Hydratight Flange Facing Machine

Flange Facing Products
Flange Flange
Mounting Max
Flange Facing NA Landscape
Mounting Mounting Facing Facing Tool

Manufacture Model # Min Max Min Max Weight
Climax FF3000 1.94 6.86 1.85 12 35 280
275
Climax FF1000 2 12 0 12 74
Climax FF4000 3.5 12.5 3 19 66 260
Climax FF5000 3.5 18 5 24 60
Climax FF6200 20 50 20 50 734
Climax FF7200 30 72 30 72 1500 240
Climax FF8200 45 120 45 120 4000 232
Hydratight MM305i 2 9 2 12 33 220
Hydratight MM300e 2 12 0 12 97
Hydratight MM610i 2 20 2 24 33
Hydratight MM600e 12 24 0 24 440 200
Hydratight MM860i 5.7 34 6 34 115.5 Most Aggressive +100”
Hydratight MM1000i 5.7 40 6 40 88
Hydratight MM1500i 11.4 55 12 60 176
180 Offering
Hydratight MM2000i 23.75 80 24 80 440
Hydratight WP2500 60 98 60 98 1980 160 157
Hydratight MM3000i 44 110 45 120 5337
Hydratight MM1080ie 20 110 0 120 2860
Hydratight WP3500 60 135 60 138 6547 140
135
Hydratight WP4500 98 157 98 178 6547
Hydratight WP6000 98 232 98 237 6547 120 120 120
Hydratight WP8000 138 275 138 315 7700
Meridian ODM20 20 600
110 110
Meridian ODM30 30 950 100 98 100
Meridian ODM40 40 1250 90
80 80 80
72 70
Meridian ODM80 80 3200 60 60
50 50
40 40 40
34 36
TRI Tool 204B Kit 1.25 4.33 1.5 14 18 20 24
20 20 24 20
TRI Tool 208B Kit 1.63 8.63 2 8.63 50 12 18 14 10.8
12.5 912 8.63
TRI Tool 214B Kit 3.44 14 3.44 24 80 6.86 4.33 4.11
TRI Tool 224B 6.813 24 8 24 420 0
TRI Tool 236B 11.43 36 12 36 1200
TRI Tool 442F 14 42 14 72 404
WACHS FF 206 1.95 4.11 2 6 24
WACHS FF313 3 10.8 3 13 52
WACHS FF 424 3.75 20 3.75 24 91
MM300e (0 – 12 in.) The machine is supplied complete with toolkit including tools and
inserts, air filter lubricator and hose connection, all required
OD Mounted mounting bases and extensions, storage / shipping box, CE
Flange Facing Machine certificate, Packing list and Manual
TECHNICAL DETAILS WEIGHTS AND DIMENSIONS
Minimum Facing diameter 0mm 0” Machine weight ( independent base 14kgs) 54 kgs 119 lbs
Maximum Facing diameter 305mm 12” Shipping weight 83 kgs 183 lbs
Minimum Clamping diameter 50mm 2”

Shipping dimensions L - 64cm - (25”) W- 61cm (24”) H- 45cm (18”)
Maximum Clamping diameter 305mm 12”
Tool post travel 50mm 2”
R.P.M Min: 15 Max: 33
Drive – Pneumatic @ 90 p.s.i (6 bar) 1.1 Hp 0.8 Kw
Air Consumption / supply required 42 s.c.f.m 1.19 m3/m
FEED RATES
Facing feeds (1.75mm pitch feed screw ) 0.24 / 0.96mm 0.009 / 0.038”
Facing feeds (1.25mm pitch feed screw) 0.20 / 0.80mm 0.008 / 0.032”
MM300e (0 – 12 in.)
Accessories
MM1000i-7 An attachment to enable RTJM600 An accurate method for

the machining of compact flange details measuring RTJ grooves in flanges with
with easy setup utilising a dial test type R, BX seal dimensions. Supplied in
indicator and tables to obtain the transportable box with extension rods,
necessary angles (31 lbs, 14 kg) horse shoe, radius gauges and depth
micrometer (55 lbs, 25 kg)
MM300e-12 An attachment to enable

the precision boring of components
primarily designed for diesel engine
machining (7’-14” diameter range)
MM600e (0 – 24 in.)
OD Mounted
Flange Facing Machine
Minimum Facing diameter 0mm 0” Machine weight ( independent base 14kgs) 154 kgs 339 lbs

Drive – Pneumatic @ 90 p.s.i (6 bar) 3.0 kw 4.0 hp
Air Consumption / supply required 2.7 m3/m 90 scfm
FEED RATES
Facing continuous groove (fine /coarse ) 0.20 / 0.80mm 0.008 / 0.032”
Boring feeds (fine / coarse ) 0.18 / 0.72mm 0.007 / 0.028”

