing water must be checked prior commencing the cementing operation, if it is
higher than 500 ppm it is strongly recommended to change the water with new fresh water.
Composition
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Job Procedure
Rig up cement head and lines. Set up T-connector and connect with both rig pumps and cementing unit.
Test cementing lines as per cementing program.
Using cementing unit, pump water ahead of cement slurries with approximate rate 1110 lpm.
Drop bottom plug in CPM representative presence. Make sure plug was dropped. Set up plug indicator
to the initial position.
Mix and pump continuously lead cement slurry “on the fly” with approximate rate 954 lpm. Density 1.50
SG.
Mix and pump continuously tail cement slurry “on the fly” with approximate rate 795 lpm. Density 1.90
SG.
o Check density by pressurized mud balance. Control Density in a range of ± 0.03 SG
o Take cement slurry samples: 1 at beginning of mixing, 1 at half of total volume that has been
mixed and 1 at the end. Mark samples properly according to HMS procedure. One sample must
be handed to CPM representative.
Drop Top Plug in CPM representative presence. Make sure plug was dropped.
Pump fresh water as a spacer and commence to remaining displacement with rig pumps.
* Cementing unit will be used to displace in case of any issue with rig pumps.
Switch over to rig pump for remaining displacement volume.
If top plug was not bumped over-displace not more than a half volume of the shoe track.
Note: If rig pumps will be used for accurate displacement volume, rig pumps efficiency should again be
checked at 1272 – 1590 L/min and it should be witnessed by Company Man and Halliburton Supervisor.
Displacement volume has to be physically measured by rig tanks by assigned personnel as well as per
mud logging unit if possible. Displacement volume must be calculated before the job according to the
actual depth and casing tally.
Shut down displacement. Hold pressure for 10 min. Release pressure from casing and check for flow-
back into the tanks of cementing unit. Report to Company man returned volume.
a) If float valve does not hold pressure and the well is still back-flowing, pump the recovered back-flow
volume in maximum of 3 attempts.
b) Green Pressure test casing to the value stated in the drilling program for 30 min in the following
situations:
i) Plug bumped Ok and floats hold.
c) Plug bumped Ok but floats do not hold. Once test is finished bleed off the pressure to Final Surface
Pressure and leave pressure until tail cement slurry reaches compressive strength of 500 psi.
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Drilling Program_WDI-840
To commence any drilling operations it is required 500 psi compressive strength of tail slurry or when
surface sample (in mud logger oven at 42 °C) is hard. Whichever takes longer time according to customer
request. Review laboratory reports for further details on WOC time.
Note: A specific 13-3/8” Cementing program will be issued with final volumes and procedures. The above
operations are preliminary proposed guidelines.
The final cut of the 20" conductor will 1.40 m below ground level.
4. Once surface sample cement harden, slack off the 13 3/8” casing weight.
5. Perform a rough cut on the 13 ⅜” casing, L/D 13 ⅜” landing joint & R/D casing running equipment.
6. Rough cut 20” conductor pipe as per Cameron instruction. Adhere to the following:
The 20" conductor cut should be smooth and level, but not beveled. The wellhead Slip-Lock CHH has
a base plate that is designed to rest on top of the 20" conductor, and it therefore important that the
final cut is appropriately dressed.
The DSV and Cameron Engineer must verify space-out prior to making a cut.
The Cameron engineer is to be present while cutting the 20" conductor.
7. Disconnect and L/D the riser from the flow line.
8. R/U the cold cutting equipment to cut the 20" conductor.
9. Prepare the 20" conductor stump as follows:
The top of the 20" conductor shall be cut exactly 1.40 meters below ground level. The Top flange of
the 13 ⅝" Upper Casing Spool (UCS) shall be placed 15 cm above the ground level.
Use a steel bar or angle iron laid across the top of the cellar walls as a reference for ground level.
Do not use the cellar base as a reference for the wellhead space-out.
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Installing Wellhead
1. P/U the wellhead landing base plate with wire slings.
2. Land the wellhead landing base plate over the 13 ⅜” casing stub, (taking care not to damage the
prepared face) and land it on the 20" conductor.
3. Check that the slip retaining screws at the wellhead slip-lock connector located at the bottom of the
wellhead CHH are in place to hold the slips up to ensure that slips can pass through the casing.
4. Ensure Cameron engineer wipes the ID of the ‘P’ seals of the wellhead CHH and OD of the casing stub
with light oil.
5. P/U the wellhead CHH with wire slings. Use a small number of flange studs and bolts to hold the slings in
place. Ensure that the two (2) each 2 1/16” 5M psi side outlets valves are installed to the side of Section-
B prior to installation.
6. Suspend the wellhead CHH above the casing stub, ensuring that it is level. The side-outlet orientation
will be as per the azimuth direction indicated in Appendix 18.9 A9 − Wellhead and X-mas Tree
Orientation.
7. Orient the landing base plate so that the gussets will not obstruct the slip retaining screws on the slip-
lock bowl, otherwise it will not be possible to tighten the screws.
8. Carefully lower the wellhead CHH over the 13 ⅜” casing stub until the wellhead CHH lands on the landing
base.
9. Remove the slip retaining screws. The Cameron engineer is to ensure that the slips settle evenly and are
not cocked in the slip bowl.
10. Energize the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions.
11. Test the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions. The DSV
should ensure that the Cameron engineer is known that ‘P’ seal energization will be limited to 80% of
the casing collapse pressure.
12. Tighten the nuts of the wellhead CHH slip-lock connector in alternating cross pattern to a minimum
torque of 330 lb-ft to secure the slip segments to the casing stub.
13. Cameron Engineer to examine the wellhead UCS.
14. Clean the mating ring grooves of the wellhead UCS and wellhead CHH. Wipe each groove lightly with oil.
15. Install a new API BX-160 ring gasket into the ring groove of the wellhead CHH. Cameron to supply the
ring gasket.
16. P/U the wellhead UCS with wire slings. Use a small number of flange studs and bolts to hold the slings in
place.
17. Suspend the wellhead UCS over the wellhead CHH. The side-outlet orientation will be as per the
wellhead orientation indicated in Appendix 18.9 A9 − Wellhead and X-mas Tree Orientation.
18. Carefully lower the wellhead UCS over the wellhead CHH until it lands on the ring gasket.
19. Make up the connection using the studs and nuts provided with the wellhead UCS in an alternating cross
pattern to API-recommended torque.
20. Measure the exact distance from the upper face of the wellhead UCS flange to the rig floor. This distance
is used to determine correct space-out and landing of the 9 ⅝” and 7" mandrel casing hangers. It is
important that this measurement is obtained accurately, and that both the Cameron engineer and DSV
have a record of the distance.
21. Report in DDR the length of cut for the 20” Conductor Pipe in reference to the ground level, and length
of cut for the 13 ⅜” casing in reference to the top of the 20” Conductor Pipe.
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2. M/U a joint of drill pipe to the test plug / saver sub assembly, ensuring the test plug is oriented with the
4½" IF (NC50) pin down.
To assist in centralizing and seating the test plug in the wellhead a couple of stands of heavy weight
drill pipe can be run under the plug. Report in DDR the numbers of joints run under the plug.
3. Open the annulus valves on the wellhead CHH.
4. RIH with 13 ⅝" BOP test plug, lowering slowly through the 13 ⅝" BOP until it lands on the load shoulder
of the wellhead CHH. Keep the test plug centered when running through the BOP stack to prevent
damage to the seal.
5. Close the 5" pipe rams on the drill pipe.
6. Use the kill line to perform the pressure test.
7. Test the 13 ⅝” BOP as per Section 10.4 BOP Equipment Pressure Test (Test 2 7/8”-5” VBRs against 5”
DP). For testing blind/shear ram, unscrew DP from test plug, POOH to surface, only then test blind/shear
ram.
8. After a satisfactory test, close the annulus valves on the wellhead CHH, release the test pressure and
open the pipe rams. Remove as much fluid from the 13 ⅝" BOP stack as possible.
9. POOH with 13 ⅝" nominal test plug, taking care not to pull too quickly to avoid damaging the seals.
Note: BOP pressure test require a documented and reported Accumulator drawdown function test of
the BOP. Therefore, Accumulator drawdown function test is required when pressure test BOP.
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Drilling Program_WDI-840
1. P/U the 13 ⅝" lower wear bushing and 13 ⅝" wear bushing running tool. Ensure 13 ⅝" wear bushing
running tool is oriented properly with the running threads down and the 4 ½" IF (NC50) box up.
2. Lower the 13 ⅝" nominal wear bushing running tool onto the 13 ⅝" nominal lower wear bushing and
rotate the tool to the left until the thread jump can be felt, after which turn to the right one full turn, or
until a positive stop.
3. Verify all tie down screws in the wellhead UCS are fully retracted - the uppermost should be protruding
5.13" and the lowermost by 5.06". Cameron engineer to verify to DSV that this has been done.
4. Slowly lower the wear bushing running tool and wear bushing assembly through the 13 ⅝" BOP stack
and into the wellhead UCS until it lands on the shoulder of the wellhead CHH.
5. Tighten only two (180° apart) of the lowermost tie down bolts on the wellhead UCS. Once tightened the
tie down bolts will protrude by approximately 4.76".
6. When landed secure wear bushing with two opposite lower tie down screws, mark the screws for
identification for retrieval later.
7. Strap the wear bushing in and out of the borehole and record the dimensions of the screws.
8. Remove the wear bushing running tool from the wear bushing by rotating the drill pipe to the left one
full turn, or until thread jump can be felt, and then lift straight up.
9. POOH with the 13 ⅝" nominal wear bushing running tool.
10. While making up the BHA request the ROO Civil Department to complete a call out for sufficient ready-
mix concrete to fill cellar to support the base plate (1.2x3x3 = 10.8 m3). Ensure that the actual cellar
dimensions are actually measured prior to the ready-mix concrete request.
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Drilling Program_WDI-840
15.2 Preparation
1. Make sure all required materials, tools & equipment are in place for 12 ¼” borehole drilling operations.
2. Ensure that LCM pills are already mixed in advance in order to be prepared for losses while drilling
Dammam formation (e.g. 2 m3 LCM pill at the beginning of each stand [50 lb/bbl composed of F, M, C]).
3. Review Appendix 18.5 A5 − Dammam Lost Circulation Strategy for full details on strategy for dealing
with Dammam losses.
4. Drilling Engineer and DSV to ensure and confirm by cementing that 9-5/8” DV tool is PDC drillable.
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Drilling Program_WDI-840
pressure test will be required; in that case, drill the FC and cement to 5 m above shoe. Pressure test
casing against 5” DP to 1,000 psi for 30 min and record on pressure chart, then provide data from rig to
Halliburton and ROO offices.
7. Continue drill out the shoe track, clean pocket and drill ahead 12 ¼” hole section with the following
reduced parameters:
WOB of 5 -10 Klb
Flow rate of 1,800 - 2,200 lpm
Rotation of 50 - 60 rpm
8. Once all the stabs are out of the casing continue drilling 12 ¼” hole section with control parameters
through Dammam formation using the following drilling parameters:
WOB of 5 -15 Klb.
Flow rate of 1,500 lpm.
Rotation of 70 - 100 rpm.
ROP – up to 8 m/hr.
See Appendix 18.2 A2 − Connection Best Practices.
Monitor for losses while drilling. If partial losses are observed, use the appropriate lost circulation
pills.
Pay close attention to the performance of the shale shakers. Screen up from 105 meshes to 140
meshes as required. If loss circulation occurs the screens will need to be put back to 50 or 80
meshes, depending on the mud engineer directions.
Maintain bottom hole pressure (BHP) by keeping the mud weight constant and the hole full at all
times - if necessary by filling up directly into the annulus. Take special care when transferring into
the active mud system ensuring all transfers are weighed beforehand.
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If losses in Dammam are encountered, repeat the process of curing losses in Dammam as per
procedures in Appendix 18.5 A5 − Dammam Lost Circulation Strategy.
9. Once the Dammam has been drilled and losses cured, resume drilling to 10m inside Rus formation.
The well should be circulated to remove all cuttings, and perform a flow-check to confirm whether
or not there are any static losses. Treat any losses with the appropriate pill as outlined in drilling
fluids section.
10. POOH to surface and L/D bit.
11. M/U & RIH 12 ¼” Directional BHA as per program to bottom.
12. Continue drilling 12 ¼” borehole section following directional program through Rus and UER using the
following parameters:
WOB of 10 - 30 Klb
Flow rate of 2,200 – 3,000 lpm
Rotation in surface 50 - 70 rpm
13. Drill pipe screen must be used while drilling, tripping in the hole and when filling pipe to break
circulation during trips. Make sure to remove DP screen prior to tripping in string
Prior to drilling ahead through the UER increase the mud weight as per mud program.
Refer to Appendix A2 − Connection Best Practices. In-case of partial losses, pump LCM pills during
drilling.
Before connection, wash up and ream down one single each stand drilled.
Take survey every 150m drilled or as DD requirement after circulate hole while reciprocate complete
one stand. Place the string 1 joint off-bottom and take survey (do not take the survey on bottom, high
risk to stuck pipe).
14. As the Tayarat is a potential zone where sulfurous water flows occur, the following precautions need to
be taken:
Ensure sufficient H2S scavenger is added to the mud system prior to drill into the Tayarat.
Ensure the mud weight is held at a minimum of 1.13 sg. Mud Engineer is to do frequent mud
properties checks to keep it within desired limits. Allowing the mud weight to fall below 1.13 sg will
expose the well to the possibility of sulfurous water flows from the Umm Er Radhuma or Tayarat and
allowing the mud weight to climb above 1.14 sg will increase the risk of breaking down either the
Dammam or Hartha and increasing the risk of losses.
Monitor for H2S flows from the Tayarat. Maintain and monitor the pH of the mud above 9.5.
Ensure that Garret Gas Train is operational (analyze 2 samples per day).
If H2S is observed at surface then this must be treated as a well control event and therefore must be
dealt with as per the ROO Well Control Emergency Response Plan (ROO-WELLS-GEN-STD-002) and the
ROO Well Control Practices (ROO-WELLS-GEN-STD-003). Treat any H2S contamination with H2S
scavenger (SOURSCAV) and lime as needed.
If hole condition dictates, perform wiper trip to KOP.
15. Borehole in Shiranish and Tayarat formations can be tight. If tight spots are encountered, work them as
per borehole cleaning and tripping best practices in Appendix 18.3 A3 − Borehole Cleaning and
Tripping Best Practices.
Ensure wash up and ream down complete stand in Shiranish before connection.
Do not pump Hi-Vis pills while drilling from Rus to top of Hartha unless hole dictates. If abnormal
torque increment while drilling, circulate and evaluate hole condition.
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Drilling Program_WDI-840
16. Continue drill to top of Hartha formation. Circulate 2 bottoms up to clean borehole and ensure mud
properties are good condition prior to drill Hartha. If the hole condition dictates, a wiper trip to 13 3/8”
shoe should be considered and discussed.
Treat active system to drill Hartha with bridging material (STEEL SEAL + BARACARB 25 +
BARACARB 150)
17. Cont. drilling through Hartha up to section TD ±15 m into Sadi formation (ROO geologist to confirm
section TD), considering the following parameters while drilling through Hartha formation:
WOB: 10 – 20 Klb.
