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Sustainability in Residential PDF
Sustainability in Residential PDF
Sustainability in Residential PDF
Prepared for:
Prof Mark Alexander
Mr Vernon Collis
Prepared by:
Koketšo Moyaba (MYBKOK001)
Course:
CIV4044S
Submission Date:
11 November 2013
i
Plagiarism Declaration
I know that plagiarism is wrong. Plagiarism is to use another’s work and to pretend that it
is one’s own.
I have used the Harvard convention for citation and referencing. Each contribution to,
and quotation in, this thesis from the work or works of other people has been attributed,
and has been cited and referenced.
This thesis is my own work.
I have not allowed, and will not allow, anyone to copy my work with the intension of
passing it off as his or her own work.
Abstract
Concrete structures have been designed throughout history by paying attention to their form.
Before the invention of reinforced concrete, it was imperative to design a concrete structure that
took mainly if not entirely compressive loads. This was done to avoid the relative weakness of
earlier building materials, including unreinforced concrete under tensile loads. These form-active
concrete structures are potentially the most efficient concrete structural components with regard
to their load carrying capacity in relation to their weight. Form-active design is more complex
since it requires an understanding of the shape the concrete structure would take under a
particular load if it had no bending stiffness, i.e. if it were to behave like a cable. Due to the high
structural efficiency, form-active structures play an important role with regard to sustainability.
They use less material to achieve higher load carrying capacities, and therefore they reduce the
use of natural resources.
This thesis focuses on concrete floor slabs in residential buildings and small commercial
buildings. The aim is to study the behaviour of these slabs under loading and analyse how
structural form considerations can lead to better design solutions. These structural components
were chosen due to their significant contribution to the construction of both residential and small
commercial buildings. However, this choice imposes certain restrictions in the freedom of
designing form-active structures; i.e. dimensional restriction such as depth of the slab, flatness of
the slab on the top surface, etc. These restrictions are important since they determine whether the
slab will be able to correctly perform its function.
The analytical methodology involved designing a set of traditional solid slabs and improving
their designs according to material and cost optimisations. These slabs were then compared with
form active slabs which were designed to take the parabolic shape of their bending moment
diagrams. From an analysis of the designs, it was found that form active slabs are approximately
two times more efficient than the traditional solid slab. This efficiency is with regard to load
carrying capacity and the amount of material used, both concrete and steel. The reduction in the
concrete used for a form-active slab with the same span as a traditional solid slab, can be
approximately 60% and that of steel can be approximately 70%. These values are a clear
indication that the consideration of structural form can lead to better and sustainable solutions.
One way spanning slabs can be applied to both residential and small commercial buildings since
these buildings are commonly constructed as post-and-beam structures, with discontinuous
joints. Furthermore these buildings have significantly lower and more predictable loads than
other types of buildings. This helps with regard to avoiding failure by unexpected excessive
point loads. Larger commercial and institutional buildings such as malls, hospitals, etc. can also
adopt the application of one way spanning form-active slabs. This is because of the common
attribute most of these buildings have, which is large hallways and corridors, which are suitable
application areas for these types of slabs. This thesis has in this regard successfully shown the
economical and sustainable advantages of concrete structural design through the consideration of
structural form by investigating the special case of one way form-active slabs.
iii
Acknowledgements
I would like to extend my gratitude to the following people who were helpful in the compiling of
this thesis:
For the excellent supervision throughout the entire project, and equally important I appreciate
the guidance which kept me on track in all respects of the research; this includes problem
solving methodologies, thorough checking on progress and the writing of this document, and
useful insight on concrete properties related to the problem statement posed by this thesis, thank
you.
Thanks are due for providing insight on the topic of form-active structures and pointing to the
excellent resources from which the bulk of this thesis is based. Moreover, I appreciate the
guidance with regard to the practical design of form-active slabs, including that of structures that
comes with both experience and passion, ke a leboga.
iv
Table of Contents
Plagiarism Declaration i
Abstract ii
Acknowledgements iii
Table of Contents iv
List of Figures vii
List of Tables viii
List of Equations viii
Glossary of terms and abbreviations ix
1 Introduction 1
1.1 Background 1
1.2 Problem Statement 2
1.3 Scope of Thesis 2
2 Motivation for Study 4
2.1 Introduction 4
2.2 Advances in Concrete Slab Design in the Last Century 4
2.2.1 Hollow Core Slabs 4
2.2.2 Bubble Deck Slabs 4
2.2.3 Holedeck Slabs 5
2.3 Project Proposal 8
2.3.1 Objectives of Thesis 8
2.3.2 Expected Outcome of Research 8
2.3.3 Strategy 8
2.3.4 Computer Aided Modelling 9
2.4 Closure 9
3 Literature Review – General Overview 10
3.1 Introduction 10
3.2 Properties of Concrete 10
3.3 Concrete Structures throughout History 11
3.4 Traditional Concrete Slab Design Process 14
3.4.1 Ultimate Limit State Design 14
3.4.2 Serviceability Design 15
v
List of Figures
Figure 1: Bubble deck slab (Source: Structural Engineers, Sustainability and Leed®) ............................................... 5
Figure 2: Holedeck system at Logytel R+D building (Source: Holedeck the lean structure, online) ........................... 6
Figure 3: Rib form holedeck (Holedeck, the lean structure) ......................................................................................... 6
Figure 4: Structural efficiency chart, Macdonald ......................................................................................................... 7
Figure 5: Inside the Pantheon, Italy, Rome, (Source: Giovanni Paolo Pannini, Left), Cross-section and Plan of the
Pantheon (Right) ......................................................................................................................................................... 12
Figure 6:1935 Zarzuela Hippodrome by Eduardo Torroja (Source: International Database and Gallery of Structures,
Online) ........................................................................................................................................................................ 13
Figure 8: Actual and equivalent stress distribution at failure. (Source: SABS 0100-1: 4.3.3.3) ................................ 15
