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    BCD3-000-45-SPC-4-103-00-1-IFR Drainage

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    BCD3-000-45-SPC-4-103-00-1-IFR Drainage

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    Ty =a PetroChina Irternetional Jabung Ltd. PetroChina International Jabung Ltd. Project Specification Drainage Document BCD03-01-00-45-SPC-103-1 (BCD3-000-45-SPC-103-00) Revision 1 Prepared | Ghasiod | Approved | Aewroves Description Dato PetroChina International Jabung Ltd. Project Specification 1.0 20 3.0 A Drainage TABLE OF CONTENTS PURPOSE. 3 CODES, STANDARDS AND SPECIFICATIONS. 3 GENERAL. 3.1 Design and Layout. 3.1.1. Definitions.. 3.2 Basic Design Data and Formulas 3.3 Clean-outs (Process Units) 34 35 NN@oea 3.6 Types of Sewers. 316.1 Sanitary Sewers 3.6.2 Process Sewer Systems (open drains) 3.6.3 Process Sewers System (closed drains). 3.6.4 Clean Water Sewer and Ditch Systems (Storm Sewers) 3.6.5 Chemical Sewer (Laboratory). 3.6.6 Subsurface Drainage System. ral Construction Procedures. 3.7.1. Definitions of Terms Used. Pumping and Bailing Backfiling Culverts SELeELeves 38 3.8.5. Poly Vinyl Chloride (pve) Pipe.. 3.8.6 Appurtenanees.. TRSBHREREGHRHSIISSSSS OO@NNINN 4.0 INSPECTION, EXAMINATION AND TESTING. 4.1 Cleaning and Preparing Sewers / Ditches. 4.2 Cleanup. ‘Dosument = BODDI-DT-DASSPCAOT Pagez OF05 2008 {BCD3-000-45-SPC-4103-00 ) Revision 1 PetroChina International Jabung Ltd. Project Specification Drainage 4.0 PURPOSE The purpose of this specification is to define the minimum requirements for the design and construction of plant process waste sewers, storm water drainsiditches and sanitary sewers based on gravity flow system in PetroChina International Jabung Ltd (PC!) in Indone 20 CODES, STANDARDS AND SPECIFICATIONS The current versions, complete with the latest amendments, of the following laws, statutory regulations, codes, standards and specifications shall form part of and shall be read in conjunction with this specification. Indonesian National Laws Statutory and Local authority Regulations. American Association of State Highway and Transportati als ( AASHT! AASHTO36 - ~— ‘Standard Specification for Metallic Coated Comugaled Stee! ‘Culverts and Underdrains. AASHTOM190 - Standard Specification for Bituminous Coated Corrugated Metal Culvert Pipe and Pipe Arches. AASHTO M181 - Standard Specification for Chain Link Fencing American Society for Testing and Materials ( ASTM ASTMA48 = -_—_‘Specification for Gray Iron Castings. ASTMAT4 —-_Standard Specification for Cast Iron Soil Pipe and Fittings. ASTMAS36. - Specification for Ductile Iron Castings. ASTMA120- Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless, for Ordinary Uses. ASTMC14 —-_—‘Standard_Specification for Concrete Sewer, Storm Drain and Culvert Pipe. ASTMC33_-_Standard Specification for Concrete Aggregates. ASTMC62 —-_ Specification for Building Brick. ASTMC76 —--_Reinforced Concrete Culvert, Storm Drain and Sewer Pipe. ASTMC150 = _ Standard Specification for Porttand Cement. ASTMC270 - _ Specification for Mortar for Unit Masonry. ASTMC296- —_Asbestos-Cement Pressure Pipe. ‘Bosumnant = BOOST OAT SPCTOET Pages DERBI (8603-000-45:SPC-4-103.00 ) Revision 1 PetroChina International Jabung Ltd. Project Specification Drainage ASTMCA25 - ASTMC42B - ASTM C443. - ASTMCS41- ASTMCS64- ASTMC700 - ASTMD1073. - ASTMD1557 - ASTMD1869. - ASTM 2564 - ASTMD3033. - ASTMD3034 - ASTMD3212. - ASTM D4254 - ASTM F477 ASTM D2855 Compression Joints for Vitrified Clay Pipe and Fitings. Asbestos-Cement Nonpressure Sewer Pipe. Joints for Circular Concrete Sewer and Culvert Pipe, Using Rubber Gaskets. ‘Standard Specification for Linings for Asbestos-Cement Pipe. Rubber Gaskets for Cast Iron Soil Pipe and Fittings. Vitrified Clay Pipe, Extra Strength, Standard Strength, and Perforated. ‘Spesification for Fine Aggregate for Bituminous Paving Mixtures. Moisture-Density Relations of Soils and Soil Aggregate Using 10- Ib. (4.54 kg) Rammer and 18 in (457 mm) Drop. Rubber Rings for Asbestos-Cement Pipe. Standard Specification for Solvent Cements for Poly Vinyl Chioride (PVC) Plastic Pipe and Fittings. Standard Specification for Type PSP Poly Vinyl Chloride (PVC) ‘Sewer Pipe and Fittings. Standard Specification for Type PSM Poly Vinyl Chioride (PVC) ‘Sewer Pipe and Fittings. Standard Specifications