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Structure and Properties of Mortar and Concrete With Rice Husk Ash As Partial Replacement of Ordinary Portland Cement - A Review
Structure and Properties of Mortar and Concrete With Rice Husk Ash As Partial Replacement of Ordinary Portland Cement - A Review
Structure and Properties of Mortar and Concrete With Rice Husk Ash As Partial Replacement of Ordinary Portland Cement - A Review
H O S T E D BY
Gulf Organisation for Research and Development
Review Article
Structure and properties of mortar and concrete with rice husk ash
as partial replacement of ordinary Portland cement – A review
Fapohunda Christopher a,⇑, Akinbile Bolatito b, Shittu Ahmed a
a
Department of Civil Engineering, Federal University, Oye-Ekiti, Nigeria
b
Department of Building, The Polytechnic, Ibadan, Nigeria
Abstract
In order to arrest the incidence of global warming brought about by the emission of greenhouse gases notably CO2 into the atmo-
sphere, the use of materials that can substitute the material responsible for greenhouse gases is being promoted world-wide. One of these
is rice husk ash (RHA) which has been found suitable by researchers to partially replace Portland cement in the production of concrete.
This paper presents a comprehensive and up-to-date review of the work of numerous researchers on structure and properties of concrete
containing rice husk ash (RHA) as partial replacement of ordinary Portland cement. Some of the findings are: (i) controlled incineration
is required to produce RHA with structure that can result in structural concrete, (ii) the use of RHA resulted in increased water demand,
(iii) up to 10% cement replacement with RHA will result in strength development comparable to the control specimens, and (iv) the use of
RHA in concrete result in impervious RHA-concrete microstructure to agent of degradation like, sulphate attacks, chloride ingress, etc.,
as well as good shrinkage properties, and thus produce durable concrete when used. However, some areas such as the bending and shear
responses (and allied properties) of reinforced concrete slabs and beams with RHA are presently not yet covered by researchers; they are
therefore recommended for future investigation.
Ó 2017 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 676
2. Production, structure and physical properties of rice husk ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677
2.1. Production of rice husk ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677
2.2. Structure of rice husk ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
2.3. Physical properties of rice husk ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
⇑ Corresponding author.
E-mail addresses: christopher.fapohunda@fuoye.edu.ng (C. Fapohunda), timboljekbuild@yahoo.com (B. Akinbile), ahmed.shittu.0378@fuoye.edu.ng
(A. Shittu).
Peer review under responsibility of The Gulf Organisation for Research and Development.
http://dx.doi.org/10.1016/j.ijsbe.2017.07.004
2212-6090/Ó 2017 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
676 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
Table 1
Incineration Methods of production of Rice Husk Ash (RHA).
Researchers Main features
Van et al. (2013) The modified incinerator as detailed in Khan et al. (2015) can produce about 20–25 kg of RHA within a burning period of
two days in a single batch. The RHA produced through this method consists of high amount amorphous silica content
about 97.4%
Zain et al. (2011) The authors used a simple ferrocement furnace located at Structural and Concrete Lab in National University of Malaysia
(UKM), Malaysia. The furnace is able to produce amorphous silica with the constant furnace combustion temperature at
500–700 °C for 2 h. Although grinding for 30 min produced good result, grinding for 60 min or more is recommended by the
authors for achieving standard fineness of RHA
Habeeb and Mahmud The authors used incineration furnace with three small openings for ventilation. It has a capacity of 60 kg of raw rice husks,
(2010) with three small openings for ventilation. The design concept of this furnace is almost similar to Loo et al. (1984). The
authors reported that to produce reactive RHA using this furnace, the burning temperature of rice husk should not exceed
690 °C and particle sizes of RHA should less than 11.5 lm for a grinding time 360 min
Ramezanianpour et al. Type of furnace used by the authors to produce good quality RHA. In this furnace, burning temperature and rate of burning
(2009) are easily measurable. The authors produced RHA at various temperatures rate such as 550, 600, 650, 700 and 750 °C with
duration of burning time 30, 60 and 90 min, respectively. Finally, they suggested that RHA
Produced at 650 °C for 60 min can be considered to be non-crystalline RHA and also save the RHA production time
Nehdi et al. (2003) The authors burned of rice husk using fluidized beds which based on a different technique Torbed reactor. The Torbed
reactor can operate with gas velocities of 3–12 m/s. The RHA production technology are able to produce smaller RHA
particles, more economic and easy to maintain temperature
Loo et al. (1984) They designed a ferrocement furnace in order to produce RHA. The raw rice husk was kept in the incineration furnace for
burning and then allowed to cool for 24 h. Finally, they improved the fineness of cooled incinerated ash using Los Angeles
grinding machine
(Swamy, 1986; Malhotra et al., 1987; Mehta, 1994; Real Physical Properties of RHA, (ii) Chemical Properties of
et al., 1996; Zhang et al., 1996; Sugita et al., 1997), (iv) RHA, (iii) Fresh state properties Mortar and concrete with
strength (Mehta, 1992; Hwang and Wu, 1989; Mehta and RHA, (iv) Hydration and microstructure development of
Monteiro, 1993), and (v) usage (Mehta, 1994; Zhang and cement blended with RHA, (v) Hardened state properties
Mohan, 1996; Nicole et al., 2000; de Sensale et al., 2008; of Mortar and concrete with RHA and (vi) Durability
Habeeb and Fayyadh, 2009), etc. Some recent researchers properties of Mortar and concrete with RHA.