Figure 7: Cracked RC beam section, showing qualitatively the amount of concrete being ignored........................... 17
Figure 9: Tensile form-active shapes, (Top) and equivalent compressive form-active shapes, (Bottom) (Source
MacDonald) ................................................................................................................................................................ 24
Figure 10: Bending moment parabola plotted with arc passing through the same points ........................................... 27
Figure 11: Material optimisation graph of steel vs. concrete, Moyaba ....................................................................... 33
Figure 12: Cost optimisation graph, Moyaba ............................................................................................................. 34
Figure 13: Form-active slab stress distribution, Moyaba ............................................................................................ 36
Figure 14: Form-active floor slab ............................................................................................................................... 37
Figure 15: Example of form-active slab showing cross sectional areas for efficiency calculations, Moyaba ............ 38
Figure 16: Comparison of required concrete in Solid and Form-active slabs for different spans, Moyaba ................ 40
Figure 17: Comparison of required steel in Solid and Form-active slabs for different spans, Moyaba ...................... 41
Figure 18: Dimensions used for modelling the 1m strip form-active slab, Moyaba ................................................... 42
Figure 19: Solid Slab A model showing loading and end supports (left); Form-active Slab A showing loading and
end supports (right), Moyaba ...................................................................................................................................... 43
Figure 20: Von Misses contour plot for the 6m span solid slab fixed at both ends, Moyaba ..................................... 45
Figure 21: Element group of the mid-span of the solid slab in figure 20, Moyaba .................................................... 45
Figure 22: Isometric top view of form-active slab showing the von Mises contour plot, Moyaba ............................. 46
Figure 23: Top view of form-active slab showing the von Mises contour plot, Moyaba ........................................... 46
Figure 24: Isometric bottom view of the form-active slab showing the von Mises contour plot, Moyaba ................. 47
Figure 25: Cross section of the mid-span of the form-active slab showing the von Mises stresses, Moyaba ............. 47
Figure 26: Detail showing correct support connection and lateral support connection in form-active slabs, Collis .. 49
viii
List of Tables
Table 1: Comparison of Bending Moment Parabola and Arc of a Circle ................................................................... 26
Table 2: Comparison of Continuous and Discontinuous Structures, Moyaba, ref. MacDonald ................................. 28
Table 3: Typical span/depth ratios, (Cobb, 2004)....................................................................................................... 31
Table 4: Summary of solid slab design (Appendix A), Moyaba................................................................................. 39
Table 5: Summary of form-active roof slab design (Appendix E), Moyaba ............................................................... 39
Table 6: Material reduction obtained by designing form-active slabs, Moyaba ......................................................... 40
List of Equations
Equation 1: Ultimate load equation, SANS 0100-1 .................................................................................................... 14
Equation 2: General equation of a parabola................................................................................................................ 26
Equation 3: Implicit equation of a circle with its centre on the y-axis........................................................................ 26
Equation 4: Explicit equation of circle with respect to y ............................................................................................ 26
Equation 5: Structural Efficiency ............................................................................................................................... 27
Equation 6: Ratio of maximum Y value to minimum Y value for axes alignment ..................................................... 33
Equation 7: Fundamental defining equation of a moment force ................................................................................. 36
Equation 8: SI Equation of concrete's elasticity modulus based on empirical values, PCI ........................................ 43
Equation 9: von Mises stress equation ........................................................................................................................ 44
ix
Form-active shape – This is the shape that corresponds to a particular loading pattern. This shape is brought about
by loading a structural element with no bending stiffness, the shape that the element takes is called the form-active
shape since it converts all the forces generated by the loading to axial forces alone and thus fully utilising the entire
cross section equally. Therefore the forma active shape can be understood as the most efficient shape.
Form-active structure – A structure whose shape under a particular load pattern, takes the form-active shape of
that load. This structure can also be called a fully form-active structure.
Semi form-active structure – This is a structure whose shape is similar to its load’s form-active shape in certain
parts. However, due to restrictions in geometry, it cannot take the true form-active shape possibly because of the
structure’s intended purpose.
Structural efficiency – The ratio of strength to weight of a structural element, whereby the efficiency is regarded as
high if the number is high.
Improved section/ ‘slab’ – These are structural sections or slab with an improved cross section and/or longitudinal
profile. This is done by distributing the material to locations where they are optimised.
Structural form – This is the shape or form that a structure will take once designed or constructed. It is directly
related to how efficient the structure will be, and this efficiency will depend on how similar the structural form is to
the form-active shape.
Stiffness – The stiffness of a structural element is the ability to resist certain types of forces without excessive
deformation, i.e. bending stiffness is the ability to resist bending type forces without excessive deformation of the
element.
Post-and-beam structures – These are structure with a typical framework configuration comprising of beams and
load bearing walls.
Fixity – The fixity of a structural configuration is the way in which a member is supported or connected to other.
The fixity can be pinned, fixed or hinged, i.e. fixity with lateral restraint, rigid fixity with rotation and lateral
restraint, connection with no moment transfer respectively.
