RENR6278

February 2002

Chart A Media
844 (BCR) MEDIA REFERENCES
1 2 3 4 5 6 7 844 Hydraulic Component Locations
Number

Parts Manual
Item Qty. Part No. Name Location
1 2 Parts Book SEBP3340
1 1 6E-1244 Steering Cylinder (Left) A1
Power Train
2 1 9T-9568 Steering Cylinder (Right) A2
LINEAR PATTERNS 3a 1 6E-2925 Steering Valve (Standard) A3
Specifications
Systems Operation
RENR6250
RENR6251
3b 1 6E-2923 Steering Valve (With Secondary Steering) A3 Testing and Adjusting RENR6252
Pressure 4 1 6E-3985 Relief Valve (Steering Cylinder Crossover) A1 Disassembly and Assembly Supplement RENR6264

5 1 4T-1860 Valve (Ball Resolver) A3 Systems

3
Pilot Pressure 6
7
1
1
7J-7423
2U-7345
Check Valve (Secondary Steering Pump)
Diverter Valve (Secondary Steering)
A5 Specifications (Steering)
Systems Operation (Steering)
RENR6253
RENR6254
A5
Testing and Adjusting (Steering) RENR6255
8 2 4B-9782 Ball (Steering Cylinder Makeup Valve) B2
A 4 5 6 7 Return Lines A
9 1 6E-3780 Valve (Primary Steering Pump Check) B4
Specification (Braking)
System Operation (Braking)
RENR6256
RENR6257
10 1 6E-3776 Stem (Steering Valve) B1 Testing and Adjusting (Braking) RENR6258
Components 11 1 100-4335 Relief Valve (Pump Backup) B3 Specifications (Hydraulics)
Systems Operation (Hydraulics)
RENR6275
12 1 6E-3986 Relief Valve (Secondary Steering) C5 RENR6276
Testing and Adjusting (Hydraulics) RENR6277
Denotes Wire Code 13
14
2
1
176-9369
6E-4286
Check Valve (Steering)
Pressure Reducing Valve (Steering)
C2
C4
System Schematic (Hydraulics) RENR6278
Specifications (Machine Systems) RENR6045
15 1 101-4007 Secondary Steering Pump C4
Electrical System
16 1 159-7166 Piston Motor (Hydraulic Fan) D4
Schematic RENR6263
17 1 193-0629 Makeup Check Valve (Hydraulic Fan) C6
18 2 4T-4207 Cushion Orifice (1.2mm) D2

844 Wheel Tractor

19 2 176-9371 Check Valve (Steering) D2
20 1 9T-7426 Steering Neutralizer Valve (Right) D1
21 1 9T-7426 Steering Neutralizer Valve (Left) D2

Hydraulic System
Selelector and Pressure Control Valve
22 1 6E-5566 D3
(Secondary Steering)
23 1 148-8978 Hydraulic Oil Cooler (Hydraulic Fan) D6
24 1 6E-1454 Check Valve (Hydraulic Oil Cooler Bypass) D6

B B BCR1-UP 25 1 3E-6450 Pressure Switch (Primary Steering Oil) E3

26 1 196-6098 Piston Pump (Steering) E4
27a 1 194-6800 Piston Pump (Standard Hydraulic Fan) E6
8 9 27b 1 196-7765 Piston Pump (High Ambient Hydraulic Fan) E6
28 1 1432855 Pilot Valve E2
Selector and Pressure Control Valve
29 1 6E-5566 E3
10 11 (Steering Pilot Oil)
30 1 104-7108 Check Valve E4
31 1 6E-3528 Breaker Relief Valve F6
32 1 6E-4683 Hydraulic Tank F6
33 1 152-7202 Thermostatic Valve F7

Chart B
Pressure Tap and Sampling Port Locations
12
Tap Part No. Description Location

C AA 6V-3965 Steering Pump Cutoff D4

C
BB 8C-3446 Fluid Sampling Port D6
CC 6V-3965 Hydraulic Fan Pump Cutoff E7
DD 6V-3965 Pilot Supply (Steering) F3

13 14 15 16 17

AA
18 © 2002 Caterpillar Printed in U.S.A.
All Rights Reserved

D D

STOP
19
STOP
22 BB
20 21 28 23, 24, BB

(201-BK) (417-GY) 23 24
20, 21 26, 27 16, 17, CC

25

E E

RENR6278
26 27

28 CC

29 30

31 32

F F
33

DD

844 Wheel Tractor

Hydraulic Schematic
Steering and Fan System
G G

194-3429
F05087
1 2 3 4 5 6 7
13, 19 1, 2 31, 32 3, 4, 5, 6, 7, 8, 15, 33
9, 10, 11, 12, 14, 18, AA
22, 25, 29, 30
 1 2 3 4 5 6 7 8 9