(Zain et al., 2011; Ferraro and Nanni, 2012; Zerbino
et al., 2014; Pedro et al., 2015; Swaminathen and Ravi, 2. Production, structure and physical properties of rice husk
2016) have been able to establish the level of socio- ash
economic and environmental benefits that are derivable
by the utilization of RHA as a mineral admixture in struc- 2.1. Production of rice husk ash
tural concrete. To facilitate its usage, it is necessary that all
the research work on rice husk ash be compiled in a form Properties and characteristics of a material are closely
that contains all necessary information need by potential related to that of the parent material and the methods
constructors and even researchers to help guide their and techniques of its production. This also applies to rice
research efforts. Some notable efforts have been made in husk ash. Rice husk ash (RHA) is a material produced
the past by researchers (Givi et al., 2010a,b; Karim et al., by the burning of rice husk either through open field burn-
2012; Kumar et al., 2013; Khana et al., 2014; Saad et al., ing or under incineration conditions in which temperature
2015; Gupta and Wayal, 2015; Swaminathen and Ravi, and duration are controlled. Open field burning is not
2016) to review the properties of RHA. But those work encouraged because of pollution problems and it also pro-
were either in parts or contain noticeable gaps or a times duces poor quality rice husk ash. The RHA produced from
contradictions in those works. For example, open burning has high carbon content which adversely
Swaminathen and Ravi (2016) was partly rice husk ash affect concrete performance and also results in a structure
and partly metakaolin, while Gupta and Wayal (2015) of highly crystalline form that is of low reactivity
did not cover pozzolanic and tensile properties of concrete (Hwang and Chandra, 2016). Thus the RHA in the amor-
with rice husk ash. Also Saad et al. (2015) was exclusively phous form of silica with has the potential to be used for
on pozzolanic activities of concrete with rice husk ash. structural concrete is produced through controlled inciner-
Thus the purpose of this review is to update and compile ation conditions (temperature and duration). Various
all research works on RHA as it relates to its structure incineration processes have been used researchers to pro-
and properties, uncover gaps and reveal areas that are duce RHA and the features of some are briefly presented
yet to be covered, so as to provide a useful information in Table 1.
for users in the built environment and direction for further It is obvious from the above that there exist many ash
studies to enhance its sustainability. The present work is production methodologies and each has got its own merits
divided into six, namely: (i) Production, Structure and and demerits. However, incinerating conditions essentially
678 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
control the quality of RHA, especially amorphous form, shaped particles with many micro-pores (Fig. 1). They
which is needed for structural concrete. attributed the porous morphology to the burning out of
the organic component and caused higher loss on ignition
(LOI) value in the RHA.
2.2. Structure of rice husk ash Further, Nguyen (2011) showed that the quality of
RHA, is also influenced by the porous structure of ash par-
The structure of RHA is influenced by the incinerating ticles and the specific surface area. There are also evidences
environments. Initially, the rice husk contains about 50% that the rate of cooling affects the particle sizes of RHA.
cellulose, 25–30% lignin, and 15–20% of silica. Upon burn- Fig. 2 is the SEM images for RHA samples burnt at
ing, cellulose and lignin are removed, leaving behind silica 500 °C but differing in cooling procedure. The difference
ash. Based on temperature range and duration of burning in the morphology between RHA500-12Q and RHA500-
of the husk, crystalline and amorphous forms of silica are 12S shows that particle size increases significantly in the
obtained (Stroeven et al., 1999; Hwang and Chandra, slow cooling regime as compared to quick cooling. It was
2016; Asavapisit and Ruengrit, 2005; Basha et al., 2005). discovered that larger particles are observed for slowly
The crystalline and amorphous forms of silica have differ- cooled particles (Nair et al., 2008).
ent properties and it is important to produce ash with cor- The porous structure, which induces a large surface area
rect specifications for specific end use. The form of silica of RHA, obtained by burning, according to Le (2015), con-
having structure of highly crystalline has been found to sist mostly in internal pores; and they are influenced by
result in material of low reactivity (Hwang and Chandra, burning conditions, that is, temperature and duration of
2016). It is thus necessary to ensure that the silica in combustion and the treatment of rice husk before burning.
RHA is in the amorphous form. This is achieved through He went further to showed that the pore size distribution in
controlled incineration process. The effects of burning tem- RHA particles determined by Barrett–Joyner–Hanlenda
perature on the structure and specific surface area of the (BJH) contains macropores (>50 nm), mesopores (2–
RHA as determined from Scanning Electron Microscopy 50 nm), and micropores (<2 nm). On the basis of work
(SEM) X-ray Diffraction (XRD), Back-scattered Electron done by Feng et al. (2005) and Chandrasekhar et al.
Image (BSE) and Mercury Intrusion Porosimetry (MIP) (2006), the micropores and mesopores were considered to
are presented in Table 2. affect significantly the pore volume, which in turn influ-
Subsequent investigation by Nehdi et al. (2003) and ences the specific surface area of the RHA. In addition,
Ahmed and Adam (2007) confirmed that by burning the the specific surface area of RHA increases with fineness
rice husk at temperatures not exceeding 700 °C, the nature or degree of grinding (Coutinho and Papadakis, 2011;
of RHA silica is predominantly amorphous, and thus reac- Le, 2015). It is thus obvious from the above that to obtain
tive under alkaline conditions like the ones created in the an RHA of maximum reactivity (amorphousness and high
hydrating cement paste. Nair et al. (2008) were of the opin- porosity), time, temperature, grinding and environment
ion that the highest amorphous silica could be obtained by must be carefully selected in the processing of rice husks.
burning the rice husk at the temperature ranges of 500–
700 °C. But Hwang and Chandra (2016) concluded that
the pozzolanic reaction of ash formed at temperature 2.3. Physical properties of rice husk ash
between 600 and 700 °C should also be greatest. It has
however been found out that burning the rice husk at tem- Some physical properties of rice husk ash that can affect
peratures exceeding 700 °C could also yield reactive amor- the way it is applied for structural concrete because of their
phous ash, but the duration of incineration should be short influence on the mechanical and durability properties of
(Bouzoubaa and Fournier, 2001; Maeda et al., 2001; concrete, include, the specific gravity, mean particle size,
Bronzeoak, 2003). The SEM image obtained by Foong and its Blaine fineness. Investigations conducted by
et al. (2015) showed that the RHA sample has irregular researches (Bui et al., 2005; De Sensale, 2006;
Table 2
Effect of burning temperature on the structure of the RHA (adapted from Hwang and Wu (1989), Yuzer et al. (2013), Hwang and Chandra (2016),
Shodhganga (2016)).
