Karnaphuli Water Supply Project Phase 2

Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

1. GENERAL

This is the Product Data on Chlorine Facility with its accessories or combined equipment for proper
operation of the chlorination system.

1.1 SUBMITTAL SCHEDULE

No. Item Field Schedule Remark

General at the Beginning
Submittal Schedule A E M OK
Compliance Table A E M OK
Vendor List A E M OK
Equipment List A E M OK
Painting Schedule A M OK
Inspection A E M OK
Equipment at Design Stage
Deviation Sheet A E M OK
Data Sheet A E M OK
Catalogue A E M OK
Shop Drawing A E M NA
Spare Parts List A E M OK
Special Tool List A E M NA
Additional requirements in Particular Spec. A E M NA
Calculation A E M NA
Electrical I&O List A E M NA
Working Drawings & other submittals at
Design Stage
Schematic Flow Diagram A E M NA
Layout A E M NA
Embedded Pipe and Box Out A E M NA
Equipment Base A E M NA
Piping A M NA
Pipe Support A M NA
Inspection and Test
Inspection and Test Plan(ITP) A E M OK
Method Statement at Installation Stage
Installation Method Statement A E M OK
Piping Method Statement A E M NA
Pressure Test Method Statement A E M NA
Operation and Maintenance Manual
General A E M OK (Under ONE O&M Manual)
Operation A E M OK (Under ONE O&M Manual)
Maintenance A E M OK (Under ONE O&M Manual)
Manufacture's O&M Manual A E M OK (Under ONE O&M Manual)
Lubrication List A E M N/A
Maintenance log A E M N/A
A: for Approval, I: for Information, M: Mechanical Part, E: Electrical Part
Note: OK means the submittals attached hereof and dd/mm/yyyy means the submittals in the column named
“No.” shall be submitted by the date in the column named “Schedule”.

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Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

2 COMPLIANCE TABLE

2.1.0 List of Submittals

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
Part 2A Particular Specification –PS 3.5 Clear Well Facilities – Chlorine Booster Pump
a.General
Chlorine Booster Pump shall be installed at the pump station and
shall be capable of supplying clear water to the chlorine building.
b.Spcficication Type
End Suction Volute Pump : Model : 65x50FS2J515
Quantity 3 units
Discharge capacity Flange Class : 0.35 m3/min PN10 0.44 m3/min JIS10K
Total head : 50 m 86 m (proposed)
Reference speed : Approx. 1500 rpm Approx. 2900 rpm
Motor output (reference) : 7.5 kW 15kW

C.Particular spare parts

The following spare parts shall be furnished for total pumps Please see the attached.
Complete set of pump rotor assembly without motor
Part 2B Standard Specification – End Suction Volute Pump (Chlorine Booster Pump)
Section 2.01 Gerneral
11071 Pumps and drives shall be rated for continuous duty and shall be Comply
capable of pumping the specified flow range without surging,
cavitation, or vibration. The pumps shall not overload the motors for
any point on the maximum speed pump performance characteristic
curve within the limits of stable pump operation as recommended by
the manufacturer to prevent surging, cavitation, and vibration, as
well as throughout the entire pump operating range. The service
factors for the motors shall not be applied when sizing the motors.
To ensure vibration-free operation, all rotating components of each
pumping unit shall be statically and dynamically balanced. The
mass of the unit and its distribution shall be such that resonance at
normal operating speeds is avoided. In any case, the amplitude

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Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
of vibration as measured at any point on the pumping unit shall not
exceed the limits set forth in the latest edition of the Hydraulic
Institute Standards or Japan Industrial Standards. Excessive
vibration shall be sufficient cause for rejection of the equipment. All
parts of each pump shall be designed to withstand the stresses that
will be imposed upon them during their handling, shipping, erection,
and operation. The completed units, when assembled and
operating, shall be free of cavitation, vibration, noise, and water
leaks over the range of operation. All units shall be so constructed
that dismantling and repairing can be accomplished without
difficulty.
2.02 Materials
1. Casing: Crey iron casting (ASTM A 48 Grade 35 or JIS G 5501
1. Casing : FC20
FC 200)
2. Impeller : FC15
2. Impeller: Bronze Casting (ASTM B584 C90300 or JIS H5111 3. Wear Plate : CAC406
Class 2 BC2) or Stainless Steel Casting (JIS SCS13) 4. Shaft : SUS431
3. Wearplate: Bronze Casting (ASTM B584 C83600 or JIS H5111 5. Shaft Sleeve : N.A
6. Gland : C3771BD
Class 6 BC6)
7. Gland packing: Asbestos
4. Shaft: Carbon Steel (JIS G4051 535C or stainless steel ASTM
A582. JIS G4303 SUS420 J2)
5. Shaft sleeve: Bronze Casting (ASTM BS84 C83600, JIS H5111
Class 6 BS6) shaft sleeve is not required for stainless steel shaft
6. Packing/Gland Housing: Gray Iron, ASTM A48, Grade 30 - 35
2.03 Design Conditions
Pumps shall be designed and constructed to satisfactorily meet the Comply
design conditions and requirements specified in the Particular
Specifications.
2.04 Pump Construction