Flow Rate: 1800 -1950 lpm.
Surface RPM of 30 - 70 RPM.
ROP up to 10 m/hr
Keep annulus full with 1.14 sg mud at all time by filling up from back side when encounter losses.
Before to take any decision to open the PBL, consult with HAL office on town. As general
guidelines:
- If partial losses encountered, pumped LCM pills with 40 ppb – 60 ppb and see if losses can be controlled.
The loss rate will dictate whether or not activate the PBL sub
- If severe to total losses occur in the Hartha formation, POOH above the loss zone, open PBL and pump 70
– 100 ppb of LCM pills, monitor loss rate and check if pills reduce losses.
- If is not possible to cure the losses with LCM, POOH and set cement plugs, then a two stage cementing
process will be undertaken. This will involve running a stage collar (stage collar or MSICP) approximately
100 m above Hartha formation. See the procedures Appendix 18.3 A3 − Borehole Cleaning and
Tripping Best Practices.
18. At section TD, circulate for borehole clean till shale shaker clean by sweep with Hi-vis pill for minimum 2
bottom up, flow check, POOH for wiper trip to Top of Rus formation. Work on any tight spots during
wiper trip.
19. RIH back to bottom, make sure borehole condition is good (no tight spots, no drags), pump 5 m 3 Hi-Vis
pill, circulate for borehole clean till shale shaker clean for 3 bottoms up, flow check.
20. POOH to surface, L/D the 12 ¼" BHA.
Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 12 ¼” Tricone Bit 8.00 3.50 12.25 - 6 5/8” REG P
12.125” N.B. Stabilizer
1 8.00 3.00 12.125 6 5/8” REG B 6 5/8” REG B
with Float Sub
1 MWD + Gamma 8.00 3.00 6 5/8” REG B 6 5/8” REG B
1 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 12.125” String Stabilizer 8.00 3.50 12.125 6 5/8” REG P 6 5/8” REG B
1 PBL Circ Sub (Optional) 8.00 3.25 6 5/8” REG B 6 5/8” REG B
6 ea 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 8” Drilling Jar 8.12 2.75 8.12 6 5/8” REG P 6 5/8” REG B
2 ea 8 ¼” DC 8.25 2.81 8.00 6 5/8” REG P 6 5/8” REG B
1 X/O 8.00 2.875 8.00 6 5/8” REG P 4 ½” IF B
27 ea 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.276 6.63 4 ½” IF P 4 ½” IF B
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Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 12 ¼” PDC Bit 8.00 3.50 12.25 - 6 5/8” REG P
8” Sperry Drill Lobe 6/7
1 – 4.0 stg, 1.50 BH-Sleeve 8.00 5.25 12.00 6 5/8” REG B 6 5/8” REG B
stab -12’’
1 Float Sub 8.00 3.00 8.00 6 5/8” REG P 6 5/8” REG B
1 11 ¾” String Stabilizer 8.00 3.50 11.75 6 5/8” REG P 6 5/8” REG B
1 8” MWD Gamma 8.00 3.00 8.00 6 5/8” REG P 6 5/8” REG B
1 8 ¼” PBL Sub 8.25 3.00 8.25 6 5/8” REG P 6 5/8” REG B
2 ea 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 8” Drilling Jar 8.12 2.75 8.12 6 5/8” REG P 6 5/8” REG B
1 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 X/O 8.00 2.81 8.00 6 5/8” REG P 4 ½” IF B
20 ea 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
1 X/O 8.00 2.81 8.00 6 5/8” REG P 4 ½” IF B
1 8” Agitator System 8.00 3.00 8.00 6 5/8” REG P 4 ½” IF B
1 8” Shock Tool 8.00 3.00 8.00 6 5/8” REG P 4 ½” IF B
1 X/O 8.00 2.81 8.00 6 5/8” REG P 4 ½” IF B
7 ea 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 12 ¼” PDC Bit 8.00 3.50 12.25 - 6 5/8” REG P
8” Sperry Drill Lobe 6/7
1 – 4.0 stg, 1.50 BH-Sleeve 8.00 5.25 12.00 6 5/8” REG B 6 5/8” REG B
stab -12’’
1 Float Sub 8.00 3.00 8.00 6 5/8” REG P 6 5/8” REG B
1 11 ¾” String Stabilizer 8.00 3.50 11.75 6 5/8” REG P 6 5/8” REG B
1 8” MWD Gamma 8.00 3.00 8.00 6 5/8” REG P 6 5/8” REG B
1 8 ¼” PBL Sub 8.25 3.00 8.25 6 5/8” REG P 6 5/8” REG B
2 ea 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 8” Drilling Jar 8.12 2.75 8.12 6 5/8” REG P 6 5/8” REG B
1 8 ¼” DC 8.25 2.75 8.25 6 5/8” REG P 6 5/8” REG B
1 X/O 8.00 2.81 8.00 6 5/8” REG P 4 ½” IF B
27 ea 5” HWDP 5.00 3.00 6.63 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
Bit Vendor
Bit Type IADC Remarks Bit Status Nozzles*
Size Name
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NP_GP30_MP
Drilling Program_WDI-840
This section start drilling vertically to KOP depth at 850m (± 43m inside Rus formation), below is the sequence of
directional plan for this well:
Build section from 850m MD/850m TVD to 1105.30mMD/1096.94m TVD with a build rate of 3°/30m
dogleg to build 25.53° Inclination and 112.95° azimuth.
Hold section from 1105.30m MD/1096.94m TVD to 1434.22.52mMD/1393.74m TVD (+/-14m above
Tayarat).
Drop section from 1434.22.52mMD/1393.74m TVD to 1689.52m MD/1640.68m TVD
Hold in vertical section from 1689.52mMD/1640.68mTVD to 2019MD/1970.1mTVD to section TD (+/-
15m inside Sadi).
Note: Sperry Supervisor to identify clear stop points if DLS is not achieved in either of the drops, and ensure
DDs are fully aware of them.
Funnel YP
MW MBT
Viscosity PV (cp) (lb/100 pH % LGS Ca++ KCL
(sg) (ppb)
(sec/qt) ft2)
1.05 – 9.0 –
45-60 ALAP 22-30 ≤ 20 ≤6 ≤ 400 -
1.12 10.0
Mud maintenance
Drilling out cement, Save usable volume remaining from 17 ½`` section, use this volume to drill out cement to
the 13 3/8`` casing shoe, use short system.
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If enough room at surface reserve pit, store the contaminated mud in separated tank to be used in case of losses
while drilling Dammam. If High contamination with cement, the hole will be displaced to new fresh Gel polymer
mud by pumping spacer (Hi vis pill or BAROLIFT pill at 0.1 ppb) followed by fresh Gel polymer mud.
Mud salvaged from the previous section will be used as a base to give some gel strength to the polymer system
in this section; the pre-hydrated Bentonite will be used to provide cake support. The previous mud will be
converted to Gel polymer:
The gel polymer mud will be converted to KCl polymer mud if needed (depending on Shiranish shale`s
activities). BARAZAN D will be used to adjust the viscosity and PAC L/ DEXTRID LTE will be used to get
filtrate less than 10 then tighten to 6 prior reaching section TD, this will permit creating a durable and
impermeable mud cake and providing good hole stability.
Anhydrite beds can be expected while drilling especially RUS formation, and can increase the Calcium ion. Treat
with Soda Ash. Treat any H2S contamination with Zinc Carbonate or SOURSCAV (H2S Scavanger) and lime while
drilling EUR/Tayarat.
Add EZ-MUD and BAROTROL PLUS and as per program for better inhibition especially while drilling Shiranish
formation for clay inhibition, and CONDET E if needed for any suspected or preventive Bit balling treatment. KCl
can be added (1-3%) to active system depending on Shiranish shale`s activities.
CaCO3 and Barite (if needed) will be used to weight up the mud to desired MW.
Once is casing on bottom circulate shakers clean, then reduce mud rheology (YP) to ∼ 18 lbs/100ft2 using
low rheology mud and thinner (THERMATHINE).
If hole condition dictates, perform condition trip to bottom prior to run 9 ⅝” casing; DSV to inform Drilling
Superintendent on hole conditions during the open hole logging job.
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Drilling Program_WDI-840
Note: The final centralizer program will be defined based on actual well trajectory and borehole condition.
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11. The cementing crew should ensure that a backup XO from cementing unit to the landing joint is
available.
12. M/U the cement head, ensuring plugs are correctly installed. The DSV is to witness both the M/U of
the cement head, and plug installation (1st Stage), verifying beforehand that the correct plugs are
installed.
13. In case to be used MSIPC, ensure to use opening/close plug type “Composite” which are PDC drillable.
Plugs Cast iron type are drillable just with tricone bit. Confirm shear pins and ratings (report as a note in
DDR).
14. Ensure that the Cameron engineer has verified the condition of the mandrel casing hanger by checking
the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and the neck seal areas are clean and undamaged. Two Cameron engineers will be required
to be on location for installation of 9⅝” casing pack off.
15. Cameron requires 48-hour notice for equipment and 36-hour notice for an engineer.
16. Ensure that the casing hanger landing joint is made up to the casing hanger landing joint crossover.
17. Ensure that the required crossovers are made up to the mandrel casing hanger.
18. Ensure that the Cameron engineer has verified the condition of the casing hanger running tool by
checking the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and that the O-ring is clean and undamaged.
19. Ensure sufficient 9 ⅝” Vam Top 47 lb/ft L-80 pup joints are available to space-out the 9 ⅝” string so that
there is a maximum rat-borehole of 3 -5 m beneath the casing shoe once the mandrel casing hanger is
landed.
20. Ensure that the casing tally is properly planned so that once the casing hanger is landed the float shoe is
no more than 3m off bottom (maximum allowable rat borehole). The casing tally should include joints
to be run, spare joints and rejected joints. This information is critical to ensuring the correct numbers of
joints have been used once the casing is landed.
21. Ensure that two sets of the following equipment are present and in good condition.
9 ⅝” landing joint and crossovers (top and bottom)
9 ⅝” mandrel hanger and running tool.
9 ⅝” float collar and float joint (thread-locked in work shop).
9 ⅝” float shoe and shoe joint with pre-installed bow spring centralizer (thread-locked in workshop).
22. Ensure the X-over from 9 5/8" casing to 5” drill pipe (9 5/8” Vam Top P x NC50 (4 ½” IF) B is available on
the rig floor.
23. Ensure the circulating head (9 5/8” Vam Top Pin x 2” 1502 WECO) available on rig floor.
24. Ensure the casing ram test X-over (NC50 (4 ½” IF) P x 9 5/8” BTC B) and 7” casing X-over (9 5/8” BTC P x
Vam Top B) available on rig site.
25. Ensure that any differential pressure, (auto-fill) function on the float shoe is disabled. This is usually
achieved by pulling the tag on the auto-fill gasket.
26. Ensure that there are sufficient amount of centralizers on location to achieve over 80% stand off as per
centralizer program.
27. Ensure all Chiksans, valves and the cement unit has valid certification.
28. Ensure to conduct pump efficiency (both rig pump) before conducting cementing operation. And report
it in DDR.
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Drilling Program_WDI-840
4. Slowly lower the 13 ⅝" nominal wear bushing retrieving tool assembly into the lower wear bushing.
5. Rotate the retrieving tool to the left until the thread jump can be felt.
6. Slack off all weight to make sure the retrieving tool is down.
7. Rotate to the right one full turn or to a positive stop to fully engage the wear bushing.
8. Verify all tie-down screws are fully retracted from the bore - the uppermost tie-down screws protrude at
least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD of the spool body.
9. Retrieve the lower wear bushing with a straight vertical lift.
10. Clean, grease and store the running tool and wear bushing.
11. Close blind rams, opening the choke line to the trip tank to monitor the well and replace the upper 5"
pipe rams with 9⅝" rams.
12. Perform pressure test as follow:
Open blind ram, run 13 5/8” Test plug on bottom, x-over from 4 ½” IF (NC50) to 9-5/8” BTC then 1
joint of 9-5/8” casing.
Set test 13 5/8” test plug on CHH by slack off 10 Klbs, close casing ram against casing joint.
Test casing ram to 300/1500 psi for 5/10 min through kill line. Monitor the lowest side outlet valve
of the wellhead to monitor the annulus while testing.
Bleed off pressure, open casing rams, open the annulus valve and pull 13 5/8” test plug to surface.
13. R/U casing running equipment, power unit, JAM unit and connect hydraulic lines.
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Drilling Program_WDI-840
Use computer monitored torque system, to control amount of torque applied to make up the
connection to the recommended optimum make up torque value (15,900 lb-ft) for the 9 ⅝”, L-80,
47.0 lbs/ft casing. The graph should be flat line at optimum torque value.
Limit the running speed to approx. 3-5 minute per joint (slip to slip) while the casing is being run
inside the open borehole. Is necessary run a speed simulation with DGF software from Baroid and
define the run speed according to losses formation and events occurred while was drilling phase. Do
not exceed this running speed otherwise surge pressures could be sufficient to break down the
formation and induce mud losses
4. Continue pick up and RIH with 9 ⅝˝ casing with DV/MSCIP tool as per casing tally.
5. Resume RIH 9 5/8” casing as per casing tally until the joint to make up with Mandrel Casing Hanger.
Count and confirm the number of excess casing joint on location against the original number of joint
received. Confirm casing tally. Ensure to run washing down the last 2 joints.
6. The top connection of the landing joint designed to be 9 ⅝ in Vam top Box.
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Drilling Program_WDI-840
2. The mandrel casing hanger is going to be made up to the running tool in the workshop by Cameron.
3. If making up the casing hanger in the rotary (rig floor), mark the start of the threads of the hanger and
tool where these can be seen and align the marks offset to the clockwise around a half turn. The casing
hanger requires to be made up with 16 LH turns. Ensure that the mandrel casing hanger is made up on
rig floor by Cameron wellhead specialist supervision.
4. Slowly lower the tool onto the hanger until the thread flanks contact, slacken off the elevators till well
clear of the collar. And make up left hand very slowly with a chain tong. DO NOT USE CASING TONGS OR
DRIVE SYSTEMS TO MAKE UP. When fully made up the thread is NOT torqued, it is backed off 1/4 turn to
the right after full make up for easy retrieval of the tool once the mandrel casing hanger has been
landed.
5. Wipe the OD of the mandrel casing hanger neck, running tool O-ring and running threads with a light
coat of oil or grease.
6. Lower and M/U the mandrel casing hanger / running tool sub-assembly onto the top joint of 9⅝" casing
tally in the borehole.
7. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
8. Open the annular valves in the wellhead CHH.
9. Strap in and keep centralized when running through the BOP and land off on the load shoulder at the
dimension recorder for running the wear bushing/test plug.
10. Starting from the top of the mandrel casing hanger load shoulder mark the assembly every 1 m to aid
landing the assembly at the correct space-out. The exact space-out will be as follows: Distance from the
datum (load shoulder) of the 9 ⅝” hanger to RT ± 8.49 m. The last 1 m should be marked out in 10 cm
intervals.
