Professional Documents
Culture Documents
Electric Pump
Electric Pump
Electric Pump
Series A
Type A 125N
A 175N
A 250N
A 350N
Doseuro ® S.R.L.
INTRODUCTION
Dear Customer
We thank you for choosing this product and recommend you read this manual carefully before
starting installing the dosing pump. Please abide by the technical indications and safety rules herein
specified.
▲ATTENTION!
Installing the dosing pump in an environment with fumes and high
humidity is not recommended as the alum alloy reducer body and
motor, even though they have a finish coat, may be affected, unlike the
head made of stainless steel or plastic, which ensures full compability.
Therefore we highly recommend installing the dosing pump in a well
protected and ventilated environment.
doseuro ®
S.R.L.
DECLARATION OF COMPLIANCE
DOSEURO S.R.L. with headquarters in Via Carducci, 141 - Cologno Monzese (Mi) Italiy
DECLARES THAT:
INDEX
Ref. Title Page
1 PUMP PRESENTATION 6
1.1 INTENDED USE 6
2 PUMP CODE INTERPRETATION 6
3 PUMP’S TECHNICAL DATA 6
4 OPERATING CONDITIONS 8
5 INTENDED AND NON-INTENDED USE OF THE PUMP 8
5.1 RESIDUAL RISKS 8
6 TRANSPORT, HANDLING, STORAGE 8
6.1 CHECKING ANY DAMAGE OCCURRED DURING SHIPPING 8
7 BLOCK REMOVAL 9
8 PUMP INSTALLATION 9
9 PUMP POSITIONING 9
10 CONNECTING THE PUMP TO THE SYSTEM PIPES 9
10.1 CONNECTION TO THE SUCTION PIPE 9
10.2 CONNECTION TO THE DELIVERY PIPE 11
11 INSTALLING THE PULSATION DAMPER 12
11.1 INSTALLATION EXAMPLE 12
12 TOPPING UP LUBRICATING OIL 12
13 ACOUSTIC VIBRATION FROM THE PUMP 13
14 CONNECTING THE PUMP TO THE POWER SUPPLY 13
15 ACTIVATING THE PUMP 14
15.1 OPERATION DESCRIPTION 14
16 PUMP REGULATION 14
16.1 STROKE VARIATION WITH MANUAL SYSTEM 14
17 OPTIONAL EQUIPMENT 14
17.1 STROKE VARIATION WITH SERVO CONTROL 14
17.2 PUMP CONTROL WITH A PROXIMITY INDUCTIVE SENSOR 15
18 ADDITIONAL EQUIPMENT CALIBRATION 15
18.1 OVERFLOW OR OVERPRESSURE VALVE 15
19 MAINTENANCE AND REPAIR 15
19.1 SCHEDULED MAINTENANCE 15
20 FINDING FAULTS 16
20.1 INCONVENIENCES AND CURES 16
21 “PTFE” GASKET PACK REPLACEMENT AND ADJUSTMENT 17
21.1 GASKET PACK REPLACEMENT (HEAD WITH EXECUTION 21) 17
21.2 “PTFE” GASKET PACK ADJUSTMENT AND COMPRESSION 17
22 HEAD WITH SEAL GASKET CLEANING 17
22.1 SEAL GASKET CLEANING 17
22.2 PUMPING HEAD CLEANING. 18
23 REPAIRS AT THE FACTORY 18
24 DISABLING THE PUMP 18
25 DISPOSAL OF HARMFUL SUBSTANCES 18
1 PUMP PRESENTATION
1.1 INTENDED USE
Dosing pumps are used whenever you need to change the pump capacity.
Motion: Reduces the number of revolutions as needed for dosing, turning the
rotary motion into reciprocating rectilinear motion through the cam,
with slide and recall spring.
Motion transmission: Die-cast aluminium and Eastover flexible coupling.
Adjustment: Changes the stroke from “0%” to “100%” through a screw which
chokes the return of the slide, whether the pump is idle or in motion.
Hydraulic parts: Suck the liquid to be dosed from the suction valve and push it through
the delivery valve.
Electric motor: Three-phase or single phase CVE or ADPE
Construction form: V18 –Class F – Protection IP 55
Three-phase voltage: 220/240 V – 380/415 V - 50 Hz or 220/280 - 380/480V - 60 Hz.
Single-phase voltage: 230V - 50 Hz.
Different voltages and frequencies are available on request
Casing components: Die-cast aluminium.
External motion parts: The slide is made of AISI 420, protection components and other
accessories are made of plastics.