27, 28, 29, 30, 31, 32

42, 43, 44, 45, 46, 1
48 40, 51, 52 24, 34, 35 36, 37, 38, 39
47, CC, DD, EE

1 2

3 4 53 6 7
A 17, 18
A

8 9
10

AA 11
12 13

(419-YL)
(251-BK)

(251-BK)
(419-YL)
14

B B

15 16 49, 54 15 11, AA
12, BB 47

BB 17 53 21, 22, 25, 26, 41 8, 9, 10

18
19

20
(G764-PK)
(202-BK)

(419-YL)

C C
21 22 23
24

25 26 27 28 29 30 31 32 33 34 35 36

37 38
CC
39
D D

(C491-PU)
50, 54, FF, GG 2, 3, 4, 5, 6, 7 33
(G756-YL)
40 41
13, 14, 16, 19, 20, 23

(201-BK)
DD

42
43
44
Chart A
Chart A
45 844 Hydraulic Component Locations
844 Hydraulic Component Locations
Item Qty. Part No. Name Location
46 Item Qty. Part No. Description Location
E 1 1 9T-7883 Valve Group - Pilot A4
E 41 1 174-4312 Pressure Switch (Parking Brake Oil) E3-D3
EE 47 48 49 50
2 1 157-0046 Valve Group - Control B5
42 2 100-6909 Accumulator Group (Service Brakes) E3
3 1 1U-0368 Stem (Tilt) B4
(604-OR)
(102-RD)

43 1 158-9956 Check Valve E4

4 1 6J-2561 Poppet Valve B5
44 1 108-1176 Plug - Orifice E4
5 1 9J-4794 Unloading Valve B5
45 1 158-9956 Check Valve E4
6 1 130-5854 Stem (Lift) C5
46 1 108-1176 Plug - Orifice E4
FF GG
RENR6278

7 2 6E-4343 Check Valve C6

47 1 116-6399 Valve Group - Relief F4
8 1 4T-6919 Valve Group - Dual Tilt B8
48 1 148-8978 Cooler F5
9 1 6T-8208 Valve Group - Solenoid B8
49 1 6E-3528 Valve Group - Breaker Relief F6
10 1 4T-6922 Stem B8
50 1 157-0956 Pump Group - Vane Basic F6
11 1 9U-2856 Service Brakes - Front A1
51 51 4 112-2273 Foot Brake Control E2
12 1 9U-2856 Service Brakes - Rear B1
52 1 129-7673 Brake Control Valve (Service) E2
13 1 9U-2856 Check Valve B4
53 1 6E-4657 Pump Group (Pilot/Braking) F4
52 14 1 3G-1201 Unloading Valve B4
54 1 9T-9554 Hydraulic Tank and Filter Group F5-F6
15 1 101-7034 Parking Brake Actuator C2
16 1 6J-2561 Poppet Valve C4
17 1 6E-4835 Cylinder Group - Tilt (Left) B8
18 1 6E-3836 Cylinder Group - Tilt (Right) C8
F F 19 1 9T-3746 Check Valve C5
20 1 8J-7430 Shuttle Valve C4
21 1 100-8941 Valve - Parking Brake D2 Chart B
Pressure Tap Locations
22 1 N/A Valve (On/Off Manual) D2
23 1 4T-4073 Ball Resolver C4 Tap Part No. Description Location
24 2 4T-4204 Valve Group - Quick Drop D5-E5 AA 6V-3965 Service Brake Pressure (Front) A1
LINEAR PATTERNS 25 1 N/A Shuttle Valve B3 BB 6V-3965 Service Brake Pressure (Rear) B1

844 Wheel Tractor

26 1 171-7085 Parking Brake Switch B4 CC 6V-3965 Pilot System Pressure D3
Pressure 27 1 9D-2632 Accumulator Group (Pilot) C2 DD 8C-6416 Fluid Sampling Port D3
9T-9551
Pilot Pressure 28 1 Valve Group - Combination C3 EE 6V-3965 Parking Brake Pressure E3
29 1 158-9956 Check Valve C6 FF 6V-3965 Implement Pump Pressure 6E
Return Lines 30 1 6R-0442 Shuttle Valve C6

Hydraulic Schematic
GG 6V-3965 Steering System Pressure 6E
53 54 55 31 1 6E-6293 Relief Valve C6
Components 32 1 117-7761 Unloading Valve C6
33 1 155-5371 Manifold - Drain C7-C8
Denotes Wire Code
34 2 4T-4207 Orifice (Plug) C2

Implement and Braking System

G 35 2 3G-5209 Orifice C2
G
36 2 4T-4204 End of Stroke Bypass Valve (Lift) C1
37 2 122-9350 End of Stroke Bypass Valve (Tilt) C2
194-3429 38 1 153-1778 Cylinder Group - Lift (Left) C2
F05046
39 1 153-1777 Cylinder Group - Lift (Right) C2

1 2 3 4 5 6 7 8 9 40 1 112-2273 Foot Brake Control C2