Temperature Structure of rice husk ash (RHA) Specific Surface area
(m2/g)
Up to 500 Particles are spherical or globular in shape with porous structure 0.5–2.1
500–600 Particles are non-crystalline and partially crystalline. There is presence of fine porous crystalline grains, 76–122
smaller than 1 mm, possibly manifesting the transformation between the amorphous and the crystalline state
600–700 Amorphous particles, and diameter of pores is highest 100–150 at low
temperature
700–800 Partly crystalline, formation of coral-shaped crystals 6–10
800–900 Crystalline <5
900–1000 The formation of coral-shaped crystals increased, and progressively finer and melted considerably –
C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692 679
Fig. 2. SEM images for RHA samples burnt at 500 °C but differing in cooling procedure (Nair et al., 2008).
680 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
Table 3
Oxide composition of rice husk ash.
Researchers SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O LOI SAF
Swaminathen and Ravi (2016) 87.2 0.15 0.16 0.55 0.35 0.24 – – 5.44 87.51
Mahmud et al. (2016) 85.76 0.25 1.15 0.74 0.81 0.31 – – 4.05 87.16
Foong et al. (2015) 93.46 0.58 0.52 1.03 0.51 – 0.08 1.82 7.76 94.56
Bansal and Antil (2015) 87.20 0.15 0.16 0.55 0.35 0.24 – – 5.44 87.51
Le et al. (2014) 86.81 0.50 0.87 1.04 0.85 – 0.69 3.16 4.60 88.18
Sivakumar and Mahendran (2014) 87.65 0.22 0.24 0.39 0.28 0.15 1.10 2.98 2.26 86.78
Le et al. (2015) 87.00 0.80 0.40 1.20 0.60 0.40 0.40 2.63 3.70 88.20
Kumar and Venugopal (2013) 93.80 0.74 0.30 0.89 0.32 0.28 0.12 3.37 94.84
Marthong (2012) 75.00 1.29 0.78 3.30 0.22 0.20 0.40 1.50 3.67 77.07
De Souza et al. (2011) 73.60 0.07 0.26 0.76 0.27 – 0.09 1.17 22.90 73.93
Memon et al. (2011) 77.19 6.19 3.65 2.88 1.45 – 0.00 1.81 5.42 87.03
Shukla et al. (2011) 87.20 0.15 0.16 0.55 0.35 0.24 – – 5.44 87.51
Madandoust et al. (2011) 90.90 0.83 0.6 0.8 0.56 – – – – 92.33
Raman et al. (2011) 89.87 0.14 0.94 0.49 – – 0.25 2.16 4.81 90.95
Hwang et al. (2011) 91.00 0.35 0.41 – 0.81 1.21 0.08 3.21 8.50 91.76
Zerbino et al. (2011) 94.84 0.39 0.54 1.32 0.40 0.01 0.11 1.45 0.25 95.77
Habeeb and Mahmud (2010) 88.32 0.46 0.67 0.67 0.44 – – 2.91 5.81 89.45
Muthandhi and Kothandaraman (2010) 89.47 Traces 0.62 2.69 1.16 0.93 2.09 0.83 2.27 90.09
Gastaldini et al. (2010) 90.00 0.28 0.14 0.45 0.28 0.02 0.08 1.55 5.00 90.42
Gastaldini et al. (2009) 87.46 2.53 0.40 0.78 1.58 – – 4.73 2.52 90.39
Dakroury and Gasser (2008) 87.20 0.15 0.16 0.55 0.35 0.24 1.12 3.68 8.55 87.51
Chindaprasirt et al. (2008) 93.20 0.40 0.10 1.10 0.10 0.90 0.10 1.30 3.70 93.70
Da Silva et al. (2008) 97.53 – 0.21 0.22 – – 0.01 0.04 1.72 97.74
Chindaprasirta et al. (2007) 90.00 0.50 0.90 0.80 0.60 0.10 0.10 2.10 3.20 91.40
Ramezanianpour et al. (2009) 89.61 0.04 0.22 0.91 0.42 – 0.07 1.58 5.91 89.87
Giaccio et al. (2007) 87.20 0.15 0.16 0.55 0.35 – 1.12 3.60 6.55 87.51
Bui et al. (2005) 86.98 0.84 0.73 1.40 0.57 – 0.11 2.46 5.14 88.55
Bui et al. (2005) 86.98 0.84 0.73 1.40 0.57 0.11 2.46 – 5.14 88.55
Zhang et al. (1996) 87.30 0.15 0.16 0.55 0.35 0.24 1.12 3.68 8.55 87.61
Mehta (1992) 87.20 0.15 0.16 0.55 0.35 0.24 1.12 3.68 8.55 87.51
*SAF = SiO2 + Al2O3 + Fe2O3.
properly produced, RHA of low loss on ignition can be those countries are in the same category with the Class F
obtained (Bronzeoak, 2003). Cordeiro et al. (2009) sug- fly ash (ASTM C 618) with high pozzolanic characteristics.
gested a grinding procedures that can be adopted to With the exception of Nigeria – for the reasons earlier sta-
increase the homogeneity and pozzolanic activity of the ted –, the values of LOI of the RHA samples obtained from
RHA containing loss on ignition about 12%. Furthermore, other countries are within the limits set by ASTM C618
there are indications that oxides composition on RHA are (2005) and BS 12 (1996).