for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals. Maximum Index Density of Soils and Calculation of Relative Density Standard Specification for Elastomeric Seals (Gasket) for Joining Plastic Pipe. Standard Specification for Making Solvent-Cemented Joints with Poly Vinyl Chloride (PVC) Pipe and Fittings. ‘American Water Works Association (AWWA) AWWA, C600 - Joining of Push-On Joint Pipe. AWWA, 600 = _ Installation of Ductile-Iron Water Mains and their Appurtenances. U.S. Department of Commerce, Paper No. 25, Rainfall Intensity Frequency Curves. ASTMIAWWA C151/A21.51 Ductile Iron Pipe, Centrifugally Cast in Metal Molds, for Water or Other Liquids ‘Dasumert~ BODOSDI-OOAS-SPCTOSA Paaet ODERODT {(3C03-000-45-SPC-4103-00 ) Revision + Pex.oChina Intemational Jabung Ltd. Project Specification 3.0 34 344 Drainage ASTMAWWAC111/A21.11 Rubber-Gasket Joints for Gray-lron and Ductile Pressure Pipe Fittings PCI Specifications BCD03-01-00-40-LST-001-1 List of Codes and Standards BCDO3-01-00-45-SPC-101-1 Site grading and fencing 8CD03-01-00-45-SPC-104-1 Landscaping BCD03-01-00-45-SPC-001 Concrete Construction 8CD03-01-00-45-SPC-107-1 Septic system GENERAL Design and Layout Definitions ‘Connects drain hubs with a catch basin or manhole. Connects a catch basin witha lateral or main. : Connects two or more drain lines or sublaterals. Main Collects from two or more laterals. Basic Design Data and Formulas ‘The following formulas and procedures shall be used in the design of sewer and drainage systems. Design rainfall rate shall be 3.5inches/hour and § inches/24 hours. ‘Surface run-off shall be calculated by the Rational Formula: Q= C .1. Ae Peak discharge of effective water shed (cubic feet per second). Coefficient of runoff (refer to Civil and Structure Design Criteria 2 Doc, No. BCD03-01-00-45-CRT-001-1) Intensity of rainfall (3.5 inches per hour) ‘Area of effective water shed (acres) Q, cubic feet per second x 0.02832 = Q, cubic meters per second. The plant site shall be divided into several blocks. Area and discharge calculation shall be done for each block and centerline of surrounding roads shall be the block limit. These shall be listed on the “design flow diagram” for storm water drainage for further design calculations for ditches. Capacity of ditches and head loss in sewer pipes shall be calculated by Manning Formula: Document = BOOED OOS SPCTOST Pages TREO {(8C03-000-4§-SPC-4-103-00 ) Revision 1 PetroChina Intemational Jabung Ltd. Project Specification Drainage o-ate 2s cubic meters / sec. ( metric units ) n or Z AR? $1 mcubicfet sec[EnglishUnits]) (Q=4: n Q = flow rate, m/sec (ft/sec) A = cross sectional area, m’ (f?) 1 = coefficient of roughness (dimensionless) R = hydraulic radius = (cross sectional area) / (wetted perimeter), in meters (feet) 'S = slope or hydraulic gradient Note: n= 0.013 for steel pipe, 0.015 for concrete pipes, 0.018 lined ditches and 0.025 for Unlined maintained ditches. Rate of sanitary flow shall be calculated on basis of the number and type of sanitary facilities provided with the daily volume of sewage being calculated on the basis of 113.56 liters (30 gallons) per person/shift. Design BOD (Blological Oxygen Demand) shall be 0.006 to 0.023 kg per person/8 hour shift. ‘The sanitary sewer shall be designed for three times the average daily flow. Considering ventilation in sanitary waste water flow, the sewer shall be designed to run half full up to 16" dia., 2/3 full from 16” to 3'-0" dia., at peak flows. Minimum size for sanitary sewers shall be 150 mm (6.0 inches) for one building (toilet block) and 250mm(10") for two or more buildings (tollet blocks) if no storm drainage will be included Velocities at design flow in pipes shall be as follows: ‘* Process and Sanitary Sewers Minimum — = 0.64 misec (2.0 flsec) at half full Minium 0.91 misec (3.0 ft/sec) in case of large quantities of sediment. Maximum = 2.43 mlsec (8.0 fsec) Minimum cover for sewers shall be 450mm (18 inches). Under primary and secondary roads, cover shall be as required for AASHTO H-18 loading. ‘Docurnont= BCOOGDT-OOESPCTOST Pages OOS ROOT {(8€03-000-46-SPC-4-103-00 ) Revision + PetroChina International Jabung Lid. Project Specification 33 3.4 35 3.5.4 3.5.2 36 3.6.1 3.62 Drainage Clean-outs (Process Units) a) Cleanouts will be located so that rod be furnished at the following locations: ‘can be performed in direction