11. Slowly and carefully lower the entire 9 ⅝" casing string taking care as the hanger passes through the 13
⅝" BOP, landing the hanger on the wellhead CHH hanger profile.
12. Slack off the entire casing weight onto the mandrel casing hanger. Report in DDR the landing weight.
13. Using the dimension previously recorded verify the mandrel casing hanger has landed correctly by
viewing the datum mark on the hanger running tool.
14. A visual verification is available that the mandrel casing hanger has landed. After ensuring no pressure
has built up, remove the bull plug from the wellhead UCS side outlet valve, and set aside in a clean
environment. By peering into the outlet in the wellhead UCS side outlet valve a half moon profile with a
painted white line should be clearly visible and aligned with the outlet if the hanger is properly landed.
The Cameron engineer and DSV are to verify correct landing. Once satisfied that the mandrel casing
hanger is properly landed the bull plug can be re-installed into the wellhead UCS side outlet valve.
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Drilling Program_WDI-840
20. Circulate out excess cement and circulate borehole clean not less than 2 bottoms up through stage collar
port.
21. WOC as per cement program. Meanwhile break circulation for 5 min. every 1 hr.
According to casing stretch calculations it is recommended to have rat hole more than 1.1 m to
compensate casing stretch during cement job. Casings stretch – 1.1 m.
Light weight Lead slurry of 1.45 sg
Tail slurry 1.75 sg
Ensure that baffle adaptor has been installed on top of float collar.
Once the well bore cleaning has been achieved with the optimum PV/YP mud (PV < 15 centipoise (cp),
YP < 18 lb/100 ft2) or as lowest as possible, if is correct the reduction PV/YP will see a reduction in the
pumping pressure value, the mud should then be conditioned prior to running the casing.
Centralizers must be installed on the casing joints above and below the MSIPC/DV tool.
If total losses occur during cement job, it is important to monitor pressure, reduce rates in order not to
cause opening of MSIPC/DV Tool prematurely because lack of hydrostatic pressure in the annulus; if
necessary annulus must be filled.
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Drilling Program_WDI-840
DV/MSIPC is located at ~ 100m above Top of Hartha. The DV/MSIPC shall be placed on a gauge
hole interval, which is to be determined from the “CAL-GR” log.
Tail slurry of the first stage must be batch mixed to ensure same density in whole slurry volume.
The well should be monitored closely for losses. The displacement rate should be reduced if
losses occur.
Note: Final volume and cement excess could be re-defined according to hole conditions while drilling.
Composition
First Stage
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Drilling Program_WDI-840
Second Stage
Hold Pre-Job Safety Meeting (PJSM) with all personnel involved discussing complete cement job
execution and any hazard related to it. Ensure that process given in the pump efficiency is determined as
per drilling program.
Rig up Halliburton high pressure discharge line. Set up T-connector and connect with both rig
pumps and cement unit.
Connect Halliburton high pressure discharge line to plug container, fill up line with 1m3 of fresh water
and pressure test discharge line first to 300 psi for 5 minutes and 3000 psi for 10 minutes, or according
to ROO representative request.
Mix Tuned Spacer E+ at 1.25 SG for 30 min, control density with pressurized mud balance and pump at
986 lpm.
Mix and pump 1.75 s.g tail cement slurry and pumped at approximate rate 1272 lpm.
Drop first stage shut-off plug in customer representative presence.
Displace plug with 1.6 m3 of fresh water at 795 bpm.
Pump displacement fluid. Slowdown rate to not more than 378 lpm in advance before first stage shut-off
plug will pass DV collar. Last 20 m3 reduce displacement rate to 378 lpm to observe plug bumping
pressure clear based on this volume and actual casing depth used. Pumping pressure increase
should be noticed as Top Plug lands on top of the float collar. If top plug was not bumped over-displace
not more than a half volume of the shoe track.
Displacement volume must be recalculated before the job according to the actual depth and casing tally.
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NP_GP30_MP
Drilling Program_WDI-840
Compressibility of the mud 0.17 m3 double check the value between Mud Engineer and company man.
Land the plug with 500psi above final displacement pressure. Shut down displacement. Hold pressure
for 5 min and report to Customer representative final displacement pressure.
Perform casing pressure integrity test and record volume.
a) If float valves do not hold pressure and the well is still back-flowing, check floats again.
b) If floats do not hold, pump again returned/received volume; bleed off pressure and recheck float
equipment. If not holding, close valve and WOC.
Screw off cap from plug container. Drop free-fall opening plug. Close top plunger on the cementing plug
container in customer presence. Make sure that plunger is closed. Fix plunger. Install top closing plug.
Screw on a cap onto plug container.
Estimate time for free fall plug landing on top of MSIPC/DV tool. Usually the velocity takes 60 – 120
m/min.
In case a hydraulic MSIPC/DV tool is used and plug is bumped, increase the pressure to inflate the packer
and open DV. Prepare for contingency to open MSIPC/DV tool mechanically.
After opening MSIPC/DV ports do not remove the cement plug container and circulate cement out as
soon as possible and monitor returns & record the fluid volume received on the surface. Circulate not
less than 2 bottoms up.
Wait on cement based on UCA results (minimum 500 psi compressive strength).
Mud Conditioning is important for proper mud displacement YP<18 (lbs/100 ft2), PV<20 (Cp),
FL<15 (cc/30min) are recommended. Insufficient mud conditioning / hole-cleaning may result
in channeling, bridging and poor cement bond.
Flush treating lines with fresh water, pressure test 2” cement line at 3000psi.
Pump a pre mixed Tuned Spacer E+ of 1.25SG ahead of cement slurries with approximate rate 413
lpm.
Mix and pump continuously 1.45 s.g lead cement slurry “on the fly” with approximate rate 795 lpm.
Mix and pump continuously 1.75 s.g tail cement slurry “on the fly” with approximate rate 795 lpm.
Drop top closing plug in customer presence. Make sure that plug was dropped.
Displace the closing plug with 1.6 m3 of fresh water
Pump displacement mud. Last 3.2 m3 decrease rate to observe plug bumping pressure.
Bump closing plug on closing sleeve with ~610-650 psi above plug landing pressure.
Displacement volume will be calculated before the job according to the actual conditions and
casing tally.
Close MSIPC/DV by pressure up slowly by steps of 500psi.
Bleed off pressure and monitor the volume of returned displacement fluid to make sure that
DV ports are closed.
Conduct casing pressure test according to drilling program.
Bleed off pressure and measure returned volume.
WOC based on UCA results.
If the DVT fails to open, refer to the following decision tree to open the DVT mechanically:
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Drilling Program_WDI-840
2. Orient the wash tool with the 4½" IF (NC50) box connection up.
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Drilling Program_WDI-840
3. M/U a joint of 5" drill pipe to the top of the 13 ⅝" nominal wash tool (Jetting Tool).
4. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
5. RIH with the wash tool, land gently onto the top of the casing hanger and then pick back up and mark
the landing joint as per the procedure before rotating approximately 1".
6. Mark the pipe even with the rig floor. Don’t allow the mark on the pipe to pass below the rig floor.
7. Open the wellhead CHH and UCS side outlet valves.
8. Pump fresh water through the wash tool at the same time rotate and reciprocate the tool very slowly,
taking returns through the open wellhead CHH and UCS side outlet valves.
9. To flush the BOP stack rotate and pull back the tool but do not let it come out of the annular. Rotate and
run back down till clear returns are observed at the outlets but do not go past the mark made
previously.
10. After the returns are clear with no debris, stop rotating and pumping, let fully drain before POOH.
11. Do not pump mud or drill water through the wash tool as this could plug the ports of the wash tool, fill
the pack-off bushing void with solids, or worse case cause problems retrieving the wash tool.
12. Shut down the pumps, drain the stack, close the wellhead CHH and UCS side outlet valves and retrieve
the wash tool.
13. L/D the wash tool per Cameron engineers instruction.
Line up trip tank to the annular valves in the Casing Head. After required WOC fill the annulus between 13 ⅜”
and 9 ⅝” casing strings. Record the volume taken to fill the annulus up to GL. Calculate TOC in 13 ⅜” x 9 ⅝”
annulus based on this volume and report in Daily Drilling Report.
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Drilling Program_WDI-840
3. Remove the spools from the one of the side outlets on the Casing/Tubing spool.
4. P/U two stands of 5"HWDP or other tubular with an equivalent weight and hang in the rotary table
(approximately 6,000 lb is required underneath the pack-off support bushing in order to pull the support
bushing into the head).
5. P/U the support bushing running tool and M/U to a joint of 5" drill pipe.
6. M/U the support bushing running tool to the pack-off support bushing with a left hand rotation of
approximately 6 - 7 turns, then back-out the running tool by ⅛ right hand turn for easy retrieval of the
tool. Count and record the number of turns to make up the thread.
7. M/U the entire sub assembly to the two stands of 5" HWDP hung off in the rotary.
8. Verify all tie-down screws in the entire system are fully retracted from the bore - the uppermost tie-
down screws protrude at least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD
of the spool body.
9. Identify the scribe line located within a half moon groove of the support bushing; this is the depth
reference for correct space-out. The exact space-out will be: distance from upper face of the wellhead
UCS flange to the rig floor (measured and recorder earlier) ± 79.27 cm. Mark the support bushing sub
assembly with 1 meter marks starting from the depth reference on the support bushing. The last 1 meter
should be marked out in 10 cm intervals.
10. Lower the assembly through the 13 ⅝" BOP stack and wellhead UCS until the support bushing lands on
the casing hanger.
11. Using the dimension previously recorded verify the pack-off has landed properly.
12. A visual verification confirming that the pack-off support bushing has landed is also available. After
ensuring no pressure has built up, remove the bull plug from the wellhead UCS side outlet valve, and set
aside in a clean environment. By peering into the outlet in the wellhead UCS side outlet valve a half
moon profile with a painted white line should be clearly visible and aligned with the outlet if the pack-off
is properly landed. The Cameron engineer and DSV are to verify correct landing. Once satisfied that the
pack-off is properly landed the bull plug should be re-instated into the wellhead UCS side outlet valve.
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13. Fully run in the lower most tie down screws of the wellhead UCS in an alternate cross pattern until
refusal - the lowermost tie down screws protrude ±4.47" from the OD of the spool body when fully run
in.
14. Energize the ‘P’ seals on the wellhead CHH bottom flange as per Cameron engineer’s instructions - this
will involve plastic injection via the two plastic injection ports on the wellhead UCS. The DSV and rig
engineer and Cameroon, should ensure that the ‘P’ seal energization will be tested to (5000 psi).
15. Locate the lower test port (beneath the plastic injection port) on the wellhead UCS, and remove the
fitting. Test the flange connection to the same pressure as that used to energize the ‘P’ seals for 10
minutes with a test pump. Once a satisfactory test has been obtained, bleed off all pressure, remove the
test pump and reinstall the fitting.
16. Release the pack-off running tool by a minimum of 6 right hand turns to release it from the pack-off and
POOH with the running tool. Use the same number of turns to release the running tool as those used to
make-up the tool.
17. Do not remove the pack-off running tool until a good test has been performed on the ‘P’ seals - re-
instating the pack-off running tool into the pack-off can be extremely difficult, and usually results in
galling the threads.
18. Clean, grease and store the running tool per Cameron engineer’s instructions.
DSV and Cameron Engineer are to supervise the whole washout and installation operations. Wellhead
pressure test (with chart recorder) is to be undertaken by Cameron.
19. Change the upper 9 ⅝" casing rams to 3 ½” - 5" Variable Pipe Ram (VPR) and pressure test same.
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WQ Seal
3. Ensure wear bushing running tool is oriented properly with the running threads (double lead pin) down
and the 4½" IF (NC50) box up.
4. Lower the wear bushing running tool onto the upper wear bushing and rotate the tool to the left until
the thread jump can be felt, after which turn to the right one full turn, or until a positive stop.
5. Verify all tie down screws in the wellhead UCS are fully retracted - the uppermost should be protruding
5.13" when fully retracted from the bore. Cameron engineer to verify to DSV that this has been done.
6. Slowly lower the wear bushing running tool and wear bushing assembly through the 13 ⅝" BOP stack
and into the wellhead UCS until it lands on the pack-off support bushing.
7. Tighten only two (180° apart) of the lowermost tie down bolts on the wellhead UCS. Once tightened the
tie down bolts will protrude by approximately 4.74”.
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8. Remove the wear bushing running tool from the wear bushing by rotating the drill pipe to the left one
full turn, or thread jump can be felt, and then lift straight up.
9. POOH with the wear bushing running tool and L/D same.
Stuck Pipe Mishrif, Zubair, - Minimize connection time & control MW.
High - Increase flow rate to erode filter cake & spot
(Differential) Nahr Umr
Barolube and let it soak in case of occurrence.
Stuck Pipe - Pump 1 bridging sweep each stand while drilling
High Nahr Umr,
(Mechanical) the Tanuma as per the 8 ½” mud program.
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Casing Hanger not - During 1st check trip with drilling BHA, if fill found
High TD on bottom, call office to discuss if need to drill
landing
additional rat hole on 7” casing (5m below shoe).
16.2 Preparation
1. Confirm that 165.1 mm (6 ½”) liners are installed in the mud pumps and check the settings of the safety
relief valves. Mud pump relief valve should be set at 80% of max pressure rating for the pump liners in
use (Pressure rating 6 ½” liner: 3980 psi). Double check with HAL Superintendent Relief valve setting
value considering well TD.
2. New and fresh mud will be used to drill this section.
3. Make sure there is No Barite to be used as weighting materials for this section to avoid reservoir
formation damage. As per fluid proposal will use CaCO3 (F/M) or BARACARB.
4. Install shale shaker screens as per mud program.
5. Ensure that all drill string components are inspected, cleaned, measured and drifted before pick up. The
assistant driller should have an accurate record of all measurements.
6. Ensure that sufficient additional 5" drill pipe to reach section TD plus an additional two stands in the
derrick.
7. Ensure that there is a needle valve and pressure gauge installed on the side outlet of the wellhead CHH.
This will ensure that the pressure can be monitored within the 9⅝" x 13⅜" annulus, and as such will give
confirmation that the cementation of the 9⅝" casing has been successfully performed.
8. Before PU the motor, ensure that its handling & operation guidelines are available.
9. Keep a back-up for the mud motor at all times.
10. If stage collar/MSIPC tool has been used, make sure and re - confirm with office that these are PDC
drillable. If it not PDC drillable, then stage collar/MSIPC tool will be drill with Tricone bit.
11. Arrange for Gyro tool and Engineer
1. Well TD criteria for 8-1/2” hole is 50m below middle shale member in Main Pay at 3344m TVDBRT /
3393m MDBRT.
2. Hold PJSM.
3. P/U 8 ½” directional BHA as per BHA program. Set bend housing of the motor at 1.50 deg (ensure mud
motor arrive to rig with 1.50 setting bent housing from base)
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4. RIH the 8 ½” BHA. Wash down the last stand and tag DV/MSCIP tool.
5. In case of DV tool, drill out with parameters:
Flow rate: 1700 lpm, WOB: 4 – 10 Klb, RPM: 50 – 60. Circulate to clean hole.