not influenced by geographical location. Table 4 is chemical
composition of RHA on the basis of geographical locations. 3.2. Pozzolanic properties
The results of investigators presented in Table 4 demon-
strated that the chemical composition of RHA – especially Pozzolanic properties measure the extent of the chemical
silica content – from various locations does not vary widely reaction occurring between the active constituents of poz-
– in the range of 85–95 percent. All the other constituents zolana (that is RHA in this case), calcium hydroxide, and
of RHA, except potassium and magnesium, are available in water. This property is of utmost importance for it is an
a very small range, that is, less than one percent. The rela- indication of its ability to participate in the reaction that
tively low silica content recorded for the Nigerian rice husk lead to the formation of strength in concrete. Strength-
ash may not be unconnected to the method of burning. For development abilities is a necessary condition for any mate-
example, in the investigations by Oyekan and Kamiyo rial to be considered for structural applications. Investiga-
(2011), open burning was used, while the burning tempera- tions conducted by Nguyen (2011), Zain et al. (2011),
ture for the rice husk ash used by Joel (2010) was below Antiohos et al. (2014) and Le (2015) showed that RHA is
500 °C. Open burning of rice husk and burning rice husk of high pozzolanic activities because of the presence of
below the temperature of 500 °C cannot produce rice husk amorphous silica, its fineness and high specific surface area.
ash that is high in reactive silica content (Nguyen, 2011 and Nguyen (2011) found out that the pozzolanic activities
Khan et al., 2015). In addition, the sum of SiO2 + Al2- increased with increase in the degree of its amorphousness
O3 + Fe2O3 exceeds 70% for all the RHA specimens for but decrease with the particles size of the RHA. However,
all the countries captured demonstrated that the RHA in RHA with a high carbon content (usually obtained from
C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692 681
Vietnam
pozzolanic activity (Cordeiro et al., 2009). It is worthy to
Chemical composition RHA from various countries (adapted from Muthadhi and Kothandaraman (2007), Joel, 2010 Muthandhi and Kothandaraman (2010) and Oyekan and Kamiyo (2011)).
86.90
88.47
note that, in measuring the pozzolanic reaction, several
0.84
0.73
1.40
2.46
0.57
0.11
5.14
–
methodologies were adopted by various researchers
namely; rapid evaluation of pozzolanic activity by conduc-
tivity measurement, accelerated pozzolanic strength reac-
87.38–97.54
0.38–0.54
tivity index (API), strength activity index (SAI) and
0.25–1.0
0.58–2.0
0.12–2.0
U.S.A.
Traces
0–0.15
0–1.13
87–97
–
only to correlate with each other, but also are methods that
0.18–0.28
can be well-controlled (Cordeiro et al., 2009; Antiohos
92.0–98.8
Thailand
0.03–0.8
0.5–1.0
2.5–2.8
1.0–1.3
2.4–2.5
3.5–3.7
et al., 2014; Saad et al., 2015)
89–95
4.1. Consistence
1.3–1.81
Nigeria
3–4.90
0–0.95
1.36–6
67–76
0–0.1
0–2.8
17.78
0.11–0.2
0.3–1.4
0.7–2.4
0.1–0.5
86–96
2.36
91.80
91.6
0.14
0.06
0.58
2.54
0.26
0.09
0.52
0.1–2.3
0.1–1.8
0.1–0.5
86–94
0.3–2
India
4.2. Rheology
–
0.6–2.5
0–0.3
88.95
–
–
0.4–0.49
Canada
2.0–3.0
(2008), are: yield stress (material which flows only when the
0–0.24
87–97
4–8
93.51
92.9
0.18
0.43
1.03
0.72
0.35
0.02
Oxides
Fe2O3
Al2O3
Na2O
SAF
CaO
K2O
SiO2
LOI
SO3
enough to maintain a homogeneous system during trans- taining RHA. Marthong’s work was a confirmation of
port and placing until the start of hardening, and to ensure the results of earlier researchers such as: Oyetola and
proper flow rate, passing ability and segregation resistance. Abdullahi (2004), Calica (2008), Dakroury and Gasser
However, rheological properties of fresh concrete (2008), Dabai et al. (2009) and Givi et al. (2010a,b).
change over time in a non-linear manner, thus its applica- The work of Rashid et al. (2010) however revealed dif-
tion in fresh concrete appears a substantial challenge. Le ferent results. They found out that initial setting times
(2015) used self-compacting high performance concrete to increased up to 15% cement replacement and RHA, and
investigate the rheological features of RHA. He concluded they began to decrease with subsequent addition. They
that the incorporation of RHA increases the yield stress observed further, that the final setting time decrease with
and plastic viscosity of mortar. When compare to silica addition of RHA. Chanu and Devi (2013) agreed with this
fume, the effect of RHA is much stronger than that of trend, even though the increase was up to 20% cement
SF, especially when the coarser RHA and the higher con- replacement with RHA before decrease began. The obvious
tent of RHA are used. disagreement between these results was probably due to the
fact that Rashid et al. (2010) used open burning method to
4.3. Workability obtain the RHA used, in which the burning temperature
was less than 450 °C. This temperature will only produce
Workability is a property of freshly mixed concrete or crystalline RHA as has been previously discussed. It is pos-
mortar which determines the ease and homogeneity with sible that the setting times characteristics of crystalline
which it can be mixed, placed, consolidated and finished. RHA are different from that of amorphous RHA, and that
The results of investigators (Calica, 2008; Kartini et al., this difference is yet to be well-understood.