of flow and will ‘+ Cleanouts for branch sewers shall not be located more than 30 m (100 ft) apart. ‘+ Dead ends of laterals. ‘+ Where a drain line, sublateral or lateral make a 90° tum in direc. Drain Lines Where steel pipe is used to recover special liquid or is buried in concrete, the minimum. size will be 3°. Firewater Quantities Drainage systems shall be designed under storm water condition or fire water condition whichever greater. Firewater Demand For drains/ditches subjected to firewater loads from a process unit, 7,570 Hters/min (2000 gpm) shalll be considered as the maximum firewater load at any time from that unit. Firewater Effluent Refer to Specification, Section 1.1.2 “Open Drain (Olly Water) Effiuent of BCD3- (000-42-SPC-4-001-00 appendix 1 Spec. for Sewer Segregation and Collection. Types of Sewers Sanitary Sewers Sanitary sewers shall collect waste from toilet facilities, lavatories, building floor drains, etc. Sanitary sewers shall drain by gravity to sewage treatment package or septic tanks in the plant complex and to sewage treatment plant in camp area. Septic tank effluent shall be discharged into the leaching chamber or soak pit or up flow anaerobic filter as per site conditions. ‘A minimum of 30 mm (0.1 foot) drop shall be provided between inlet and outlet invert elevations of manholes. Bottoms of manholes shall be shaped with grout to channel flow. In locations where there are kitchen facilities, a grease interceptor trap shall be provided in all lines coming from the kitchen. Process Sewer Systems (open drains) ‘Dosim BODE DOAS EPCOT Page7 OrDEDOee {(8C03-000-45-SPC-4-103-00 ) Revision + PetroChina International Jabung Ltd. Project Specification Drainage a) Process Unit There shall be no open process drains inside the unit. Drains serving pumps or equipment shall discharge to nearest closed drain system only. For open drains system refer to Section 3.1 of BCD3-000-42-SPC-4-001-00 ‘Specification for Sewer Segregation and Collection. b) Tankages Areas. ‘Storm water from areas within tank farm Is collected through open ditches leading to a sand trap before crossing the dike. From sand trap. the storm water drain is taken through a pipe to a system of two-way valves pit just outside dike. This will have provisions to connect to storm sewer, or to (portable) pump suction. This is to facilitate, in case of oil spillage inside tank farm, the spillage shall not enter into the ‘storm sewer and to pump out to slop tanks. Normally the storm sewer line will be open to storm sewer. The storm water line (minimum. 8") shall be connected to storm water drain system by underground Piping system. C) LPG Installations. Drainage system around Condense.PG Storage Area shall be as per API 2510/NFPA 30, Dependent on space availability, remote impoundment or dike shall bbe provided for spill containment. Seen eee oe oe ”. 4), Ol (NGL) contaminated fre water come into Skimming pit 2). Water will be collected into water drainage pit, and drained to. 3). Skimmed oil will be collected into NGL spill pit and held in. Fire water flow rate : 550 m3/hr (2423 gpm ; 4-hose streams and 2-monitors) NGL storage bullet capacity / bullet : 220 m3 Its considered that 60% of NGL spill evaporate. 3.6.3 Process Sewers System (closed drains) Closed drains from process equipment (vessels, compressors, purnps etc.) from individual process will be collected and then flashed in Flare KO Drum. Material from the hydrocarbon closed drain system may be routed to produced fluids treatment system. In order to minimize the risk of blockage, the collection network shall be provided with no low points, and a slope determined by the following table: Line size Minimum slope se 1.25% 6" to 18" 0.4% 18" and above 0.2% All the inlets to the main header will join at angle of 45° in the flow direction. Bosument= BODOG DTOOAESFCAOST Pages TERE {(8CD3-000-45-SPC-4-103-00) PetroChina international Jabung Ltd. Project Specification 3.64 365 Drainage Line diameters less than 2” are not to be used due to their high risk of blockage. Clean Water Sewer and Ditch Systems (Storm Sewers) Clean water systems shall collect storm and firewater from all service areas of the plant where no contamination of hydrocarbon is ensured. a) General Natural drainage courses shall be utilized whenever possible. Ditches shall normally be trapezoidal in cross