A 125N - 25/F 20 DV
TYPE OF VALVE
BELONGING SERIES (if single, it not included)
A 125N - 25 13 16 22 27 36 44 44 / 20 10 AB 5 AC 5 1/2"
A 125N - 30 18.7 22.4 31 37.2 51 62 62 / 14 10 AB 6 AC 8 1/2"
A 125N - 38 30 36 50 60 82 100 100 / 9 9 AB 8 AC 8 1/2"
A 125N - 47 47 56 78 94 129 156 156 / 5,5 5.5 AB 8 AC 8 1/2"
A 175N - 18 17 21 24 28 30 / 10 20 AB 4 AC 4 1/2"
A 175N - 25 37 45 51 62 64 / 10 20 AB 5 AC 5 1/2"
CAPACITY
A 175N - 30 52 63 72 86 90 / 10 20 AB 8 AC 8 1/2"
A 175N - 38 83 100 115 138 144 / 10 13 AB 8 AC 8 1/2"
A 175N - 47 130 156 180 216 226 / 8.5 8.5 AB 8 AC 8 1/2"
A 175N - 54 168 202 232 278 290 / 6.5 6.5 AB 13 AC 13 3/4"
A 175N - 64 236 283 326 391 408 / 4.5 4.5 AB 13 AC 13 3/4"
4 OPERATING CONDITIONS
Actual capacity depends on viscosity, specific weight of pumped liquid and plant's load loss.
Capacity and pressure values reported in the tables are
obtained under operating conditions with steady pressure, water
at 15°C and pump installed at 30 cm above water level.
Actual capacity depends on viscosity, specific weight of pumped
liquid and plant’s load loss. Pay attention not to exceed the
project conditions to avoid inconveniences of different kinds.
The power of the motor installed on the pump is suitable for use
at a max altitude of 1,000 m ASL and operating temperature of
+5°C to +40°C.
For operating conditions other than those described, coefficients
vary according to the diagram data. A motor with higher capacity
than the listed type can be installed, if necessary.
• A type of risk may result from leakage in the gasket gland due to wear of the sealing gaskets.
Any such liquid must be drained for proper disposal or collection.
• In case of breakage, after emptying the system, depressurise the pump head and do thorough
cleaning using suitable tools (hose) and detergents. Then you can disassemble the pump.
Please note that the operator should always wear suitable protective devices (gloves, goggles,
boots, overall, etc.)
Before opening the package, check its condition; in case it is damaged, immediately report the
incident to the carrier.
Then thoroughly check the contents to find and readily report any damage due to transportation or
handling.
7 BLOCK REMOVAL
Before installing the pump, make sure to remove all protective caps
located on the suction inlets and the valve delivery system.
8 PUMP INSTALLATION
9 PUMP POSITIONING
9 The pump must be installed on a strong base (made of metal, cement, etc.) which ensures
stability and levelling of mount and has a suitable grade, preventing any strain on the axis.
9 The pump should be placed downstream and the suction pipe should be as short as possible
and provided with wide-angle bends for easy pumping of fluid.
¾ Manually check the motor fan for loose rotation of the pump.
If the fan is stuck, check pump positioning and pipe alignment.
Following are some recommendations installers should follow for proper installation.
9 The suction pipe should be as short as possible. On each angle place a wide-angle bend.
9 Before connecting the pipes to the pump connections, wash the pipes of any stray fragments,
welding drops, pieces of gaskets, etc.
9 Avoid creating a reverse grade to let air bubbles out and make sure the suction system is air-
tight for easy activation of the pump.
9 The diameter of suction pipes must be larger than the pump valves.
9 Speed of fluid in pipe cannot exceed 0.7 m/s for liquids with viscosity up to 100 mPa - (cPs).
The table below shows pipe internal diameters to be selected according to product viscosity and
number of strokes of the pump.
Ø4 0 – 12 0–5 0–3
Pipe internal diameter
Ø6 0 – 45 0 – 18 0 – 11
Ø8 0 – 96 0 – 40 0 – 23
Capacity l/h
Ø 10 0 – 220 0 – 90 0 – 53
Ø 13 0 – 380 0 – 155 0 – 93
Ø 16 0 – 500 0 – 200 0 – 120
Ø 20 0 – 700 0 – 280 0 – 170
Ø 25 0 – 1050 0 – 420 0 – 250
Ø 32 0 – 1200 0 – 480 0 – 290
Ø 40 0 – 1450 0 – 590 0 – 350
CONNECTION EXAMPLES
CORRECT APPLICATION WRONG APPLICATION
Acceptable
solution
CONNECTION EXAMPLES
CORRECT APPLICATION WRONG APPLICATION
It suctions debris
from bottom
Proper realisation of the delivery pipe path is particular important to ensure the good functioning of the
pump.
The installer should refer to the following indications to ensure correct installation of the system.
¾ The tube path should be as linear as possible, suspended on its own without putting any strain
on the pump. Moreover, pipe fittings must be installed in a such a way that any expansion due
to heat has no impact on the pump head.
¾ Avoid creating a reverse grade to let air bubbles out and make sure the suction system is air-
tight.
¾ Provide one or more T-couplings after the delivery flange that can be used for installing
pressure gauges, safety valves, and pulsation dampers.
CONNECTION EXAMPLES
CORRECT APPLICATION WRONG APPLICATION
Using a damper on the delivery system after the pump is highly recommended.
Benefits include: more steady flow rate, no vibrations along the entire line and protection against
pressure peaks.
