CC

COSEN CNC WOODWORIflNG LATHE

U$E INSTRUCTIONS
Enterprise STI): Q/COSENJ2. t -20 I 3
(201 7 -2)

,ffiffiHfl#ffi

BIT.IZHOU COSEN CNc EQUIPMENT TEcHNoLoGY co.,LTD.

www. ch i nawood I athe. com uvwyr,. cosencnc. com
 '
Thank you for using Cosen CNC woodworking lathe, so that you can
correctly operate this machine, as well as your life and propefi safety, please
read this instruction manual carefully before using the machine, and requests
for safekeeping. (Technical specifications in this manual are subject to change
without notice)

CONTENTS
I . Woodworking lathe-control precautions for use

o Security matters
o CNC wood lathe installation considerations
o Machinery installation
o Routine maintenance and maintenance of CNC wood lathe

2.Warranty and after sales

3.The methods of software installation
4.CosenCNC(lathe) control software tutorials
Code modification

S.CorelDRW vector graphics software tutorials

6.CorelDRW Selective learningpart

7. WENTA curylinear path output conversion method

8. CosenCAM double turning tools curvilinear path output method

9. Grooving,twist,zoom,engraved code modifi cations

l0.Common fault diagnosis of CNC wood lathe
I 1.V shaped cutter grinding method

1 2.Frequency converters, Drive settings

l3.Control cabinet layout and circuit diagrams
l4.Packing List
l5.Training Form

-l-
 CNC Woodworking Lathe Usage Considerations
(I) Considerations before using the numerical control woodworking lathe
places.
l.Don,t install this equipment when thunder or lightning. Don't install the power outlets in moist
Don't touch uninsulated power lines.
pay attention to tlrc
2.Computer operations personnel must undergo a rigorous training process and must
personal safety and machinery and Strictly in accordance rvith the procedure to operate
the latlre'
lhe supply voltage is mt
3.power supply voltage requirements 220Vl380V, Volatility is less than 5o/o ,lf
a regulated power supply
stable or encircled with high power electrical equipmen! please be sure to select
under the guidance ofprofessional and technical personnel'
state'
4.Woodworking lathe, NC control cabinet must be grounded, do not plug the data cable in a clrarged
glasses etc'
5 .The operator must not wear work gloves, It is the best form to protect eyes r.vith
inthe mounting
6 .Mechanical body is castings with relatively brittle, so the strength should be appropriate
screws to prevent the thread.
7 .Knives must be fixed well and clamping, keep cutting tools sharp and dult knives
will dooeesctb trning
quallty of overloading the motor.
g .Do not put fingers into the cutter working range,It is not suitable to these type materials Etict containing

asbestos,stone,iron etc.
9. Do not exceed the mechanical processing range. It is necessary to cut off ttre
pow€r *t-r 'rrlrc
not

working for a long time. When the machine need moves, do with ttre d**e:ipot guidmdp*ssionals'
be present.
I0. If there has any abnormaiity of the machine, such as machines fault,please refer
to tb qu:ffrry manual
or contact your dealer to resolved so as to avoid damage'

(II) Security Matters

l. The requipment shall not be used in wet environments, Th environment temperdllB 5 t- fll t' The

stepper motor T S 100 C are normal.

2 .Voltage stabilization 380V Fluctuations within +2.5o/oBetween the lines forthoqf,cGrE{iq
wire
machim FIL ['h mEC be
diameter is greater than 2 Square millimeter, wiring bear solid, or easily burn
away from high frequency (for example: plasma), high voltage equipmen! nigbfiGfrffitnce is

easy to machine malfunction and damage equipment. Ground wire must be rsedreiE&srtgdtre
machine.
3 And gas supply pressure 0.4-0.8MPA Pressure can be adjusted in accordance
uilhmo+bCrc imo the

rotation after the wooden shed. There is insufficient air pressure and suddenly brrc&ltiLgr, wooden

fly out the injured PeoPle.

