/ /

INSTALLATION MANUAL
Applied Machines: / /

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.

I. Outline of installation procedures

HT-509
✱ Electronic system options
MK-734
EK-606*3 EK-607*3

PC-110 PC-210 PC-410 DK-510 DK-705

UK-204*3
AU-102
SC-508*3
WT-506 Machine MK-730
AU-201*2
FK-511*3
Electronic system options

MK-735 VI-506*4

IC-414*4
AU-201*1
*1
: When installing the AU-201
with MK-735
DF-701 SP-501 DF-624 OC-511
*2
: When installing the AU-201
PK-520 without MK-735
*3
FS-533 JS-506 FS-534 : No particular order in installa-
PK-519
tion procedures.
SD-511 *4: Unable to be installed in

KH-102 C224.
When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
• For the detailed installation procedures for each • Lifting the machine in an awkward position or
option, follow the instructions given in the corre- transporting it in a poorly balanced position
sponding installation manual and perform the could result in personal injury. When transport-
procedures correctly. (Optional devices must be ing the machine, assign an adequate number of
installed after completing the main unit installa- persons to the job and ensure that each person
tion.) can take a good position of not being exces-
• When placing the machine on the floor, make sively loaded.
sure to use the paper feed cabinet or the desk (mass: approx. 85 kg (187-3/8 lb))
to secure the performance and the quality of
the product.
• To use this machine, install the dual scan docu-
ment feeder, the reverse automatic document
feeder, or the original cover.
Even if you do not install the original cover, be
sure to install the hinge covers supplied with
the original cover.
• Once the Power Switch is turned ON, do not
A161IXC001DA
turn OFF it until the installation work has been
completed.

A161-9601-01
E-1
II. Installation space (unit: mm (inch)) III. Pre-installation check items
bizhub C364 + DF-701 + PC-210 + FS-534 1. Select a level and stable place for installing the
+ MK-730 machine.
1822 2. Be sure to use a power source of the voltage and
(71-3/4) frequency indicated in the product specifications.
660 937 225 Ensure that the current carrying capacity of the
(26) (36-7/8) (8-7/8) power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

IV. Notes on using touch panel

1246
(49-1/16) Be sure to instruct users on the following points.
• This machine uses a capacitive touch panel.
428 818
(16-7/8) (32-3/16) When you touch the touch panel, use your fin-
ger or the stylus pen supplied with the machine.
If you touch the panel using your nail or a pen
tip instead of using your finger or the stylus pen,
(15-3/16)
386

the touch panel does not respond normally.

• Pressing the touch panel hard may cause dam-
age.
(61-1/8)

• Do not strongly press the panel or press it using

1553

(36-1/4)

the sharp tip of mechanical pencils.

921

• The key is a finger tapping (quick light touch

using a finger) operation.
(9-11/16)
246

A161IXC002DA

E-2
V. Accessory parts VI. Removing the machine
No. Name Q’ty 1. Unpack and remove the machine package.
2. Remove the machine, holding it by the locations
1. User’s guide holder 1 on the left side and the handles on the right side
2. Quick start guide 1 as shown in the illustration and keeping it level.
3. Quick assist guide 1 Caution:
Machine mass: approx. 85 kg/187-3/8 lb
4. Installation manual 1 set
• Make available collective manpower of an
5. User’s guide CD 1 appropriate size for transporting the machine.
6. CD-ROM 1 set • When attaching the machine, as the reference
fit the machine with the corner A and B of the
7. Paper size label 1
paper feed cabinet.
8. Label (Legal restrictions on copying) * 1
9. Label (Super G3 label) 1
10. Panel sheet 1
When holding the transportation handles,
11. Cap A (Black) 2 be careful not to catch your fingers in the
12. Cap B (White) 2 machine.
13. Power cord * 1
14. Power cord instruction * 1
15. Cord clamp * 2
16. Screw A *
1
9738

17. Screw B *
1

A161IXC061DA

18. Spacer 1
19. Stylus pen 1
A2XMIXC007DA
20. Waste toner box 1

* Varies depending on the applicable marketing

area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.