Diagram of pulsing flow without damper Diagram of pulsing flow with damper
LEGEND
1) Pulsation damper
2) Pressure gauge
3) Overflow or overpressure valve
4) Sample taking or drainage
5) 45° Y-filter
6) Capacity meter
7) Counterpressure valve
The type of oil recommended for the pump body or gear box should have the following requirements:
high viscosity index and cold flow rate.
Type A 125N
Pump under pressure
Max sound emission at Average pressure Sound power
surface level at surface level
dB(A) 71.7 dB(A) 67.9 dB(A) 71.4
Type A 175N
Pump under pressure
Max sound emission at Average pressure Sound power
surface level at surface level
dB(A) 76.7 dB(A) 73.2 dB(A) 76.7
Type A 250N
Pump under pressure
Max sound emission at Average pressure Sound power
surface level at surface level
dB(A) 79.3 dB(A) 75.6 dB(A) 79.1
Type A 350N
Pump under pressure
Max sound emission at Average pressure Sound power
surface level at surface level
dB(A) 79.3 dB(A) 75.6 dB(A) 79.1
Before activating the pump, check that the data on the motor plate are suitable for the
power line.
Verify no nearby obstacles hinder inspection and maintenance operations, as well as
proper ventilation of the installed pump.
Check the motor rotates counterclockwise as indicated by the arrow on the fan cover.
16 PUMP REGULATION
16.1 STROKE VARIATION WITH MANUAL SYSTEM
17 OPTIONAL EQUIPMENT
17.1 STROKE VARIATION WITH SERVO CONTROL
If the pump is equipped with a servo control, the adjustment process described above is not
applicable.
Please read the manual supplied with the servo control.
The proximity inductive sensor can be installed on the dosing pump to check
the number of pumping cycles. Every pumping cycle – i.e. one turn of the
cam shaft – is matched with an impulse transmitted by the proximity
inductive sensor.
Note: Valves are not calibrated. Calibration percentages are merely indicative and are left to the
installer’s choice.
¾ To ensure security and high performance of the pump over the time, it should undergo
maintenance operations that consist of visual checks.
¾ Check that components inside and outside the pump are not affected by corrosion or
degradation (cracking, tearing, breaking.) If any of these problems occur, damaged parts must
be replaced.
¾ If the pumping head is made of plastics, pay particular attention as it is more sensitive to
temperature change and settling.
¾ The user should check the pump shortly after first startup and record data in a suitable log book
(Maintenance Book). The user will then be able to schedule operations more accurately based
on the obtained results.
The following table indicates the parts that require ordinary maintenance in one year of operation.
Components to be checked
Maintenance Drive Head Valve assembly Motor
interval Oil Gaskets Piston Plastic Metal Absorptions
Hours 500
Biannual X X X X X X
Yearly Replacement
The "DRAWINGS AND TABLES" manual indicates the symbols corresponding to the parts subject to
wear which require frequent maintenance.
▲ ATTENTION!
BEFORE PERFORMING ANY MAINTENANCE ON THE PUMP, CHECK THAT:
¾ Pump is idle and disconnected from the power line.
¾ Pump head and plant are depressurised and the liquid has been emptied from the pump.
¾ The maintenance staff should wear all suitable protective devices, i.e.: gloves, masks, goggles,
boots and anything else necessary to avoid pumped liquid comes in contact with skin.
20 FINDING FAULTS
20.1 INCONVENIENCES AND CURES
Neglect can cause damage or malfunctioning which requires extra maintenance just to check proper
operation of the following accessories.
Reduced capacity:
9 Make sure filter is not clogged.
9 Make sure suction pipe is not clogged due to stray fragments or sediments.
9 Make sure valves are not clogged or worn.
9 After depressurising and emptying the system, check all parts. Replace worn parts if
necessary.
If any of such problems occur, intervene promptly to avoid safety issues, as well as
reduced capacity and efficiency of the pump.
The following remedies are necessary:
9 Replace the gaskets.
9 Check the pipe connections.
9 Increase the suction pipe diameter so it is larger than the valve.
9 Mount wide-angle bends.
9 Place the pump downstream.
Continuously washing the gaskets helps remove deposits, and prevents the product from hardening
and causing damage to the sealing profile.
Let water flow through the seal gasket area, at a rate of 40/50 l/h, and pressure of 0.5/1 bar.
Connect the pipe from the water system including the needle valve “C” to the top of the head. At the
bottom, the pipe must be connected to the draining system for disposal according to the existing law.
The carter must be emptied of oil and any other liquid or any deposit must be removed
from the pump, with particular regard to hydraulic parts (head and valves), so the
equipment can be handle without danger to the operator even without wearing gloves.
Customer shall state that the parts have been cleaned to ensure safe handling.
If parts are sent to us without complying with these instructions, they will be returned
unrepaired and relevant expenses shall be charged to the sender.
NOTE:
ACCESSORIES DOSEURO
®
S.R.L.
doseuro
®
S.R.L.
2005 - 1° Edition
01/07 - 0 Revision