4 Check all parts before, processing, tailstock locking Rails clean and prevent@lr'*pne4
head

i
Chamber shall not be placed on items such as sheet metal hand tool installed comaly fufir
d length'
5 Running machine, do not use hands to touch components and machined parts' do
dilH ia moving
chr
parts prone to touch clips, adjust the machine or clean up the sawdust must stry tb
6.)The operator must operate according to the guideline, the machine may mt tearc ffir* po&tct
processing required from slow to fast, blind purpose experimental accident could csilhfuge
to 6e

machine and personnel processing'

(III) Installation - WARNING: all action required to discohnect pouEt. !!l
l.Mechanical connection to the control box,
2.Control data line ends on the main body of the lathe connect the control bor
3. The power cord of mechanical body plug in 22OY l3}OV(Chinese StandarQ
pororSy'

-2-
 4' Control cabinet and the computer connectiorl Plug one end of data
cable into the data signal input port of
the control box and plug the other end into the computer.
5 'Plug one end of the computer and monitor power cable into the control
box,s socket.
6 .Installed knife platform and knife firmly on it.
(IV) Routine maintenance of CNC woodworking lathes
l', CNC wood lathe system belong to numerical control system, which has certain requirements
for power
grid environments, On the same power network system shall be no
welding machine, frequent starting
machine, power tools, radio, strong interference,which causing computers
and woodworking lathe NC
system not working properly.
2'Maintenance is to guarantee the service life of the numerical control woodworking
lathe, and an important
means to improve the efficiency of the equipment, in actual, normal
use in accordance with operating rules
required' Routine maintenance required for clean countertops and equipment,
lubricate after everyday use
completion so as to avoid unnecessary losses.
3' Regular maintenance once a week, the purpose of maintenance is to check
screw loose of all machine
parts which ensures good lubrication conditions and environmental
conditions.
4' check the connection of spindle motors and water pumps plumbing,
check the water pump orl power and
drainage is normal or not.
5' To avoid processing exceptions due to the power socket is loose or poor
cotact, please select good socket,
should have a reliable protective earth ground too.

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-3-
 Warranty and after sales
I , Machine-one year warranty fiee, does not include a switch, cutting tools, bearings, giving away computers and
parts.
other supplies. One year later, the supplier to provide demand-side cost for maintenance and spare
provide
2 Initial free training for operators, supplier, according to the machine model training date, demand-side
and homes
room and Board. Buyer must provide the after-sales technician on the demand side, factories
outside ofthe hotel.
on a regular basis.
3 And the buyer should be assigned to operate the machines, and machines for maintenance
the damage
Normal wear and tear, improper operation artificially, the inevitable natural disasters such as
caused to the machine is not covered under warranty'
must provide the
4 , Relates to the product after the installation, commissioning, training and after-sales service
same city, or supplier is not responsible, therefore causing the excess cost. Without
the supplier's consent who

sold machines, termination of this contract and after-sales service.

5 , Buyer shall not be altered, removal, cover up the signs on the machine, otherwise it will be deemed a waiver
after sales warrantY.
6 . Before using the machine make sure that you follow the manual instructions, breaching operations manual
resulting
instructions and guidance on security assurance and without the consent ofour failures and losses
from changes to the machinery on its own-
no machine fault
7 , Warranty the customer is responsible for any maintenance costs, as well as factory assumes
caused by collateral damage.
parties.
8 , For machine upgrades and shipped back to the factory repair of freight required
9 Installation training, warranty start date is after sales staff after one year from the date of signing,
have agreed

otherwise separately negotiated.

When the two
9 . Need to add or modify, the two sides negotiated settlement in accordance with contract law-
home court.
sides dispute, first consultation,negotiation fails, resolved through litigation, by the supplier

Software lnstallation

Description: Single turning tool machines installed with items: I ,2,3. Double turning tools or
newer
engraving-grooving machines installed with items l,2,3,4.Item 5 is used by older model machine,
models do not have to install.
I.CNC Woodworking lathe
Double-click the "CNC wood lathe" installation, Setup depending on the model selected in the settings.
After you install the software, and to "My computer" on your desktop -- Right mouse br*ton -- Device
Manager -- Operations -- Scan for hardware changes -- CNC adapter found -- Reinstall the driver
--
Continue to the next step -- Until the installation is complete.
2. Coreldrawl2 (Green Versions)
Install to run the "install .bat "files, after installation, open the "Programs" Folder, "CorelDRW" send
to

desktop shortcut.
3 .ARTCAM Installation
Setup file for installation,and installing the final,when prompted to install the dongle drive,
Click "No" to
to the installation
not install. The installation is complete. Then copy in the MAGNiTUDE Directory'all files
,,execf, to overwriting the original file. The install is complete.
directory

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 CosenCNC (Lathe) Control Software Tutorial

(I)Lathe operation: Double-click the desktop icon to open software for lathe,
press the ffoperational procedures" for the

1. File -- Open and Load -- processed fiIes

Click on the yellow folder button in the upper-left comer (or open and load), the following
dialog box popup.