FEA – Finite element analysis, this is the analysis of small elements of a structure to obtain the stress distributions
under applied loading
Von Mises Stresses – These are the resultant stresses of the principal and shear stresses of an element
1
1 Introduction
1.1 Background
According to the Royal Society of Chemistry, concrete is the single most widely used
material in the world (RSC, 2008). The journal continues to explain that because of
concrete’s widespread use, it comes without surprise that concrete also has a large carbon
footprint. Quantitatively the paper explains that the production of concrete globally, accounts
for about 5% of the annual global Carbon dioxide production from human activity. That is
mainly because of the vast quantities being used yearly. A largely significant part of the
concrete being produced is in architectural applications, be it residential buildings,
Commercial, and other Civil Engineering related structures.
Analysing various applications simultaneously might be a futile effort as patterns are less
clear to establish and the efforts in creating sustainable designs/construction may be diverted
and scattered. A focus has to be chosen wisely. Of all the applications of concrete, a common
one is small scale buildings, both residential and small commercial buildings. In South
Africa, over 50% of all cement sold goes to these fields of applications. Components made
from concrete fall strictly within the expertise of Structural Engineering. These components
are usually concrete columns, beams and slabs.
Concrete slabs account for a substantial amount of concrete volume with regard to concrete
components in residential and small scale commercial buildings, i.e. both ground floor slabs
and suspended floor slabs in multi-storey buildings. For residential and small commercial
buildings, the slab geometry is usually flat. The flat geometry coupled with the loading
generally being applied perpendicular to the slabs, results in internal bending forces causing
an uneven stress distribution within the cross section. As a result of the bending loads, some
parts of the cross section are under-stressed, thus the material is inefficiently used since not
all the weight of the concrete is fully utilised. This is discussed in detail in section 3 under
preliminary literature review when looking at the stress block diagram under a bending type
load.
Taking into account the structural form in slabs not only looks at the geometry of the slab but
also the shape which it would take if it had no rigidity under a particular loading pattern, that
is in essence being a form-active slab, and that is where this research is focused (Macdonald,
2002, pp. 37-46)
The focus is to investigate how the structural form of ground floor and suspended slabs could
be altered to help them experience almost entirely compressive forces as opposed to tensile
forces, thus allowing for reduction of the concrete strengths. The investigation will be
reserved for suspended floor slabs because of the relative urgency with regard to higher
bending stresses. Slabs-on-grade are continuously supported on the ground they are cast on
and thus minimal bending stresses occur thus they are thinner than suspended floors and
generally require less reinforcing, mostly just for crack control.
Before looking at structural form in suspended floor slabs for residential and small
commercial buildings, other tools for improving structural efficiency need to be looked at so
as to be able to reasonably compare efficiencies, these are covered in the preliminary
literature review. The methods researched are all mass reduction methods or improved
sections; they are concerned with either improving the profile section of a slab or the cross
section of the slab. These methods are commonly used and they have the structural advantage
of maintaining an overall shape similar to that of a flat slab which allows it to carry out its
duty.
With regard to structural form in suspended floor slabs, there are some restrictions, the
obvious ones being the shape itself. Since the main purpose of the slab is to carry furniture,
people, etc. it is generally required to be flat on top, and again a height restriction is also
obvious with regard to depth. Compressive form-active structures also pose a unique
challenge. These structures are rigid and thus with changing load patterns or magnitude they
cannot adapt the new required form-active shape of the new load and thus bending stresses
will develop in the slabs. These challenges are to be addressed in this thesis.
Sustainability is often a vague term, with different meanings attached to it, even within the
Built Environment itself. For the purposes of this thesis, the following definition will be used:
“Meet[ing] the needs of the present generation without compromising the ability of the future
generations to meet their needs” (Brundtland & World Commision on Enviroment and
Development, 1987). The level at which the use of concrete is used ought to be one that sees
concretes carbon footprint being reduced and so is the extraction of the raw materials for
production of concrete.
This thesis will base its study on existing methods of the design of concrete structures. It will
take a purely theoretical approach on the investigation since the methods being investigated
already have an extensive backing of empirical data. The thesis aims at finding out how the
current methods of design in the concrete slabs mentioned earlier could be augmented by
other innovative methods observed throughout history, i.e. Structural form.
The following sub-sections show previous innovations in concrete floor slab design, these
innovations were established in the previous century and they serve as an example of the
success of designing more efficient concrete slabs. These examples will serve as motivation
for research in improving concrete slabs by changing their structural form. Thereafter the
project proposal will be outlined.
As noted in the previous section that one of the short fallings of the hollow core slab system
was the significant reduction in features such as shear resistance and fire resistance. Lai
explained that this caused an overall deterioration in the slabs structural integrity. However,
with regard to the Bubbkedeck® system, and according to the paper on Summary of Tests
and Studies Done Abroad on the Bubble Deck System: “The tests reveal that the shear
strength is even higher than presupposed. This indicates a positive influence of the balls.
Furthermore, the practical experience shows a positive effect in the process of concreting –
the balls cause an effect similar to plastification additives” (Călin, Gînţu, & Dascălu, 2009).
Bubbledeck System
These are flat slabs similar to the hollow core slabs,
except that the hollow cores are not unidirectional but
are bidirectional. They are lightweight and because of
that they can span longer lengths than the conventional
solid flat slabs. Because of their inherent light weight
they have a lesser mass participation during seismic
events and are thus also structural efficient in that regard.
(Klane, 2007)
Figure 1: Bubble deck slab (Source: Structural Engineers, Sustainability and Leed®)
The following figures show the effect of slab geometry on the structural properties of slabs. It
can be seen how similar cross sectional areas, equivalent to same amount of material, can
drastically improve the structural integrity of a member if intelligent geometries are chosen.
