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TAKREER PROJECT No.

: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 11-5636-E-1

CARBON BLACK AND DELAYED COKER PROJECT

FRONT END ENGINEERING DESIGN

WORKSTATION/CONSOLE SUMMARY

TB No. 12, Sr. No 12/1/A-137, Sht 4

PTB No. 09 Sr. No. P09/1/A-22


See Page 4 Item 26
Contractor proposal to supply 108" Single Screen Display, instead of 96" LSD is acceptable.

JOB NUMBER 25652 REV


TAKREER DOCUMENT No.
WORKSTATION/ 0 31-07-12 Issued for Agreement NKS 5636-2000-IU-005
1
CONSOLE SUMMARY 1 3-Aug-11 ISSUED FOR FEED BYH LYD KH AN PP BECHTEL DOCUMENT No.
0 22-Jun-11 ISSUED FOR APPROVAL BYH LYD KH AN PP 25652-2000-J0X-JD01-J0002
REV DATE DESCRIPTION BY CHKD LEAD CHIEF ENG PEM PMC CLIENT SHEET No. 1 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY
UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
TAKREER PROJECT No.: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 10-5636-F-1

SHEET No. DESCRIPTION DOC STATUS REV NO. REMARKS

1 COVER SHEET IFF 1

2 INDEX SHEET IFF 1

3 NOTES & REFERENCES IFF 1

4 CBDC WORKSTATION/CONSOLE SUMMARY IFF 1

5 CBDC WORKSTATION/CONSOLE ALLOCATIONS IN RRE CCB IFF 1

6 OPERATOR WORKSTATION PROCESS UNIT ALLOCATIONS IFF 1

JOB NUMBER 25652 REV


TAKREER DOCUMENT No.
5636-2000-IU-005
INDEX BECHTEL DOCUMENT No.
1
25652-2000-J0X-JD01-J0002
SHEET No. 2 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY
UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
TAKREER PROJECT No.: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 10-5636-F-1

GENERAL NOTES :
1. The CBDC Operator Workstations, Supervisory Workstations, Engineering Workstations, Section Head Workstations and associated Consoles and equipment detailed on Sheet 5 of this document shall be physically
located within the RRE Central Control Building.
2. The allocations and quantities of workstations, consoles and associated equipment detailed in this document are estimates based on information available during FEED phase. These quantities shall be verified
and updated accordingly by EPC CONTRACTOR based on detailed design information and subject to incorporation of results of ergonomic study.
3. Graphics and Loop quantities detailed in this document are estimates based on information available during FEED phase. EPC CONTRACTOR shall be fully responsible for finalizing Operator Workstation allocations
and quantities during detailed design based on final graphic and loop counts. EPC CONTRACTOR shall ensure final quantities of Operator Workstations meet criteria as detailed in Control and Instrumentation
Philosophy document no. 5636-TEC-IU-001 (25652-2000-J0Y-J000-J0001). EPC CONTRACTOR is also fully responsible for optimizing allocation of process units to Operator Workstations based on COMPANY requirements.

ABBREVIATIONS :
ACS Anti-Surge Control System ESD Emergency Shutdown System MOV Motor Operated Valve
AMADAS Analyzer Management and Data Acquisition System FEED Front End Engineering and Design OMAS Oil Movement and Automation System
AMS Asset Management System FAS Fire Alarm System OTS Operator Training System
CCB Central Control Building F&G Fire & Gas PEMS Predictive Emission Monitoring System
CCR Central Control Room ICS Integrated Control System PBS Product Blending System
CBDC Carbon Black and Delayed Coker JCB Jetty Control Building RRE Ruwais Refinery Expansion
CEMS Continuous Emission Monitoring System LIMS Laboratory Information Management System SIS Satellite Instrument Shelter
CMS Corrosion Monitoring System MCM Machinery Condition Monitoring SER Sequence of Event Recorder
DCS Distributed Control System MMS Marine Monitoring system TGS Tank Gauging System

SPECIFICATIONS/PHILOSOPHIES : BECHTEL DOCUMENT NO. COMPANY DOC. NO


1. Scope of Work - DCS and ESD 25652-2000-3SW-JD01-J0001 5636-AMD-IS-002
2. Distributed Control System Specification 25652-2000-3PS-JD01-J0001 5636-AMD-IS-001
3. Emergency Shutdown System Specification 25652-2000-3PS-JD03-J0001 5636-AMD-IS-004
4. Fire and Gas Detection System Specification 25652-2000-3PS-JQ05-J0001 5636-AMD-IS-003
5. Control and Instrumentation Philosophy 25652-2000-J0Y-J000-J0001 5636-TEC-IU-001

BLOCK DIAGRAMS: BECHTEL DOCUMENT NO. COMPANY DOC. NO.