6. In case of DV tool was with MSIPC with mechanical DV tool, drill out with parameters:
Flow rate: 1200 lpm, WOB: 2 - 5 Klb, RPM: maximum 20. Circulate to clean hole.
Note: Ensure Drilling Superintendent approves drill out parameters before start drill out operation
7. Continue RIH 8 ½” BHA, wash down the last two stands and tag baffle plate, record depth in the DDR.
Take in consideration the reference section 6.6 of this program, Offset Well Locations, and section
Distinct Permeable Zones, and then check the status of offset injectors with the ROO Drilling
Superintendent and ROO TK TL to ensure wells are shut in as required.
8. Drill out baffle plate, cement, float collar and shoe track to 5 m above the shoe with parameters: Flow
rate: 1600 - 1700 lpm, WOB: 4 - 10 Klb, RPM: 50. Perform Choke drill prior to drill lout shoe.
9. Circulate for cleaning.
10. Rig up cementing lines & test same to 3,000 psi / 10 min.
11. Pressure test 9 ⅝” casing against 5” DP to 2,000 psi for 30 min & record the pressure chart.
12. Perform a Choke Drill before drilling out the 9 5/8” shoe.
13. Drill out the 9 ⅝” Casing Shoe and 3 m of new formation with low flow rate and RPM
14. Prior to mix the new fluid and before the displacement, ensure all mix lines and pits are cleaned and
flushed with fresh water.
Clean under shakers, shaker boxes and flow line. The trough need to be flushed and cleaned with
water, to ensure that the fluid for the 8 ½” hole stays clean and not get contaminated with old fluid.
15. Circulate borehole clean and displacement with new KCL polymer mud of 1.2 sg
16. Pick up the drilling BHA inside 9 5/8” casing.
17. Perform FIT to 1.5 sg EMW using cement unit and record the pressure chart as per procedure on
appendix 18.14 A14. Report the MD and TVD of 9 5/8” casing shoe in DDR.
18. Resume drilling vertical hole through Sadi, Tanuma and Khasib formation using the following
parameters:
WOB: 10 - 20 Klb
Flow rate: 1,900 - 2,500 lpm
Rotation: 40 - 70 rpm
Differential pressure: 200 – 350 psi
Before entering Tanuma formation, circulate one bottom up, complete mud treatment & adding
anti balling on mud system to avoid bit balling due to clay/ Marl formation. If significant or
unexpected drop in ROP, reduce WOB, P/U off bottom as quickly as possible, spin bit just off
bottom with high RPM and high flow rate for 10 mins. Prior entering Tanuma formation, mud
weight must be 1.22 sg.
Continue drilling ahead monitoring shakers carefully; if shale Cavings occurs (more than 10%),
discuss with Halliburton office. Possible solutions: gradually optimize/increase mud weight step
by step as hole condition dictates, use the necessary chemicals to enhance inhibition with KCL and
Salt as per drilling fluid program.
Pump bridging pills every stand to seal micro fractures within the Tanuma shale sections as per Mud
Program. (Formulation: Calcium Carbonate / BARACARB 100 kg/m3, Steelseal 8.5 kg/m3, Barotrol
Plus 12 kg/m3, GEM GP 3% v/v, EZ mud PHPA 1.5 – 2.85 kg/m3, KCl 5 – 7%).
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19. Drill pipe screen must be used while drilling, tripping in the hole and when filling pipe to break
circulation. Make sure to remove DP screen prior to tripping in string.
20. Continue drilling through Mishrif, Rumaila, Ahmadi, Mauddud, Nahr Umr, Shuaiba to top of Zubair
formation with the same parameters above.
Ensure NO SLIDING in Mishrif, Nahr Umr (any shale).
Time to take survey is 4 min as maximum; in case it is necessary to slide, slide 5m and rotary for 5m
more to complete of drill the stand and give chance for hole cleaning. Take survey with 1 joint off-
bottom after cleaning hole by reciprocating string one complete stands.
Before connection, wash up and ream down one single or full stand (according to well conditions)
each stand drilled.
21. Prior to entering Zubair formation, circulate hole clean. Perform wiper trip to 9 ⅝” casing shoe if
required.
22. Continue drilling in Zubair formation to well TD at 3393m MD using the following parameters:
WOB: 10 - 20 Klb
Flow rate: 1,800 – 2,200 lpm
Rotation: 50 - 80 rpm
Differential pressure: 200 – 350 psi
o Ensure NO SLIDING in Upper shale (any shale) and avoid keeping string static in Zubair formation
due to risk of stuck pipe [differential pressure].
o Time to take surveys is 4 min as maximum. If is necessary to slide, slide 5m and rotary for 5m more
up to complete or drill the stand, giving a chance for hole cleaning. Take survey with 1 joint off-
bottom after cleaning hole by reciprocating string one complete stands.
o Before connection, wash up and ream down one single or full stand (according to well conditions)
each stand drilled.
o In the reservoir, make sure DO NOT USE BAROFIBRE as a bridging material /sweep pills.
o Pump 3 m3 Hi – Vis pill and pump 2 m3 of bridging pills to seal micro fractures within the shale
sections if it deem necessary.
o If torque increases, add 1-3% BAROLUBE GOLDSEAL/ to whole system (if needed – Need green
light from Baroid TP).
o Circulate one bottom up to check top of Lower sand member as per ROO geologist requirement.
o Pump 3 m3 Hi-Vis pills as required to keep hole clean and observe torque values during connection.
o P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand.
23. At section TD, circulate hole clean with minimum 2 bottoms up.
24. Conduct flow check and perform wiper trip to top of Zubair or as hole conditions dictates. RIH back by
ream down any tight spot and wash down with circulation at (1900 lpm) for last 3 stands from bottom. If
fill found on bottom, call Drilling Superintendent to discuss if additional rat hole require to
accommodating 7” casing shoe placement.
25. At bottom, if more than 10% caving are observed, consult office to increase the MW.
o Drop Gyro survey prior to POOH to surface. However, this operation will be depending on hole
condition during the wiper trip. If hole condition does not allowed to run gyro survey, Gyro run
will be performed inside 7” casing (refer 16.14. 7” cased hole log)
26. Perform flow check and POOH to surface for running 8 ½” OH wireline logging.
27. Once wireline logging has been run; perform wiper trip to run 7” casing. Spot Hi-Vis pill on bottom prior
to run wireline logging.
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Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 8 ½” PDC Bit 6.50 3.00 8.50 - 4 1/2” REG P
7” Sperry Drill Lobe 7/8 –
1 7.5 stg, 1.50 BH With 7.00 3.00 7.5 4 1/2” REG B 4 1/2” IF B
Sleeve 7.5”
1 Float Sub 6.75 2.75 6.75 4 1/2” IF P 4 1/2” IF B
1 8 3/8” String Stabilizer 6.60 2.25 8.375 4 1/2” IF P 4 1/2” IF B
1 6.9” NMDC 6.90 2.80 4 1/2” IF P 4 1/2” IF B
1 HOS MWD 6.90 2.80 4 1/2” IF P 4 1/2” IF B
21 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
1 6 ¾” Drilling Jar 6.87 2.75 4 ½” IF B 4 ½” IF B
3 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
* Size of stabilizers to be confirmed prior to RIH 8 ½” BHA depending on distance to plan.
Max OD Bottom
Qty Description OD (in) ID (in) Top Connection
(in) Connection
1 8 ½” PDC Bit 6.50 3.00 8.50 - 4 1/2” REG P
7" GeoForce Lobe 6/7 - 4.5
1 stg, 0 BH With Sleeve 7.00 4.962 7.5 4 1/2” REG B 4 1/2” IF B
7.5”
1 Float Sub 6.75 2.75 6.75 4 1/2” IF P 4 1/2” IF B
1 8 3/8” String Stabilizer 6.60 2.25 8.375 4 1/2” IF P 4 1/2” IF B
1 6.9” NMDC 6.90 2.80 4 1/2” IF P 4 1/2” IF B
1 HOS MWD 6.90 2.80 4 1/2” IF P 4 1/2” IF B
21 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
1 6 ¾” Drilling Jar 6.87 2.75 4 ½” IF B 4 ½” IF B
3 ea 5” HWDP 5.00 3.00 4 ½” IF P 4 ½” IF B
5” DP 5.00 4.28 6.63 4 ½” IF P 4 ½” IF B
* Size of stabilizers to be confirmed prior to RIH 8 ½” BHA depending on distance to plan.
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Note: Sperry Supervisor to identify clear stop points if DLS is not achieved in either of the drops, and
ensure DDs are fully aware of them.
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Ensure 3% of mud lubricant is added from the beginning to the end of section.
Once casing on bottom, circulate shakers clean, and then reduce mud rheology (YP) to ∼ 18 lbs/100ft2 using
low rheology mud and thinner (THERMATHINE).
Oriented CAL (incl & azi), SP, RES / Orient CAL / SP from TD to Run #1:
50m in CSG RWCH-SP-GR-IDT-ICT-DLL-
Resistivity
MSFL-BSAT
8 ½” OH
Neutron, Density with PEF, Run #2:
DEN / NEU / SGR from TD to 50m in
Spectral GR, P&S BHC DT (Comp
CSG RWCH-CSNG-DSNT-SDLT
& Shear)
* Ru-047A & R-602 tool got
stuck
Circumferential Bond Log, VDL,
9 5/8” GR, CCL
Shoe 9 5/8” to surface CAST – CBL – VDL - CCL - GR
CH** [UCET-CBL-VDL-GR-CCL]
(Ultrasonic Cement evaluation)
Note: Wiper trip is required whenever the sign of hole condition dictate while conducting wireline logs.
* Lesson Learn from Ru-047A, tool got stuck: in case caliper logs shows big wash out interval; redesign the
wireline tool length. Close Calipers in interbedded areas – high washout areas. Close pads without field approval
in case of over pull more than 2000 Lbs is observed. (Refer to Lessons learnt Ru-047A).
** If it was not run after drill out DV/MSICP tool till 5m above 9 5/8” shoe (refer to section 16.3,
point 11 of this 8 ½” section)
Note: If 9-5/8” casing UCET-CBL-VDL log not meeting ROO zonal isolation criteria for cement
bond behind casing, ROO will notify Halliburton if it’s required to proof the existence of
zonal isolation between Dammam & surface, by performing an injectivity test (pressure
up) in 9-5/8” x 13 3/8” annulus. The test will be perform with +- 350 - 500 psi (be ensure
not to exceed the shale gradient fracture pressure and assuming water gradient 1.02 sg as
gradient behind the casing)
Final delivery of logs for entire well is within 7 days from last log been recorded.
DO NOT spot big volume of Hi-Vis pill on bottom during wiper trip prior to run 7” casing. DSV need to discuss this
requirement with office.
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10. Ensure that the Cameron Engineer has verified the condition of the mandrel casing hanger by checking
the following critical elements: The bore is clean and free of debris, all threads are clean and
undamaged, and the neck seal areas are clean and undamaged.
11. Cameron requires 48-hour notice for equipment and 36-hour notice for an Engineer. Ensure ROO WSL
is informed Cameron has been called out.
12. Ensure that the required crossovers are made up to the mandrel casing hanger.
13. Ensure the X-over from 7" casing to 5” drill pipe (7” Vam Top P x NC50 (4 ½” IF) B is available on the rig
floor.
14. Ensure the circulating head (7” Vam Top Pin x 2” 1502 WECO) available on rig floor.
15. Ensure the casing ram test X-over (NC50 (4 ½” IF) P x 7” BTC B) and 7” casing X-over (7” BTC P x Vam Top
B) available on rig site.
16. Run Centralizers as per centralizer placement program (depending on caliper log).
17. Confirm that the trip sheet to be used during RIH for casing string.
18. Ensure all Chiksans, valves and the cement unit has valid certification.
19. Ensure to conduct pump efficiency (both rig pump) before conducting cementing operation.
Retrieving Upper Wear Bushing
1. Hold PJSM with all relevant personnel.
2. P/U the wear bushing retrieving tool (complete with saver sub).
3. M/U the wear bushing retrieval tool assembly to a joint of drill pipe.
4. Slowly lower the 13 ⅝" nominal wear bushing retrieving tool assembly into the upper wear bushing.
5. Rotate the retrieving tool to the left until the thread jump can be felt.
6. Slack off all weight to make sure the retrieving tool is down.
7. Rotate to the right one full turn or to a positive stop to fully engage the wear bushing.
8. Verify all tie-down screws are fully retracted from the bore - the uppermost tie-down screws protrude at
least 5.13" from the OD of the flange, and the lowermost by 5.06" from the OD of the spool body.
9. Retrieve the lower wear bushing with a straight vertical lift.
10. Clean, grease and store the running tool and wear bushing.
11. In case no VBR is installed, change 5” pipe rams to 7” casing rams and test bonnet as follow:-
Run 13 5/8” Test plug on bottom, x-over from 4 ½” IF (NC50) to 7” BTC then 1 joint of 7” casing.
Set test 13 5/8” test plug on CHS by slack off 10 Klbs, close casing ram against casing joint.
Test casing ram to 300/2500 psi for 5/10 min through kill line. Bleed off pressure and Pull 13 5/8”
test plug to surface.
3. Continue RIH 7" casing to 9 ⅝” casing shoe considering the following guidelines:
Fill the casing with mud every 3 - 5 joints, circulate mud as borehole conditions dictate and record all
parameters and activities in the DDR.
Use computer monitored torque system, to control amount of torque applied to make up the
connection to the optimum torque value (9,400 lb-ft) for the 7”, 29.0 lb/ft casing. The graph should
flat line at optimum torque value.
Use Lube-Seal compound with all casing joints.
Break circulation at every 500 m for 10 min. Check the mud return & report it for any anomalies.
Check casing weight according to the Casing Running Chart.
4. Break circulation & circulate one bottom up at casing shoe (start mud pump slowly). Record circulation
pressure & flow rate.
5. Cont. RIH 7” Casing to bottom considering the following guidelines:
Casing Weight, Drags Weight and avoids push down Casing joint.
Limit the running speed to 5 minute per joint (slip to slip) while the casing is being run inside the
open borehole.
Circulate bottoms up every 500 m (always below washout area; Refer to caliper log to determine
the wash out area.) or when the borehole condition dictates by mud using drive sub or circulating
head with reciprocating casing. Start the pump slowly and circulate the borehole until no cuttings,
meanwhile reciprocate the casing 3-4 m.
Circulate bottoms up in the top of Tanuma, Mishrif and Zubair and record pressures
A torque & drag sheet from well plan is to be done for running casing and followed real time on the
rig this may highlight any potential areas that need circulation while running in the hole
Hook load records while running casing (real vs calculate) and compare with torque & drag sheet
from well plan.
Fill the casing every 5-10 joints meanwhile reciprocate the casing string 3-4 m.
Check continuously that correct steel displacement of mud is maintained.
Wash down last 3-4 joints.
6. Tag bottom with casing prior to pick up casing hanger, circulate hole clean by reciprocating casing and
monitored the pressure at the start and at the end of circulation (Circulation rate cannot be exceed the
ECD during drilling). Reciprocate the casing while circulation
7. Space out casing as per casing tally prior to make up with 7” MBS casing hanger. Confirm the final ‘in-
borehole’ casing tally by counting the spare joints on the pipe rack and checking the joint quantities
against the initial casing tally on location. Confirm casing tally.
