Acknowledgement: INDORE From 5/06/2019 To 25/06/2019. The Matter Embodied in This Report Has Not Been

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ACKNOWLEDGEMENT

I Pranshu Parouha hereby declare that the work which is being presented in the industrial
training report is my original work for the partial fulfilment of requirement for the degree of B.E.
in Mechanical Engineering of Institute of engineering and science, IPS Academy, Indore.
This is an authentic record of my work carried out by us in KANAN WEIGHING SYSTEMS
INDORE from 5/06/2019 to 25/06/2019. The matter embodied in this report has not been
submitted by me for the award of any other Degree or Diploma.

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ABSTRACT

Every student of Bachelor of Technology in Mechanical Engineering has an essential


requirement to do 15 days of internship in any of the well reputed organization. The purpose of
this program is to acquaint the students with practical applications of theoretical concepts taught
to them during conduct of their course.

Really, it was a nice opportunity to have a close comparison of theoretical concept in practical
field. This report may depict deficiencies on my part but still it is an output of a student’s efforts,
for which I beg pardon.

The output of my analysis is summarized in a shape of Internship the contents of the report
Shows the detail of sequence of these.

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Contents

1. Introduction
2. Special design feature
3. Platform type
3.1Pit type
3.2Pitless type
3.3Top level
3.4 Crane weighing system
4. Construction of weigh bridge
5. Safety department
6. Main safety equipment
7. Load cell
8.1 Model30310
8.2 Model 90210
8.3 Single point 60510
8.4 Single point 40510
8.5 Model 70610
8. Weight indicator
9. Extension kit
10. Conclusion

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List of figures

Fig No. Name of figure Page No.

1. Kanan weigh system

2. Pit type weigh bridge

3. Pitless type weigh bridge

4. Top level weighing system

5. Crane weighing system

6. Model 30310

7. Model 30310

8. Model 90210

9. Single point 60510

10. Single point 60410

11. Model 70610

12.Weight indicator

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1. Introduction

Fig.1. KANAN WEIGH BRIDGE

KANAN is one of the leading M.P. manufacturers and distributors of industrial weighing
equipment. Whether you need a simple weighing scale or a bespoke system designed for your
enterprise KANAN offer a product suited to your every need. They are largest manufacturing
company, developing solutions that are robust, cost effective and future proof, enabling you to
concentrate on your key business issues without having to worry about your calibration and data
collection needs.

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At KANAN we recognize that every business is different. That's why we've come up with a
range of products and services designed to fit with your business needs and circumstances.

KANAN a trusted and tested name belongs to a 15 year old organization, involved in the
manufacture and marketing of weighing systems right from miniature scales to heavy Hi-way
weighbridges simultaneously providing intelligent Transportation Weighing Solutions and
services to our customers while also constantly working in research and development for
betterment of our products and services. Starting from modest beginnings to a scintillating streak
of success KANAN has come a long way in its journey of evolution as a pioneer of weighing
technology.

Visco remains a doyen in the Indian weighing industry for decades and has been instrumental in
pioneering the complete "all steel" retrofit modular weighbridges. to know more about the the
spirit of weighing please visit

2. Special Design Features of the Plant:

 extension kit
 C weight indicator
 V software
 Load cell
 Conversion kit.

3. Platform type

The Platform type are named as-

1. Pit type.
2. Pit less type
3. Top level
4. Crane weighing system
3.1. Pit type:

 Suitable, if there is space limitation, as the ramp are not required in either side

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 Flush to ground level
 Designed for heavy usage and harsh environment
 Easy movement of vehicles on platform
 Capacity range from 05 MT to 120 MT
 Available in compression, double ended shear- beam, rocker column, single ended beam
load cell weighing module(Assembly).

Fig 2.Pit types weigh bridge

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3.2. Pit less type

Low civil cost with lesser excavation is required

Available in module form for easy transportation and installation

Surface mounted

The load cells and the top of deck plate are above the ground level, facilitating easy maintenance

No high water table or drainage related problem

Capacity range from 05 MT to 120 MT

Available in compression, double ended shear- beam, rocker column, single ended beam load
cell & weighing module(Assembly)

Fig 3.Pitless type weighbridge

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3.3. Top level:
Low civil cost with lesser excavation is required.
Suitable if down side ground level in comparison with Road level.
Very rugged and tough in structure.
Available in module form for easy transportation and installation.
Surface mounted.
The load cells and the top of deck plate are above the ground level, facilitating easy maintenance.
Capacity range from 05 MT to 120 MT.
Available in compression, double ended shear- beam, rocker column, single ended beam load
cell & weighing module(Assembly).