In the look in box, click the black urrrow, select the storage location and the processed
file,Double-click the file, as shown in the following fig*"

2. Manual XYZ axis - Adjust Tools -- workpiece coordinate zero

After opening processing file, to fix properly the wood

material on the lathe and adjust toolidn

tlie*igakd" #1o* of the software interface, click,'Manual,,

option, X-,X+ Manual control the X axis of the rigni&a'm
movement, corresponding to the numeric keyboard key 4
and6, Z-,2+ Control
z axis front and back movement, which is the move and back of the knife
pedestal,corresponding the key land 9 , Use the mouse to click on the
X Z Button, or press the
corresponding number, control where the knifepoint moves to the right place,the
maximum
diameter of wood,If the wood material is squart timber
,Square *ood diiagonal is the
alignment point, so the tool position is calibrated rightly.
And then using the mouse to click X Axis, Y Axis ard ZAxis coordinates, zero out
the
coordinates, as shown in the figure:
3.F7 Back to the origin point r lf Y axis knife is also required to secure location
After you set the origin, press on the keyboard F7 Key for the knifepoint back away from the
workpiece,if double knives or engraving model machine, Y Axis manually to a secure
location.
4.F8 Simulation - Check File Canceled Simulations
-
-5-
 F8 Or click the Simulation button to see if the file is correctly are as follows:

Slow down -- Open and adjust spindle speed

Feed speed adjusts to the optimum speed,Fl2 to open

the
spindle and adjusts to the appropriate speed'
t€i;
6. F9 Start - Processing Speed Adjust

+==E
.
=#i r'
'lStsrt fg)'
Startup method: Press the keys on the ffi keyboard F9, or click the"Start" button on
in the processing according to the
the software interface. you can adjust the processing speed
actual conditions.
7. Processing comPleted
8. After setting, Direct one-touch F9 to batch
processing
(II) Limited
is
1. When there are limited suggested, fustly,check if the "Emergency Stop"red switch
pressed, if pressed, it will be normal after swing open'
axis position pull over and
2. If not pressed the red switch, check if there i, u .ott"tponding
trigger the limit, take a look at " I/o status"as shotryn below:

Es:=*f:e Effi1i*#-=a'&

itic+it"*t1"" Jl-01 il 0

!Iz l-imlt Jl-06 l{ 1

Jffit ri*it J1-0T f 2

jll t-i,it J1-08 iI 3

X spl"ar" Lo* &ev Jl-12 lI 0

l$spi"dI* Ilteili a1 Bev Jl-13 lI I

,j*Sni"ar" High Eev. Jl-05 H 2
I
'1

Corresponding timit red is normal, green is triggered,

click: top menu - Operation --- Limited
manually moving a limiting axis
release,a pop-up dialog boxes appear,don't turn off it,after
and becomes red for
knife pedestal with the opposite direction until the Green disappears
normal, then turn off dialog box'

-6-

t
 (III) Parameter Setting
1' When you open lathe control software, such as the below prompt, then
the lathe control
software parameter loss, and needs to rewrite parameters.

2' If passes size are not equal the actual size, need rewritten parameters, after
rewritten, if the
prompt not eliminated, you should check the mechanical parts.
(IV) G-Code Modifications:
1'Where knives are modified, you have to understand the meaning of the
code in advance, G0
G00 Represents the empty drive, Gl G01 Representation work. As G0 220:
Z-kaife raised in
the direction of 20mm. G0 X-300, X-knife stops in the beginning point
was a negative 300mm.

2. Code settings for the automatic conversion model lathe:

Manually convert: edited separately and individually turning,engraving,pull groove
code
conversion with manual switch. Applies to all users.
Automatic convert: Set two coordinates with G54& G55 based on the each
code edited.Refer
to video and on-site explanations . Applies to the customers with rich computer
knowledge,
strong hands and understanding ability, the lathe operation for more
than tiuee months. Code to
refer the folder instance.
3'The code does notreed modify generated by other software. After you open and load it,
Jo
"Automatic"Bar to right click of a mouse button, "Edit the current working program,,
in
program edit bar on the left, click right mouse button to ..Replaced,,,
followih. p.ogr*
prompts,Z0.00 replaced with spaces , Y replace d by Z. Aftei Modified,
click right mouse
button to "Save and load to the cNC system".The iottowing figure:

!G0x0. 000 u 10. 0t]0s15000}t3

[0x0.000 25.000 Y10.000
jct Y-0.'001F240.0
iGlxo. 061 14. 831F510. 0
ix6. to5 z-1 1. 864
iX6. 716 Z-:l l. 12?
:X7.2{9 Z-10.556
,x7- 879 Z-9. 9'68
ix8. 460 Z-9. 516
ij ri"r '.
!j:ri :l* )iir
no.orr z-e. ro<f i=
:I9.633 Z-8. AEE X9:S5? ?-8.734
QLose
x9.951 Z-8.734 x*0"1:r2 Z.s 6?S Y{j
I10. lt2 z-8.678 Y-0.076, x:ts.zrE z+.s3E Y{j [ecut Loeileil Xile
I10.2?5 Z-8.635 Y-0.{rl5 It *.i6g z+,s:o Y-1; Recen! Eilitrd file
Ir0. ?69 Z-8.530 Y-1. 8?8 Xl1.2752-8.490 Y-3r--
xlr.2?5 Z-8.490 Y-3.32? : xrt.is{ z-a,seg Y+i EEi t
itr. tgr z-B. Eob y-{. ?90
lt2.t41 Z-8.555 T-5. ??{ lxtz":acz+-Es1 y€,stT
lL2-239 Z-8.881 Y-5. 937 l xrz 4s6 u-8,G35 Y-6,7G4
t **c **c
= -...?4 ."; *-*

-7 -
 CorelDRW Software Tutorials For The Vector Graphics

is to
1. have samples of the finished product, to draw a sample diagram, the simple method
If
take a clear sample pictures wittr a digital camera to. and then double-click the desktop
icon to
start CorelDRW software, software interface as shown below:

{$trt+tii}
't .s:,tr*s: S*eugs.tlt
Click "New" to open the following screen:

Click on',File" menu, drop down menu, click on "imporf' command in the pop-up dialog box,
find the sample photos taken just now,double click to import the pictures'

:ia,
I.fI
11
{i
e{i .ij
.r:..:::::r#
.r.t ,.? U fle+. . .
li.
,I*
lEI IIex [rom Tenplate' .,
Lrl
E$ri Q;ien..,,,. Ctrl*0
ru
etr fi\'
'*qt fJ.rse
Ih{l B]?
t!r{ ...
t___:-- IYg Closr 41I,,
ri LIi.:=

i*.,1 \rri:::lr

=.
ffi *l
iirir,

Save As, .- ctil+shi ft+s

;i
'n*i 5E
Seve Ai Te4pJ.ate ..
iii
*Pli
,:,?l ii*.^*,:r'l

lcguire Iatage

Then click on the keyboard F4 ,full figure picture showed'

-8-
 3. Select "hand tool" draw a straight line segments, as shown below

Then double click on line plus node, and drag it to the appropriate location of the converted.

Use "shape tool" click on a line, select the line, and then click standard buttons bar "convert
line to curve" Button, then straight lines into curves. After click the "shape tool" to adjust this
segment in accordance.with the sample curve surface,until adjusts fully to match.

ll*rw*rt,,*'l{iW x*pu,lrt tx e rurs** rhi*ll

h*:r**hmffid hy am:pul*t.t6g r
tr*l }andlss.

4. The "shape tool" usage: Use"shape tool",double-click on the line to add a "node", double
click again on the existing node can delete the node. Little boxes in the figure below is the
nodes added to the line.
Mouse Left click onto-the drag curve, you can adjust the shape of the curve, drag any node can
change the location of the node; click node,there will be twoextensions line, click onto the
black point on the line for dragging to change the shape of the curve, as shown in the following
figure:

qH
=L
;at::...
:

1ry. #
rJo*c,
5. [n order to adjust the shape ofa curve,and not tr a sl"rarp anffnr itt rh* mxvr hy
ghange the shape ofthe adjacent curve, you need *qHI*'srt$..IlE flxr **Sg t* tn m*d*-
uansform adding nodes to the "cusp", as shown in the foilowing figure:

-9-
 6. Cui'ves adjustment detailed methods: photos above edge
curve nodes and move on sample
A. Select',Shape Tool", left click a.ug tt"
of the diagram is as follows:

combines
to samples photos different graphics style of adjacent
B. Put following of nodes
place, adjustment curve of shape, *ur.",
ii. *a photos L tr'" graphics of edge at anastomosis'
repeatedly drag curve or knot poi*t orotension is uy painting thel and samples
th,rough through increased or
shape of edge match, to not
?dffit]a;-::.L:^T'nt'can
its shape meet requirements' And use
the "Select tool"
delete knot
"o-pi"tJtv
points *rt",
"i-;ifr"a
removedthesamplephoto,Thecurvesclearlywillshowupinfrontofyou.
p""a""t dimensions after lathes processing)
7. Set the size (Tne sizes are finishea and only
of curve, in order," rl""p,rr" shape.of the curve without any change
when set the size
t1"*T*:i,:n:;3.*box in advance before vou enter
change its size, pr"*" ti" fo"ftt
"fi"l
data, as shown in the foll0wing figure:
ffi;:;,;#;il;"i
t4:1i6L31..mm