section with a minimum bottom width of 300 mm (12.0 inches). Main ditches shall be lined with concrete. The side slope shall normally be 1 horizontal to 2 vertical. Rectangular shaped ditches covered with galvanized grating shall be used at buildings drip lines and where shown on drawings. The minimum width is 300 mm (12.0 inches). Minimum gradient shall be 0.3%, minimum depth shall be 150 mm (6 inches) and maximum depth shall be 609 mm (24 inches). Shallow swales may be used within or adjacent to process units. Minimum gradient shall be 1% for unlined, 0.3% for fined gutters. Minimum depth shall be 75 mm (3 inches), maximum depth shall be 305 mm (12 inches). Maximum velocity in unlined ditches of low capacity shall be as indicated in the soil report. In the absence of this information, velocity should not exceed the following: Fine sand or silt - 0.76 meters per second (2.5 fps) Coarse sand to sandy loam - 0.76 meters pet second (2.5 fps) i. Sandy clay - 1.00 meter per second (3.28 fps) iv. Clay - 1.50 meters per second (4.9 fps) b) Process Areas Process area pavement shall be so sloped that all areas shall drain to open ditches provided at perimeter of the unit. No hydrocarbon contamination with rainwater runoff is envisaged. These ditches shall be covered with heavy duty galvanized gratings. ‘Deep open ditches between process areas and adjacent roads shall be minimized. ‘Sewers may be used when open ditches or gutters are impractical. Sewers shall normally drain to nearest open ditch or natural drainage course. ) Non-Process Areas ‘Open areas shall drain to nearest open ditch or natural drainage course. Chemical Sewer (Laboratory) The corrosive chemical like acids, alkalis and other chemicals shall be collected through separate sewers of corrosion resistant type and taken to a neutralization pit. Dosen BODO TTOASSPCAOET Pages ODE DGT (BC03.000-45:$°C-4.103.00 ) Revision + PetroChina international Jabung Ltd. Project Specification 3.6.6 a7 374 372 373 Drainage ‘Subsurface Drainage System ‘Subsurface drainage systems shall be used for the removal of detrimental amounts of ‘ground water from beneath roads or paving. Underdrains shall normally consist of perforated pipe at the bottom of a narrow trench backfilled with filter material. The system may consist of a single underdrain or several underdrains in a herringbone or other effective pattem depending on the quantity of water and type of material to be stabilized. Surface drainage shall not be collected into this system. Minimum size for length of 152.4 m (500 feet) or less shall be 150 mm (6 inches). and for longer lengths shall be 200 mm (8 inches). Minimum slope for 10 mm (6 inch) subdrains ‘shall be 0.3% and for 200 mm, 0.2%. General Construction Procedures Definitions of Terms Used Percent Relative Compaction: The ratio, expressed as a percentage, of the dry unit weight of the material in place to the maximum unit weight of the material as determined by the methods in ASTM D1557, or for non-cohesive soils by the methods in ASTM D4254. Excavation Trench shall be excavated to the minimum width sufficient to allow satisfactory jointing of pipe and tamping of backfil! under and around pipe. Recommended trench width is extemal diameter of pipe plus 510 mm (20 inches) for 762 mm (30 inches) intemal diameter and smaller pipe, and extemal diameter plus 610 mm (24 inches) for larger pipe. ‘Adequate measures shall be taken to prevent slips, cave-ins and slides. Do not store ‘excavated or other material within 610 mm (24 inches) of the edge of the excavation. In trenches requiring side slopes for stability, the slope shall not be carried below a plane level with the top of the pipe. Where pipe is to be placed in embankments, pipe trenches shall be excavated only after, the embankment is completed to a level not less than 150 mm (6 inches) above the top of the pipe to be laid, ‘Tunneling shall not be allowed unless approved by PCI. Ifa trench is over excavated, the over excavated portion shall be replaced with compacted backfil Minimum relative compaction of the backdill shall be 85%, except trenching under roads or areas to be paved shall be compacted to 95% relative compaction. Foundation The foundation surface shall provide a firm foundation of uniform density. Where bell and spigot pipe are used, holes shall be dug for each bell sufficiently deep so that