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7. Ensure flush cement line before start displacement to avoid having cement above float collar. Displace
1.6 m3 (10 bbls) water from cement unit, open Lo-Torque valve Tee on rig floor, discharge the line to
waste pit. Close Lo-Torque valve Tee on rig floor.
8. Displace 1.6 m3 (10 bbls water) from cement unit and continue cement displacement with mud using
cement unit as per the final cement program. Note: Use Cement unit to displacement cement for better
volume monitoring.
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Could be considered displace the cement with brine. This will require formal approval from
ROO and Halliburton.
Maintain accurate record of volumes pumped, displaced volumes and returned volumes so
that accurate record of losses can be reported for each phase of the operation.
Note: If 7” casing UCET-CBL-VDL log not meeting ROO zonal isolation criteria for cement bond behind
casing, ROO will notify Halliburton if it’s required to proof the existence of zonal isolation by
performing an injectivity test (pressure up) in 7” x 9-5/8” annulus. Testing pressure to be defined and
agreed between Halliburton and ROO.
Propose Cementing Design and Program
This job shall be evaluated by logs CBL-VDL- CAST
Lead slurry will be mixed at 1.45 SG
Tail slurry will be mixed at 1.90 SG
Tuned Spacer E+ at 1.35 SG will be used as a spacer
OH excess will be 30% over the caliper for Lead and 30% over the caliper for the Tail. As well 30%
between CSG & CSG.
Fluid Loss control should be less than 50cc for tail slurry and less than 100 cc for lead.
It is highly recommended to take into consideration casing stretch which is expected to be 3.85 m
based on iCem simulation. Rat hole should be reviewed accordingly to be greater than casing stretch.
To minimize the potential of cement channeling, the mud should be conditioned to lowest allowable
Plastic Viscosity and Yield Point, recommended YP<20 (lbs/100 ft2) and PV<20 (Cp).
Chloride concentration in cement mixing water must be checked prior commencing cementing
operation. If it is higher than 500 ppm it is strongly recommended to change the water with new fresh
water (ROO water).
Fluid Volume Density Top of Cement Excess Cement Pump rate Displacement
m3 (sg) (m) (%) lpm lpm
Spacer –
95 1.35 - - 1110
Fresh water
150m above 1272 – 795
Lead slurry ±12 1.45 30 795
Tayarat 159 (last 1.6 m3)
150 above
Tail slurry ±25 1.9 30 795
Tanuma
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Composition
Check density with the pressurized mud balance. Control the density in a range of ± 0.03 sg
Shut down. Flush cementing line with clean fresh water into the dump pit. Make sure that line is clean
and there will be no cement on the top plug.
Drop Top Plug in CPM representative presence. Make sure plug is dropped.
Pump 1.6m3 of fresh water as a spacer and start remaining displacement with displacement mud.
Cementing unit will be used for the entire displacement job.
If top plug was not bumped, over-displace not more than a half volume of the shoe track.
Maximum pumping pressure is limited to 5000 psi (limited by casing burst pressure) .
Stop displacement and hold pressure for 10 min. Release the pressure from casing and check for flow-
back into the tanks of the cementing unit. Report to company man the returned volume.
Gradually increase pressure to 4,000 psi to test 7” casing and hold pressure 30 min.
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6. Lower the running tool into the pack-off seal assembly and rotate to the right until the thread jump can
be felt, then to the left approximately 5 turns to a positive stop. Do not torque. Back off the tool
approximately ⅛ turn to the right to ease retrieval of the tool.
7. Wipe the ID of the ‘T’ seal and OD of the dovetail seal with light oil.
8. Slowly lower the seal assembly through the rotary table, and guide the stand of HWDP into the
wellhead. Take care regarding dropped objects and pinch points. An increase in resistance will be felt as
the ID and OD seals engage on the seal bore.
9. Visually inspect the seal assembly running tool to ensure proper landing of the pack-off seal assembly.
10. Run in the tie-down screws in a 180° pattern snug tight and then in increments of 100 lb-ft up to the
recommended torque of 150 lb-ft to lockdown the seal packoff assembly. Do not exceed 450 lb-ft. The
lowermost tie-down screws protrude approximately 4.47” from the OD of the spool body when fully run
in.
11. Fully back out the running tool by turning to the right approximately 5 turns. Retrieve the running tool
assembly, break out and rack back the stand of 3 1/2" HWDP.
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The whole operations shall follow Cameron's instruction and be supervised by DSV and Cameron Engineer.
The wellhead pressure test (with charts recorder) to be undertaken by Cameron and witnessed by DSV &
WSL.
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2. Thoroughly clean and lightly lubricate the tubing hanger body seals.
3. Re-apply the protective tape on the tubing hanger upper neck to protect the seals while running.
4. M/U a joint of 3 ½" tubing to the tubing hanger. The connection should be made up to minimum torque.
Set in the slips.
5. Ensure that the tie down screws of the wellhead THS are fully retracted from the bore (the tie-down
screws protrude at least 5.50" from the flange when fully retracted from the bore.)
6. Open the side outlets annulus valves and drain the 13 ⅝" BOP stack. Leave the side outlet annulus valves
open until the tubing hanger has been landed.
7. Calculate the distance from the tubing hanger load shoulder to the rig floor. This distance will be the
previously measures distance from wellhead THS upper flange face to rig floor ± 16.59cm.
8. P/U the tubing string and remove the slips.
9. Orient the tubing hanger alignment key slots to the alignment keys on the tubing spool bowl.
10. Mark vertical lines on the landing string OD indicating the position of the alignment key slots on the
hanger body to facilitate easy orientation while RIH.
11. Carefully lower the tubing hanger into the well, tallying the tubing every 1 meter, until the tubing hanger
lands on the load shoulder in the wellhead THS. Confirm the tally with the expected distance.
12. Land tubing hanger in the tubing spool with EOT at 3081m (50m above Upper Shale).
13. Slack off all weight. DSV and Cameron engineer to confirm that the tubing hanger is properly landed.
Report in DDR the landing weight.
14. Run in all tie down screws in an alternating cross pattern uniformly. Torque all screws to 350 lb-ft. The
tie-down screws protrude approximately 4.97" from the OD of the flange when fully run in.
15. Back out and lay down Landing Joint.
16. Rig down tubing running equipment.-
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8. Remove the protective tape from the tubing hanger upper neck seals.
9. Install a new RX-54 ring gasket in the wellhead THS flange groove. Cameron to supply the gasket.
10. Fill the void area above the tubing hanger with light hydraulic oil to the top of the spool. Do not allow oil
to flow into the ring groove.
11. Align and level the adapter above the tubing hanger and carefully lower over the tubing hanger neck,
landing on the ring gasket.
12. Install and tighten the appropriate studs and nuts in an alternating cross pattern to the torque value
specified by the Cameron engineer.
13. Examine the X-mas tree, verify the followings:
14. All fittings, nuts and hand wheels are intact and undamaged.
15. Exposed ring grooves are clean and undamaged.
16. Clean the mating ring grooves in the wellhead THA and X-mas tree. Wipe lightly with grease or oil.
17. Install a new RX-35 ring gasket in the groove in the wellhead THA. Cameron to supply the gasket.
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5. Take two photographs of the wellhead and X-mass tree (90° apart) in addition to two photographs of the
location, along each axis of the location. These photographs are to be incorporated in the well handover
document once the rig has left location.
6. The mouse borehole (if separate from the cellar) must be filled with sand or soil up to the ground level
to prevent a trip hazard.
7. The cellar corners shall be staked and caution tape installed around cellar area.
8. Complete ROO material tracker sheet with ROO WSL.
9. The DSV shall complete the well acceptance document within 24 hrs of the rig release & to be sent to
the Drilling Superintendent.
10. Well Pad Release Certificate to be signed by WSL and DSV, after approved the HOC and complete the
Pad Release Check list by WSL, HALL Civil, ROO project Team and DSV.
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18.0 APPENDICES
18.1 A1 − Pressure Testing Requirements
Test pressures are based on 5 Kpsi wellhead and surface pressure equipment, and take into account API RP53,
and the ROO Barrier Policy, (ROO-WELLS-GEN-STD-005).
In order to obtain a successful pressure test the pressure may have to be held longer than the stated time in
order to meet the above requirements.
If the pressure needs to be pumped back up to the test pressure, do not bleed off prior first.
All test pressures to be recorded in a hard copy on a chart, not by the mud logging unit. All pressure test charts
are to be signed by the DSV and WSL.
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17 ½” borehole section
12 ¼” borehole section
After Every Stand is Drilled
Keep the string rotating and reciprocating at all times to avoid differential sticking.
P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand. Circulate for an
additional 5 minutes to further clear the cuttings from around the BHA.
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If the DSV considers it necessary, drop two “Rapid Sweep” sticks, but do not circulate them down.
Sweeps should only be dropped at connections if there is evidence from previous sweeps that they
are effectively cleaning extra cuttings from the well - i.e. additional cuttings are seen at surface after
one full circulation.
Do not pump any “Bridging Sweeps”.
If the well is on losses and drilling is progressing with water, it is necessary to pump a 10 m 3 Hi-Vis
pill every connection. Do not pump a Hi-Vis pill unless water is being used to drill ahead.
Connection make-up:
Start rotating pipe at 10 rpm to break down the gels - this will reduce the pressure surge which
occurs at the time of starting the pumps.
Stage up the mud pumps in 15 spm (180 lpm) increments every 15 seconds until the required
drilling rate is reached.
Increase pipe rotation to the required drilling rpm.
8½" borehole section
After Every Stand is Drilled
Keep the string rotating and reciprocating at all times to avoid differential sticking.
P/U off bottom. If over-pull is more than the value recorded for the previous connection then return
to bottom, and bring rotation back up to the value used for drilling the stand. Circulate for an
additional 7 minutes to further clear the cuttings from around the BHA.
Wipe the entire stand up with the drilling flow rate and with 40 rpm.
With the stand in the up position slowly bring the pipe up to rotation at 60 rpm.
Ream down to total depth with 60 rpm and the drilling flow rate.
Maintain rotation and circulation at the drilling flow rate for an additional 7 minutes to clear the
cuttings from around the BHA.
Pump a “Bridging Sweep” to ensure the mud system is sufficiently prepared for drilling the
challenging Tanuma Shale section. “Bridging Sweeps” should not be Hi-Vis. Refer to the mud
program for details on the bridging sweeps.
Connection make-up:
Start rotating pipe at 10 rpm to break down the gels - this will reduce the pressure surge which
occurs at the time of starting the pumps.
Stage up the mud pumps in 15 spm (180 lpm) increments every 15 seconds until the required
drilling rate is reached.
Increase pipe rotation to the required drilling rpm.
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Pick up the drill string slowly, being aware at all times of the up weight. Do not exceed 30 Klb (do not
over pull more than 50% the BHA weight in mud) above normal up weight. As long as the drag is less
than 30 Klb above normal drag, continue to pick up until the mark on the drill pipe is visible at the
rotary table.
If there is significantly less drag (>10 Klb reduction) by the time the mark on the drill pipe is visible at
the rotary table than the pipe can continue to be pulled past the initial tight spot. Continue to POOH
on the elevators as above.
If there is no improvement in drag by the time the mark on the drill pipe is visible at the rotary table
than do not attempt to work past the tight spot without pumping.
RIH to neutral point (free string weight) and continue downwards for at least 2 meters, or until a tool
joint is at the rotary table.
Connect the top drive system (TDS).
Start pumping at 20 spm, (250 lpm) and rotate at 20 rpm.
Work the string up while carefully monitoring torque, drag and pump pressure.
Do not pull up with drag exceeding 10 Klb
If there is any pressure spikes observed (indications of packing off), immediately move the pipe
downwards. Run in one stand and then circulate 2 x bottoms up while reciprocating over an entire
stand length at 5 minutes up and 5 minutes down. Rotate at 60 rpm.
Work the string up while carefully monitoring torque, drag and pump pressure.
If there is no improvement then call the drilling superintendent to discuss the next stage.
If the pipe ever becomes stuck the first actin will be to jar the pipe in the opposite direction to that
of becoming stuck.
If the pipe becomes stuck while pulling up then the action will be to jar down.
If the pipe becomes stuck while running in then the action will be to jar up.
Refer to Appendix 18.4 A4 − Stuck Pipe Worksheet for detailed guidance on stuck pipe.
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The recommended length of cement plug is 150m above the total losses zone.
Implement the “actual hydrostatic balance” concept, where the objective is to balance the hydrostatic
column after cement plug with the losses margin. From field experience in wells in the South the fluid
level reaches equilibrium with water between 30 to 50 meters from surface.
Follow the losses in Dammam strategy flowcharts to decide when a cement plug is required and what
cement slurry volume to use.
Conduct PJSM with personnel on the rig site discussing the following:
This blind drilling procedure and roles and responsibilities of each crew member
The risks of drilling blind and mitigations in place
Well Control – Ensure sufficient volume of water/mud is available. Keep the borehole full at all
times. In case of water supply shortage stop drilling and pull to 13⅜’’ casing shoe, until sufficient
volume is received. Monitor the well at all times. Control tripping speeds to avoid extra surge
pressures. Confirm that no active Dammam water injectors in offset.
H2S – There is a low risk of H2S at surface in case of well control. Ensure all H2S sensors and
equipment are checked and calibrated, H2S drill conducted with acceptable response time.
Drill string stuck – Keep drill string moving at all times. Minimize connection times.
Poor borehole cleaning – Pump Hi-Vis pills every 10-15m. Continuously monitor torque and drag and
watch for increasing trends. Consider making connection one single off bottom. Record and monitor
torque and drag trends.
Blind drill ahead to the required depth using the following parameters:
ROP: up to 10 m/h.
Flow rate: 1,500-2,000 lpm.
WOB: 2 - 20 Klb.
RPM: 70-90.
Pump and spot 5 m3 of Hi-Vis at bottom before connection.
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M/U Drilling BHA as per program (if during circulation is observe no losses while spot cement plug
across Dammam).
RIH with the Drilling BHA. Fill the borehole and attempt to circulate while RIH
Start washing down from +/- 100m above estimated TOC in case if cement have lifted higher than
planned. Monitor for cement/spacer contaminated returns.
If obstruction is seen re-confirm hard cement with 10 Klb WOB, continue drilling down to bottom of
the cement plug as per below:
WOB of 1 – 5 Klb
Flow rate: As per motor specifications.
Rotation of 70 - 90 rpm
Limit ROP to 10 m/hr.
Clean BHA before making connections by pumping 5m3 Hi-Vis pill and min 1.5 annular volume of
BHA. Work the stand 5min up/5min down at 60 rpm.
Back ream each stand for 10 min.
Pump 5m3 of Hi-Vis pills every stand. Do not stop the pumps until 1.5 annular volumes to circulate
pill out is pumped.
Monitor standpipe pressure, torque and drag trends for any signs of changes in downhole
conditions.
After connection bring up pumps up in increments.
Check for losses. If no losses are observed then continue drilling 12 ¼” borehole section TD as per
the plan.
If the well still has losses then refer to Dammam Loss Circulation Decision Tree.