After unpacking, be sure to get rid of the

packaging materials and keep them out of B A2XMIXC058DA
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly differ-
ent in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.

E-3
VII. Removing protective tape, packing
and other shipping materials
1. Remove the protective tape and the protective
materials.
2. Open the right door and remove the packaging
materials.
Note:
After removing the packaging materials, make
sure that the transfer roller assy is secured in
place. In the case of <NG>, press the transfer
roller assy into place so that it is secured as shown
in <OK>.

A161IXC003DA

<Viewed from point A>

< OK > < NG >

A161IXC045DA
A161IXC005DA

3. Remove the locking screws.

A161IXC004DA

A161IXC006DA

4. Remove the protective sheets.

A161IXC048DA

A161IXC007DA

E-4
5. Slide out the tray 1 and remove the protective 9. Remove the protective tape and protective mate-
tape from the inside of the tray. rial.

Protective material

A161IXC008DA

Protective tape
6. Slide out the tray 2 and remove the tray locking A161IXC010DC
materials.
10. Remove the protective tape from the drum units
and developing units.
Note:
Do not remove the tape A in this procedure.

A161IXC009DA

A
7. Remove the protective tapes from the inside of
the tray 2 and remove accessory parts.
A161IXC059DA

11. Remove the protective materials from the four

places.
Note:
Keep the protective materials. It is necessary for
transporting the machine.

A161IXC036DA

8. Open the front door.

A161IXC011DB

A161IXC015DB

E-5
12. Release the lever of the drum unit (K). VIII. Installing the toner cartridge
Note:
Since cartridge is not supplied with the machine,
purchase toner cartridge (of different colors) sepa-
rately.
1. Shake the toner cartridge up and down and left to
right 5 to 10 times respectively.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.

A161IXC012DB

13. Slightly slide the drum unit (K) out and remove
the protective tape.

A0EDIXC020DA

2. Insert the toner cartridge into the machine.

Note:
• Make sure that the color is same between
inserting port and the toner cartridge.
A161IXC013DB
• Make sure that the blue label position of the
toner cartridge is matched with the one of the
14. Slide the drum unit (K) into the machine. machine side.
15. Lock the drum unit (K) with the lever.
16. Install the supplied waste toner box.
Note:
Push the areas indicated by the “ ” marks to set
the waste toner box to the machine.

A161IXC055DA

A161IXC014DB

E-6
3. Push the toner cartridge all the way in and rotate 3. Set the stylus pen in the place shown in the illus-
it clockwise to lock it. tration.
Note:
Make sure that the toner cartridge is pushed all the
way in.

A161IXC017DB

4. Attach the supplied cord clamp to the scanner

A0EDIXC022DA rear cover of the machine. (One supplied screw
A)
4. Using the same procedure, install the toner car- Note:
tridges for other colors of toner. This may not be performed depending on the
5. Close the front door. applicable marketing area.

IX. Mounting the accessory parts

1. Attach the supplied caps A and B.

A161IXE047DA

X. Connecting the power cord

A161IXC016DA Note:
2. Remove the protective cover from the supplied Steps 1 and 2 may be unnecessary depending on
stylus pen. the applicable marketing area.
Note: 1. Connect the power cord.
Discard the removed protective cover.

