PT Semen Gresik (Persero) Tbk.

PT SEMEN GRESIK
TUBAN PLANT
 PT Semen Gresik (Persero) Tbk.

LOCATION
 PT Semen Gresik (Persero) Tbk.

COMPANY PROFILE
COMPANY NAME : PT SEMEN GRESIK (PERSERO)

HEAD OFFICE ADDRESS : GEDUNG UTAMA SEMEN GRESIK

JL. VETERAN, GRESIK 61122 - INDONESIA
PHONE +62 31 3981731 - 2
FAX +62 31 3983209, 3972264

TUBAN PLANT LOCATION : DESA SUMBER ARUM, KECAMATAN KEREK

TUBAN - INDONESIA
PHONE +62 356 325001 - 3, 322122
FAX +62 356 322380
PLANT AREA : 240 Ha
 PT Semen Gresik (Persero) Tbk.

FLOW OF PRODUCTION PROCESS

Preheater Dust
Collector

L. Stone Crusher : 700 TPH Electrostatic Raw Coal

55 TPH
Clay Crusher : 350 TPH Precipitators
Fine Coal
Electrostatic
L. Stone 79% Coal Mill
Kiln Feed
Precipitators
Clay 18% Ratio of K. Feed to Clinker
Iron S 2% Blending (1,54) Effected by LOI
Silica S 1% Silo

Raw Mill Rotary Kiln - Burning

600 TPH Kiln 7.800 TPD

Clinker Cooler

Dust
Collector Separator
Clinker Storage Cement Silos

Fly ash
Clinker Gypsum Trass/L.stone

Cement
Finish Mill Packing

Roller Press /
HRC

Transporting
 PT Semen Gresik (Persero) Tbk.

PROCESS DIAGRAM OF PRODUCTION

F. MILL
NEW
250 TPH

RAW MILL KILN F. MILL

570 TPH 7500 TPD 215 TPH
Cement PACKING
Silos 8 x 2000 Bags/hour
TUBAN I COAL MILL F. MILL 4 x 20.000 1500 TPD Bulk
215 TPH
LIMESTONE 55 TPH
CRUSHER
6 x 700 TPH RAW MILL KILN F. MILL PACKING
Cement 8 x 2000 Bags/hour
600 TPH 7600 TPD 215 TPH
Lime Silos 1500 TPD Bulk
Stone
CLAY F. MILL 4 x 20.000
TUBAN II COAL MILL
CRUSHER 55 TPH 215 TPH
3 x 350 TPH
Clay
RAW MILL KILN F. MILL
600 TPH 7800 TPD 215 TPH Cement PACKING
Silica 6 x 2000 Bags/hour
SILICA
SandSAND Silos 7500 TPD Bulk
TUBAN III COAL MILL F. MILL 4 x 20.000
55 TPH 215 TPH

IRON SAND RAW MILL KILN F. MILL

600 TPH 8000 TPD 250 TPH Cement PACKING
6 x 2000 Bags/hour
Silos 7500 TPD Bulk
COAL MILL F. MILL 4 x 20.000
TUBAN IV 250 TPH
80 TPH

GRESIK CLINKER
PACKING
F. MILL F. MILL F. MILL 10 x 750 Bags/hour
60 TPH 60 TPH 60 TPH
 PT Semen Gresik (Persero) Tbk.

MINING AREA
LIME STONE
LOCATION IN POMPONGAN
 AREA : 797 Ha
 DEPOSIT : 306,000,000 Tons
 LEVEL : 40 – 117 ASML

CLAY
 LOCATION # 1 IN TLOGOWARU
 AREA : 318 Ha
 DEPOSIT : 20,355,000 Tons
 LEVEL : 6 - 12 ASML

 LOCATION # 2 IN MLIWANG
 AREA : 207 Ha
 DEPOSIT : 46,141,000 Tons
 LEVEL : 20 - 35 ASML
 PT Semen Gresik (Persero) Tbk.

CAPACITY OF PLANT
Clinker Production
=====================================
Plant Capacity (Tons) Production Year
=====================================
Tuban 1 2,200,000 1994
Tuban 2 2,200,000 1997
Tuban 3 2,200,000 1998
Tuban 4 2,200,000 2012
-----------------------------------------------------------------
Total 8,800,000
-----------------------------------------------------------------
 PT Semen Gresik (Persero) Tbk.

CAPACITY OF PLANT
Cement Production
=====================================
Plant Capacity (Tons) Production Year
=====================================
Tuban 1 2,300,000 1994
Tuban 2 2,300,000 1997
Tuban 3 2,300,000 1998
Tuban 4 2,300,000 2012
New 1,150,000 2013
Gresik 1,300,000 1957
-----------------------------------------------------------------
Total 11,650,000
-----------------------------------------------------------------
 PT Semen Gresik (Persero) Tbk.

RAW MATERIAL
========================================================================
RAW MATERIAL SOURCE

========================================================================

LIMESTONE TUBAN
CLAY TUBAN
COPPER SLAG GRESIK
IRON SAND JEPARA/LUMAJANG
SILICA SAND TUBAN
GYPSUM GRESIK/MOJOKERTO/JEPARA
TRASS/POZZOLAN PASURUAN/REMBANG
FLY ASH PROBOLINGGO/JEPARA

========================================================================
 PT Semen Gresik (Persero) Tbk.

MAIN FUEL

==================================================================
FUEL SOURCE
==================================================================
1. COAL KALIMANTAN
2. IDO PERTAMINA
3. SEKAM BOJONEGORO/TUBAN
-------------------------------------------------------------------------------------------------------------------
 PT Semen Gresik (Persero) Tbk.