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18.8 A8 − Rig-Site Guidelines for Cleaning and Visual Inspection of Casing/Tubing Threads
3. CONNECTION CLEANING:
Connection should be cleaned with a pressure washer using fresh soapy water taking extreme
care to avoid damaging threads, until all dope is removed. Using salt water for cleaning
connection is not acceptable. This is the ROO preferred method.
If the pressure washer is not available the threads re to be cleaned manually with nylon brushes
(Never use wire brushes) using diesel to remove the storage compound and then cleaned again
with soapy water (dish detergent works well). The thread shall be thoroughly cleaned and dried
prior to inspection.
A drip pan needs to be placed under the threads being cleaned with diesel. A metal or plastic
drum cut in half is best for drip pan.
After the Visual Thread Inspection (VTI) is completed and measured for pipe tally, apply API
modified thread compound (pipe dope not drill pipe grease) and install the protectors’ hand
tight.
During high winds with sand follow this procedure after the Visual Thread Inspection: clean
threads again with soapy water, then apply API modified and install the protector. Do this
with each pin and box thread individually so that sand will not get in the threads.
4. RUNNING CASING / TUBING: The protectors are to remain on the thread until the make-up begins.
Casing – just before running start, remove the box protectors only before moving to the rig floor
and remove the pin protectors on the rig floor. The white chemical bags are good to put the pin
protector in to keep the rig floor organized.
Tubing – the box and pin protector are to remain on the tubing until it is moved to the rig floor
Again the white chemical bags are good to put the protectors in to keep the rig floor organized.
BTC HREADS: Slowly roll each joint at least one full revolution while examining the threads. Verify is a
Triangle Stamp at the end of the pin threads of each joint which necessary for connection make-up when
running.
When inspection the pin and box end connections check for the following:
Dents, dings r mashed caused by impact
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VAM TOP THREADS do not serve as a seal; they are only used as connection elements, and therefore
corrosion on both the male and female threads are rarely a reason for rejection. It is possible to accept a
degree of corrosion on the threads. However, surface or flash rust may be removed by brushing prior to
any lubricant being applied. When found to be corroded to the point where material loss is found it is
necessary to remove the joint from service.
VAM TOP SEAL AREA appears as small chamfer on the pin end and back of the coupling. No mechanical
damage can be accepted on the seal itself, which is the section with a 20% taper between the cylindrical
flank and the radius between the seal and the shoulder.
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Two (2) additional 2 1/16 in 5,000 psi side outlet valves are going to be installed by Cameron on each side of the
Tubing Head Spool.
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Decision to open the PBL will depends on BHA downhole tools restrictions and curing material to be pumped.
Before to take any decision to open the PBL, consult with HAL office on town.
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R-593 Closing Plug Length (11.25 in) DSV to ensure that whenever DSV to ensure that
is larger than Plug container closing Plug have been Physically check the
space between the two preloaded on BTM Plug top/Closing Plug using T-
plungers (10.4 in) ,So if top Container Plunger ,Do not Close bar.
2nd Stage Top plunger Closed it will press the the top Plunger Any change in plan to
Plug not top of Closing Plug wipes. After Drop Closing Plug Release follow Management of
bumped and Closing Plug Max OD (9.0 in) is pressure ,Knocked off Plug change process.
Twice smaller than Plug Container ID container lifting swivel and
displacement (9.8) which leave chance to Physically check the top/Closing
volume plug to lean on one side Plug using T-bar”
Total displacement (64.65 + Change in plan for over
64.2 = 128.85 m3 ) and displacement should follow
theoretical Displacement Management of change
should be 64.5 m3 process.
R-593 While logging
9 5/8'' casing
with CAST CAST log centralizers
WPS to confirm that all runs
logging tools, confirgation was not correct. WPS to ensure that tool
configurations are standardized
observed POOH and changed the configuration are
same as with previous
uncertainty in centralizers configuration and comminuted to CPM
successful runs
CAST data, Re- RE-run the log.
Run the CAST
log
R-596 In two previous wells 9 5/8" Use the bypass adaptor above To be shared with client
casing jobs, decided as the float collar 2 joints above and other projects
preventive action to uses the float shoes, the baffle
bottom plug in the form of adaptor is to be placed one
bypass plug this is helping with joint above float collar
9 5/8" casing
wiping down the mud film on
cementing
the interior of the casing and
helps to prevent the
contamination of cement in
the shoe track and around the
shoe
R-596 While drilling Shuiaba and POOH to surface found the bit To be communicated and
upper shale formation, and motor in very good shared with other
observed high torque of condition. changed the bent projects
18~19klbs.ft and frequent housing from 1.22° to 0°,
string stalling and very low reduced the number of HWDP
ROP, tried to perform wiper below the jar from 21 to 15, RIH
Drilling in trip, change parameters back to bottom, torque off
Shuiaba and without success. bottom and on bottom reduced
Zubair with and could drill to TD without
high torque problems. In case of high
torque in this type of wells (the
same incident was recorded in
Ru-018A which has the same
well type with inclination of
32°) while performing wiper
trip on top of Zubair, continue
to POOH to surface and change
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performed after.
R-604 LC-Materials could be added to
lead slurry to help in plug losses
Discuss with HAL CMT for
20m3 dynamic losses recorded zone and reduce the losses of
best alternative products
Cementing 9 while displacement in 2nd cement to thief zone. LCM
to prevent losses while
5/8" casing stages most likely from materials such as SteelSeal can
cementing in current
Dammam formation. be considered. WellLife 734
wells.
additive can be use as LC
additive for cement.
R-604 Avoid to Build & Drop in the
Agreed to stay with 1.5
same section where possible, or
bend on Motor. Suggest
plan to trip and change the
Low ROP in 12 that DD's in future try
Well trajectory profile BHA. R-604 well was trajectory
¼” section variety of parameters.
designed to drop in 12 1/4"
WOB to accommodate
section due to trajectory and
formation changes.
client requirements.
R-604 Recognized that additives such
as lubricant do help. Pointed
out and agreed that small
amounts are sufficient to avoid
unnecessary waste, if the Ensure is included and
High torque spikes, added
lubricant is not having effect, implemented in next
Low ROP in 12 lubricant twice - 1st @ 1%
more % of lubricant will not Drilling Programs.
¼” section (1556m) and 2nd @ 2%
improve effect. Continue using Continue using adequate
(1576m) concentration
adequate sweeps or pills is a sweeps or pills.
clear recommendations of
Baroid. Continue using Barolift
to avoid increasing in well ECD
and shocking the hole.
R-604 Evaluate implementation of
new technologies to avoid Evaluate use of Ag-itator
Low ROP in 12 High vibration. Agreed possible
vibrations. Evaluate use of Ag- to reduce hanging issues
¼” section high axial vibration
itator to reduce hanging issues and improve ROP
and improve ROP.
R-605 During wiper trip performed
Back ream from 1950 m to
2063 m with 1500 lpm, 50
rpm,1150 psi, (Attempted
Drilling 12 Use maximum mud density To be included in the
pump out several times, no
1/4" hole 1.14 sg in the 12 ¼” section. plan of next wells
success), decided increase
mud weight gradually from
1.14 SG to 1.16 SG @ 2100
lpm, 1820 psi.SH-SH clean.
R-605 Increasing the MWD flow rate Increasing the MWD flow rate
settings to 2200- 2800lpm, has settings to 2200- 2800lpm, has
Drilling 12 increased the power of the increased the power of the To be included in the
1/4" hole mud motor and helped to mud motor and helped to plan of next wells.
achieve better ROP while achieve better ROP while
sliding and rotating sliding and rotating
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BHA formation. Inclination was dropping tendency in Hartha plans of upcoming wells.
about 5 deg below planned formation.
inclination.
R-606 Keep using controlled drilling Drilling Engineers aware
Drilling Drilling 12 1/4" hole section parameters in this formation to and communicate the
parameters in from top Hartha to final avoid induce losses. Reduced message to WSS.
Hartha section with controlled drilling drilling parameters 30m higher Implement in next wells
formation parameters. than top of Hartha and circulate and include in Drilling
hole clean at top Program.
R-606 Optimize 9 5/8" casing
cementing plan: recipe
including Barolift fibers in Tail
Continue using optimize 9 5/8" Drilling Engineers aware
first stage in Lead slurry of 2nd
casing cementing plan. The and communicate the
stage. Add Latex 3000 in tail
9 5/8" Casing optimization have contributed message to Cementing
slurry 1st stage and lead slurry
cement job in good cementing job with team. Implement in next
2nd stage, use scavenger
good lift pressure and cement wells and include in
cement ahead of lead slurry in
returns to surface. Cement Program.
second stage and increase
column of spacer to enhance
the mud removal.
R-606 Ran caliper to have better
9 5/8" Casing
volumes calculation and Continue running caliper log. Implement in next wells.
cement job
simulation.
R-606 Mud was conditioned with YP Continue keeping YP below 20
Evaluate the CBL-VDL-
of 18 lbf/100ft2, circulated lbf/100ft2 (18lbf/100ft2
9 5/8" Casing CAST logs and
enough time for second stage Optimal) and circulate for
cement job incorporate the changes
ensuring that the mud is as per second stage ensuring that the
in the next jobs program.
requested properties. mud is as required.
R-606 Performed additional sliding
while drilling 8 ½” section.
Possibility of big well
tortuosity. Pumped and Drilling Engineers aware
spotted 10m3 Lubricant Pill at and communicate the
Lubricant pills Continue pumping lubricant
6.6 ppb to cover Mauddud and message to WSS.
in 8 1/2" pills to reduce drag during
Ahmadi formation to provide Implement in next wells
section wiper trips as necessary.
Lubrication and reduce Drag and include in Drilling
during wiper trip. Pulled freely Program.
on elevator to 9 5/8" casing
shoe. Run back to bottom,
Found hole in good condition.
R-606 Observe Cavings while drilling Optimize Mud weight
8 1/2" section, increased MW whenever cavings are observed,
8 1/2" Section Implement in next wells.
from 1.24 sg to 1.26 sg. No depending on cavings type,
more Cavings observed. failure and quantity.
R-607 Used BHA with 17 1/2" Bit, Bit Use this BHA configuration in
sub, next wells as it showed good
Include it in future well's
17 1/2" BHA Shock sub, 9 1/2" NMDC, 17 performance and reduces the
drilling program
3/8" IBS, XO, 6 x 8"DC, Jar, 2 x handling time for BHA in 12
8 1/4" DC, XO, 27 x 5" HWDP 1/4" BHA
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R-552 9⅝ stage stage collar malfunction Several attempts to open stage Stage Collar Tool supplier
collar did not collar with pressure and engineer to be at rig site
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R-554 Human error Recovered the bit by Magnet. Ensure that the bit
breaker is closed
8½” bit properly.
dropped in
the wellhead The blind ram should be
closed when there is no
pipe in the borehole.
R-554 The borehole instability Tried to displace with high Keep circulation before
pressure up to 4900 psi, no the cement job until
success. borehole clean and get
Borehole Pack pressure stabilized.
DOC inside the 7” casing and
off while
carried out remedial cement Make sure that the mud
displacement
job. weight is matching with
7” casing
the drilling program.
cementing
Reciprocate the casing
while circulation and
condition the mud.
R-554 Slick line tool failure POOH w/ completion and Make sure that the shear
changed the setting mechanism pins of the W/L plug is
POOH w/ 3 ½” from using W/L plugs and used competent enough for
completion hydro trip sub. setting.
prior setting
7” PKR Use hydro trip sub for
PKR setting as an
alternative option.
R-557 Drilled Drilled Dammam with Control the ROP while
Dammam controlled ROP and low flow drilling Dammam FM.
formation rate (500 gpm and ROP 5 to 8
Reduce the flow rate to
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R-557 Changed 8½” To avoid drill string stuck after L/D DC’s and replaced by 5” Avalanche effect should
borehole 40° due to accumulation of HWDP. be considered while
directional cutting in the low side design directional BHA.
BHA design (avalanche effect)
(removed the
DC) after
reach 40°
inclination
R-557 RIH and POOH The mud properties were Use fresh water while
smoothly matched with the drilling prepare the new mud (do
without program. not use water from the
overpull while waste pit).
The DLS is not aggressive to
drilling 8½” make borehole geometry Keep the DLS within the
borehole problem. optimum range.
R-549 Got difficulties Improper casing stick up L/D the last joint and replaced Adjust the casing tally to
to install the with casing pup joint to have have 1.5 m casing stick to
cement head 1.5m stick up. facilitate installing the
for 13⅜” cement head.
casing
R-549 Observed Seal damaged Replaced the Seal immediately. Check and ensure that
leakage from the all equipment is
cement head integral prior the job.
while
circulation
before the
13⅜” casing
cement job
R-549 Obstruction Wiper trip while drilling was Back reaming the tight spots Perform wiper trip every
while POOH not performed as per program until get smooth borehole. 500m.
with wiper trip The wiper trip should be
after reach covered the entire open
the TD borehole section.
R-546 While test 13 The test plug stuck inside CHH Tried to retrieve with 75 Klb Check the test plug type
⅝”-10K psi while test the BOP overpull, no success. and size before using it.
BOP, got
Ran 6 ½” fishing assy.: (6 ½”
pressure drop
fishing Jar + X/O + 2 X 6 ½” DC)
from 3800 psi
worked on the plug by jarring
to zero.
up to 100 Klb, got released.
Opened the 5”
pipe ram and Ran with storm valve plus 13⅜”
tried to DLT packer and set same at
retrieve 13 ⅝” 28m in 13⅜” casing, tested to
Nom test plug, 900 psi, Ok.
no success N/D BOP & checked CHH
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Ru -441 No drill blind more than 40 Keep the suction full of light Once the drilling fluid
Mud plan to
m, the total mud volume is drilling fluid and top up with supply is depleted,
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cure losses not enough to drill blind water as required. continue pumping water
more than length. down hole, keep 40 m3 of
drilling fluid in the reserve
tanks for use with hi-vis
pills.
Drilling through Dammam Need to prepare a good plan Getting the cement plug
fm with no cement plug plan early before drilling through plan as early as possible.
Cement plug in place. There was a lot of Dammam This plan to include
Ru -441
plan confusion for the proper complete & partial losses
cement plug to be used events & to be up to 4
plugs.
Pumped 2 thixotropic 2nd Thixotropic lost 1. Ensure bulk
cement plugs as losses circulation plug pumped did equipments are clean
control. The second one was not cure losses because for cement transfer and
no completed successfully slurry did not develop storage on location:
thixotropic properties when Cleaning Bulk
on static conditions. Once trailers/Storage tanks
mixing cement slurry, it was will consist of blowing
noticed that the slurry was them a minimum 3
too thin. It appears that the times to any available
Thixotropic causal factor was cement designated waste
Ru -441
cement plug blend which was containment area.
contaminated during transfer Visually check the
from one bulk truck to cleanliness of the inside
another. of each Bulk
trailer/Storage tanks on
a regular basis (at least
every 30 days) and
document record of
visual Pressure vessel
on Inspection form.