re the *riginnl ratlo *f sidtlt t+

h*igllt wli*n sca-llng urd *irjnB tlw

tool" to select'1"
Set dimensions, use the "selection "Y:: l31rt1}::"ff'Y:1t:,::ffJJ;1"'
?""13ffii::ii;lii.[""d$&,:';9.i,i";iri1i-:':*-*';:'::,'#*li;ffi
ilg'n"nl"1,:" the actuar size of curve5'il:
be set'
l"Jfflffi:'#il11i:;#;;*;,i; "**;ilu.t chan8ed o,t1
and curved shapes *" *t distorted,
but:Y"
#f#:l;XH::ff J:?.H"?#';il6;r':r";;;":1,r::i5:::*:,:'ffi :"J$
l#ff ffi ::XffiH#f#?",;;';1il""t*f
i;;:t11i:x1#;#:ffiil; #;;j ;:;;d"d i1",:1i"^"*l'^Ti"'""1",T:".f"::,*:?l?
n"." is how to set the diameter of the
il;hJ and length of stock'
product,diameter
9. Set the Stock shape, set the size to the actual
3f,::3:,fJ:,r*rle tool" and press crRL to drawing a square
then"copv -- Pqqtel'
^--l +L^-66la^n\/ ne\
Paste", so a new
*::?;tr"ffi: ffift, io** ir," *;;J;q"*;sto&, .^^ and
;;d;:T:::*':.1:'::.ff
["""ii:i:i##;:Ttr'i:';ffi ;ffi .;;ffi
i r.'FDI t^ r^tate 45 desfeeS. anC

;11ffi::"1,:lilfihllH:il'd;^;ie;;;d;,
o*Iti;the shape center,two lines on
",:i:Til#:
square

i;i;;fu; of the square shape'So.the stock ti:"11 t^"^t:

iT.i'J,ffi ;'-'ffi :Hfr:#ffi;#i"""-"i"'t'"'":o1lT-'i:'T:ll?:'"(ITi"#?;'*"J

ll"il:l,;i:iliT::fr ffi ffiiT"'""#;#ffi;::::l;:*:.,'#i,.,"fl""*Hll,T"i"?l
,"ffi:i:1""H::rHffiffi(il ffi;;"""a p"i* is knife cutting begin and nnish points
of wood stock) The following figure:

I
I
!n -10-
E

f,
 I I.ColelDRW Output part
Double knives(double.turning tools) method, this method is designed for
the double turning
tools lathe, single turning tool lathes do not have to learn. Pay attention to
the curves, curves
from left-to-rrght direction.
Draw two perpendicular lines, press Ctrl to draw,The line length size more
10mm than the
wood stock edge length size. And converting skaight to curved, according to
order placed on
both ends of the curve below. The followingfigure:

The folloring figure:

tosi.tion .Alt+FT
ii{i# {iirc*: Tr"*rrnfi}y**,ti *rr: Sotate:, : Alt+?E

Select the vertical bar on the right side,

on the right: Transform column
-Level-Set- I OMM -click application
the line will move l0 mm towards the rig[rt.
Then, select the horizontal curve, Click "Freehand tool", lateral connections 10
mm.

Double knives curves be designed finish.

Select the above design to output and save it with EpS or wMF Format file.

- 1l -
 and bring up the following dialog box:
curvb is selected, and then click on the "output" button
[i#;-$,+r3i] -!
CtrI+.lI

Ctrl+E

Iegrire Image
Ctrl+I

felette:
Etr&ffi
#ffitsffi

/..(lia,, .+ ,r,,,
." ,l t!*:
:Y;.:.{ff
.
: ,* ff# :i#=li.:*

click the "outpuf' and bring up the dialog box-"oK"

Serect a save location and fire name, and
on the middle of the page'
If output file is empty, it is necessary to put the curve

Note: Select AutoCAD 2000 version

-12-
 CosenCAM path software

1' open the software, import the line file *.dxf

. (In order to better use, the DXF file imported
with AutoCAD2000 version or more higher)
2'After import the DXF file, check the line (zoom in
and out with the mouse wheel, hold down
the middle wheel to move the line)
3, The order of operation: Import DxF - set the Turning/Milling parameters
- Generate
Turning/Milling code - Export G-code.