1. Control System Architecture 25652-2000-J10-0000-0001 5636-2000-IS-D-101
2. DCS Function Block Diagram 25652-2000-J10-0000-0003 5636-2048-IS-D-101
3. ESD Function Block Diagram 25652-2000-J10-0000-0004 5636-2048-IS-D-102
4. F&G Function Block Diagram 25652-2000-J10-0000-0005 5653-2051-IS-D-101

JOB NUMBER 25652 REV


TAKREER DOCUMENT No.
5636-2000-IU-005
NOTES & REFERENCES BECHTEL DOCUMENT No.
1
25652-2000-J0X-JD01-J0002
SHEET No. 3 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY
UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
TAKREER PROJECT No.: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 10-5636-F-1

Supply 2052- 2052- 2052- 2052- 2052- 2052- 2052- CBDC RRE
Item Description Remarks
Responsibility SIS-001 SIS-002 SIS-003 SIS-004 SIS-005 JCB-001 SIS-009 Lab CCR
1 Operator Console ICS Vendor - - - - - 1 - - 5 Refer sheet 5 for detailed allocation
2 Engineering Console ICS Vendor 1 1 1 1 1 1 1 - 1
3 Supervisory Console ICS Vendor - - - - - - - - -
4 ICS Operator Workstation (Dual 21" Monitor) ICS Vendor - - - - - 2 - - 24 Refer sheet 5 for detailed allocation
ICS Engineering Workstation shall be utilized
5 ICS Engineering/Operator Workstations (Dual 21" Monitor) ICS Vendor 2 2 2 2 2 1 2 - 1
for ESD Engineering & Maintenance.
6 Supervisory Workstation (Single 21" Monitor) ICS Vendor - - - - - - - - 3 Refer sheet 5 for detailed allocation
7 Plant Manager Workstation (Single 42" Monitor) ICS Vendor - - - - - - - - 1 Separate Plant Manager for CBDC
8 F&G Workstation (Single 21" Monitor) F&G Vendor 1 1 1 1 1 1 1 - -
9 Machinery Condition Monitoring Workstation MCM Vendor 1 1 1 1 1 - 1 - 1
10 AntiSurge Control System Engineering Workstation ACS Vendor 1 1 1 1 - - - - -
11 SER/Alarm Management Workstation ICS Vendor 1 1 1 1 1 1 1 - 1
12 PI Client Workstation ICS Vendor - - - - - - - - -
13 AMS Workstation ICS Vendor 1 1 1 1 1 1 1 - -
14 AMADAS Workstation Analyser Vendor 1 1 1 1 - - 1 1 -
15 Network Printers ICS Vendor 2 2 2 2 2 2 2 - 3 1 off Color + 1 off B/W Printer in each SIS
16 ESD Auxiliary Panel (ESD Console P/B) ICS Vendor - - - - - 1 - - 7 Refer sheet 5 for detailed allocation
17 TGS Workstation TGS Vendor - - - 1 - - 1 - 1 1 off workstation in each of RRE SIS-056/057
18 Corrosion Monitoring System Engineering Workstation CMS Vendor - 1 - - - - - - - 1 off Engineering Workstation for CBDC
19 LIMS Engineering Workstation LIMS Vendor - - - - - - - 1 -
20 CEMS/PEMS Engineering Workstation CEMS Vendor 1 1 1 1 1 - 1 - -
21 Custody Transfer Metering Engineering Workstation Metering Vendor - - - - - - - - - 1 off workstation in RRE SIS-063
22 MOV System Engineering Workstation MOV Vendor - - - 1 - - - - - 1 off workstation in each of RRE SIS-056/057
23 OMAS Engineering Workstation ICS Vendor - - - - - - - - -
24 PBS Engineering Workstation ICS Vendor - - - - - - - - -
25 APC Engineering Workstation ICS Vendor - - - - - - - - -
26 ICS LSD (96") with CPU in Server Cabinet ICS Vendor - - - - - 1 - - 10 Refer sheet 5 for detailed allocation
27 OTS Operator Workstation (Dual 21" Monitor) ICS Vendor - - - - - - - - -
28 OTS Instructor Workstation (Single 21" Monitor) OTS Vendor - - - - - - - - -
29 OTS Engineering Workstations (Single 21" Monitor) ICS Vendor - - - - - - - - -
30 OTS Field Operated Device Workstation (Single 21" Monitor) OTS Vendor - - - - - - - - -
31 OTS Modelling & Dynamic Simulation Workstation OTS Vendor - - - - - - - - -
32 Section Head Workstations (Single 21" Monitor) ICS Vendor - - - - - - - - 1
33 Shift Control Workstations (Dual 21" Monitor) ICS Vendor - - - - - - - - -
34 Marine Monitoring System Workstations (Single 21" Monitor) MMS Vendor - - - - - 1 - - -
35 Weigh Bridge Engineering/Operator Workstation - - - - - - - - - 2 off workstations in Weigh Bridge/Guard house