bell does not bear on bottom of hole. acumen ~ BCDOE DT 00-AE SPC10E-T Page 1 DOE DOG {(8CD3-000-45-SPC-4103-00 ) Revision + PetroChina International Jabung Lid. Project Specification 374 375 376 Drainage ‘Where rock, hardpan or other unyielding material is encountered, the bottom of the trench shall be over excavated to a distance below the pipe of one-fourth the pipe intemal jiameter but in no case less than the pipe outside diameter. The over excavated portion of the trench shall be backfiled with a granular backfill compacted to an 85% minimum relative compaction, except trenching under roads or areas to be paved shall be compacted to 95% relative compaction. Hf unsuitable material such as muck, peat or similar material is encountered at the bottom of the trench, the unsuitable material shall be removed to a width of at least one diameter (on each side of the pipe and to a depth as determined by PCI. Backfill shall be made with gravel or other suitable selected material and compacted as required to provide adequate ‘Support for the pipe. For extensive deposits of unsuitable material, the use of concrete cradles, piles or similar foundations shall be investigated. If backfill area is to be paved, relative compaction shall be 95 percent. Laying Pipe Pipe shall be protected during handling against impact shocks and free fall. Proper facilities shall be provided for lowering the sections to prevent disturbances of the bed and sides of the trench. The pipe shall be carefully laid, starting at the downstream end, with the tongue or spigot end pointing in the direction of flow. Pipe shall be kept clean at all times. Pipe shall be set firmly according to line and grade. Prior to making joints, all surfaces shall be thoroughly cleaned and prepared as required for the type of joint to be made. Pipe shall be carefully centered so that the completed sewer will have a smooth uniform invert. ‘The barrel of the pipe shall be in contact with the quadrant shaped bedding throughout its full length, exclusive of the bell, To prevent shear failure the branches of all fitings shall be supported by granular ‘material backfilled in the trench to provide support equal to that furnished to the barrel of the pipe. Jointing and Finishing Joints shall be as specified in Section 3.8 Joints shall be made tight to prevent excessive inftration or exfitration. Testing shall be as specified in Section 4.0. ‘tall joints using a flexible gasketed joint (push-on), the inside surface of the pipe shall be cleaned after the joint is made and each section shall be swabbed to prevent the joint material from projecting into the pipe. When pipe laying is suspended for any cause, the ends of the pipe shall be kept closed to keep out dir, mud and foreign substances. Adequate provision shall be made to prevent floating of pipe in the event the trench is flooded. Pumping and Bailing Dasuinent = BCDOSDTDOASSPCTOST Paget TERT (8C03-000-45-SPC-4-103.00) Revision 1 PetroChina International Jabung Ltd. Project Specification 377 378 Drainage Provision shall be made to remove any water that accumulates in the trenches. No manhole, concrete structure, or sewer pipe shall be installed in water without prior approval by PCI. Water shall be removed by pumping or other methods approved by PCI, and shall be discharged to natural drainage courses, plant ditches or other sewers, in such a manner that other work will not be affected. Backfillng Trenches shall be backfilled immediately after the pipes have been laid and inspected, ‘except that 24 hours shall be allowed for cement mortar joints to set before beginning backfiling. The following requirements do not apply to Class D bedding as listed in doc. no. BCD03-01-00-45-SPC-101-1, Spec. for site preparation, earthwork, grading and fencing for Production Facilities. Refiling of the trench around the pipe shall be with a granular compactible material free from stones exceeding 75 mm (3 inches) in largest dimension, chunks of highly plastic clay or other deleterious material. Fill material for the area above a plane 305 mm (12 inches) above the top of the pipe may contain gravel and stones under 150 mm (6 inches) in diameter except as governed by other applicable sections of this or applicable specifications, Backfill material shall be placed equally along both sides of the pipe, in uniform layers not exceeding 