4,The conventional turning processing knife

feed corresponding table:

Prior tool 0.7 0.6 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
rate
Cutting times I 2 3 4 5 6 7 8 9 t0
First cutting 0.7 0.6 0.33 0.25 0.2 0.17 0.14 0.125 0.t I 0.1
rate
Last cutting 0.3 0.4 0.33 0.25 0.2 0.16 0.14 0.125 0.1 r 0.r
rate
5,The numerical relationship:

Prior tool rate 0.s

Cutting times 4
First cutting rate 0.2S
Last cufting rate O.2S

-13-
 each time, the positive direction
prior tool rate: The cutting percent of rough turning knife feed
knife'
Y is rough knife and the reverse Z is rough
(Y knife + Z knife) in total turning.
ffi'Ji:;;.l,it percentage of the i,.st torniog feed
(y rknife
'. +,7r--:f^\;-
z knife) in total turning
ilJ ffiffi #; il percentage of the last turning feed
Themiddlepercentisaiviaeoequallybythenumber(totalfeedtimes-minus2).
6,Adhesiveswoodset:Herethevalueofrawmaterialsformostoftheparameters,accordingto
the actual size.
7, Milling set:
if it
60 (if it is positive for the positive spiral,and
cycre defaurt varue: The initiar varue of
+

is negative for the reverse spiral)

Crr:ttirrg times: This value is the
number of processing per slot'

di:'-T:,#;;"' rhe value of the *:'"*.1T5:::::::'I"":*j:

or1t
;ffiilf'il"ffi'"*trri,il;ffi
'**io",
;1 ;; * "'
;;iltlt" a week; when
fi
the
"*:,
spiral value
T,
is *:
120, il"^":X.*
the :il:'ff-
processing:Ttank in the
ffi"r?"" ,+^- i-
parameter is *1ra
the angle,
within two weeks; and so on.rf the machining
li::T:#'#Tr,,r'r"tate
:
the helix value angle I 6 )
of the settings' press < Apply to save
the parameters'
Export G-code: aft". tt " completion you can be' edit' confirm'
code ), after the code generated
To press <generate turning / milling
then press <exPort G-cod*'

Diagnosis Of Common Faults

(1) Knife tip easily burnt or black during processing
Reason@: sloPe less blade
Solution: ResharPening
center height
R"uro.r@, Ifuifetip under or over workpiece
Solution: Resize knife height
knife tool vibration was observed'
(2) The process cotumn uats, or finished serious way
sharpening method is wrong'the right
Reason: processmg speed high, tool ffi"rmS,
Center bushing is too large'
correct methods'
Solution: To sum up,chaige as per the
(3) HeavY vibration
is too big.
Reason: the wood ,*"t center point is not right. Cenler bushing
ieplace the appropriate center bushing'
solution: adjust the feeding device poritit",
(4) Machine boot conectlylbut the spindle motor
not work'\

Reason:powersupplymissingphasellAccontactordamagewithoutclose.
Solution:checkthepowerconnectionlreplacetheACcontactors. stepper motor vibration
(S)movement in one direction and suddfistopped
working with
Reason: stepper motor direction th"r"
i, alUtis ca"sing blockage'Inner diameter of center
failure'
bushing is small urd cot xmn size is
too tatge with biglesistance' and drive
dimensional coordinate
Solution: remove debris, restartth.
p;;;;:;pplies liriform column
with center bushing, replace the drive'
in a fxed' step motor vibration-free
i;ti;;fuop, *t.7 *"*i"g circuit breaker'
Reason: stepper motor control line

-14-
 Solution: Reconnect the line of control. Special check control system terminal
block green plug
for loose or not under the button control panel. The wiring and plugs of Stepper
motors have
loose or not.
(7): The axis still not stop when back to
the zeropoint and reach the zero,the motor in a state of
vibration.
Reason: proximity switches inductive distance too far / damaged proximity
switch i proximity
switches to control card line circuit breaker.
solution: adjust the proximity switch / replacement for proximity switches.
(8) Finished product size does not match with graphics
Reason: Cutter/I(nife fix error, The knife tip into or away from the column angular rotating
the
scope too much before X,and Z axts to the zero.
Solution: Refix knives.
(9)All is normal, but one button is disabled
cause: Damaged button / button line interupt or short-circuited.
Solution: replace the buttons / reconnect the line.
00): The finished surface have the regularly screw pattern