A161IXE042DA
A2X0IXC068DA

E-7
2. Fit the supplied cord clamp over the power cord. XIII.Date/Time setting (Administrator set-
(One supplied screw B)
tings)
1. Select the Date/Time Setting function as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password (Default setting:
1234567812345678) → System Settings → Date/
Time Settings.
2. Select the item you want to set and press the
clear key.
3. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
4. Touch “OK.”
5. Touch “Close” three times.
A161IXE043DB

3. Plug the power cord into the power outlet.

XIV. Setting gradation adjustment
Note:
Before starting the gradation adjustment, install
the optional dual scan document feeder, reverse
automatic document feeder, or original cover.
1. Set that A3 or Ledger paper is loaded in
the tray.
Note:
If the A3 or Ledger paper is not readily
available, use A4 or Letter paper.
2. Display the Service Mode screen.
C4004U139CA
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
XI. Toner supply 4. Touch “Gradation Adjust.”
5. Check that “Stabilizer” is selected and press the
Turn ON the Main Power Switch. start key.
Note: * When the start key lights up blue, go to step 6.
• Toner is automatically supplied in parallel with Note:
warm-up. When a maintenance call occurs, see the service
• If any one of the toner cartridges is not set, manual.
toner supply does not start.

XII. Adjusting touch panel

1.Press the Menu key.
2.Touch “Accessibility.”
3.Touch “Touch Panel Adjustment.”
4.Using the stylus pen, lightly touch the center of
the + markers at four places on the touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”

E-8
<If A3 or Ledger paper is set in step 1> 12. Touch “Copy”, select “A3 /11×17 ”, and
6. Touch “Print”, select “A3 /11×17 ”, and press the start key.
press the start key. A test pattern will then be produced on the
A test pattern will then be produced on the A3 A3 or Ledger paper.
or Ledger paper. 13. Place the test pattern face down on the original
7. Place the test pattern face down on the original glass.
glass.

Cyan
Magenta

A161IXC023DA

A161IXC021DA

14. Place about ten sheets of A3 or Ledger

8. Place about ten sheets of A3 or Ledger paper on the test pattern placed on the original
paper on the test pattern placed on the original glass.
glass. Lower the cover.
Lower the cover.

A161IXC022DA

A161IXC022DA

15. Press the start key.

9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
Note:
Steps 6 to 9 must be performed three times in total
including two repetitions.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”

E-9
<If A4 or Letter paper is set in step 1> 12. Touch “Copy”, select “A4 /8½×11 ”, and
6. Touch “Print”, select “A4 /8½×11 ”, and press the start key.
press the start key. A test pattern will then be produced on the two
A test pattern will then be produced on the two A4 or Letter papers.
A4 or Letter papers. 13. Place the test pattern face down on the original
7. Place the test pattern face down on the original glass.
glass.

Cyan
Magenta

A161IXC025DA

A161IXC024DA
14. Place about ten sheets of A3 or Ledger
8. Place about ten sheets of A3 or Ledger paper on the test pattern placed on the original
paper on the test pattern placed on the original glass.
glass. Lower the cover.
Lower the cover.

A161IXC022DA

A161IXC022DA
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
Note:
Steps 6 to 9 must be performed three times in total
including two repetitions.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”

E-10
XV. Date/Time setting (Service Mode) XIX. List output
1. Make sure that the Service Mode screen is dis- 1. Load the tray 1 with A4 or Letter paper.
played. 2. Touch “List Output.”
2. Display the Date & Time Setting screen. 3. Check that “Machine Management List” is
(To display the Date & Time Setting screen, press selected and press the start key.
Stop → 1 → 1 → 4 → 4 → Clear on the control The list will be output.
panel.) 4. Output “Adjustments List” in the same way.
3. Press the clear key. 5. Touch “2.”
4. Enter the data for the year, month, day, and time- 6. Check that “Service Parameter” is selected and
of-day from the 10-key pad. press the start key.
5. Touch “Entry.” The list will be output.
Note: 7. Touch “END.”
Touching the Entry key returns the figures in the 8. Touch “Exit” on the Service Mode screen.
Date & Time Setting screen to 0 and Date & Time 9. Turn OFF and ON the Main Power Switch.
Setting has been completed. Note:
6. Touch “END.” When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
XVI. Install date before turning on.