150 mm (6 inches) loose depth. Compacted by hand, pneumatic tamper or other approved means, fo @ height equal to the top of the pipe for Class C bedding and 305 mm (12 inches) above the top of the pipe for Class A and B bedding. The remainder of the trench shall be backfilled and compacted to a density equal to that specified for the particular area, or equal to that of the in-situ material. Compaction by water jetting or flooding may be used for trench backfill where approved by PCI inspector. Soils compacted by water jotting or flooding shall produce a minimum relative compaction of 85% of maximum density as determined by ASTM D4254 for cohesionless free draining soils and ASTM D1557 for other soils. Compaction by water shall not be permitted for the top 1220 mm (48 inches) of trench backfill under paving, or roads, and the compaction in these areas shall be 95% relative density. For pipe in an embankment of fill, material above the top of the pipe shall be placed in accordance with the requirements for placement of the embankment or fill. No construction machinery or vehicles shall be allowed to pass over the trench until the trench is backfilled and compacted sufficiently to prevent damage to the pipe. Culverts Multiple installations of pipes shall be laid with the centerline of individual barrels parallel. Unless otherwise indicated, the clear distances between outer faces of adjacent pipes shall be as follows: Nominal Inside Diameter of Pipe Clear Distance Between Pipes: 45.7 cm (18 inches) and under 230 mm (9 inches) Decimal BOOST SOASSPCHOGT Page TET {(8CD3-000-45-SPC-4103.00 ) Revision 1 PetroChina Intemational Jabung Ltd. Project Specification 3.79 Drainage 53.3 cm (21 inches) and 61 cm (24 inches) 280 mm (11 inches) 68.6 cm (27 inches) and 76.2 cm (30 inches) 330 mm (13 inches) 83.8 cm (33 inches) and 91.4 cm (36 inches) 380 mm (15 inches) 91.4 cm (36 inches) and 106.6 cm (42 inches) 430 mm (17 inches) Corrugated metal pipe shall be laid with the separate sections joined firmly together and without side laps or circumference joints pointing upstream and with longitudinal laps on the sides, If paving ts, bituminous coating or bituminous lining is required for corrugated metal pipe, it shall be in accordance with the provisions of AASHTO M-180, "Standard Specifications for Bituminous Coated Corrugated Metal Culvert Pipe and Pipe Arches.” if headwalls or flared end sections are not required for corrugated metal pipe, the ends of all 14 and 16 gage installations shall be reinforced. Reinforcement shall consist of a galvanized steel rod not less than 11 mm (0.43 inch) diameter rolled in the sheet. Or by a galvanized metal band 10 mm (0.39 inch) thick by 40 mm (1.6 inches) wide or by increasing the outer one foot of 16 gage and 14 gage pipe to at least 12 gage material. Bands shall be fastened to the pipe at maximum intervals of 250 mm (10 inches) on each edge of the band. Culverts without head walls or flared end sections, and located so that the culvert invert is at the toe of a slope, shall be installed so that the end of the culvert will extend at least 305 mm (12 inches) beyond the toe of slope. Culverts shall be protected against erosion by head walls, flared end sections, rip-rap or similar methods, as approved by PCI where the invert of the culvert is above the toe of a slope at the discharge end. All backfill for culverts shall be selected fine compressible material, such as silty clay or loam, and shall not contain stones or lumps or earth over 75 mm (3 inches) in largest dimensions. Backfill material shall be compacted in maximum 150 mm (6 inch) layers to the density specified for the surrounding embankment or fil. Water tamping of backfill will not be permitted. Where fine compressible material is readily available, a granular backfill may be used for all but the outer 915 mm (36 inches) at both ends of the culvert that shall be backfilled with selected fine compressible material. Underdrains Underdrains shall be perforated corrugated metal pipe, AASHTO M-36. Field joints shall ‘be made with bands of the same base metal as the pipes. Filter material for underdrains shall be placed on all sides of subdrains. There shall be 50 mm (2 inches) of fiter material placed below the subdrains and a minimum of 150 mm (6 inches) on each side and above the subdrain. a) Where grain size distribution