Reason: Thecenter.Ou-t** is not conc"rr.i"irr, the standard bushing processing

rhethod:
Bearing and inner.1"]" ,o wittr a knife, Do not move the workpiece in ,h. pro".rr,
Prn

0)Stepper motors rotate in only one direction (the tool walks only in a single direction)
ReasonO: measuring power strip 5V interface and DIR, if have a variation (between 5V
and
OV) on voltage when clicking back and forward. If it doesn't, belong to the control card failure,
or data cable connection is bad.
solution: Reseat the data cables, or replacing the control card.
Reason@: motion control system patch panel problem, Judgment methods - swap green
line
plugs between patch panel and drives, if normal, problem in patch panel.
Solution: check wiring board
Reason@: The drive failure, swap motor plugs on the same drive, if a failover to
the other
axis ,So judge that problem in drive.
Solution: replace the drive.
Reason@: Single wire circuit breaker between drive and motor.
Solution: check the lines.
(12) Finished product thickness and length are sudden changes
Reason: blockage or high speed seizing ,after seizing/locked,the data does not
match the actual
location.
Solution: clearing debris, check manual low speed, high speed manually. Check the file
data
after run empty, if speed too much, It is prone to seizing/locked.
Reason@: Finished thickness and length have the..grrl* change: The ground
circuitry does
not accurately ground, there are considered potential clutter in each run.
Solution: Solve the ground circuitrywell grounded.
(13) Machine lock, motor abnormal noise.
Reason: the workpiece is too large.
Solution: replace the Center bushing. Centre bushing diameter is smaller 2 mmor less than
the
column diagonal,which is normal, More than2mm, motor walk difficult due to the big
difference.
(l4)stepping motor repeatedly beat,not function properly
ReasonO: shielding wire outer lining stripped oi poo.ly grounded. Disturbance.
Solution: check the shield-port interface and the earth terminal.
Reason@: setup speed is too high

- 15 -
 Solutioh: resize manually at high & low
spe.ed.s'.adjyted:ry^"^11":,:*T:*"'l;
?,"ili;1'ffi::ffr *i:#i;;;;;"****::"^:::."""i:,_ry:fr[?:il to the height ortool
$j]rn U,'J#:ffnXffiffi"ioiil".p;kid fosition, but returning
lifting
iate tool lifting height'
Solution: set the aPProPrtate
machining process
(16)Empty move or seizing failure on the
R"utonO, cutting sPeed too fast zero, decrease the emptv
ffrTy;#::?r"Hffi ffia, reducing the speed of returns to
on phase intermittent link
phase (becaus,3 the stepper motor
Hffi$,ffi;ffii"ffihg
,itrutio*, it wiff reduce the torque, pause appeared)
The solution: Check line' srgl,, onthe highs and lows of
the
products have the obvious ladder-tvpe
iiiidfi"i.hed
transition area or intervals of 10 mm
Reasonc:Couplingloose,fasteningScrewsofthecoupling,roundwithperprocessingl0mm
a ladder-like steps'
wilt meet the hand l'arriage,which have
Soi.tio", Tightenthe coupling screws again'
time'
nlu.ot@, coupling have clearance for a long minus lead screw gap
adjust ryrt"r., screw clearance and-changes data' tries to plus or
solution:
*rr"h as possible to avoid the ladder step'
data as
When op"o tt t""h as "configuration file failure or does not
control .ot**",-tttil
(18) speed
""iuit " dimensions are not equal, manual
exist,,prompt upp"*, *u"hined g".*Jlrtual
not start'
change faster, press F12, the spindle-does
,oft**. data loss, and needs to rewrite parameters'
Reason: The lathe
"o",.or of control system'write parameters agam'
Solution: Accordin-ii"lrrtrutrr" tutorial is set
,ot**itool pass is normal'system parameter
(19): After op"n UrJUtn control
does not start'
conectly, But press F12,the spindle-
Reason:Toolpassproperly,controlandinterfacecardmoduleisgood'frequencyinverter'
and line connection is bad'
solid-state relay, 24V Relays damage still just
frequency i"";;;iiai'ptul doesn't normal'and after reboot'It
Solution: 1,look at the Look
so,problem in the frequency inlerterr^2,
i;t"* f iZi oo 24Y relay pull-in' Without ispull-in'
bad'If Solid
the red light no state relay
the solid-state relay red light if on-off,ii '"po*""olid
stut" ,eluy, is normal,So that 24 telay-.bad' turn
Broken "walking directions" switch'
(20): Empty line or processing i" *"lki"; difhcult'
ih".t"t.* hard with hands'
:eu*tro"or'di lto-cfanrns oul
i[i#ilffitr,;*
-^;*j*ii,ra;i*"+t
x anention todust io qw :'.'. ''
#;iil**.' ;;u'$; ## ;i ''*ffi " "