2010; Marthong, 2012; Khassaf et al., 2014a,b) on the effect
of RHA on the workability of concrete converge at the
conclusion that concrete progressively become unworkable 5. Hydration and microstructure development of cement
as the percent replacement of cement with RHA increases blended with RHA
unless water-reducing admixtures are used. The workabili-
ties measured both from the slump and compacting factor 5.1. Hydration mechanism and products of cement blended
tests showed a reduction in value with increase in RHA. with RHA
Thus more water is required to make the concrete workable
with increase in RHA. It has been reported in (Le et al., Several investigators (Yu et al., 1999; Ordóñez et al.,
2012 and Van et al., 2013), RHA is a porous material with 2002; Feng et al., 2004; Sivakumar and Ravibaskar,
macro and meso-pores inside and on surface of the parti- 2009) have explored the hydration mechanisms of cement
cles resulting in a very large specific surface area. Rice husk blended with RHA. The general conclusion is that RHA
ash will subsequently absorb certain amount of mixing containing a considerable amount of SiO2 will react with
water on its surface resulting in decrease in free water Ca(OH)2 to produce the CSH gel; and that due to the fact
and lower slump. It is worth noting that at a given water that the pozzolanic reaction is a lime-consuming reaction,
to cement ratio, small addition (less than 2–3 by weight the paste containing RHA has a lower Ca(OH)2 content
of cement) of RHA may be helpful for improving the sta- than the pure Portland cement paste. There is however a
bility and workability of concrete by reducing the tendency conflicting conclusion as to the effect of RHA on early rate
towards bleeding and segregation (Mehta, 1983, 1992). of hydration. The investigation conducted by Feng et al.
Notwithstanding, it can be inferred that to attain the (2004) showed that the addition of RHA stimulates the
required workability, mixes containing RHA will required hydration of cement at early age, and hence more heat
higher water content than the corresponding conventional and more CH in the RHA-blended cement paste are pro-
mixes with RHA, and this demand increases with content duced. However, Nguyen et al. (2011b) were of the opinion
of RHA in the mix (Le et al., 2014) that addition of RHA slows down hydration of cement at
early age. The difference in results can be attributed to the
4.4. Setting times fact that different wb ratios were used by the researchers.
Water-binder ratio probably has effect on the rate of early
Setting times – initial and final – is important in concrete hydration of paste with RHA. But Nguyen et al. (2011b)
hydration, as it determines the rate of strength develop- were of the opinion that the porous structure of RHA
ment in concrete. There seem no agreement yet among was responsible for this. Also, it has been found that the
researchers concerning the effect of RHA on the setting RHA has both hydraulic and pozzolanic properties, so that
times of paste. The results of the investigation conducted the reaction of RHA itself with water formed CSH (James
by Marthong (2012) showed both initial and final setting and Subba, 1986). There is additional evidence, according
times increasing with increase in RHA irrespective of the to Yu et al. (1999) suggesting that in the presence of water,
grade of the ordinary Portland cement used (Fig. 3). This RHA could react with Ca(OH)2 to form a kind of the fine
behaviour, according to Dakroury and Gasser (2008) CSH gel (Ca1.5SiO3.5xH2O). They further concluded that
may be due to the low rate of hydration in the paste con- the CSH gel appears to be flocs in morphology and of small
C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692 683
round grains with a porous structure. In addition, Yu et al. 5.2. Microstructural and morphology of cement and concrete
(1999), through SEM images (Fig. 4) showed that the CSH with RHA
gel formed from the pozzolanic reaction of RHA fill the
inter-particle pores and plays a bridging role between The use of RHA as partial substitute changes the
hydrates and anhydrous cement particles. microstructure development of the Portland cement paste
The pore structure RHA, described in terms of its pore due to the pozzolanic action, and these changes are time-
size and pore volume, also play an important role on the dependent as presented in Table 5. Nguyen (2011) found
hydration process due to the fact that some of the mixing out that pozzolanic activities of RHA paste is substantial
water are absorbed in its pores (Le, 2015). At early ages, at later ages than in earlier ages. The increase of hydration
the amount of water absorbed might reduce the dilution of cement with the addition of RHA at the later period can
effect on cement hydration in the RHA blended cement be explained by the porous structure of RHA particles.
matrix, especially with the coarse RHA22.6 with larger The pores in RHA particles may absorb a certain
pore volume. At late ages, according to Nguyen et al. amount of free water into its pores during mixing. On the
(2011b) was of the opinion that this amount of water one hand, this adsorbed water decreases the rate of hydra-
absorbed into the pores of RHA is released from the pores, tion of cement at an early stage. This is because of the
when the relative humidity in paste reduces because of smaller amount of water available for cement to hydrate,
cement hydration, and therefore keeps the hydration of especially with low w/b ratio mixtures. However, at the
cement continuous. Besides, the higher alkali content of later stage, the relative humidity in cement paste drops
RHA than that tends to increase the pH value of the and this absorbed water will release from the porous
RHA blended cement paste, and thus accelerate the hydra- RHA particles can compensate this drop. In addition, the
tion of cement and pozzolanic reaction of RHA (Le, 2015). release of water also promotes the hydration of cement.
There is indication that the degree of hydration is also
affected by RHA content (Fig. 5)
It can be observed in Fig. 5 that hydration increased
with RHA irrespective of the water-cement ratio, but there
is also evidence of higher hydration at higher water-binder
ratio. Nguyen (2011) also demonstrated that increased con-
tent of RHA bring about increase in the fineness pore
structure. This, he attributed to the fact that the higher
amount of the CSH gel formed from the pozzolanic reac-
tion between SF and CH will contribute to the refinement
of the pore structure, and hence reduce the volume of large
pores, and reduction in total porosity as hydration pro-
gresses. The overall effect of RHA mortar and concrete
specimens is the reduction in the permeability, and conse-
quently the porosity of the concrete specimens when com-
pared with specimens without RHA (Kartini et al., 2010;
Fig. 3. Variation of Setting Times with increase in RHA (Marthong, Chopra et al., 2015).
2012).
Fig. 4. SEM images of the CSH gel in the paste containing 10% RHA at 20 ± 1 °C for 28 days, the CSH gel observed in the paste (left) and in the pore
(right), 8000 (Yu et al., 1999).