For Item 26 above, Contractor proposal to supply 108 inches single screen display, instead of 96" LSD, is acceptable.
(PTB No. 09, Sr. No. P09/1/A-22)

JOB NUMBER 25652 REV


TAKREER DOCUMENT No.
5636-2000-IU-005
CBDC WORKSTATION/CONSOLE SUMMARY BECHTEL DOCUMENT No.
1
25652-2000-J0X-JD01-J0002
SHEET No. 4 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR
INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
TAKREER PROJECT No.: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 10-5636-F-1

Refinery Complex Unit No. Description Consoles Workstations Remarks


Utilities 2021 Steam Generation System 1 x 6 Bay Operator 4 off Operator Workstations (Dual 21" Monitors) Telecom Equipment includes PA, CCTV
2022 Condensate Recovery System Console + 1 off 96" 1 off ESD Auxiliary Panel w/ 25 Pushbuttons & Annunciator Controller, Radio Dispatcher and desk
LSD 1 off Telecom Equipment + CCTV telephone.
2023 Demineralized Water & Boiler Feed Water System
2024 Sea Water System
2025 Desalination
2026 Fresh Cooling Water System
2027 Potable and Utility Water System
2028 Electrical Distribution
2029 Natural Gas and Fuel Gas System
2031 Instrument and Service Air System
2032 Nitrogen Production System
Offsites and Tank Farm 2040 Interconnecting Systems 1 x 6 Bay Operator 2 off Operator Workstations (Dual 21" Monitors) Telecom Equipment includes PA, CCTV
2041 Storage Tanks, Blending System Console + 1 off 96" 1 off ESD Auxiliary Panel w/ 25 Pushbuttons & Annunciator Controller, Radio Dispatcher, desk telephone
LSD 1 off TGS Workstation and hot line to JCB.
2045 Flare System
2046 Drainage and Sewer System 1 off Telecom Equipment + CCTV
2060 Marine Terminal / Jetty Facilities 1 off spare for bay for Operator Workstation (Dual 21" Monitor)
- -
Hydrotreating Complex 2300 Hydrogen Manufacturing Unit (Reforming) 1 x 14 Bay 8 off Operator Workstations (Dual 21" Monitors) Telecom Equipment includes PA, CCTV
2510 Slurry Oil Hydrocracker Operator Console + 2 off ESD Auxiliary Panel w/ 25 Pushbuttons & Annunciator Controller, Radio Dispatcher and desk
3 off 96" LSD 3 off Telecom Equipment + CCTV telephone.
2520 Distillate Hydrotreater
2640 1 off spare bay for Operator Workstation (Dual 21" Monitor)
2641 Propane Dehydrogenation
2642
2650 LPG Treatment Unit
Delayed Coker Complex 2600 Delayed Coker 1 x 10 Bay 4 off Operator Workstations (Dual 21" Monitors) Telecom Equipment includes PA, CCTV
2610 Delayed Coker Gas Plant Operator Console + 2 off ESD Auxiliary Panel w/ 25 Pushbuttons & Annunciator Controller, Radio Dispatcher and desk
2 off 96" LSD 3 off Telecom Equipment + CCTV telephone.
2620 Calcination
- - 1 off spare bay for Operator Workstation (Dual 21" Monitor)
Carbon Black Complex 2630 Carbon Black Unit Common & Bagging 1 x 10 Bay 4 off Operator Workstations (Dual 21" Monitors) Telecom Equipment includes PA, CCTV
2631 Carbon Black Unit - Train 1 Operator Console + 1 off ESD Auxiliary Panel w/ 25 Pushbuttons & Annunciator Controller, Radio Dispatcher and desk
2 off 96" LSD 3 off Telecom Equipment + CCTV telephone.
2632 Carbon Black Unit - Train 2
- - 2 off spare bay for Operator Workstation (Dual 21" Monitor)
Sulphur Complex 2700 Sour Water Stripping Unit See Remarks 2 off Operator Workstations (Dual 21" Monitors) 2 Operator Workstations will be added to RRE
2800 MDEA Regeneration Unit Sulphur Complex Console.
1 off additional 96" LSD to be provided for
2810 Off-gas MDEA Absorber Unit
RRE Sulphur Complex Console.
2900 SRU & Tail Gas Treatment
Operations Supervisory services Hydrotreating Complex 3 off Supervisory 1 off Supervisor Workstation (Single 21" Monitor) + Business Network PC Business Network PC Free Issue by Others
- Delayed Coker Complex Stations 1 off Supervisor Workstation (Single 21" Monitor) + Business Network PC
Carbon Black Complex 1 off Supervisor Workstation (Single 21" Monitor) + Business Network PC
Section Head - CBDC Section Head 1 off Section Head 1 off Supervisor Workstation (Single 21" Monitor) + Business Network PC Business Network PC Free Issue by Others
Engineering services (CCR 1 x 2 Bay 1 off ICS Engineering Workstation (Single 21" Monitor) Added to RRE Engineering Console
Engineering Rm) - -
1 off spare bay
JOB NUMBER 25652 REV
TAKREER DOCUMENT No.
5636-2000-IU-005
CBDC WORKSTATION/CONSOLE ALLOCATIONS IN RRE CCB BECHTEL DOCUMENT No.
1
25652-2000-J0X-JD01-J0002
SHEET No. 5 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR
INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
TAKREER PROJECT No.: 5636
INTERNATIONAL BECHTEL CO. LTD. AGREEMENT No.: 10-5636-F-1