Holedeck System®
This type of slab is quite similar to the
coffered/waffle slab. The difference however, is that
the holedeck has an improved longitudinal profile
section mimicking a truss. This further reduces the
total mass of the slab and uses an intricate lean
structure similar to the internal porous morphology
of bones. This slab type is probably more suitable in
larger buildings like parking lots because its larger
depth can be fully exploited by using the spaces in-
between for service pipes such as air-conditioning,
lighting, fire water pipes, etc.
(Holedeck®, 2013)
Figure 2: Holedeck system at Logytel R+D building (Source: Holedeck the lean structure, online)
(Holedeck®, 2013)
The figure on the following page shows where the three discussed slabs fall on an efficiency
chart, and this position shows that more research into structural form can give better results.
Structural
Efficiency Chart
This table gives a
qualitative comparison
of similar structural
elements with different
types of structural
efficiencies due to their
configurations or forms.
The interest lies on the
non-form-active slabs
shown. It can be seen
that they are not the
most structurally
efficient even though
they are improved.
(Macdonald, 2002)
This research will firstly seek to compare and quantitate the three mentioned slab systems to
one another in the literature review. Secondly, it will analyse and quantitate different forms a
slab can take and therefore compare the resulting structural performances with the traditional
solid slabs’ structural performance. The latter will be with strict adherence to the
serviceability limit state of slabs. Third and lastly in terms of sustainability, this research
expects to find out whether reduction in material is more economical or the reduction in
concrete strength, in concrete slab design.
2.3.3 Strategy
In depth research on the three mentioned floor slab systems will be necessary to obtain more
data which will be used to compare the systems quantitatively to one another. This will help
determine which system is more sustainable and which is more economical. The comparison
of these systems comes as an appreciation that they are innovative systems which are closely
and directly related to this thesis because if their concepts. Moreover, it is not the aim of this
thesis to come up with a new system altogether, the aim is to see how we can optimise
concrete slabs for sustainable developments and if there are existing methods in place, this
will serve as ratification having critically looked at them.
2.4 Closure
The three examples of slabs discussed in this section all successfully reduce the amount of
concrete needed in their construction. The positive outcomes of optimising geometry are not
only with regard to sustainable design, they also improve the load carrying capacity of the
slabs, their spanning capabilities and in some cases such as the holedeck slab serviceability is
greatly increased because of the framework type structure which allows service ducts to be
easily installed and maintained (Holedeck®, 2013). The discussed slabs were improved by
mass reduction techniques.
Mass reduction techniques are useful and provide sound solutions; nonetheless they do not
produce the most structural efficient elements, as shown in figure 4. A more efficient element
takes advantage of the form which the structure as a whole assumes; therefore an in-depth
study on the behaviour of form-active structures is relevant to investigate how the structural
form of a slab can be manipulated to increase its structural efficiency, i.e. reducing the
amount of weight a slab needs in order to carry a given amount of loading.
Implementing structural form in the floor slab design answers the question of how structural
form can be used to contribute to a better solution. With respect to residential and small
commercial buildings, there are implicit restrictions in the freedom of designing with full
consideration of structural form, most obvious is the requirement that residential and small
commercial building floor slabs need to be flat on the top side, thus restricting the freedom of
adopting a true form-active shape. Another restriction is with regard to the slab depth; floor-
ceiling heights for these types of buildings typically range between 2.6m -3.0m, and thus it
would be a questionable use of space to have a slab taking up an equivalent amount of depth.
The traditional design of solid concrete slabs will be reviewed to look at its weaknesses and
strengths in order to see where improvements can be focused on, and also which attributes of
the design need to be preserved. This review of the traditional design process will be
followed by a brief sub-section on sustainability which will show the importance of
considering sustainability in infrastructure design.
Workability
Cohesiveness
Strength and
Durability
Concrete has three different states (each state having different properties)
Plastic
Setting
Hardening
(CCAA, Concrete Basics: A guide to concrete practice 4th Ed, 2004, p. 6)
For the purposes of this thesis, the concern will be with regard to concrete properties of
strength and durability in the hardened state.
This thesis will concentrate on the hardened state of concrete. The reason behind that is
because the investigation lies in the hardened form that the concrete would assume once it
has been cast. An important attribute to notice however is the fact that concretes workability
diminishes as it hardens, meaning that a particular chosen form cannot be remoulded into
another once the concrete has set.
The type of concrete chosen for this study was normal density concrete with compressive
crushing strength of 20 – 15MPa. This is a common concrete mix for relatively small scale
construction works such as the ones chosen for this research, i.e. residential buildings and
small commercial buildings. Even though the concrete mix is not of high strength, it has been
found that certain advantageous properties may still be retained in lower strength concrete
mixes. Usually, concrete with increased compressive crushing strength also has improved
strength in tension, shear resistance and also resistance to abrasion and wear. Conversely,
decreasing the compressive crushing strength reduces the mentioned strength properties.
However properties such as resistance to weathering, abrasion and wear may be retained even
in lower strength concretes (Wilby, 1977). It remains that when designing a structural
element using relatively lower strength concrete, the chosen form should accommodate all
the resistance that was lost by lowering the strength such as removing all internal tension
stresses and also accommodating shear.
The concept that durability of concrete can be retained, while lowering the concrete’s
crushing strength, or even improved is backed by the research being done by BASF and Dhir
2008, Director of the Concrete Technology Group at the University of Dundee UK. The
findings from the research show that reducing cement levels can enhance the concretes
durability. It directly follows that reducing cement levels is in effect reducing the bonding
strength and consequently the crushing strength. The components that make up concrete are,
aggregate, sand and cement, and in all the three major components, cement is the one
component that introduces the pores in the mix. Thus, reducing the level of this component
reduces the pores that would otherwise form. This leads to the reduction of all associated
durability weaknesses in concrete (RSC, 2008).