1. Select the Install Date function as follows:

System 1 → Install Date.
2. Press the clear key. XX. Affixing the paper size label
3. Enter the data for the year, month, and day from Affix the paper size labels that correspond to the
the 10-key pad. sizes of paper used in each tray.
4. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Install Date screen to 0 and Install Date has been
completed.
5. Touch “END.”
Paper size label

XVII. Serial number input

Note:
Serial number input is needed only for optional
devices that will be installed later. A161IXC026DA

1. Select the Serial Number Input function as fol-

lows: System 1 → Serial Number. For loading the paper as well as setting the paper
2. Touch the item you want to enter and input the type, refer to the user’s guide.
serial number.
3. Touch “END.”
4. For other devices, enter their serial number in the
same way.
5. Touch “END.”

XVIII. Unit change

Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Select the Unit Change function as follows:
System 2 → Unit Change.
2. Select the appropriate message type for each
unit.
3. Touch “END.”

E-11
XXI. Affixing the label (Legal restrictions XXIII. Connecting the network cable
on copying) 1. Connect the networking equipment (HUB) using
Affix the label (Legal restrictions on copying) to the the network cable.
position shown below. Note:
Note: The following shows the recommended network
This step may not be performed depending on the cables that correspond to each communication
applicable marketing area. speed.
Label • 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6

LED1

LED2
A161IXE044DA
Networkport

A161IXC030DB

XXII. Check through test print 2. Check LEDs for lighting conditions.
Make operation checks using “Setting Information LED1:
Print.” Should light up steadily if the link network con-
1. Select the function to be used as follows: nection has been made.
Menu → Utility → User Settings → Printer Set- LED2:
tings → Print Reports. Should blink according to the communications
The types of the test prints that can be printed will status of the ACT network.
be displayed.
2. Touch “Configuration Page.”
3. Touch A4 size and press the start key.
Check that the machine produces the corre-
sponding printed page.
4. Touch “Cancel” and then touch “Close” four
times.

E-12
<When adding no paper feed options/desk or when using
the desk DK-705>
3. Remove the indicated knockout from the
machine’s interface cover using nippers.
A161IXC027DB
4. Route the network cable through the harness
guides and pass it through the notch cut in step 3.
Note:
Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the top har-
ness guide in a manner which does not interfere
with the opening and closing of the cover.
Leave an appropriate amount of slack.
A161IXC029DB
<When using the paper feed cabinet PC-110/PC-210/PC-410
or desk DK-510>
3. Remove the rear right cover from the paper feed
cabinet or desk. (Two screws)
A161IXC056DA
E-13
4. Remove the knockout from the rear right cover
removed in step 3 using nippers.
A161IXC057DA
5. Route the network cable through the harness
guides and three wire saddles.
Note:
Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the top har-
ness guide in a manner which does not interfere
with the opening and closing of the cover.
Leave an appropriate amount of slack.
A161IXC028DB
6. Route the cable through the notch cut in step 4
and attach the rear right cover. (Two screws)
A161IXC058DA
XXIV. Performing Non-Image Area Erase
Check
Note:
Perform the below at the site where customer
uses the machine.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the Non-Image Area Erase Check function
as follows:
Machine → Non-Image Area Erase Check.
Note:
• Open fully the original cover / reverse automatic
document feeder / dual scan document feeder.
(When OC-511/DF-624/DF-701 are installed
previously.)
• Do NOT place a document on the document
glass.
• Clean the document glass if dirty.
XXV. Network setting
Make the TCP/IP address setting for the network.
Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
1. Select the function to be used as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password → Network Settings
→ TCP/IP Settings → IPv4 Settings.
2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
3. Touch “OK.”
4. Turn OFF and ON the Main Power Switch.
5. Select the function to be used as follows:
Menu → Utility → Administrator Setting → Enter
the Administrator Password → Network Settings
→ Forward → Detail Settings → PING Confirma-
tion, and make the operation check of TCP/IP.

