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Cable Sizing Calculation
Cable Sizing Calculation
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CLIENT:
: 0001 DES
APPENDIX C
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TABLE OF CONTENTS
1.0 INTRODUCTION 3
2.0 OBJECTIVE 4
5
3.2 Cable Sizing and Voltage Drop Calculation
5
3.3 Short Circuit Thermal Capacity
7
4.2 New 220kW Gas Engine Genset
5.0 CONCLUSION 11
APPENDICES
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APPENDIX C
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1.0 INTRODUCTION
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APPENDIX C
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2.0 OBJECTIVE
The objective of this document is to present the method and calculation in determining
the size of electrical cables percentage voltage drop for the new POWER
UPGRADING AT WLK-A PLATFORM.
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APPENDIX C
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As per PTS 33.64.10.10, for sizing of cables the following aspects shall be taken into
consideration:
- Continuous current carrying capacity
- Voltage drop
- Maximum cable loop impedance for earth faults in accordance with para. 3.8.3.
- Cable short circuit thermal capability
The estimated load is 500kW (Option 1) and 220kW (Option 2) based on output
kW rating of the new Genset.
The proposed size of the cable from genset to Switchgear SG-101 for Option 1
is 2nos. 4Cx300mm² XLPE/SWA/PVC and Option 2 is 1no. 4Cx240mm²
XLPE/SWA/PVC.
The estimate length of the cable from genset at new deck extension to
Switchgear SG-101 inside Switchgear Room is 23m for both options.
Cable impedances and current carrying capacity are based on “XLPE Insulated
Power Cables, Fujikura Federal Cables Sdn. Bhd” catalogue data.
Ambient air temperature is 40°C. All electrical cables are installed in air,
supported by cable ladders, trays and steelworks.
Group derating factor of current carrying capacity due to group installation of
cables on trays/ladders in air is assumed as 0.85.
Maximum allowable voltage drop shall not exceed 5% of nominal operational
voltage as per PTS 33.64.10.10.
The permissible voltage drop at the load end during steady state is not more than 5%.
The voltage drop is given by the following formulae:
Vd =
Vn x 1000
Where,
Vn = Nominal voltage
Vd = Percentage of voltage drop
Vda = Permissible percentage of voltage drop
IFL = Full load current
cos = Power factor
R = Resistance (ohm / km)
X = Reactance (ohm / km)
L = Estimated cable length
Lmax = Maximum cable length
For the purpose of calculation the power factor of the distribution is assumed as 0.8
lagging during full load running.
Based on “XLPE Insulated Power Cables, Fujikura Federal Cables Sdn. Bhd”
catalogue data, short circuit current carrying capacity is assessed from the following
formula. Cable is XLPE insulated, copper conductor cable.
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APPENDIX C
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Voltage : 415V
Frequency : 50Hz
Full Load : 500kW (based on output kW rating of the genset)
Estimate Length : 23m
3 x Voltage Rating x PF
= 500kW x 1000
3 x 415V x 0.8
= 869.503A
For Cable Size 2nos. 4Cx300mm2, current carrying capacity is 574A @ 40oC
Site Rating (A) = Current Carrying Capacity x Group Derating Factor x No
of conductor per phase
= 574 x 0.85 x 2
= 975.8A
= 3 x 869.503 x (0.0799x0.8+0.0697x0.6) x 23
2 x 1000
= 1.831V
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APPENDIX C
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Voltage Rating, Vn
= 1.831 x 100%
415
= 0.441%
Based on PTS 33.64.10.10 voltage drop must be less than 5%. 0.441% is < 5%,
thus cable size is accepted.
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APPENDIX C
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Voltage : 415V
Frequency : 50Hz
Full Load : 220kW (based on output kW rating of the genset)
Estimate Length : 23m
3 x Voltage Rating x PF
= 220kW x 1000
3 x 415V x 0.8
= 382.582A
For Cable Size 1no. 4Cx240mm2, current carrying capacity is 480A @ 40oC
Site Rating (A) = Current Carrying Capacity x Group Derating Factor x No
of conductor per phase
= 480 x 0.85 x 1
= 408A
= 3 x 382.582 x (0.0987x0.8+0.0703x0.6) x 23
2 x 1000
= 1.846V
Voltage Rating, Vn
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APPENDIX C
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= 1.846 x 100%
415
= 0.445%
Based on PTS 33.64.10.10 voltage drop must be less than 5%. 0.445% is < 5%,
thus cable size is accepted.
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APPENDIX C
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Based on the result of the calculations, the 2nos. 4Cx300mm2 cu. cable is acceptable
to be used for Option 1 and 1no. 4Cx240mm2 cu. cable is acceptable to be used for
Option 2.
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APPENDIX
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APPENDICES
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APPENDIX C-1
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APPENDIX C-1
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APPENDIX C-2
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APPENDIX C-2
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