Concrete is a versatile building material. It can be cast into many different forms. For that
reason, the flexibility to design with focus on the form of the structure is attainable. Since
concrete is strong in compression and about ten orders of magnitudes weaker in tension, it
would be efficient to cast the concrete member in a form that transmits mostly compressive
forces and avoids tensile forces. This focus on structural form will be further elaborated
under the next section which is ‘Form-active Structures’.
Taking note that the history of concrete structures is quite broad in itself, this will not be the
focus in this thesis. Looking at the history is mainly aimed at trying to notice patterns in
design techniques evident in the as built structures.
To outline some of the significant feats in concrete design and construction throughout the
years a timeline would be necessary. Some of the events from a timeline as laid out by the
Auburn University’s College of Architecture, Design and Construction is as follows:
118-35AD – The Pantheon: This building is to date, the building with the largest
unreinforced concrete dome with a diameter of 43m and an oculus/skylight of
diameter 8.9m - (Historical Timeline of Concrete, Online)
The cross sections of this building have been ‘improved’ by using improvements such
as coffers or voids (Macdonald, 2002). These improvements are in-fact mass
redistribution techniques that give the structure or structural elements more structural
efficiencies.
Figure 5: Inside the Pantheon, Italy, Rome, (Source: Giovanni Paolo Pannini, Left), Cross-section and
Plan of the Pantheon (Right)
Figure 6:1935 Zarzuela Hippodrome by Eduardo Torroja (Source: International Database and Gallery of
Structures, Online)
At around this time, the 1930’s and a few years after, the design of thin shell
structures was gaining popularity. But due to lack of confidence amongst designers
given the relative newness of the field, or perhaps even paradigm shifts in
architecture, the technique didn’t propagate as the now common method of reinforced
concrete structures.
At the present moment, the design of form-active structures is now better researched,
however it still doesn’t account for a very significant part of the constructed
infrastructure.
With regard to the topic at hand, it can be seen how versatile concrete as a material is.
Different methods of using it in construction have been briefly discussed. Examples that
show that its shape can be optimised to carry loads have been shown in a very passing
manner. However, taking from history, one can learn that one of the crucial properties of
concrete is that shapes such as domes and shells, can help reduce the need of extra
reinforcement as in the Pantheon, or even reduce the amount of concrete as in the Zarzuela
hippodrome and many other examples of its likes. These tie back to the question of slabs and
the focus on incorporating slab geometry into design in order to enable the slabs to not
require the nominal concrete crushing strengths they currently do, mainly for residential and
small commercial buildings?
This question will be better broken down under the section ‘Concrete Slab Design’ as it can
requires a deeper understanding of what goes into the designs of concrete slabs, or any other
concrete member for that matter.
(1)
Based on the heavily factored ultimate load, giving the ultimate design moments, the section
is designed using a series of design equations which give the ‘optimum’ cross section, the
allowable span and the required minimum steel reinforcing bars required. Emphasis here is
on the ‘optimum’ cross section.
As discussed notably a few times earlier in this paper, concrete is significantly weaker in
tension, more precisely, to the order of roughly 10 times. Thus, a concrete with crushing
strength of 30MPa will most likely have about 3MPa tensile strength. As mentioned in
section 3.3.1, one of the inherent deficiencies in the design of RC structures which carry
transverse loads, is that they are designed to crack in the tension zones. This allowance is to
trigger the tension steel reinforcing to carry the tensile forces. Altogether, that renders the
concrete in the tension zone obsolete. However it is no coincidence that the concrete in the
tension zone carries no load, it is one of the fundamental assumptions in this design
procedure.
This fundamental assumption carries the bulk of the inefficiency in the design process of
slabs. If the concrete adds no structural worth except for the dead load, it would be an
excellent improvement in the design to safely remove this concrete. This reduction will result
in the reduction of the dead load. In most cases the dead load of residential floor slabs and
small commercial buildings’ floor slabs account for over 50% of the total carried load.
Therefore this particular improvement will most likely improve the structural efficiency of
these slabs.
In the design process we assume that the concrete in the tension zone carries no weight
whatsoever. Hence the stresses below the neutral axis are only represented by a line (fy/γm)
which is due to the stresses in the reinforcing bar. See figure 7 on the following page. This
assumption begs the question of why then do we include this excess concrete which serves no
structural performance role in the first place? Noting that it is not as easy as removing all the
tension concrete since the tension forces will simply redistribute themselves in the remaining
concrete, leading to an looped problem with no solution.
Figure 7: Actual and equivalent stress distribution at failure. (Source: SABS 0100-1: 4.3.3.3)
This particular problem has led to innovations such as the hollow core slabs, Bubble deck
slabs and Holedeck slabs, all of which will be reviewed in section 3.5. This research however
seeks to employ a different approach which considers changing the entire structures form.
A similar scenario may be researched for slabs, and similar results may be realised. Be that as
it may, it would be poor design to make a slab that is heavily curved because its purpose
amongst others is to hold furniture and other household appliances, all of which need flat
horizontal surfaces to rest on. There is also a level of comfort that needs to be maintained,
people are more likely to be comfortable in a building with relatively flat slabs as opposed to
curvy slabs. All of this factors fall directly under the SLS design and thus in further research
the considerations of SLS design need to be prudently followed.
