The document provides instructions for assessing the skills competency of candidate Armando G. Ortaleza to weld carbon steel plates and pipes using shielded metal arc welding over a 2 hour period, listing the necessary materials, tools, equipment, observation criteria, and noting that the candidate's demonstration was satisfactory.
The document provides instructions for assessing the skills competency of candidate Armando G. Ortaleza to weld carbon steel plates and pipes using shielded metal arc welding over a 2 hour period, listing the necessary materials, tools, equipment, observation criteria, and noting that the candidate's demonstration was satisfactory.
The document provides instructions for assessing the skills competency of candidate Armando G. Ortaleza to weld carbon steel plates and pipes using shielded metal arc welding over a 2 hour period, listing the necessary materials, tools, equipment, observation criteria, and noting that the candidate's demonstration was satisfactory.
Project-Based Assessment: Weld Carbon Steel Plate and Pipes Qualification Weld Carbon Steel Plate and Pipes Using SMAW Competency: Weld Carbon Steel Plate and Pipes Using SMAW Date of National Assessment: Time of National Assessment: INSTRUCTION FOR THE DEMONSTRATION OF SKILLS COMPETENCY Given the necessary materials, tools and equipment, the candidate must be able to perform Welding Carbon Steel Plates and Pipes Using SMAW (2) hours. Materials Tools Equipment 1. Electrode 1. Chipping hammer 1. Arc Welding machine 2. Mild steel plate 2. Steel brush AC/DC and accessories 3. Carbon steel pipe 3. Ballpeen Hammer 2. Welding 4. Filter lens 4. Plier/tong table/positioners 5. Lens clear glass 5. File-bastard cut 3. Electrode Oven 6. Cut of disc 6. Head shield/helmet 4.Automatic gas cutting 7. Power saw blade 7. Leather machine 8. Metal chalk apron/jacket 5. Portable disc grinder 8. leather glove, long 6. Exhaust Fan 9. Safety goggles, wide 7. Power hacksaw vision, clear 8. Anvil 10. Oxyacetylene 9. Work bench w/ bench goggles vice on 4 corners 11. Try square 10. Oxy-acetylene/Oxy 12. Steel square LPG cylinder with 13. Files-half round content 14. Fillet gauge 11. Pedestal/bench grinding machine 12. Industrial Fan To show if evidence is Observation demonstrated During the demonstration of skills, did Yes No N/A the candidate LO1. Connect WPS and Client Specification in Performing Root pass Root pass is performed in according with WPS and or client specification Task is performed in accordance with company or industry requirements and safety procedure Weld is visually checked for defects and repaired, as required Weld is visually acceptable in accordance with applicable codes and standards LO2. Clean Root pass Root pass is cleaned and free from defects and discontinuities Task is performed in accordance with approve WPS LO3. Weld Subsequent/Filling passes Subsequent/ filling passes is performed in accordance with approved WPS Weld is visually checked for defects and repaired, as required Weld is visually acceptable in accordance with applicable codes and standard LO4 Perform capping Capping is Performed in accordance with WPS and/ or client specification Weld is visually checked for defect and repaired, as required Weld is visually acceptable in accordance with applicable codes and standard Note: Criteria aspects of Competency The candidate’s demonstration was: Satisfactory Not Satisfactory Candidate Name: Date: Assessor Name: Date: Performance Test Specific Instruction for the Trainees Qualification Shielded Metal Arc Welding (SMAW) NCII Unit of Competency Perform Root pass (2G, 5G, 6G) General instruction: Prepare pipe for root pass according to WPS and Client Specification. Perform the sequence of root pass welding rod, amperage, travel speed and angel. 30 minutes. Specific Instruction:
1. See the welding joint preparation for butt joint
2. Choose the proper welding rod for root pass (6010/6011). 3. Set the Amperage of the welding rod according to WPS. 4. Start performing root pass and set the welding rod angle to 10 to 30 deg. 5. Use proper weaving pattern 1. Stringer bead 2. Weaving bead 6. Travelling speed to the welding rod 7. Repeat the steps to the next pipe (2G, 5G, 6G ) 8. After finishing the work you need to call the attention of instructor for further instruction.