684 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
6. Hardened properties While Isaia et al. (2003) and Hwang et al. (2011) concluded
that the compressive strength decreased with RHA up to
6.1. Density 30%, Gastaldini et al. (2010) showed that the compressive
strength increased with RHA. There is indications however,
The density of concrete is an important factor in the that at water-cement ratio of 0.50–0.65 compressive
determination of porosity, assessment of durability and strength decreased with RHA (Bui et al., 2005; De
strength, and estimation of lattice constants for the CSH Sensale, 2006; Chindaprasirta et al., 2007). Further investi-
phase in hydrated Portland cement (Shatat, 2014). Results gations by Saraswathy and Song (2007), Habeeb and
of investigations conducted by Adenuga et al. (2010) Fayyadh (2009), and Habeeb and Mahmud (2010) showed
showed that the density of concrete specimens containing that at higher curing ages, the compressive strength
RHA decreased with increase in the content of RHA at increased with increase in RHA up to 30% at the water-
all water-binder ratio. Later work carried out by Yuzer cement ratio of 0.50 and 0.53. There is indication that at
et al. (2013), revealed that the presence of RHA induces constant water-cement ratio, the later days (curing age of
porosity and reduces the density of concrete. By using the 90 days and above) compressive strength of concrete with
total pore volume of each of the concrete series calculated RHA is higher than the control specimens (Isaia et al.,
using the results of CT analysis, they demonstrated that the 2003 and Hwang et al., 2011). Although no literature is
pore volume increased as the amount of added RHA available on the optimal dosage of RHA in concrete as
increased. These findings were also corroborated by Nabi can be observed in Table 6, nonetheless researchers agreed
et al. (2013) and Oyekan and Kamiyo (2011), and also in (Gastaldini et al., 2010; Hwang et al., 2011; Shatat, 2014;
ternary blends involving RHA (Shatat, 2014). It is also Mahmud et al., 2016) that concrete incorporating RHA
worth noting that the density of RHA concrete, from the developed later compressive strength that is higher than
findings of Adenuga et al. (2010) and Yuzer et al. (2013) fell specimens without RHA (Fig. 6).
in the normal weight category, that is, within the range of Tuan et al. (2011a,b) attributed this to increased CAS-H
2200–2550 kg/m3 as per ACI Committee 213 (2003) and compound, reduced pores and resulting dense concrete at
Falade et al. (2011). This information is necessary to ensure the later days. The early day reduction in compressive
effective application of RHA in concrete. strength, in relation to the control, can be attributed to
delayed pozzolanic activities as noticed by Nguyen et al.
(2011a,b) in RHA-concrete specimens.
6.2. Compressive strength
From Table 6, it can be inferred that concrete contain-
ing partial replacement of cement with RHA, irrespective
The compressive strength of concrete is an important
of percent composition of other components, by as much
property of concrete not only because it is the property that
as 10% by weight, will results in strength development com-
is most used for the design of structural concrete, but also
parable to the samples without RHA, irrespective of the
for compliance purpose as a means of field quality control
water-binder ratio used.
(Wright and MacGregor, 2009). Nearly all the researchers
Mahmud et al. (2016) obtained some relations (Eqs. (1–
included compressive strength as one of the parameters of
4)) between the porosity and the compressive strength of
investigation. From the analysis of the results of some of
concrete with RHA up to 20%.
these researchers, the factors affecting the compressive
strength of concrete incorporating RHA are water-cement Y OPC ¼ 13:949x þ 123 R2 ¼ 0:9978 ð1Þ
ratio, the curing duration and RHA replacement level.
Bui et al. (2005), De Sensale, 2006, Chindaprasirta et al.
Y RHA10 ¼ 63:044x2 þ 191:66x þ 29:96 R2 ¼ 0:9726 ð2Þ
(2007), and Babaiefar (2007) suggested that at the water-
cement ratios of 0.30, 0.32, and 0.34 compressive strength
increased (relative to the control) with RHA up to 20% at Y RHA15 ¼ 44:638x2 þ 126:42x þ 26:10 R2 ¼ 0:9827 ð3Þ
the curing ranges of 7, 28 and 90 days. At the water-
cement ratio of 0.35, there seemed to be contradiction. Y RHA20 ¼ 25:046x2 þ 131:85x þ 237 R2 ¼ 0:9514 ð4Þ
Table 5
Microstructural development of Portland cement paste with RHA (adaptation from Sivakumar and Ravibaskar (2009) and Hwang and Chandra, 2016).
Time Microstructural development
After 1 h Surface of RHA particles are covered by hydration products
After 1 day Most of the CH may have reacted with RHA; some hexagonal plates (about 0.1 mm) grow on the surface of RHA particles similar to
that of monosulfoaluminate (AFm). The ettringite (AFt) needles disappear and the CH crystals diminish due to the pozzolanic reaction
After 3 days The dense fibres bond with the matrix within large pores
After 7 days The pores are filled with the CSH gel
After 28 days The matrix has become denser and the non-decomposed CH crystal clogs the matrix
After 60 days The matrix bonds together, and the presence of CH becomes unclear
C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692 685
where y = porosity, and x = compressive strength. They sufficient free water to sustain the strength-forming hydra-
concluded that the obtained higher coefficients of correla- tion process. Due to its porous structure, RHA adsorbed
tion (R2 >0.95) established the reliability of the equations. some of the mixing water which may be cause hydration
to stop at lower water-cement ratios.