MM600e (0 – 24 in.)
Accessories
MM600e-9 An attachment to
enable the precision boring of
components, primarily designed
for valve seat machining (16” to
24” diameter range, standard 32”
stroke)
RTJM600 An accurate method for

measuring RTJ grooves in flanges with
type R, BX seal dimensions. Supplied in
transportable box with extension rods,
horse shoe, radius gauges and depth
MM305i (2 in. – 12 in.)
ID Mounted
Minimum Facing diameter 50mm 2” Machine weight ( independent base ) 15 kgs 33 lbs

Shipping dimensions L - 65cm - (25”) W- 45cm (18”) H- 42cm (16.5”)
Air Consumption / supply required 1.19m³/m 42 scfm
RATES
MM610i (2 in. – 24 in.)
ID Mounted
Minimum Facing diameter 50mm 2” Machine weight ( independent base ) 45 kgs 99 lbs

Drive – Pneumatic @ 90 p.s.i (6 bar) 0.8 Kw 1.1 Hp
FEED RATES
MM860i (6 in. – 34 in.) An internally mounted flange facing machine for all
ID Mounted types of flange facing, seal groove machining, weld
Flange Facing Machine preparation and counter boring
RANGE WEIGHTS AND DIMENSIONS
Minimum Facing diameter 153mm 6” Machine weight 143 kgs 315.2 lbs
Maximum Facing diameter 864mm 34” Shipping weight 189 Kgs 416.6 lbs
Minimum Clamping diameter 145mm 5.7”

Minimum swing diameter 635mm 25”
FEED RATES
Feed rates (3 off in / Out) rev 0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”
MM860i (6 in. – 34 in.)
Accessories
MM1000i-7 An attachment to enable MM1000i-7 An easy method to attach

the machining of compact flange details the Hydratight range of flange facing
with easy setup utilising a dial test machines to heat exchangers for the
indicator and tables to obtain the purpose of machining both front and
necessary angles (62 lbs, 28 kg) rear faces (18 lbs, 8 kg)
MM1000i-8M A heat exchanger back

facing kit allows accurate facing of
heat exchangers with auto facing feed
and taper adjustment. Has 4” of tool
post travel with 16” reach under
surface arm (55 lbs, 25 kg)
Minimum Facing diameter 153mm 6” Machine weight 52.5 kgs 115 lbs
Maximum Facing diameter 1000mm 40” Shipping weight 203 Kgs 446 lbs

Tool post travel – (geared automatic) 102mm 4”
FEED RATES
Facing Feed (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”
Boring Feed (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”
MM1000i (6 in. – 40 in.)
Accessories
MM1500i-7 An attachment to enable MM1000i-10 An orbital milling kit to

the machining of compact flange details transform the standard single point
with easy setup utilising a dial test flange facing machine into a circular
indicator and tables to obtain the milling machine. The kit comprises of a
necessary angles (75 lbs, 34 kg) reduction drive, Milling quill type
spindle, adapter plate and 4 way
distributor (143 lbs, 65 kg)
MM1000i-8M A heat exchanger back
facing kit allows accurate facing of
heat exchangers with auto facing feed
and taper adjustment. Has 4” of tool
post travel with 16” reach under RTJM1000 An accurate method for
surface arm (55 lbs, 25 kg) measuring RTJ grooves in flanges with
type R, BX seal dimensions. Supplied in
MM1000i-7 An easy method to attach transportable box with extension rods,
the Hydratight range of flange facing horse shoe, radius gauges and depth
machines to heat exchangers for the micrometer (55 lbs, 25 kg)
purpose of machining both front and
rear faces (18 lbs, 8 kg)
Minimum Facing diameter 305mm 12” Machine weight including arm (not base) 412 kgs 906 lbs
Maximum Facing diameter 1525mm 60” Shipping weight 498 Kgs 1096 lbs

Shipping dimensions L – 123cm - (48”) W- 82cm (32”) H- 83cm (33”)
FEED RATES
Facing Rates (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”
Boring Rates (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”
MM1500i (12 in. – 60 in.)
Accessories
MM1500i-10 An orbital milling kit to