Cement plug LCP # 4. Pumped 5m3 of The values of compressive Design cement plugs to
with high cement to cure losses. Spent strength were high (500 psi cure losses with low
Ru -441
compressive 9.5 hours drill out cement in 5 hrs). Risk of side track compressive strength
strength plug (+- 70 m length) while drill out values.
Drill out cement plug in Collateral damage for the Drill out cement plug
Dammam FM with water drilling out cement with with normal mud to
water. illuminate filter cake
erosion.
1- Remove filter cake from
the wall hole. (Seen on
shakers). And partial
Drill cement
losses happen in the
plug with
Ru -441 upper section of Dammam
water in
which already don’t have
Dammam FM
losses in the last.
2- Can’t recognize the
cement percentage in
shakers samples, because
washed the upper section
of Dammam. (Side track
risk).
148
NP_GP30_MP
Drilling Program_WDI-840
RIH mud RIH 12 ¼’’ BHA with 0.75 Poor sliding outcome , the RIH 12 ¼’’ BHA with 1.5
motor with deg bent sub V.S distance was 15m center deg bent sub for better
Ru -441
BH at 0.75 to center sliding & quick outcome.
deg
Late setup for the - Need good communication MWD tool limit to be set
Directional directional tools (MWD) between Sperry DD/MWD early before RIH by
Ru -441 & DSV communicating the DSV
tools setup
- Consider the minimum &
maximum flow rate.
There was no mud - Need good solid control - WDI to perform a
Drilling 12 ¼’’ centrifuge on rig site equipment. WDI must serious maintenance
hole with resulted in poor control for ensure this. on the S.C.E
Ru -441
controlled the MW and - Need Mud centrifuge. - Baroid to send the
MW dump/dilution many times Baroid should supply this. mud centrifuge to the
rig site ASAP
9 5/8” mandrill hanger We spent half hour figure out - Directly after finish
couldn’t pass the FMS SLIP how to land the casing and run the casing release
Ru -441 Run 9 5/8” of TRS (the neck is 13 5/8” reset the FMS in rotary finally the FMS and use 9
OD) decide to use the casing slips 5/8” casing slips safety
clamp both are 250
ton
We made up the landing jt Since we have it complete - It’s better keep it in
to the running tool during torqued up and fit to our rug our location for our
Landing 9 the first job rig, always should be
Ru -441
5/8” CASING cleaned and
maintained for the
next job
Spent more time in the 1 The 1 stage slurry was design - Wait for final
stage job due to wait on with 71 °C according drilling temperature value
cement based on UCA program information. Final from e-log to
results (minimum 500 Psi temperature according caliper complete blend the
Cementing compressive strength) was log once ran was 55 °C; slurry
Ru -441 job higher (+-7 hrs more) therefore, the time WOC to - Consider use Multi-
pump 2 stage based on UCA Stage Inflatable Collar
9 5/8”
was higher Packer to decrease the
Cementing team had not WOC time before 2
enough time to blend slurry stage cement job
again and send to rig
Drill with inconsistent Drilling with consistent - Driller to keep
parameter, differential parameter will improve watching and maintain
Drilling 8 ½” pressure and WOB performance programmed
Ru -441
hole parameter, auto drill
function to be
activated if possible
Slide drilling in Nahr Umr for No sliding in shale, Tanuma or - Maintain the well
15m Nahr Umr or any shale, and trajectory from the 12
Drilling 8 ½” decrease the interval of sliding ¼” and do sliding not
Ru -441 like slide for 5m and rotary for in any shale
hole
5m to give chance for cleaning formation.
- No slide in shale
formation and
149
NP_GP30_MP
Drilling Program_WDI-840
permeable zones as
Mishrif and Rumalia
-No dead volume into active -Make dead volume at least 1 - Need plan to modify
tank-suck from the bottom foot mud system
(settling).
(Suck from above of the dead - Dump settling tank
-Cuttings were found in volume) contentiously during
8 ½’’ drilling operations.
directional suction tanks - only one
equalized line in the third
-Make equalized line in the - Check and clean
Ru -441 tools and 8 first intermediate tank and
intermediate tank. intermediate and
½’’ bit plug transfer window in the mid of suction tanks during
w/cutting -didn’t use DP screen in the others intermediate tanks. drilling operations.
filling and break circulation. - Use drill pipe screen
-Use DP screen at any short
circulation time even fill always even for short
string. circulation time.
- No dead volume into - Make dead volume at least - Need plan to modify
active tank-suck from the 1 foot (Suck from above of mud system
bottom (settling). the dead volume) - Dump settling tank
- Cuttings were found in - Make equalized line in the contentiously during
suction tanks - only one first intermediate tank and drilling operations.
8 ½’’
directional
equalized line in the third transfer window in the mid - Check and clean
intermediate tank. of others intermediate intermediate and
Ru-441 tools and 8
- Did not use DP screen in tanks. suction tanks during
½’’ bit plug
the filling and break - Use DP screen at any short drilling operations.
w/cutting
circulation. circulation time even fill - Use drill pipe screen
string. always even for short
circulation time.
Spent extra time trying to - Plan for probability of not - Verify the tally and
reach the bottom in being able to tag bottom due having in mind the
conditions of high drag high to presence of fill at bottom possibility of laying down
circulation pressure, could - Discuss with client the one joint.
not reach the bottom after possibility to drill few meters - Request set of pup-
trying to wash out, deeper in order to have joints during the
circulated extra time in margin, in case of not being preparation of the job
Extra time order o clean the hole and able to reach the bottom,
circulation having stable pressure L/D one joint and space out
Ru-441 and space out profile correctly face to zone of
with 7"casing interest (Having HUD lower
at than expected perforation
interval)
Have a set of pup joints on
site which permits to be
flexible and space out
correctly according to new
shoes point, since we are
using compact well head
150
NP_GP30_MP
Drilling Program_WDI-840
- The fill up tool did not - Check the specifications of - prior to send the fill up
allow to circulate with the fill up tool prior to send tool to the rig, discuss
Circulation
surface pressure more than to the rig with provider and make
with fill up
Ru-441 1500psi sure that the pressure
tool (high
rating permit to circulate
pressure)
with circulation pressure
expected at bottom
Was planned to use the Prepare mud with fresh Check the salinity of
water well to mix the water water well in advance
spud mud, when the and prepare the mud
water well pumps system to collect fresh
Ru- Spud the new installed the water tested water, make sure no
018A well Ru-047A and it show high salinity leakage to not waste the
and hardness; unusable to water
mix the spud mud
Test results: cl- = 6000 m/l
* ca++ = 960 mg/l
* total hardness = 1560 mg/l
Ensure that the correct bit
breaker which fits to the
PDC bit breaker not fitting rotary table is available at
Not able to M/U PDC bit, the rig site before spud
into rotary table. Could not
Ru- Make up 17 the bit breaker not fitting to the well
M/U planned PDC bit and ran
018A ½” PDC bit rotary table
with re-run Tricone bit.
151
NP_GP30_MP
Drilling Program_WDI-840
018A test prior to rig acceptance and we stump and documented, program that if the
drill 12 ¼” fully test it again as per after N/U the BOP on top of BOP was tasted on
hole programme. CHH the BOP was fully stump, no need to test
tested again on line losing it again after N/U, just
the time of double test need to perform shell
test on the connection
with wellhead
BHA with string stabilizer The BHA has been changed - Re design the BHA in
close to the bit resulted in from the last well by future well to maintain
3.81deg. Inclination removing the near bit verticality.
stabilizer and having just
string stabilizer. - Add a 9 ½” DC below
stabilizer to get more
However in the new BHA pendulum effect
Ru- 17 1/2" BHA the stabilizer was not (string stabilized at
018A design enough far from the bit by 20m)
having only bit sub float sub
and shock sub between the
bit and string stabilizer
(6.44m, 22 ft.), the result
was 3.81deg. inclination
measured by EMS tool at
the end of the section
152
NP_GP30_MP
Drilling Program_WDI-840
Perform FIT at 1769m TVD The FIT was planned to get - Follow the procedures
with mud of 1.14 sg to get an EWM of 1.5 sg with 900 to perform FIT
EMW of 1.5 sg psi. according is recorder
in the drilling program
Start to pump 0.25 bpm to - While a FIT is
increase the pressure up to performing, be alert to
900 psi without realizing the any change and drop
Ru- FIT below 9 formation value of leak off in the pressure as
018A 5/8” shoe was less than 900 psi; the indicator of leak
formation broke at +-666 psi
– EMW 1.4 sg.
153
NP_GP30_MP
Drilling Program_WDI-840
Spot a Hi-vis pill on Due to high rheology of that Not spot a high vis pill
bottom to cover Zubair pill is not recommended prior run 7” casing, in
Wiper trip formation prior to run 7” spot on bottom due to case to pump, circulate
Ru-
prior to run 7” casing increase the pressure while hole to has return of
018A
casing is circulating prior to pill in surface
cement job
The types of stop collars The stop collars bolt type Stop collar supplier
received in the rig were may cause casing stuck and always must to be
Use 7” different (OD bigger) to not able to run it to bottom providing screw type or
Ru- centralizer conventional stop collars (only 1/8’’ clearance spiral nail type of stop
018A stop ring bolt using with rigid and bow between the stop ring and ring.
type centralizers. Were the open hole).
replaced by conventional
type
Use this tripper hydraulic Easy to rig up, easy handling Keep this machine to
instead of use rig cat walk. for TRS & rig crew. use in the next casing
Less man power required for jobs & pick up & lay
Use lay down or pick up dp, down drill string. also
Weatherford casing and utilized same need back up for this
TRS tripper man power on other task machine.
Ru-
hydraulic Minimize using of lifting
018A
catwalk for lift gears & tugger.
7’’ casing & Overall all on the top safety
drill string. factor view, this is good
machine to prevent hands &
fingers, manual handling,
body posture
Run junk basket and tag Prior to displacement the Is mandatory for next
bottom at 3344m (19m cement, the line to the rig wells to flush cement
above float collar). from cement unit was not unit line before start
flush; its means was displacement to avoid
pumped +- 2bbl of dead get cement above float
Cementing cement volume (+- 17m of collar
Ru-
job in 7” high inside casing)
018A
casing
Follow pumped 10 bbl of
water from cement unit
before to continue the
displacement with the rig
pumps
Torque tube loose while WDI should provide proper Before rig acceptance
drilling due to TDS vibration supports as per OEM these issues need to be
and lock clamps from A- recommendations to make it addressed and ensure it in
Drilling 17 ½”
Ru-443 frame and from Centre are a stable structure. place, after that it cause a
Hole
missing. lot of time waste to fix.
Run shock sub in 17 1/2"
Drilling BHA.
Ru-443 After testing 13-5/8" BOP, - To ensure proper - To ensure bell nipple &
Pressure Test
while POOH test plug to housekeeping around rig flow line been install prior
154
NP_GP30_MP
Drilling Program_WDI-840
13-5/8" BOP surface observed scratches floor, frequently conduct the to pressure test BOP (to
on top side of the test plug. drop object hunt around rig avoid any debris on top of
Found some small pieces of floor. annular drop into the
metal drop (from Iron hole).
- To put cover on rotary table
Roughneck dice) fall into
while working on wellhead & - To consider a back up
wellhead while working &
BOP to avoid any debris fall set of wellhead available
pressure test BOP.
into the well. at rig site.
- Mobilized senior Wellhead
- Mobilized senior Wellhead
Engineer to rig location for
Engineer to rig location for
physically checked the
physically check the damaged
damaged on wellhead.
on wellhead.
While drilling 12 1/4" hole Ensure WDI strictly follow the To perform engine load
encountered 2 main rig Preventive and Maintenance test during rig acceptance
engine failure and unable to System for rig critical prior to spud the well.
Drilling 12 apply full drilling parameter equipment which require
Ru-443
1/4" hole while drilling. Turbo charger schedule check and servicing.
of engine is overheated and Ensure experience electrician
it required to be shutdown. available at rig site to
troubleshoot the problem.
While drilling 12 1/4" hole Driller need to promptly notify Put hydraulic brake in
to 1021m, TDS suddenly Electrician and DO NOT pick "ON" mode so even TDS
tripped. While driller pick up up of bottom. Continue power is gone it will
of bottom, string spun to circulate hole with drilling prevent the string to
the left rapidly and rate. Once TDS back on rotate left. DSV to notify
observed string weight power, only then slowly pick Toolpusher & Driller,
dropped from 144 Klbs to 72 up off bottom and monitor if when TDS is tripped, DO
Klbs and pressure decrease anomaly observed (i.e string NOT Pick Up off bottom,
Drilling 12
Ru-443 from 1700 psi to 550 psi. weight, SPP, Torque etc). keep circulation, once TDS
1/4" hole
Look like string back off back to power, slowly
mechanically. Electrician release the torque limit
found some grounding in on TDS. WDI Electrician
chopper circuit and rectify need to fix and resolve
the problem by replaced the TDS issue before continue
chopper circuit completely drilling if happen again in
& thermostat switch in TDS future.
control room.
While drilling to 1128m, Rig - All the modification and - Conducted extensive
engine #2 caught fire, shut servicing of critical rig fire drills on rig site for
down the rig and observed equipment need to be crew familiarization and
fire flames moving toward updated on the WDI PMS improve they response.
engine #1 and #3. Rig record. - Ensure the rig fire pump
firefighting team managed - To function test critical rig function properly.
Drilling 12 to control the fire. Isolated equipment (engine, TDS, - Closed the investigation
Ru-443
1/4" hole the rig engine room and Mud Pump) under load and finding on the incident
found engine #2 and #3 is certain period of time as required.
damaged. Wait and replaced before spudding the well.
the damaged engine with - Completed Halliburton Land
new engine. Found Rig Acceptance Checklist
homemade modification on prior to rig acceptance &
engine and not been spud the well.
155
NP_GP30_MP
Drilling Program_WDI-840
Ru- Drilling 17 Circulation rate is limited by Use API 80 screens, review the Review with drilling
047A 1/2" hole / the shakers flow capacity, shakers set up and inclination contractor
circulation maximum 2800 lpm, to maximize the capacity of
156
NP_GP30_MP
Drilling Program_WDI-840
157
NP_GP30_MP
Drilling Program_WDI-840
formation
2. Ensure cement
After 65.5 hrs from cement 2. Probably leak in surface
pumping unit and
in place, tried to perform FIT equipment at the time to
lines are properly
in 2 times without success. perform the FIT. 22 horas
pressure tested
Decided squeeze cement job later attempt to perform
before performing FIT
squeeze test and
observed the pressure
3. Ensure valves and
build up to 970 psi and
lines from cement
stable for 20 min.
unit to BOP are in
Pressure test accepted by
good condition.
ROO as FIT.
4. Inspect all equipment
including valves to
found out any
pressure loss. Daily
greasing and
maintenance.
Once the well reach
From 2165m to TD, drilled verticality, continue
section just in rotary mode drilling in rotary mode
Performed directional work (good tendency of formation
Ru- Drill 8 ½” hole until total depth
dropping angle from 10 deg to maintain verticality with
047A section (considerer target box
to 0 deg at +-2170m the BHA designed) 100m x 100m) and
High ROP in 8 ½” = 12.7 mt/hr continue with the same
BHA design for next wells
1. Place 2 Cement
basket between 9-
5/8” x 13-3/8” casing:
one to be located
10m above previous
casing shoe and
second one close to
surface (50M –
100m)
No cement in Dammam. Is 2. Possibility to be used
Record losses during
Poor quality necessary to re-design the “Foamed cement
displacement of second
Ru- of cement cement job procedures and slurry” (low density
stage cement job.