The design procedure of a concrete structure i.e. member sizing can be summarised as
follows; the member’s cross section is determined by calculating adequate areas of concrete
and steel, the steel being important for the tension forces generated due to the moment within
the cross section. This definition encompasses the methodology followed in the design of RC
slabs. A section of a slab is taken, which would usually be treated like a beam, and from that
section an external moment is calculated form the given loading. This method of slab design
assumes that all concrete in the tension zone does no work in carrying the tensile forces,
moreover this concrete is often more than half the total concrete. Clearly this is a major
unsustainable use of material.
For this reason that the design procedures focus on the member’s cross section, it is therefore
a region of interest where some innovations looked at for weaknesses in the current
traditional methods of design. Successful attempts on how they could reduce excess concrete
and only have it where it is absolutely needed were made. This has resulted in shedding of
significant amounts dead loads. Consequently that has successfully improved even the
structural performances of members which have been designed with these considerations.
As a prerequisite to the design of RC structures, the loads to be carried by the structure ought
to be calculated. Again, there are many methods available to deal with this. These methods
will not be discussed here as they are a topic by themselves. Nonetheless, it is noteworthy
that the methods to be assumed in this paper are for elastic analysis of slabs since slabs fail in
either crushing or by shear failure as opposed to yielding. This means that the design
procedure will concentrate on elastic design of RC slabs and not the elastic design.
In the design of RC slabs or beams, it is assumed that for serviceability design the section is
uncracked while it cracks under ultimate loading. According to how the design of the beam or
slab was done there are mainly three ways that it could fail; sudden failure, failure with prior
warning and combined steel and concrete failure. The traditional RC design of these elements
has the advantage of having a control over how the element fails should the load exceed the
ultimate one of a concrete member. Nonetheless the design does not focus on mitigating the
weaknesses that arise due to carrying a transverse load; for the most part it focuses on
strengthening the weaknesses that arise because of the transverse loads but it seldom focuses
on removing these weaknesses. A unique solution to this will be discussed in the analytical
methodology section which converts the moment into forces by introducing a lever arm
outside the cross section.
In the calculation of ultimate limit state (ULS) loads as discussed in 3.4.1, the dead load has a
lesser partial factor that the live loading, it seldom happens that the live load exceeds the self-
weight of the beam or slab, see equation (1). That is the cause of an inherited low efficiency.
Figure 8: Cracked RC beam section, showing qualitatively the amount of concrete being ignored.
The design procedure for RC slabs and beams is rigorous and proven to work, however it has
significant disadvantages in terms of the material it requires for the element. In addition to the
material required, a bulk of the material adds no structural value to the element thus making it
inefficient. Thus Improvements of the concrete’s strength are likely to have no major impact
on structures designed with this underlying assumption of the ignored cracked concrete. Due
to the amount of concrete utilised for caring the compression forces, increasing the concrete’s
crushing strength has a reduced improving effect, particularly to beams and slabs. As can be
seen in the image above, the concrete that carries the compressive load is indicated, this
concrete accounts for less than half the section. Therefore improvements on the concrete’s
crushing strength are lost in the concrete that carries no load.
The advantages carried by the traditional slab design as briefly mentioned in the previous
section is that of the flexibility in deciding the failure modes. Depending on the designer’s
preference, the beam/slab can be designed as follows;
Balanced section
This is a less practical design because predicting the equivalent behaviours of both the
concrete and steel simultaneously is not an exact procedure.
These advantages are carried by the traditional design procedures of reinforced concrete slabs
or beams. They are of a high importance since they give a measure of control in the
behaviour of the constructed structure and consequently give a certain guarantee on the
structure serving its purpose to a measurable degree of safety. This is important to consider in
this thesis because in trying to consider structural form in the design of slabs, a degree of
safety needs to be considered. Therefore the mentioned advantages of the solid slab design
need to be considered in weighing the pros and cons of the traditional slab design to those of
form-active slabs.
Slabs on grade also support immense transverse loads, however the transverse loads can be
assumed to be axial loads, this is because the ground is continuous under the slab and thus all
internal forces generated will most likely be of the axial kind, making the slabs performance
efficient since the slab will be in full compression. However this assumption may be
misleading due to the dynamic nature of the ground. Issues such as differential settlement
caused by cyclic movements between dry and wet seasons may create zone where the slabs
acts as a suspended slab, which would pose a significant danger should the slab be of a lower
crushing strength, nonetheless the failure of the slab may not be as fatal as that of the
suspended slab due lower potential energy. This danger due to the dynamic nature of the
ground may well be considered a topic for the strength of the grade.
Another factor that may cause slabs on grade to have similar properties as suspended floor
slabs is the membrane effect that the slab has on the ground immediately below it. This
membrane effect simply creates a seal for all the dampness in the grade below the slab. The
water in the grade will no longer be able to evaporate, thus causing a swelling in the ground.
The problem arises because the grade at the edges is able to let off some of the dampness thus
shrinks during dry seasons while the middle part remains swollen. The effect that this
scenario has is that the slab will then be equivalent to a cantilever slab thus requiring more
bending stiffness than it was designed to have (CCAA, Guide to Residential Floors, 2003).
In the event of external loading, slabs on grade are not always designed to be structurally
active. This is explained better by the Concrete Steel Reinforcement Institute’s (CSRI’s)
report on reinforcing in slabs on grades. One of the advantages of having steel reinforcing or
welded wire mesh is gaining structural strength after cracking during overloading. “When
overloading occurs, such that the cracking moment limit of the concrete slab has been
exceeded, structural cracks may occur. The steel will then act as structural reinforcement and
provide moment capacity according to normal, cracked-section, reinforced concrete theory.