MM1500-13 A heat exchanger back transform the standard single point
facing kit allows accurate facing of flange facing machine into a circular
heat exchangers with auto facing feed milling machine. The kit comprises of a
and taper adjustment. Has 4” of tool reduction drive, Milling quill type
post travel with 16” reach under spindle, adapter plate and 4 way
surface arm (55 lbs, 25 kg) distributor (143 lbs, 65 kg)
MM1500i-7 An easy method to attach

the Hydratight range of flange facing
machines to heat exchangers for the RTJM1500 An accurate method for
purpose of machining both front and measuring RTJ grooves in flanges with
rear faces (18 lbs, 8 kg) type R, BX seal dimensions. Supplied in
MM600ie (0– 80 in.) A unique new concept in flange facing with the machine
ID/OD Mounted having the capability to mount internally or externally for
Flange Facing Machine maximum versatility
Min. / Max. clamping diameter (External) 300 - 610mm 12 - 24” Machine weight (including the base) 400 kgs 440 lbs
Min. / Max. clamping diameter (Internal) 915 - 1828mm 36 - 72” Shipping weight (inc. int. / ext. base rings) 458 Kgs 605 lbs
Min. / Max. turning diameters (External) 0 - 610mm 0 - 24”

Shipping dimensions L – 100cm - (40”) W- 100cm (40”) H- 50cm (20”)
Min. / Max. turning diameters (Internal) 915 – 2000mm 36 – 80”
Drive – hydraulic 3.7 Kw 5.0 Hp
Drive - pneumatic 3 Kw 4.0 Hp
Min. / Max. R.P.M (standard motors) 5 30
Tool Post down Feed 100mm 4”
Hydraulic supply @ 1050 psi (70 bar) 50 L/min 13 gal/min
FEED RATES
Facing feed rates (In/Out 0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”
per rev)
Boring feed rates 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”

(Up/Down per rev)
MM600ie (0– 80 in.)
Accessories
MM600ie-16 An orbital milling kit to

MM1080ie-20 A heat exchanger back transform the standard single point
MM600ie-14 An easy method to

attach the Hydratight range of flange
facing machines to heat exchangers
for the purpose of machining both
front and rear faces (388 lbs, 176 kg)
Flange Facing Machine preparation, counter boring and heat exchanger repair.
Minimum Facing diameter 610mm 24” Machine weight 200 kgs 440 lbs
Maximum Facing diameter 2032mm 80” Shipping weight including machine 607 Kgs 1335 lbs
Minimum Clamping diameter 604mm 23.75” Shipping weight of bases 546 kgs 1201 lbs
Maximum Clamping diameter (1m base) 1830mm 72”

Shipping Dim. L 180cm (71”) W 90cm (35”) H 72cm (28”)
Minimum swing diamter 1300mm 51”
Base Shipping Dim. L 190cm (75”) W 125cm (49”) H 57cm (22”)
Tool post travel (360° swivel) 102mm 4”
FEED RATES
Facing Rates (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”
Boring Rates (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”
MM2000i (24 in. – 80 in.)
Accessories

MM1500-13 A heat exchanger back transform the standard single point

machines to heat exchangers for the RTJM1500 An accurate method for
purpose of machining both front and measuring RTJ grooves in flanges with
rear faces (132 lbs, 60 kg) type R, BX seal dimensions. Supplied in
MM3000i (45 in. – 120 in.) An internally mounted flange facing machine for all types of
ID Mounted flange facing, seal groove machining, weld preparation,
counter boring and heat exchanger repair. Optional orbital
milling kit available
Minimum Facing diameter 1150mm 45” Machine weight with base - max 1375 kgs 3025 lbs
Maximum Facing diameter 3050mm 120” Shipping weight (Machine) – Box 1 1050 kgs 2310 lbs
Minimum Clamping diameter 1120mm 44” Shipping weight (Base) – Box 2 825 Kgs 1815 lbs

Shipping Dims.- Box 1 L 285cm (112”) W 100cm (40”) H 75cm (30”)
Shipping Dims.- Box 2 L 200cm (78”) W 115cm (45”) H 60cm (24”)
Drive – Hydraulic 5.0 Hp 3.73 Kw

Hydraulic requirements @ 70 bar 50 Lpm 10 gal /min
FEED RATES
Facing Feed (3 off in / out) 0.20 -0.32 - 0.81mm 0.008 – 0.012 - 0.032”
Boring Feed (3 off up / down) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”
MM3000i (45 in. – 120 in.)
Accessories