-16-

t
 V shaped cutter grinding method
The first brade and the lowest is
"v,'.shap"d:ytt g hore at the bottom, we call ,,v,,
shaped bottom, the front sides polished
to in ui" 8frrr. ,,v,, shaped bottonl do not use
-iaii"
:f;..ffi:f,:ar
grinding, the best *"oiprun., k if.-;;ilg
wheel surface o, trr. plane. Based
The surface of the cutting tool
must be pointed to the edge. Shall
grinding wheel granularity conirol not be left in place. The
i" uuort tio it"-r, noib,r*,oot grinding. The car after
grinding to beech wood effect as
column stairs -150 teams around tne
an example: the p-;";;i"; capacityof about r00 smal
tip' not black' Turning to the shavings
anisfi wo;i#;ffiilig .t urrg.. The car can,t burn wood
into strips and sheets, or
Here are some of the wrong tool griiding
methods. (""1" a; tool?re 1ot in place of grinding tool.
in flat belt machine becausi is grinding must not be polished
11
must be polished in the grinding
;*;;:*r: the arc, g*"iry
o----rJ reduce
reuusc the
me cutting
cuuulg intensity, it
wheel sheet)

I
#t[' ,fli$Tr$-I}fi4B}
!/#
f6r{; **$',{1fr4iir1

M
#H, *,Hfi fitIE (r?#[t ffi4#)
E{,
U\,/
f*l {jtr*6 (tE4F}

W*
#*, fJE+rlrI f l]f,r*E'4sj

-17-
 Box LaYout and Circuit Diagrams

o o
CI

OrL==-*-- I * o
| *n*puter
]
Conirol switch d istri butinn

uPmffi#Bffiffiffi$k.//.
te crrarg€d ptugd
Rs'Jt*uf ;dtto'l6d
ffieffi@
oo
Ht *{
*ffi.ffiu- *,ffi* En$svlr{
(}
va&_ ,X,,S zS,
g:Sdis

o
*.&ri$:

o
Y,e.:rR*i'$
(}
*,s
*s, we ffi.-&.
r#,e

o o
s$,af6
(}

Wiring distribution map

Phase box laYout

--1 O
ipintta *p€ss
IO
T*s{atm*!i*tor

-lo
66sl6l raaindl

Hs*i*-*silii$
S{{411t ls}
*a$st.ft${.

wining dlagram I
..*-*"'--.:
-;4.-.-.*.*
 Frequency fnverter & Drive Setup

engraving frequency set Iathe frequency set (note set order)

number code set number parameter name
code set
I F00.06 400 1 F00.06 60
2 F00.08 400 o
F00.08 60
3 F00. 10 I 3 F00. 10 3
4 F00. 11 I F00.11
4 I
5 F00. 13 400 5 F00. 13 60
6 F03.01 5 6 F03. 01 5
7 F03.02 5 7 F03.02 5
8 F08.03 400 B
9 F15. 01 13 9
l0 F15.02 t4 10
11 Fl5. 03 15 11
L2 F06.00 100 T2 F01. 02 I parameter
F06.01 150 initialization, restore
F06.02 200 the factory value.
F06. 03 250 (not optional)
F06.04 300
F06.05 350
F06.06 400

-19-
 model matching)
Installed List ( based on
n
I
Serial Object name QuantttY
Serial Object name QuantttY number ::lllllll 1
number oit initction needles
1
t7
1
Control box much
18 Cable ties
1
2 Mainframe computers much
t9 Screws
Control card
I
J
parts labels + Logo much
I 20
4 Data cable 2
2l centering * IeeG maret
1
5 Power cord switCh
^,,+^6qfi.
Install
6 CommonlY used
-.L-,^,6-t- Qqmnle
PDF
1 I Sot**" tutorials
I
I
8 I Certificate
2
9 Turning tool

10 Tailstock wrench
^.. lh)L
I
t1 Inner Hexagon
c.nanner
1
t2 Control box keY
1
13 Conductor slot

Centering of the
1
t4
follower Plate
1
15 X Axial screw
--^^r^^+i^n hnnd
PI
1
16 Line PiPe

-20 -

t B