Fig 4. Top level weighing system

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Sensotech introduce state of art easy to install hook type crane weigher for instant reaching when
load is fitted by crane. It is designed to take any Industrial abuse prevailing in industries like
paper mill, rolling mill, foundries, steel industry etc. in unique mobility made it more versatile
choice to meet weighing needs.

Feature:

 Special design with high coefficient limit


 Suitable for High temperature casting industry
 Can attach with wide choice of Remote controlled displays

3.4. Crane weighing system


Introduction
Sensotech introduce state of art easy to install hook type crane weigher for instant reaching when
load is fitted by crane. It is designed to take any Industrial abuse prevailing in industries like
paper mill, rolling mill, foundries, steel industry etc. in unique mobility made it more versatile
choice to meet weighing needs.
Features
 Special design with high coefficient limit
 Suitable for High temperature casting industry
 Can attach with wide choice of Remote controlled displays

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Fig 5. Crane weighing system

4. Construction of weigh Bridge:

 The typical electronic weigh – bridges consists of a fabricated platform 4,6 or 8 load
cells junction box, load cell cable and weight indicator. The weight of any truck on the
weigh – bridge is sensed by the load cell which is converted into electronic signal. These
signals are transmitted to common junction box. The total output is the directly fed to the
indicator in control room.

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Chart for W/B Capacity with Platform Size:

Chart showing weigh bridge sizes

5. Safety Department:
The safety department in KANAN WEIGHING SYSTEMS is responsible for the following
 Safety Services
 Fire Services
 Training services
 Improvement management

6. Main Safety equipment’s:


 Helmet
 Shoes
 Asbestos suits
 Rubber gloves

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6.1. Equipment’s used:

1.Hammers
2.Drilling machines
3.Dozers
4.Rollers
5.Service Units
6.Welding equipments
7.Measuring instruments

8. Conversion kit

The Conversion Kit is used to convert Mechanical steel yard type scale into Electronic weighing
system. Any existing mechanical weighbridge can be converted into electronic weighbridge with
single load cell and a digital weight indicator.

Features

1.All advantages of an electronic weighbridge at marginal cost.

2.Easy , fast & accurate weighment.

3.Ticket printing facility.

4.Fully tamper proof operation.

5.Can be hooked up to a computer / Remote display.

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Fig 6.A typical digital display

7. Load cell:

Load Cell Technology:

Load cells are the heart of the electronic Weigh–Bridges. They are weight sensing element which
convert weight into electronic signals. These load; cells are designed to perform in a predictable
repeated manner. Due to their utmost reliability compact and rebuts, hermitically sealed
construction besides meeting all critical factors such as overload protection, consistency in
varying temperature, simple mounting and complete interchangeability

Features:
Hermetically sealed with stand adverse atmospheric conditions.

Safe over load capacity : 150% of rated capacity.

protection class IP-68.

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Fully temperature compensated.

Material Quality - tool grade.

Unique ball plate assembly confirms vertical load transfer to load cell compensated.

Technical Specification

Load cell type:

7.1. MODEL 30310

This is a Strain Gage based, single ended Shear Beam Load Cell designed for
Multiple use in low profile platform scales & in tank, bin and hopper weighing
systems. It is constructed from high alloy tool Steel for excellent resistance to
shock and overload. The cell is sealed against moisture ingression for use in wash-
down areas and it is Electroless Nickel plated for corrosion resistance. It is low
cost ideal Load Cell for industrial automation applications. This is also provided in
Hardnable Stainless Steel - 17-4 PH - Construction-30310-SS Model.

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Features

 100 Kgf. to 10000 Kgf. Capacities offered.

 100 Kgf. to 10000 Kgf. Capacities offered.

 Complete Environmental Protection -IP67 Class.

 IP68 Protection available optionally with laser welded sealing.

 Standardized output (3.0 ± 0.25%) available on request.

Fig 7.Model 30310

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Applications:

 Low Profile Floor Scales.

 Tank, Hopper & Bag Weighing

 Force & Tension Measurement.

 Pallet Scale.

 Industrial Automation.

 30310-SS Stainless Stell version is suitable for hygienic applications like food, dairy,
pharma industries & for corrosive applications like chemical industries.

7.2. MODEL 90210 / 90310

Description

Model 90210 is a Strain Gage based, multicolumn compression type of Load Cells. It is
hermetically sealed to provide better environmental protection. The cell is recommended for
tank, truck, track and hopper type industrial applications. The cell is supplied with an integral 20
meter cable.

Features

 5 Tf to 100 Tf.

 Multicolumn Construction.