This concept may also be intentionally used in the original design concept of the slab; that is,
designing the slab to have structurally-active reinforcement under externally applied
loadings.” (CRSI, 1998)
The above implies that trying to optimise structural form for this slab application may yield
results that may not be significant enough. In the design of suspended slabs, we look to the
procedure of the design to try look for ways to optimise the geometry. With slabs-on-grade
not so much attention is given to designs for flexure because it is minimal.
On the other hand, significantly reducing concrete crushing strengths from the nominal 20-
25MPa strengths might bring out another level of sustainability as it is directly related to
reductions in cement that goes into the concrete mixture, consequently reducing the total
carbon footprint directly from slab constructions in residential and small commercial
buildings.
This thesis is concerned with both the reduction of material used and the reduction of the
amount of cement in slabs. Designing concrete slabs using structural form implies that the
slabs are designed to act almost entirely in compression. When concrete acts in compression,
the effect of lowering or increasing the concrete’s crushing strength, i.e. decreasing or
increasing the cement content in the mixture, has a direct and sensitive effect on the
performance of the concrete. As mentioned earlier under section 3.5.1, changing the cement
content for the traditional slab has a reduced effect due to the ignored concrete, for the form-
active slab however the effects are expected to be high. In simpler terms, form-active slabs
are aimed at using lesser material, and also being able to perform at lower crushing strengths
because of their ability to act in compression.
Further research could be focused on how the structure as a whole can be in a form which is
structurally more superior to the traditional solid slab. This is aimed at finding out if at all the
overall shapes of slabs can be altered to enhance their structural performance and allow lower
concrete strengths to be used. Still, this has to be with close adherence to serviceability limits
of slabs in general as their function is the governing factor on whether they will be able to
perform their duties.
With regard to slabs-on-grade, there is little room for optimisation since the strength of these
slabs is lower than that of suspended slabs. This is due to the fact that slabs-on-grade seldom
experience high deflections or moments as they sit directly on a well compacted subgrade
which directly receives the loading the slab experiences. For this reason, this thesis will not
focus on slabs on grade. The focus will be on roof slabs and suspended floor slabs as these
slabs experience larger transverse loads and will benefit more from increased efficiencies.
From the review on the traditional solid slab design it was found that the major factor that
gives the traditional solid slab its inefficiency is the ignored cracked concrete when designing
the solid slabs. This concrete that carries no load is where the recent slab innovations are
focusing on for mass reduction. The recent slab innovations, i.e. hollow core slabs, hollow bi-
directional slabs and improved waffle slabs have an increased efficiency when compared to
the traditional solid slab, however, they are still not entirely efficient on a scale which
compares types of structures. This motivates this thesis’s proposal to investigate structural
form as a design guideline for designing residential and small commercial building concrete
slabs, i.e. form-active structures were shown to potentially be the most efficient structures.
With regard to sustainability an overview of the impact of changing the concrete’s crushing
strengths on the traditional slabs showed that because of the underlying assumption of
ignoring the cracked concrete, the effects are reduced. For form-active slabs however, the
effects of changing the concrete’s crushing strength are significant since the concrete is
almost entirely in compression. Therefore designing the slabs by considering structural form,
the effects of the concrete’s crushing strength can be augmented and hence lower strengths
may be used. Furthermore, a higher structural efficiency can be achieved, thus using less
material to carry more load. These characteristics of designing form-active structures are
integral to sustainable development, this is shown in The 12 Principles of Green Engineering
by Anastas and Zimmerman.
The formation of a form-active structure has to include three major factors that determine the
success or failure in designing such a structure. These factors are; rigidity, element
shape/form-active shape and load pattern. Depending on these three major determining
factors, the shape can then be deemed either non form-active, semi form-active or fully form-
active. This section will explain each of these three factors and how they influence whether or
not a structure is form-active, this analogy is based on the book Structure and Architecture by
MacDonald A.J. alongside the case studies from the books Why Buildings Stand Up and
Why Buildings Fall Down by Salvadori et.al.
Tensile members with no bending stiffness are a special case because they are able to change
their shapes with changing load magnitudes and pattern assuming no failure at this point.
Compression members on the other hand pose a notable challenge since they are rigid; this
means they cannot readily change their shapes due to a changed load pattern or magnitude.
The solution for this is taking the mirror image of a tensile member under the same loading
and creating a similar shape for the compression member (Macdonald, 2002). This is to be
covered in more detail under section 5.3.
The rigidity of the element therefore plays the first important role in the design of form-active
structure as it gives an indication whether the element will be able to adjust itself to dynamic
loads or not. Compressive member such as concrete suspended floor slabs require taking the
mirror shape of a tensile member under the same kind of loading. A cause for caution is to
notice potential failure problems with compressive form-active structures; they cannot re-
adjust themselves and thus are more susceptible to failure due to excessive unpredicted load
patterns not similar to the design load patterns and magnitudes. For the same reason,
compressive form-active structure cannot be called true form-active structures where there is
dynamic loading expected since they cannot re-adjust (Macdonald, 2002).
Because of the flexibility in non-rigid members, they automatically assume a shape that
converts the imposed loads into equivalent internal axial stresses only since that is all they
can support, i.e. axial stresses. For rigid elements, usually strong in compression like
concrete, the shape a non-rigid element would take under the same load pattern and
magnitude is flipped or mirrored and applied to that rigid element (Macdonald, 2002). This
concept of modelling a self-supporting arch is also supported by Rousseau and Saint-Aubin
in their chapter in Calculus of Variations (Rousseau & Saint-Aubin, 2008, pp. 483-486). The
arch converts the imposed loading on the rigid element into axial compressive stresses within
its cross section, and again due to the uniform manner in which the stresses are then
distributed, the structure becomes efficient. The image on the next page summarises how
form-active shapes are formed in tensile non-rigid elements and how they can be applied to
compressive rigid elements that carry the same loading pattern and magnitudes.