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Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
A. Casing Casing: Cast iron FC 20
Grey iron castings (BS1452, JIS G5501 FC200, or ASTM A48 JIS10K flange.
Grade 35, or better). The casing shall be pull-out type and it shall
permit removal of the complete rotating element without
disconnection of suction and discharge pipes. The faces of casing
and casing cover shall be accurately machined for tight and
accurate fit. The suction and discharge flanges shall conform to
BS4504 PN16. Pipe taps for pressure gauges, vent, drain, etc.
shall be provided
B. Impeller Impeller : Bronze BC6
Bronze casting (BS 1400, JIS H5111 Class 2 BC2, or ASTM B584
C90300, or better). The impeller shall be of single stage, of one-
piece construction, finished smooth. The impeller shall be
dynamically balanced, tightly mounted on the pump shaft with a
key/cotter to that it shall not become loose due to rotation either in
the forward or in the reverse direction.
C. Casing Wearing Rings Casing wearing ring:: Bronze LBC1
Bronze casting (BS 1400, JIS H5111 Class 6 BC6, or ASTM B584
C83600, or better) removable wearing rings shall be provided on
pump casing.
D. Shaft and Sleeves Shaft:: SUS403
Carbon Steel (BS970/I, JIS G4051 S35C, or better). Carbon steel Shaft sleeves:: N.A
shaft shall be protected from wear and corrosion by removable
sleeves. Sleeves shall be of bronze casting conforming to BS1400,
JIS H5111 Class 6 BS6, or ASTM BS84 C 83600, or better. The
sleeves shall extend from the impeller to the outside of the stuffing
boxes. Stainless steel (BS970 : En 57U, JISG4303 SUS420J2 or
ASTEMA582, or better). Stainless steel shaft shall not required
shaft sleeve.
E. The bearings shall be of heavy-duty antifriction ball, or spherical Ball bearing : steel
roller type or sleeve type. The bearings shall be installed in bearing
case to prevent the ingress of water to each bearing.

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Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

Contract requirement Submission by Subcontractors Contractor’s Evaluation Remarks

Clause Submittals Item Result Comment Result
F. Stuffing boxes shall be large and deep and shall be provided Gland: Brass C3771BD
with at least four rings of square packing and a lantern ring. Gland packing: Asbestos
Packing glands shall be of bronze casting, split horizontally to
facilitate for installing packings. Piping with orifice and globe valve
shall be provided for sealing water to each stuffing box from
discharge volute casing. Drain pipes from the pumps shall be
properly led to drain trenches in pump houses.
G. Bed Plates shall be of fabricated steel with web reinforcing or Maker standard
grey iron casting so designed that they can be grouted after
alignment and levelling.
H. Coupling between pump and motor shall be the gear flexible Coupling : Nor-Mex
type, shall have sufficient capacity to develop the full strength of
the shafting which they connect. The coupling shall be enclosed
and sealed to retain the lubricant and exclude dust and moisture
from the gear surface. Coupling shall be provided with guard.

I. Pressure gauges not less than 100 mm diameter shall be Out of Scope.
provided at both the suction and discharge sides of each pump.
The gauge ranges shall be approximately double the maximum
operating pressure. The gauge on the suction side shall be
compound gauge. The gauge shall have brass case and ring, and
phosphor bronze Bourdon tube. The ranges selected shall be
submitted to the Engineer for approval. The gauges shall have
bottom connection with shut-off valves.

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Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Booster Pump Doc. No.: P-11071-001-A

2.1 VENDOR LIST

Original Vendor Proposed Vendor

EQ Name
Name Country of Origin Name Country of Origin
Chlorine Booster Pump Nil EBARA ENGINEERING SINGAPORE PTE LTD JAPAN

2.2 EQUIPMENT LIST

Quantity Motor Attachment

Tag No. Name Type Short Spec. Material
Duty St-by Total Vol kW
06 BP 04 to 06 Chlorine Booster Pump 2 1 3 Casing: FC20 400 15 Catalogue
Centrifugal 0.44 m3/min, Impeller: BC6 Data Sheet
86m, 15kW Shaft: SUS403
Sleeve : N.A

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Karnaphuli Water Supply Project Phase 2
Product Data on Chlorine Facility Doc. No.: P-11071-001-A

3 EQUIPMENT AT DESIGN STAGE

3.1 DEVIATION SHEET

Part 2 B SECTION 111071 End Suction Volute Pumps

No. DEVIATION MARK
Section No. Standard Specifications
1 Part 2-2.02 Materials 1. Casing : FC20
1. Casing : Grey Iron Casing (JIS G 5501 FC 200) 2. Impeller : BC6
2. IMPELLER : Bronze Casting (JIS SCS 13) 3. Wear Plate : CAC406
3. WEAR PLATE : BRONZE CASTING 4. Shaft : SUS403
4. SHAFT : CARBON STEEL (JIS G 4051 S35C) 5. Shaft Sleeve : N.A
5. SHAFT SLEEVE : BRONZE CASTING 6. Gland : C3771BD
6. PACKING : GRAY IRON (A-48)
7. Gland packing: Asbestos
8. Speed: 2900rpm Motor
7. SPEED : 1500 RPM
8. MOTOR : OUTPUT : 7.5KW 9. output: 15kW
2 Part 2-2.04 Pump Construction Manufacturer standard

3 Paint Specification Manufacturer standard