 Hermetically Sealed - IP 68. on request.

 Linearised version - 90310 - is available with accuracy better then 0.025% of full span.

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Fig 8.Model 90210

Applications:

 Truck Scale.

 Tank Weighing.

 Hopper Weighing.

 Compressive force Testing.

 Industrial Automation.

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7.3. SINGAL POINT 60510

Description

Model 60510 is a Strain Gage based low profile bending beam Load Cell and is ideal for Bench,
Counting, Floor, Postal and Retail Scales. It is designed for low eccentric load sensitivity. It is
Constructed from Anodized Aluminium Alloy.

Features
 Single Point Capability with Minimum Off-center Error.
 Low Profile Bending Beam Load Cell Design.
 Supports the Platform Size of 400 x 400 mm.
 Moisture Proof Sealing for Harsh Environment.

fig 9.Single point 60510

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Applications:
 Check Weighers.
 Bagging Machines.
 Bench, Counting & Postal Scales.

7.4.SINGAL POINT 60410:

Description
Model 60410 is a Strain Gage based low profile bending beam Load Cell and is ideal for
precision single point platform scale applications. It is designed for eccentric load
sensitivity. Its tool steel Construction is very rugged to withstand shock loads. It is also
Provided in Hardnable Stainless Steel - 17-4 PH construction.

Features:

 . Single Point Capability for Platform Scale.


 Low Profile.
 Minimum Error for Off-Centre loading.
 Supports the Pan size of 750 x 750 (mm).
 100kgf. to 1500 Kgf. Capacities.
 Compact and Light Weight.
 60410-SS is suitable for hygienic applications like food, dairy & pharma industries and
corrosive applications like chemical industries

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Fig 10.single point 60410

Applications:

 Medium Sized Platform Scales.


 Bag Weighing.
 Hopper Weighers.

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7.5. MODEL 70610

Description

70610 load cells are suitable for truck, track, tank and hopper weighing applications. This is
constructed from electro less nickel plated heat treated tool steel suitable for harsh industrial
applications. Cup and steel ball mounted mechanism is self restoring and self centering.

Features

 10 TF TO 40 TF capacity.
 Complete environmental protection IP – 68 class.
 Standard output 2.0 mV/V Available.
 Hardened Tool Steel Construction.
 Good side force and shock resistance.
 Laser welded available optionally.

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Fig 11.Model 70610

Applications

 Truck Weighbridge.
 Tank and hopper weighing.
 Tensile testing.

8.WEIGHT INDICATOR

Features

 Micro processor based.


 Full digital calibration.
 100% tare facility. Auto zero tracking.
 RTC with ‘Ni-Cd’ battery back up.
 Non volatile memory capacity of thousand of weighing tickets.
 One parallel and two serial port for interfacing printer and computer.
 Attractive color 40 x 2 LCD display for data entry.
 IBM keyboard attachment for data entry.
 RFI / EMI suppression & compensation for voltage fluctuation.
 Create various report viz. supplier, product, dates etc. Password, delete, print, record, data
facility.
 Preprinted & plain weigh slip option.

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Fig 12.Weight Indicator

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Specification:

Technical Specification of 1st Indicator

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Technical Specification of 2nd Indicator:

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9. EXTENSION KIT

Features
With the sizes of vehicles increasing, KANAN extension kit is an option, which can be adopted
for installation along with existing mechanical, electro-mechanical or fully electronic
weighbridges.

KANAN extension kits are available in the sizes of :

 2 Mtr X 3 Mtr.
 3 Mtr X 3 Mtr.
 5 Mtr X 3 Mtr.
 7 Mtr X 3 Mtr.

KANAN extension kits are installed at a gap of .5 meter from existing platform. These extension
kits are fully electronic and are ideally suited for pit-type weighbridges. In special cases, these
can be installed with existing pit less platform also.
Both exiting weighbridges as well extension kits will be connected to a common console
facilitating combined weighment.

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10.Conclusion:

The practical training has proved to be quite fruitful. It provided me to encounter with such huge
machines and mechanism. It has allowed me an opportunity to get an exposure of practical
aspects and their implementation to theoretical fundamentals. This will help me improving my
performance in theory classes by introducing to the practical work. It will helped me to know my
strength and weakness so that I can improve my skills and overcome my limitations of taking
appropriate measures. I was exposed to real work situations and I learned how to equip them
with the necessary skills so that I would be ready for the job when I will be graduated.

The architecture of the plant, the way two units are linked, the way of working in plant and how
everything is controlled make me realized that engineering is not just learning the structural
description and working of various machines but the greater part of planning management.

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