047A CAST log in 9 slurries and higher density).
Contaminated mud and
5/8” casing Prevention from
spacer in surface
cement volume loss
to the formation,
better fill-up
cavernous zones,
short transition time
and provide earlier
compressive strength
on the surface.
Option under study
by Cementing team
Fishing While logging with GR-SDLT- 1. Tool got stuck
Ru-
wireline tool DSNT-CSNG-WSTT, the tool differentially 1. Re design the
158
NP_GP30_MP
Drilling Program_WDI-840
047A in 8 ½” stuck at 2630m. Worked on 2. All the over pull reported wireline logging
stuck trying to release the are in the area of length (make it
tool; decided to fish by cut washouts (35 to 50 m longer) if caliper
and thread operations length – OH 9.5 – 11 in). log shown big
Tool length was smaller washout interval
than the washout area, 2. Re-Train the
tool can be mechanically personnel in
stuck. charge of
3. No proper reaction of Wireline unit
Wireline winch man to operation in the
prevent the tool stuck contingency
4. Lack of procedures to procedure
proceed in case observe 3. Close Calipers in
poor hole condition while interbedded
logging areas – high
washout areas
4. Close pads
without field
approval in case
of over pull more
than 2000 Lbs is
observed.
With casing on bottom, 1. Possible pack-off while 1. Do not spot hi-vis on
circulate to clean hole by 3 start Slurry displacement; bottom prior to run
hrs with 1100 lpm and 1300 pressure increase 2000 7” casing during
psi. No losses reported. psi above expected wiper trip
pressure with the slurry 2. Circulate the active
still inside the casing. drilling mud to
During 7” cementing job, achieve YP below
recorder 8m3 of losses 2. Mud pump efficiency at18. No pre-mixed
during pumping cement and taken during wiper trip and pump low
7” Cementing 5.5 m3 while displacement. prior to run casing of 97% rheology mud prior
plug did not Final circulation pressure Miscalculation of fluid cement job
bump on float was 4300 psi (1500 psi more displacement might be 3. While running casing:
collar. than final pressure of the result of change in Break circulation at
Cement slurry design) pump efficiency at high the 9 5/8 shoe and
Ru- was under pressure (3500 psi while every 500m.
047A displaced by displaced with rig pumps). Circulate bottoms up
24 bbl (193m During running Basket, tag Probably mud pump
@ 3193m – Float collar @ in the top of Tanuma,
of cement efficiency during Mishrif and Zubair
inside 7” 3386 (193m above float displacement was 91%
collar) and record pressures
casing above A torque & drag sheet
float collar) • Total losses = 13.5 m3, 3. Compatibility of fluids and from well plan is to be
85 bbl field samples of pre- done for running
• Theoretical flush/slurries had being casing and followed
displacement as per tested in lab to discard real time on the rig
program to FC = 413 bbl any deviation from design this may highlight any
• Real displacement (As properties and fluids potential areas that
per Top of plug tagged compatibility, the results need circulation while
with Junk Basket/gauge matching with pilot test running in the hole
ring: ~ 389 Bbls running ahead of the job Hook load records
while running casing
159
NP_GP30_MP
Drilling Program_WDI-840
Working on One of BOP bolt got stuck - WDI need to create an - WDI will be updating the
Ru-450 BOP and while screw in then rig crew specific Standard Operating SOP folder on the rig site
Wellhead tried to close by hammer Procedures (SOP) for for crew reference.
wrench and by hammering removing & installing bonnet
160
NP_GP30_MP
Drilling Program_WDI-840
but no success. To bolts and include the specific - Communicate and share
investigate the situation, equipment information. accident throughout the
STP open the bonnet again rig operation
- SOP will cover the
and found some of threads
responsibilities of who will be
are galled/damaged inside
required to Supervise the job
the box in BOP Ram Bonnet
and will perform the critical
which not allowing the bolt
part of the task- (STP & NTP).
to screw in. This has caused
the internal thread damage
on BOP rams body for
bonnet bolt.
Cure losses in Dammam Blind drilling to 15m below Updating the Dammam
with 2 cement plug the total loss depth. Then set flow chart strategy &
Cure Losses in
Ru-450 the 1st cement plug with big continue to implement
Dammam
volume of 60 – 64 m3 (360 - this procedures on next
400 bbls) well
While slide drilling to Intermittent pulses continued Send the tool to Sperry
1531m, observed with lost detection in spite of Burjesia base for further
intermittent pulses occurred applying all troubleshooting investigation and checking
led to detection lose. procedures. Notify office & the tool. Pulser MK10
Operate and troubleshoot DSV eventually decision has (11815581) has been send
the MWD tool a flow rate been taken to POOH to to Dubai for repair and
range of 2400 lpm to 2700 change MWD tool. further investigation.
Drilling 12 lpm, then shaking string up-
Ru-450
1/4" hole down however the pulses
were entirely flat and no
success. Finding on the
incident, pulsar exposed to
mud invasion thru Top end
where under microscope
they found sand/mud in the
MWD oil.
Encountered losses at - Closely monitor the running - To be implemented on
1660m (Hartha Top at speed of casing while all future well as
1736m) while running 9- approaching loss zone of required.
5/8" casing. Dammam & Hartha.
Recommended casing speed
of 5 min per joint from
100m above loss zone to
30m below loss zone.
Running 9 - Pumped 15 m3, 40 lb/bb l ()
Ru-450 LCM and continue
5/8" casing
displacing with mud 1.14 sg
while RIH casing
- If encountered losses during
drilling in Hartha, run MSIPC
(packer type DV) instead of
normal DV.
- Additional chemicals and
cement to be mobilized to
locations so that incase of
161
NP_GP30_MP
Drilling Program_WDI-840
Assign 1 floorman to
check mud pump every
half an hour during
drilling
WDI to strictly follow their
Replaced leak Observed leaking in IBOP on DSV to check the WDI
Preventive & Maintanence
Ru-456 IBOP with TDS while drilling 8 1/2" PMS prior to Rig
System (PMS) for the rig
new IBOP hole Acceptance
equipment
Drilling 8 1/2" While drilling 8 1/2" hole to To use a proven bit track To be implemented on
Ru-456 3068m, observed ROP record of MMD65R to drill 8
hole future well
dropped to below 2 m/hr. 1/2" hole section in order to
163
NP_GP30_MP
Drilling Program_WDI-840
164
NP_GP30_MP
Drilling Program_WDI-840
165
NP_GP30_MP
Drilling Program_WDI-840
Failure in 9 Tried to perform pressure Perform pressure test after Evaluate the option to
5/8" casing test (three times) up to 2000 drill out MSIPC and prior to casing test with 1500 psi
Ru-458
pressure test psi, no success. Leak in drill baffle plate to ensure all
surface. barriers casing integrity
Replace Over hydrostatic pressure is Replace MSICP by DV tool to Evaluate the option to run
MSIPC by generated by the tail slurry avoid over pressure in close just DV tool in net wells
conventional vs formation pressure due system that causing cement instead of MSIPC
DV tool to close system by inflatable contaminated.
packer element in MSICP.
Ru-458 This over pressure can
generate invasion to the
formation causing cement
contaminated and don’t
show cement bond in CBL
log.
Microannulus Casing was tested four times Test the casing right after Discuss with ROO the
in tail slurry - trying to reach 2000 psi. FIT cementing while cement is pressure test requirement
first stage was perform with 900 psi. still green, after drilling the DV for the casing
Ru-458
That operation could be tool test to 1500 for 15min
generate high microannulus
affecting the cement bond
Cementing 7" the CBL-VDL shows galaxy improve the centralization in To be applied in next job
casing patterns in the space casing x casing space by
between 9 5/8" and 7", this increasing the number of
Ru-458 is a result of touching centralizers (3 x jts)
between the two casing due
to lack of centralization in
cased hole
Running 3 while running 3 1/2" 9.5# L- closely following making up To be applied in next job
1/2" tubing 80 one of connections was connections while RIH with
over torqued, while trying to tubing and make sure to not
pass with 2.81" gauge cutter approach maximum torque,
faced obstruction and could the connection should be
Ru-458 not pass, POOH and torqued to optimum torque
examined the connection,
observed lips deformed
toward the inside of tubing,
drifted the tubing without
success
The new slurry with High YP
with 1.50sg resulted in
controlling the losses with 2
cement plugs.
Cure Cure losses with new slurry Volumes of plug limited to Pumped two cement
Ru - 463 Dammam and design of 1.50 sg and High 30m3 for first cement plug plugs of 30m3 and 20m3
Hartha losses YP >60 slurry with total losses to cure losses.
Volume of plug limited to
20m3 for 2nd cement plug
with total losses
Volume of plug limited to
166
NP_GP30_MP
Drilling Program_WDI-840
Ru - 463 RIH 7" casing While RIH 7" casing, it was Pressure should be reduced to To be implemented in
and expected observed high pressure expected pressure before next wells. Run hydraulics
168
NP_GP30_MP
Drilling Program_WDI-840
pressures while circulating @ 3075 m continue RIH casing. simulation for running
prior entering Middle Shale Reciprocate string while casing and keep sending
formation. The string was circulation and reduced the same to the rig.
reciprocated while pressure to expected pressure Ensure instructions are
circulation, and the pressure before continue RIH Casing. followed at the rig site
was reduced to 2200 psi. regarding real pressures
However, the expected vs expected pressures
pressure at that point while RIH casing.
should be around 1100-
1150 psi according with
hydraulics simulation. 7"
casing was continue running
in hole regardless the
pressure was still higher
than expected. Pressure
should be reduced to
expected pressure before
continue RIH casing.
Continue with practice to
Caliper log in Caliper log showed average ream up and down one single
Ru - 463
8-1/2" hole size 8.81 in, it means every stand drilled to avoid
only 3.67% washout. wash out To be apply in next wells
Continue sending casing
running speed program to the
7" casing was RIH according
rig site to avoid surge the well.
7" Casing to casing running speed
Ru - 463 Ensure the program is
running speed program to avoid surge the
followed closely and all the
well.
casing joints are run with the
correct speed. To be apply in next wells
After spotting lost
circulation plug , POOH
inside 13 3/8" casing flushed
the string and WOC. After After waiting on cement, RIH
WOC RIH 4 stands and tried with circulation to avoid
RIH with to establish circulation, cement entering into the DP.
Implemented in next
cement observed pressure build up, Calculate the estimated TOC
Ru-465 plugs job, RIH with
stinger to tag POOH 2 stands, attempted of cement according to the
circulation
cement plug to establish circulation and volume pumped and volume
had same build up in returned, POOH at safe
pressure. POOH 5" stinger distance from top of cement
to surface, found 7 stands
plugged with cement inside.
Then stinger was clean.
Drilled in 12 1/2" section up In directional wells with
Hard back to 1721m - 23m above top Wash up ream down 2 times angle higher than 20 deg,
reaming of Hartha and performed full stand instead off one add to active system 1%
Ru-465 wiper trip with hard back
during wiper single while drilling every of lubricant once loses are
trip reaming from 1633m to stand in directional wells with cured in Dammam (from
1100m in 51.5 hrs. Decided angle higher than 20 deg. Rus to TD)
POOH to surface and check
169
NP_GP30_MP
Drilling Program_WDI-840
ID measured = 8.75in
average in 20 joints
ID 9 5/8" 47#/ft = 8.681 in
Good Applied optimum drilling
performance Good performance of parameters
To be applied these
while drilling drilling, high ROP and hole WOB: 10-15 Klbs, Surf. RPM
Ru-465 recommendations for
in rotary in good conditions after run 60, FL: 2000 lpm, Dif press on
next wells
mode in Caliper log motor=200-350 psi
whole section ROP: 20-30 m/hr
Junk basket full of
RIH 6'' gauge contaminated cement when
Give enough time for cement Ensure cemment is set
ring and junk POOH to surface. Additional
Ru-465 to set perior to RIH junk from UCA chart prior to
basket inside run required to confirm no
basket. run slick line.
7'' casing cement on top of float
collar.
Pressure testing Leakage well before pre-defined - Check line-up from the cement unit to the kill line
pressure has reached and there are no loss connections.
Pressure testing Wrong test data - Use cement pump. Rig pumps are not suitable for
conducting leak-off tests.
- Calibrated pressure gauges must be used, covering
various pressure ranges and preferably mounted on
a special manifold.
Preparations
1. Ensure that there is no exposed weak formation below the shoe which has low leak-off pressure.
2. Graph casing pressure test versus volume pumped and use as a baseline for the FIT test. See FIT/LOT sample
chart below.
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1. Drill out casing shoe and 3 meter new formation. The ROO Wellsite Geologist should: confirm 3m of new
formation has been drilled.
2. Circulate hole clean and condition the mud to get a homogeneous mud in the hole, break the gel
strength and build up a filter cake.
3. Confirm and record even mud weight in/out is in same weight.
4. Pull the string inside casing shoe.
5. Hold pre-job meeting with involved personnel.
6. Rig up the cement unit line.
7. Line the cement unit to kill line and drill string using the cement (Y-connection).
8. Purge lines of air.
9. Pressure test the lines to 1,500 psi.
10. Open the HCR valve on the choke line to monitor the WHP pressure via mud logging unit. Confirm mud
logging is recording data every 1 second.
11. Ensure the remote-controlled choke and the valve immediately upstream from the choke is closed.
12. Ensure that there is a gauge downstream of the cement unit valve that will isolate the cement unit.
13. Space out and close the pipe rams around the drill pipe.
14. Update the following procedure using the actual formation tops and the actual mud density prior to the
FIT job.
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15. Pump slowly maintaining a constant pumping rate at 40 lpm (0.25 bbl/min)
16. Record and plot pressure every 40 liters (0.25 bbl) using the cement unit pressure.
As pointed in “Reference Lines on FIT Chart” section below, stop the test if the plots indicate that pressure drop
below the maximum volume line from the beginning. It may be due to pump pressure being low and formation
being permeable. In this case stop the pumps and bleed off the pressure. Repeat the test using faster pump rate.
Do not exceed the 160 lpm (1 bbl/min) rate.
17. Continue this procedure until desired EMW has been achieved.
18. Shut in the well ensuring valve isolate the pump to avoid bleed back and keep it shut for 20 min to verify
that a constant pressure has been obtained.
19. Bleed off the pressure and record and report in the DDR the total volume pumped & returned to cement
unit at the end of the test.
In case if formation leaks off contact ROO office to discuss the results. See the example of LOT indicating
formation leak off shown on the sample chart above. If test is anomalous due to potential air in the system or
pump rate (as per “Reference Lines on FIT Chart” section below), bleed back, and attempt to do the second test.
Contact ROO office if the second test shows the same anomaly.
20. Bleed off the pressure back to the tank of the cement unit, note and record the volume recovered,
report same in DDR.
21. Open the valve immediately upstream from the choke and open the choke. Open the pipe rams, close
the HCR and realign the choke manifold.
Reporting
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