6.3. Tensile strength There are also attempt to obtain expression relating
splitting tensile strength to compressive strength in con-
The knowledge of tensile strength is useful to estimate crete containing RHA. Foong et al. (2015) demonstrated
the load under which cracking will develop (Neville, that the expression for the splitting tensile strength, sug-
2003). This is due to the influence of tensile stress on the gested by Shafigh et al. (2012) (Eq. (5)) can be used to pre-
formation of cracks and its propagation to the tension dict the splitting tensile strength of concrete incorporating
region of reinforced concrete flexural member. Because of RHA with deviations of between 2% and 9%
inability to maintain truly axial load in direct method of
f t ¼ 0:4887f 0:5
cu ð5Þ
assessing tensile strength (Neville, 2003; Grcaeraj and
Venkatachalam, 2015) indirect method by splitting cylin- where ft = splitting tensile strength (MPa) and fcu = com-
ders and loading beam to failure in flexure were used pressive (cube) strength (MPa).
instead. The strength thus determined are known as split- The general pattern of the modulus of rupture (or the
ting tensile strength and modulus of rupture respectively. flexural tensile strength) of concrete containing RHA fol-
Investigations conducted by Le et al. (2014) and Foong lowed the pattern for splitting tensile strength. From the
et al. (2015) showed that the 28-day splitting tensile results of the investigations conducted Talsania et al.
strength increased with increase in RHA content up to (2015), the modulus of rupture was observed to increase
15% by as much as 17.65% and 28% respectively, but with RHA up to 20% replacement level and then decreased.
decrease afterward to about 5.88% of the control specimens But the works of Vinothan and Baskar (2015) showed the
at 20% replacement level of cement with RHA. However, increase to be up to 10% replacement of cement with RHA.
the splitting tensile strength is about 10% of the compres- The works of Foong et al. (2015) later demonstrated that
sive strength. The works of Khassaf et al. (2014a,b) also the flexural tensile strength of the concrete mixes with
witnessed an increase at the 28-day, but at 10% replace- RHA increased by 6–15% compared to the corresponding
ment of cement with RHA. Their work further showed that mixes without RHA. Similar to the splitting tensile
splitting tensile strength at 20% replacement began to be strength, the improvement in flexural tensile strength was
higher than the control as from 56 days onward. There largely due to the packing ability of the finer RHA
were also indications that water-cement ratio can affect particles.
the splitting tensile strength of concrete containing RHA.
Using the data obtained in the investigation carried by 6.4. Modulus of elasticity of concrete with RHA
Abalaka (2013) for the plot in Fig. 7, it can be observed
that for water-cement ratios of 0.40 and 0.45, the splitting This is a measure for resistance of concrete against elas-
tensile strength of specimens with RHA increased up to 5% tic deformation. Thus higher modulus of elasticity of a
replacement and then decreased. However, at water-cement material represents a stiffer one. The results of investigation
ratios of 0.5 and 0.55, the splitting tensile strength conducted by Foong et al. (2015) showed that the presence
increased up to 10% replacement level and then decreased. of RHA in concrete increased the Young’s modulus by as
The improved performance of RHA concrete at higher much 25%. They attributed this to the finer RHA particles,
water-cement ratios can be attributed to presence of which were effective in the filling of pores, resulting in a
686 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
Table 6
Optimal RHA replacement for strength development comparable to the control samples.
Researchers % RHA W-b Ratio Additional Comments
Mahmud et al. (2016) 20 0.25 High strength high performance concrete
Foong et al. (2015) 15 0.35 Manufactured sand was used as fine aggregate
Bansal and Antil (2015) 10 0.43 M30 Grade of Concrete
Talsania et al. (2015) 10 0.3–0.4 –
Khassaf et al. (2014a,b) 10 0.59 –
Le et al. (2014) 10 0.33 Coarse aggregate of the mix replaced by sand and fine aggregate
Muthandhi and Kothandaraman (2013) 20 – –
Abalaka (2013) 15 0.50 –
Nguyen (2011) 20 0.18 Superplasticiser added to the mix
Adenuga et al. (2010) 10 0.60 –
Gastaldini et al. (2010) 20 0.35 –
Habeeb and Mahmud (2010) 10 0.53 –
Kartini et al. (2010) 20 0.68 Superplasticiser added to the mix
Kumar and Rao (2010) 10 – Superplasticiser added to the mix
Uduweriya and De Silva (2010) 20 0.75 –
Dakroury and Gasser (2008) 30 All –
Ganesan et al. (2008) 15 – –
Saraswathy and Song (2007) 30 – –
Mahmud et al. (1996) 15 – –
Zhang et al. (1996) 10 – –
*W-b = water-binder.
showed greater water absorption value than OPC. There- (RHA) revealed that, a partial replacement of cement with
fore, fineness of RHA is responsible to reduce water RHA of between 12% and 15% may be sufficient to control
absorption through the system. Safiuddin et al. (2011) deleterious expansion due to alkali-silica reaction in con-
described that, water absorption of the concretes reduced crete, depending on the nature of the aggregate. It is
with a greater RHA content because porosity of concrete believed that RHA in the concrete mix suppresses the
reduced at higher RHA concrete. expansion due to alkali-silica reaction by the mechanism
of entrapment of alkalis and a consequent decrease in the
pH of pore solutions since the expansion of the mortar
7.2. Shrinkage properties
bar is sensitive to the pH level of the solution (Cao et al.,
1997). Another study, conducted by Le (2015) however
Knowledge of the shrinkage characteristics of concrete is a
showed a contrary result. In his investigation, using self-
necessary starting point in the design of structures for the pur-
compacting high performance concrete, he noticed visible
pose of crack control. According to CCA (2002), proper mix
cracks in specimens with RHA, which is more pronounced
design of concrete is one of the measures that will produce
the higher then temperature. The observance, through
concrete of low shrinkage characteristics. Available literature
ESEM images and ESEM-EDX, of a lot ASR products
(Wu and Peng, 2003; Habeeb and Fayyadh, 2009; Mahmud
filled in the pores and deposited in the matrix of the paste
et al., 2009; Chatveera and Lertwattanaruk, 2011; Khassaf
bar containing RHA suggested that these cracks were a
et al., 2014a,b) indicates that there was drastic reduction in
results of expansive hydration products. He thus concluded
drying shrinkage when RHA is used as partial replacement
that RHA constitutes rather than prevent ASR deteriora-
of cement in concrete, when compared with specimens with-
tion. He is of the opinion that RHA particles act as
out RHA; and that this reduction is progressive with increase
micro-reactive aggregates and react with alkali hydroxide
in the percent replacement of cement with RHA. This may be
to generate the expansive ASR products.
attributed to lower cement content compared to control mix,
as well as to the pore size and grain size refinement processes
which strengthen the mechanical interlocking in the transition
7.4. Chloride resistance
zone. Thus when, shrinkage is a concern, the use of RHA can
serve as part of the strategy to mitigate its effect.