curves are available for the soils to be drained, the fiiter material shall be appropriately designed. ‘The shape of the grain size distribution curve for the fitter material shall approximate that for the soil to be drained. b) Where grain size distribution curves are not available for the soil to be drained, the following filter shall be used: Dasara BCE DT HOE SPC OST Page ODE R0G Revision 1 (8C03.000-45-SPC-4102-00) PetroChina Intemational Jabung Ltd. Project Specification Drainage * For fine-grained soils or silty and clayey sands, the filter material shall be a well graded fine aggregate conforming to the requirements of ASTM C33, "Concrete Sand.” ‘+ Fornon-plastic silt or clay with sand or silt lense, the fitter material shall be a well graded fine aggregate conforming to the requirements of ASTM D1073, "Asphalt Sand." Width of trenches shall not be greater than required for installation of pipe and tamping of backfill but shall not be less than the outside diameter plus 305 mm (12 inches). The bedding surface shall provide a firm foundation of uniform density for the full length of the Pipe. ‘The pipe shall be imbedded firmly in the filter material, and laid with the perforations down and centered about the flow line, Separate sections shall be firmly jointed with metal bands. Trenches in open areas shall be backfilled with the excavated material to an elevation 305 mm (12 inches) below finish grade. The top 305 mm (12 inches) of the trench shall be backfilled with impervious material. Compaction of the backfill shall be greater than the ‘existing material in place, and the compaction shall be a minimum of 90% of the maximum dry density as determined by ASTM D1557. ‘Where drains are located under other construction, trench backfill above the fiter material shall meet the requirements of Section 4.3.8 of these specifications. 3.7.10 Erosion Control Refer Specification, BCD03-01-00-45-SPC-104-1 Spec. for Landscaping. 3.8 Materials 3.8.1. General All materials shall be new, and free of injurious, defects, and shall comply with the requirements of relevant ASTM Standards. Reference shall be made to piping and valve material specification, document no. BCD03-01-00-44-SPC-001-1 to select pipe for a particular service unless mentioned otherwise herein. a) Process waste sewer shall be in carbon steel pipes within unit battery limit and in Reinforced concrete Pipes in offsites. b) Sanitary sewers shall be in PVC pipes / castiron pipes / vitrified clay pipes or Reinforced concrete pipes dependent upon location. c) Storm sewer shall be open ditches / drain in brick masonry or Reinforced concrete. For road crossing Reinforced conerete pipes or corrugated metal pipes of suitable ‘grade shall be used. d) Chemical sewer shall be in PVC or HDPE as appropriate for the acidity and alkalinity of the chemicals expected to be carried in the sewer. ©) For Buildings Cl pipes or asbestos cement pipe shall be used as rain water down- take pipes. Dosen = BCDOSOT OAS SPC TORT Page ODER {(8C03.000-45-SPC-4-103.00) Revision + PetroChina International Jabung Ltd. Project Specification Drainage 3.8.2 Concrete pipe a) Pipe 305 mm (12.0 inches) in diameter and larger, shall be as specified in ASTM C76, Class II and as specified herein. Pipe less than 305 mm (12.0 inches) in diameter shall be as specified in ASTM C14, Class 2. All pipe under 1.52 m (5 feet) in diameter shall be machinemade. The manufacturing equipment used shall provide uniform and continuous placement of the concrete in the forms. Concrete shall be consolidated by mechanical devices, other than hand tamping, which shall provide dense concrete without disturbing or displacing the steel reinforcement. The pipe shail be substantially free from fractures, large or deep cracks, laminations and surface roughness. ‘The planes of the ends of the pipe shall be perpendicular to the longitudinal axis. The pipe shall be such that when laid, the pipe sections shall form a continuous conduit with a smooth and uniform interior surface. b) Rubber gaskets shall conform to the requirements of ASTM C443. The basic polymer for gaskets to be used in industrial sewers shall be resistant to attacks by hydrocarbons, acids, caustics or other material to be carried by the sewer. c) Cement for mortar shall conform to the "Standard Specifications for Portland Cement,” ASTM C150-60, for