ELECTRIC POWER
TUBAN PLANT USE ELECTRIC POWER FROM PLN (NATIONAL ELECTRIC
COMPANY) FOR OPERATING, WITH POWER DISTRIBUTION :
------------------------------------------------------------------------------
LOCATION POWER SUPPLY
------------------------------------------------------------------------------
PLANT 1 & 2 97.00 MVA
PLANT 3 & 4 86.00 MVA
JETTY 2.18 MVA
TOTAL 185.18 MVA
------------------------------------------------------------------------------
 PT Semen Gresik (Persero) Tbk.

LIMESTONE CRUSHER
KAPASITAS KAPASITAS
LOKASI EQUIPMENT DESAIN REAL
TUBAN 1 CR#1 700 TPH 1400 TPH
CR#2 700 TPH 1400 TPH
TUBAN 2 CR#1 700 TPH 1400 TPH
CR#2 700 TPH 1400 TPH
TUBAN 3 CR#1 700 TPH 1400 TPH
CR#2 700 TPH 1400 TPH
TUBAN 4 CR#1 1200 TPH 1500 TPH
 PT Semen Gresik (Persero) Tbk.

RAW MATERIAL GRINDING

LOKASI EQUIPMENT KAPASITAS DESAIN KAPASITAS REAL

TUBAN 1 RM#1 600 TPH 750 TPH
TUBAN 2 RM#2 600 TPH 750 TPH
TUBAN 3 RM#3 600 TPH 750 TPH
TUBAN 4 RM#4 700 TPH 800 TPH
 PT Semen Gresik (Persero) Tbk.

KILN

EQUIPMENT DISAIN KAPASITAS KAPASITAS UPGRADE TAHUN UPGRADE

KILN#1 7500 TPD 9000 TPD 2010
KILN#2 7500 TDP 9000 TPD 2014
KILN#3 7800 TPD 9000 TPD SEPT 2015
KILN#4 8000 TPD -

CLINKER
 PT Semen Gresik (Persero) Tbk.

COAL MILL

LOKASI EQUIPMENT KAPASITAS DESAIN

TUBAN 1 RM#1 55 TPH
CM#1A 80 TPH
TUBAN 2 RM#2 55 TPH
TUBAN 3 RM#3 55 TPH
TUBAN 4 RM#4 80 TPH
 PT Semen Gresik (Persero) Tbk.

CEMENT GRINDING
LOKASI EQUIPMENT KAPASITAS
TUBAN#1 FM#1 215 TPH
FM#2 215 TPH
FM#9 250 TPH
TUBAN#2 FM#3 215 TPH
FM#4 215 TPH
TUBAN#3 FM#5 215 TPH
FM#6 215 TPH
TUBAN#4 FM#7 250 TPH
FM#8 250 TPH

VERTICAL MILL

HORISONTAL MILL
 PT Semen Gresik (Persero) Tbk.

SEMEN LOADING

JUMLAH SILO KAPASITAS LOADING

LOKASI SEMEN JUMLAH PACKER KAPASITAS/MESIN CURAH
TUBAN 1 4 @ 20.000 TON 8 2000 BAG/HARI 4.000 TON/HARI
TUBAN 2 4 @ 20.000 TON 8 2000 BAG/HARI 6.000 TON/HARI
TUBAN 3 4 @ 20.000 TON 6 2000 BAG/HARI 10.000 TON/HARI
TUBAN 4 4 @ 20.000 TON 4 2000 BAG/HARI 10.000 TON/HARI
 PT Semen Gresik (Persero) Tbk.

JETTY FACILITY
DISTANCE FROM PLANT : 9.00 km
LENGTH : 404.80 m
WIDE : 43.14 m
CAPACITY : 48,000 MT DWT
FACILITY : 1. LOADING - UNLOADING
2. CEMENT SILOS : 2 X 6,000 MT
 PT Semen Gresik (Persero) Tbk.

APA TANTANGAN PRODUKSI TAHUN 2015 ?

 PT Semen Gresik (Persero) Tbk.

CLINKER PRODUCTION
PRODUKSI TERAK 2000 - 2015
12,000
10,820
10,447 10,275
10,000 9,540
Tonase ( Dalam Ribuan )

7,560 7,666 7,617

8,000 7,023 7,030 6,994
6,494 6,819 6,661
6,313 6,052
5,800
6,000

4,000

2,000

0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 PROG
2015

RKAP Realisasi
 PT Semen Gresik (Persero) Tbk.

CEMENT PRODUCTION
PRODUKSI SEMEN 2000 - 2015
16,000
14,245
13,642
14,000 12,967
11,577
Tonase ( Dalam Ribuan )

12,000
9,792
10,000 8,875 9,247
8,862
7,943 8,022 8,137
8,000 7,193
6,787 6,560 6,431
6,000 5,413

4,000

2,000

0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 PROG 2015

RKAP Realisasi
 PT Semen Gresik (Persero) Tbk.

RELEASE CEMENT & CLINKER

RELEASE SEMEN 2000 - 2015
16,000
14,292
14,000 13,635
12,905

12,000 11,444
Tonase ( Dalam Ribuan )

9,845
10,000 9,488
8,711 8,749
7,927 8,041 8,194
8,000 7,191 7,494
6,941
6,555
5,976
6,000

4,000

2,000

0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 PROG 2015

RKAP Realisasi
PT Semen Gresik (Persero) Tbk.
PT Semen Gresik (Persero) Tbk.

TERIMA KASIH
Selamat Berjuang