Methods used by investigators (Nehdi et al., 2003;
Saraswathy and Song, 2007; Chindaprasirt and Rukzon,
7.3. Alkali-Silica reaction 2008; De Sensale et al., 2008; Salas et al., 2009;
Madandoust et al., 2011; Coutinho and Papadakis, 2011;
Alkali silica reaction (ASR) is a concrete durability Chopra et al., 2015) to assess the ability of concrete with
problem whereby certain forms of silica in aggregates react RHA to resist chloride ingress included: ASTM C1152
with high alkaline pore solutions – usually Na(OH) and K (2003), AASHTO T259 (1980), AASHTO T277 (1983),
(OH) – in concrete to form a reaction product that expands ASTM T1202 (rapid chloride penetration test). Though
in the presence of moisture and results in deleterious crack- Stanish et al. (2016) asserted that none of the methods is per-
ing of concrete. The measures usually taken to lessen ASR fect, their results however agreed that inclusion RHA con-
problems are to use low-alkali Portland cement or to incor- crete and mortar specimens proved to be more resistance
porate pozzolan into concrete mixes (Obla, 2016; Hime and in relation to the control specimens at replacement levels
Erlin, 2016). Investigation conducted by Hasparyk et al. up to 40% and irrespective of the water-cement ratios, and
(2000) to assess the expansion of mortar bars made with at all the curing ages. This has been attributed to less poros-
different levels of cement replacement with rice husk ash ity and finer pore structures of RHA specimens. The impli-
688 C. Fapohunda et al. / International Journal of Sustainable Built Environment 6 (2017) 675–692
cation of using RHA in concrete is that protection is offered ii. Rice husk ash suitable for structural applications can
for the embedded steel in reinforced concrete, thereby reduc- be obtained by carefully selection of incineration
ing the risk of concrete deterioration through chloride time, temperature, and environment in the processing
ingress into such concrete, especially when the structure is of rice husks.
located in coastal areas or exposed to de-icing salts. iii. The chemical composition of RHA showed high silica
content, and further that the chemical composition is
7.5. Sulphate resistance not affected by the geographical location
iv. The paste containing RHA requires more water to
While Portland cement composites are durable in a wide achieve the standard consistence when compared to
range of natural environments, some service environments, the samples without RHA, and the water demand
notably those rich in sulfate, are aggressive to concretes increased with increase in cement replacement with
made with conventional Portland cement (Menéndez RHA.
et al., 2013). This results in loss of strength and durability v. The concrete specimens containing RHA progres-
(Karasin and Dogruyol, 2014), due to a process termed sul- sively become unworkable as the percent replacement
fate attack, which is a term used to describe a wide range of of cement with RHA increases unless water-reducing
conditions and content, and different types of cations (Mg, admixtures are used.
Ca, Na, etc.) associated with sulphate, which can either be vi. The densities of concrete containing rice husk ash are
chemical or and physical in nature. According to RILEM within the range for normal weight concrete, and thus
(2016), the main consequence of sulfate attack is the reac- can be used for general purpose application.
tion of sulfate ions with cement hydration products to form vii. The compressive strength of concrete containing
gypsum and ettringite, or, in general, modification of the RHA depend on the water-cement ratio, but at least
CASAH structure. The modification of the CASAH struc- up to 10% cement replacement with RHA will result
ture leads to the destruction of the strength-forming hydra- in strength development comparable to the control
tion product, and thus weakens the ability of paste and specimens.
concrete to develop a structural capacity. However, the viii. The impervious RHA-concrete microstructure to
investigation conducted by Sakr (2006) showed that incor- agent of degradation like, sulphate attacks, chloride
poration of RHA in concrete has a mitigating factor ingress, etc., as well as good shrinkage properties,
makes it to produce durable concrete when used.
7.6. Summary
From this work, it is glaring that some areas are yet to
According to Neville (2003), when concrete is able to be given attention by researchers, and thus recommended
withstand the conditions for which it has been designed, for further studies.
it is said to be durable. From the above it is obvious that
inclusion of RHA in concrete has the potential to produce 1. Investigation of structural behaviour a material for use
a durable concrete. The results of the pozzolanic reactions for concreting in built environment will not be complete
between the amorphous silica of RHA and calcium without experimentation on reinforced concrete beams
hydroxide (CAH) produced by the cement hydration and slabs with RHA, where properties like crack forma-
formed calcium-silicate-hydrates (CASAH). The CASAH tion and propagations, stiffness, stress–strain behaviour,
gel fills the spaces between the cement grains and this not flexural properties, shear properties, etc. are assessed. As
only reduce the number of large pores, but also increases these properties were yet to be given attention by
the probability of transforming the continuous pores into researchers in their studies, these properties are there-
discontinuous ones. Therefore, all these mechanisms make fore recommended further study.
the RHA-concrete microstructure impervious to agent of 2. Presently, there is a lot of literature on chemical compo-
degradation, thus ensuring a durable concrete, when used. sition, microstructure and compressive strength of con-
crete with RHA, while little literature exist on such
8. Conclusions and recommendations mechanical properties like tensile strength (expressed
as splitting tensile strength and modulus of rupture),
From the results of the above review, the following con- development of ratios between tensile strengths and
clusions are made. compressive strength, and elastic modulus. These are
thus recommended for more and confirmatory
i. Only rice husk ash produced to be amorphous and por- investigations
ous, usually obtained at burning temperature of between 3. There is not yet agreement among researchers on the
600 and 700 °C (by using appropriate incineration effect of RHA on the setting times of paste containing
method) has potential for use in structural concrete rice husk ash (RHA). Further investigations need to
because of the pozzolanic tendencies of such RHA. be conducted to resolve this.
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