Refinery Complex Unit No. Description Est. Graphics Est. Loops Workstation Allocation Remarks
Utilities 2021 Steam Generation System
Operator Workstation
2022 Condensate Recovery System
No.1 & 2
2023 Demineralized Water & Boiler Feed Water System
2024 Sea Water System Primary control from RRE Sea Water Intake Control Room
2025 Desalination Operator Workstation
2026 Fresh Cooling Water System 290 260 No.3
2027 Potable and Utility Water System
2028 Electrical Distribution
2029 Natural Gas and Fuel Gas System
Operator Workstation No.4
2031 Instrument and Service Air System
2032 Nitrogen Production System
Offsites and Tank Farm 2040 Interconnecting Systems
Operator Workstation No.1
2041 Storage Tanks, Blending System
2045 Flare System 90 50
2046 Drainage and Sewer System Operator Workstation No.2
2060 Marine Terminal / Jetty Facilities Primary control from CBDC Jetty Control Building (2052-JCB-001)
Hydrotreating Complex 2300 Hydrogen Manufacturing Unit (Reforming) Operator Workstation No.1
2510 Slurry Oil Hydrocracker Operator Workstation
2520 Distillate Hydrotreater No.2, 3 & 4
2640 720 580
Operator Workstation
2641 Propane Dehydrogenation
No.5, 6 & 7
2642
2650 LPG Treatment Unit Operator Workstation No.8
Delayed Coker Complex 2600 Delayed Coker
Operator Workstation No.1 & 2
2610 Delayed Coker Gas Plant 380 200
2620 Calcination Operator Workstation No.3 & 4
Carbon Black Complex 2630 Carbon Black Unit Common & Bagging See Remarks Available on ALL Carbon Black Complex Operator Workstations
2631 Carbon Black Unit - Train 1 180 150 Operator Workstation No.1 & 2
2632 Carbon Black Unit - Train 2 Operator Workstation No.3 & 4
Sulphur Complex 2700 Sour Water Stripping Unit
2800 MDEA Regeneration Unit Operator Workstation No.1
110 150
2810 Off-gas MDEA Absorber Unit
2900 SRU & Tail Gas Treatment Operator Workstation No.2

JOB NUMBER 25652 REV


TAKREER DOCUMENT No.
5636-2000-IU-005
OPERATOR WORKSTATION PROCESS UNIT ALLOCATIONS BECHTEL DOCUMENT No.
1
25652-2000-J0X-JD01-J0002
SHEET No. 6 of 6
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION
CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED

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