machines to heat exchangers for the
purpose of machining both front and
rear faces (388 lbs, 176 kg)
MM1080ie (0 – 157 in.) A unique new concept in flange facing with the machine
ID/OD Mounted having the capability to mount internally or externally.
Flange Facing Machine Orbital milling option is also available.
Min. / Max. turning diameters (External) 305 - 1067mm 12 - 42” Machine weight * 1300 kgs 2860 lbs
Min. / Max. turning diameters (Internal) 1400 – 4000mm 55 – 157”
Shipping weight 5835 Kgs 12863lbs
Min. / Max. clamping diameter (External) 500 - 1067mm 20 - 42”
Shipping dimensions – base 233cm (92”) x 210cm (83”) x 119cm (47”)
Min. / Max. clamping diameter (Internal) 1400 - 2800mm 55 - 110”
Shipping dimensions – Legs 349cm (137”) x 158cm (62”) x 70cm (28”)
Drive – hydraulic 3.7 Kw 5.0 Hp
Shipping dimensions – Drive 127cm (50”) x 81cm (32”) x 136cm (54”)
Drive - pneumatic 3.0 Kw 4.0 Hp
*not including the base
Min. / Max. R.P.M (standard motors) 5 12
Tool Post down Feed 100mm 4”
FEED RATES
Facing Feed (In/Out p/rev) 0.20 – 0.32 -0.80mm 0.008 – 0.012 - 0.032”
Boring Feed (Up/Down pr/rev) 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”
MM1080ie-8M
Accessories
MM1080ie-14 An orbital milling kit to

MM1080ie-19 An easy method to

attach the Hydratight range of flange
facing machines to heat exchangers
for the purpose of machining both
front and rear faces (827 lbs, 375 kg)
Orbital Mills
Wind Power (WP) Orbital Mills
These machines are designed for ease of use in
machining 30 – 80m rotor blades (1800 – 4500mm
bolt p.c.d) in a production environment.
The machines are hydraulically driven with geared
reduction rotational drive and milling spindle to
accept industry standard tooling.
They machine the root end inserts to a precision
flatness tolerance while maintaining a portable nature
to enable ease of movement around the blade
production facility.
• Fast mount patented hydraulic clamp
• Minimal blade distortion
• Accurate and repeatable process time
• Trolley system – no crane required
• Portable for blade production facility
• Adjustable drive for different bolt pcd’s
WP2500 (60 in. – 98 in.) A unique new concept for the machining of flanges which provides
fast material removal with high accuracy. Specifically developed for
ID Mounted the production machining of wind turbine rotor blades.
Orbital Milling Machine
Min. / Max. turning diameter 1500 (60”) 2500mm(98”) Machine weight (not including the base) 900 kgs 1980 lbs
Min. / Max. clamping diameter 1500 (60”) 2500mm(98”) Shipping weight (inc. int. / ext. base rings) 1050 Kgs 2310 lbs
Rotational Drive 5.0 Hp 3.73 Kw

Shipping Dims L 220cm - (86”) W 174cm (68”) H 58cm (22”)
Milling spindle – Hydraulic (standard) 5.0 Hp 3.73 Kw
Min. / Max. rotation R.P.M (standard) 0 3
Surface cutting speeds @ max diameter 0 – 1 m/min 0 – 3.5 ft/min
Standard cutting speed (125mm face) 400mm/min 16” / min
Min / Max Spindle R.P.M (standard) 25 265
Flatness tolerance 0.05mm / 0.002” / Ø40”

Ø1m
Spindle down Feed 80mm 3.125”
FEED RATES (single point turning option)
Min/Max Facing (2 off IN / OUT ) 0.10 – 0.81mm 0.004” – 0.032”

ID Mounted the production machining of larger offshore wind turbine rotor
Orbital Milling Machine blades.
Min. / Max. facing diameter 1500 (60”) 3500mm(138”) Machine weight (not including the base) 2976 kgs 6547 lbs
Min. / Max. clamping diameter 1500 (60”) 3425mm(135”) Shipping weight 7107 Kgs 15635 lbs
Rotational Drive – hydraulic 5.0Hp 3.7 Kw

Shipping dimensions L 282cm - (111”) W 228cm (89”) H 92cm (36”)
Flatness tolerance per 1m/40” diameter 0.05mm 0.002”
FEED RATES
WP4500 (98 in. – 178 in.) A unique concept for the machining of flanges which provides fast
material removal with high accuracy. Specifically developed for the
ID Mounted production machining of larger offshore wind turbine rotor blades.
Orbital Milling Machine

FEED RATES
ID Mounted the production machining of larger offshore wind turbine rotor
Orbital Milling Machine blades.