type 1 or 1A. Fine aggregate for mortar shall consist of sands conforming to the "Standard Specifications for Concrete Aggregates,” ASTM C33, except that the sand shall be uniformly graded and shall meet the following grading requirements: US. ‘Sieve [3/8 in. [No.4 |No.16 ]No.50 | No.100 | No.200 Designation Percent Passing 100 [95-100 [45-80 | 15-40 [0-100 [05 d) Joints shall be made with rubber gaskets or Portland cement mortar. i) Rubber Gasket Joints The rubber gasket shall be a continuous rubber ring fitted snugly between the tongue and groove ends to form a flexible watertight seal. Pipe ends shall be formed on machined rings to ensure accurate joint surfaces. Joints shall remain water tight after a section is deflected so that one side of the annular space is 13 mm (0.5 inch) wider than the normal opening. Joints shail be so designed as 1o prevent the gasket from supporting the weight ofthe pipe or external loads. Gaskets shall be stored in as cool a place as practicable and in no case shall be ‘exposed to the sun for more than seventy-two hours. Joints shall be made according to the gasket manufacturer's recommendations and ASTM C443, ji) Mortared Joints ‘The mortar mixtures shall be one part of Portland coment and two parts of sand. Quantity of water shall be sufficient to produce a stiff, workable mortar but shall not exceed 20.8 Iiters (5.5 gallons) per sack of cement. Pipe ends shall be thoroughly cleaned and wetted with water before the joint is made. ‘Dosument = BCDOEDT-OOAESPC-10G-1 Pages DOS ZO {(8C03-000-45-SPC-4102-00 ) Revision + PetroChina International Jabung Ltd. Project Specification Drainage ‘Stiff mortar shall be placed in the lower half of the bell or groove of the pipe section already laid, and on the upper half of the spigot or tongue of the section being laid. The two sections shall be then be tightly joined with their inner surfaces flush and even. ii) Finishing Joints The intent for all joints using cement mortar is to have the joint completely filed and to have a smooth interior surface of the conduit. After the joints have been made as specified above, the inside surface and annular recess shall be cleaned. For small pipes, a tight stopper of burlap or equivalent material shall be dragged past the new joint. Voids occurring in the outer and inner annular sealing material shall be completely filled with the same type sealing material used for the joint and the inside of the joint finished smooth. For pipe over 750 mm (30 inches) in diameter the inside of the joint shail not be finished unti! all fil over the pipe has been completed. For bell and spigot pipe, a bead shall be formed on the outside by adding mortar and troweling smooth from the outer edge of the bell at a 45° angle with the adjoining pipe. For tongue and groove pipe, a bead shall be formed extending at least 25 mm (1 inch) on either side of the joint and of approximately semi-circular or triangular cross-section. ‘After the initial set, the mortar on the outside shall be protected from air and sun, and kept wet for a minimum of 48 hours or until backfil is completed. No jointing shall be done when the temperature is below 4.4°C (40°F) unless approved by the PCI. Joints made with flexible gaskets shall be installed and gasket placement checked in accordance with the manufacturer's recommendations. 3.8.3 Vitrified Clay Pipe Pipe shall be as specified in ASTM Designation C-700. Factory-made compression gaskets shall be as specified in ASTM C-425. Jointing materials for industrial or special sewers shall be resistant to attack from the materials carried by the sewer. For chemical resistant joints where compression joints are not suitable for the required service, joints shall be made using corrosion proof materials such as the Alkor-Vitrobond 120 joint or equivalent. Jointing material shall be Sealite 310 asbestos-fiberglass yam or equivalent. This joint is rigid and, when used, adequate measures shall be taken to prevent joint deflection after installation. Joints shall be made from (a) factory-made compression joints or (b) chemical resistant joints. Compression joints shall be in conformance with ASTM C-425. 3.8.4 Castiron Soil Pipe ‘Bosumeni = BODOG TOTS SPC OS Page 76 FOE 200 {BCD3-006-45-SPC-4103-00 } Rovielon + PetroChina International Jabung

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