Note:
After completing all the steps, take a sample
copy in color mode, and confirm the image. If
image troubles occur, first turn OFF and ON the
Main Power Switch, and then redo the steps
from E-8 “XII. Adjusting touch panel” to E-11
A161IXC020DA “XIX. List output.”

3. Press the Start key.

4. Make sure that “Result” is “OK.”
Note:
If “Result” is “NG1” or “NG2”, review the place and
direction of installation, or take measures to block
the light source (by covering it, etc.), then perform
installation checking again.
(If a fluorescent light or other bright light sources
exist right above the machine, the light source can
hinder installation checking and cause operation
errors in the Non-Image Area Erase Check. For
detailed information, see the service manual.)
5. Touch “OK.”
6. Touch “Exit” on the Service Mode screen.

E-14
XXVI. Adjusting registration of paper
source options
Note:
Performing this procedure is necessary only when
a paper feed option is installed.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the function to be used as follows:
Machine → Printer Area → Printer Image Center-
ing Side 1 → 3rd.
3. Press the start key.
A test print will be produced.
4. Measure width A of the test pattern on the back-
side of the test print produced and check that it
falls within the specified range.
Specifications: 3.0 mm ± 1.0 mm
10. If the measured width A falls outside the speci-
fied range, enter the correction value using the
or key.
* When the tray 4 is available with the optional
paper feed cabinet, check the tray and make
adjustments in the same way.
11. Produce another test print and check to see if
width A falls within the specified range.
12. Touch “END.”
13. Touch “Exit” on the Service Mode screen.
14. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

XXVII. Installing the user’s guide holder/

A spacer
Paper exit Install the user’s guide holder and the spacer.
direction

4061IXC152DA

5. If the measured width A falls outside the specified

range, see the installation manual of each paper
feed cabinet and make adjustments.
6. Produce another test print and check to see if A161IXC018DA

width A falls within the specified range.

7. Select the function to be used as follows:
Prt. Image Center. Side 2 (Dup) → 3rd.
8. Press the start key.
A test print will be produced.
9. Measure width A of the test pattern on the back-
side of the test print produced and check that it
falls within the specified range.
Specifications: 3.0 mm ± 2.0 mm
XXVIII. Affixing the panel sheet
Affix the supplied panel sheet to the surface of the
operation panel.
Note:
• The panel sheet is affixed on customer request.
• The panel sheet must be kept by the customer.

A
Paper exit
direction

A161IXC050DA
4061IXC152DA

E-15
XXIX. Fixing the touch panel
Note:
Perform the steps below only when necessary
(upon your customer’s request).
1. Raise the operation panel.
4. Install and tighten the screw as shown to fix the
touch panel to the operation panel.
Note:
• Since the back side of the panel has two types
of shape; Type A and Type B, confirm the
shape of the actual machine and attach the
screw in the hole indicated with the arrow.
• As the screw is not supplied with the machine,
prepare it in advance. (One binding head
screw: V118030803: 3 × 8 mm)

Type A Type B

A161IXC051DA

2. Slide the touch panel.

A2XKIXC029DA

5. Install the small cover removed in step 3.

A161IXC052DA

3. Remove the small cover from the back of the

operation panel.

A161IXC053DA

E-16
 OC-511 Original Cover
INSTALLATION MANUAL

I. Accessory parts II. Installation procedures

No. Name Shape Q’ty 1. Remove the two knockouts using nippers or a
similar tool.
1. Original cover

A161IXC060DA

2. Hinge cover
(right)
1

A161IXC031DA

3. Hinge cover
(left)
1

A161IXC032DA A161IXC033DA

4. Screw
(3 × 8 mm) 2 2. Attach the supplied hinge cover (right) and hinge
9646 cover (left).
(Two screws supplied with the original cover)

After unpacking, be sure to get rid of the

packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

A161IXC034DA

3. Install the original cover.

A161IXC035DA

E-17