FEED RATES
Cutting speed (125mm face) 400mm/min 16” / min
WP Series
ID Mounted
Orbital Milling Machine Accessories
WP3500-6 Hydraulic mounting base -

Machine base for production mounting into WP6000-8 Extended
turbine rotor blades / towers milling spindle – 250mm
stroke
NEG0100-9 Swivel head
WP6000-9 Single point milling carriage and
turning tool post, carriage, spindle
tools and drive
MM1080ie-20 Tube sheet back

facing kit - Machine heat exchanger
WP6000-15 Tube sheet flange back faces in one setup.
mounting kit - Mount the WP6000
to tube sheets efficiently
Tooling We can supply all inserted face

MM3000i-12 Eight leg mills and inserts and special form tools
fabricated chucking base on request
50- 110”
WP Orbital Milling Machine
Accessories
Trolley - Machine mounting and

Laser-1 – Laser for flange
positioning trolley
flatness
Machine mounting and storage
High precision laser system
Hydraulic machine lift
for measuring root end
Power pack spill tray
flatness once machined.
Fork lifting points
Spin laser technology with
SUPPLIED WITHOUT MOVER
target and portable reader.
WP2500-20 for WP2500-H
WP3500-20 for WP3500-H
WP4500-20 for WP4500-H
Mover - Machine and trolley mover
5600 or 8000kgs capacity load

Electromagnetic brake
Battery operated
160mm lift
Shipping details :- 150 x 65 x
125cm- 405 kgs

Hydratight Flange Facing Machine

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hydratight Flange Facing Machine

Uploaded by

Copyright:

Available Formats

Flange Facing Products

Mounting Mounting Facing Facing Tool

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 50mm 2”

R.P.M Min: 15 Max: 33

Drive – Pneumatic @ 90 p.s.i (6 bar) 1.1 Hp 0.8 Kw

Air Consumption / supply required 42 s.c.f.m 1.19 m3/m

MM1000i-7 An attachment to enable RTJM600 An accurate method for

MM300e-12 An attachment to enable

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 305mm 12”

R.P.M Min: 15 Max: 33

Drive – Pneumatic @ 90 p.s.i (6 bar) 3.0 kw 4.0 hp

Air Consumption / supply required 2.7 m3/m 90 scfm

Facing continuous groove (fine /coarse ) 0.20 / 0.80mm 0.008 / 0.032”

Boring feeds (fine / coarse ) 0.18 / 0.72mm 0.007 / 0.028”

RTJM600 An accurate method for

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 50mm 2”

R.P.M Min: 15 Max: 42

Drive – Pneumatic @ 90 p.s.i (6 bar) 0.8 kw 1.1 hp

Air Consumption / supply required 1.19m³/m 42 scfm

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 50mm 2”

R.P.M Min: 20 Max: 42

Drive – Pneumatic @ 90 p.s.i (6 bar) 0.8 Kw 1.1 Hp

Air Consumption / supply required 1.2 m3/m 42 scfm

RANGE WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 145mm 5.7”

Minimum swing diameter 635mm 25”

Tool post travel 102mm 4”

R.P.M Min: 10 Max: 33

Drive – Pneumatic @ 90 p.s.i (6 bar) 1.49 kw 2.0 hp

Air Consumption / supply required 1.19 m3/m 42 scfm

MM1000i-7 An attachment to enable MM1000i-7 An easy method to attach

MM1000i-8M A heat exchanger back

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 145mm 5.7”

Minimum swing diameter 712mm 28”

Tool post travel – (geared automatic) 102mm 4”

R.P.M Min: 10 Max: 33

Drive – Pneumatic @ 90 p.s.i (6 bar) 1.5 kw 2.0 hp

Air Consumption / supply required 2.7 m3/m 98 scfm

MM1500i-7 An attachment to enable MM1000i-10 An orbital milling kit to

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Minimum Clamping diameter 290mm 11.4”

R.P.M Min: 5 Max: 22

Drive – Pneumatic @ 90 p.s.i (6 bar) 4.0 Hp 3.0 Kw

Air Consumption / supply required 98 s.c.f.m 2.69 m3/m

MM1500i-10 An orbital milling kit to

MM1500i-7 An easy method to attach

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS

Min. / Max. turning diameters (External) 0 - 610mm 0 - 24”

Drive – hydraulic 3.7 Kw 5.0 Hp

Drive - pneumatic 3 Kw 4.0 Hp

Min. / Max. R.P.M (standard motors) 5 30

Tool Post down Feed 100mm 4”

Hydraulic supply @ 1050 psi (70 bar) 50 L/min 13 gal/min

Air Consumption / supply required 98 s.c.f.m 2.42 m3/m

Boring feed rates 0.05 – 0.10 - 0.20mm 0.002 -0.004 - 0.008”

MM600ie-16 An orbital milling kit to

MM600ie-14 An easy method to

TECHNICAL DETAILS WEIGHTS AND DIMENSIONS