Figure 9: Tensile form-active shapes, (Top) and equivalent compressive form-active shapes, (Bottom)
(Source MacDonald)
For application on slabs parabolas are thus the more accurate representation of the form-
active shape. This particular dependency of form-active shapes on the type of loading is
related to the bending moment diagrams that would result from these types of loading. In
relation to figure 9 again, it is evident that the form-active shape on the left is representative
of the bending moment diagram that would be plotted for such a loading arrangement,
consequently the loading magnitude as well. It follows logically that the middle form-active
shape is related to the bending moment diagram that would be plotted for the two point loads
with the different magnitudes, the same applies for the form-active shape on the right. Since
the latter is a shape resulting from a uniformly distributed load, the resulting bending moment
diagram follows the shape of a parabola, see appendix B for the equation of a bending
moment diagram resulting from a UDL. This supports the reasoning for taking a parabola as a
representation of a form-active shape in the design of form-active slabs under UDL’s.
The importance in the form-active shape being directly related to the loads bending moment
diagram will be discussed in the Analytical Methodology section whereby the design of the
form-active slabs will be discussed.
Form-active concrete slabs and other concrete structures are likely to fall under this category
simply because they cannot readjust their design shapes once the concrete has set. This is a
downside since dynamic live loading is inevitable, therefore in the design of these structures
for UDL’s, point loads should be considered so as to allow for the behaviour of the structure
under the possible loading it was not designed for.
elements in their structure being fully form-active structures. More related to the topic of
concrete slabs is the case study of the Pantheon in Rome mentioned in section 3.3. The
Pantheon’s form-active shape was a semi-circle. This meant that there was no necessity for
lateral supports since the load transmition at the supports would be vertical and thus have no
lateral components. The use of a circle can also be implemented in the design of form-active
slabs, this is because the differences in a parabola derived from the bending moment diagram
and an arc of a circle passing through the same point is negligible.
This similarity of the form-active parabola shape in relation to a circle will be used in the
design of form-active slabs mainly because of the convenience it brings in terms the
practicality in setting out of form work. Since the differences are significantly minute, to a
few millimetres they can be ignored for practicality. The following table was derived from
the analysis of a form-active parabola generated from a bending moment diagram of a 6 m
one way spanning solid slab and was compared to an arc passing through the same x and y
intercepts. The generation of this form-active parabola is to be discussed in the following
design section, 5 and the results are again found in appendix D.
(2)
(3)
(4)
0.80 m
0.60 m
0.40 m Slab A - Parabola
0.00 m
-3 m -2 m -1 m 0m 1m 2m 3m
Figure 10: Bending moment parabola plotted with arc passing through the same points
(5)
In South Africa, the most commonly used method of design and construction for residential
buildings and small commercial buildings, is the load bearing wall method. This method uses
a rectangular grid of load bearing walls usually perpendicular to one another. These grids are
similar in multi storey buildings of this type and ought to maintain the same plan section to
allow for continuity in the load bearing walls. This system is also known as the post and
beam system.
The post and beam system is characterised by the discontinuous joint connections. The
discontinuity of the joints implies that there is no moment transfer between joints. This
assumption simplifies both the design and construction of such structures. The following
section summarises the advantages and disadvantages of using continuous or discontinuous
systems. Furthermore, this comparison will give the restrictions imposed by the systems.
designing form-active structures, however, the current design and construction methods
popular in the design of residential buildings and small commercial buildings is the post and
beam method which is based on the discontinuous joints theory. This method is widely used
because of its economic benefits. Furthermore, designing for discontinuous joints implies
designing with extreme maximum bending moments at mid-span; this ultimately means
designing for the worst possible case of the ultimate dead and live load. The following table
shows the comparison of continuous and discontinuous structures.
ii. They have lower internal forces iii. Their flexibility helps with issues like
differential settlements, the likelihood of
large cracks forming is lower than that
iii. Due to the fixity conditions, smaller of continuous structures due to the
elements are required to carry the same rigidness
load an equivalent
discontinuous structure would need
iv. These structures are economical
iv. They are usually more efficient
Most residential and small commercial buildings in South Africa are designed and
constructed according to the load bearing wall configuration. This structural configuration is
also a post and beam type configuration and thus the fixity assumption is that it is pinned, i.e.
no moment transfer occurs through joints. This type of configuration has a defining
characteristic of being relatively basic and with less complexity, thus practical in a wide
range of applications.
However, the simplicity of the post-and-beam/load bearing wall configuration comes with a
number of restrictions. This configuration uses a basic rectilinear arrangement, and as
mentioned before the arrangement has to be repeated on each floor in multi-storey buildings.
This geometric arrangement thus restricts the designer from changing the overall arrangement
in the aim of imposing efficient structural forms. Nonetheless, the advantage of this basic
arrangement and joint type is that the bending moments generated in the structural elements
are the elementary type which require less analysing time and thus easier to design for
(Macdonald, 2002).
4.8 Closure
Having assessed the design requirements of form-active structures alongside the properties of
concrete as discussed in the earlier chapters a few reflections can be made;
Due to the rigidity of concrete, the concrete needs to mimic a mirrored shape of a
tensile structure under the same loading pattern and magnitude. From the literature
reviewed and analysis carried out as shown in appendix D, this shape is equivalent to
the resulting bending moment diagram under the particular load.
The design of form-active slabs for residential and small commercial buildings can
only go to the extent of being semi form-active. This is mostly because of
serviceability restrictions, i.e. the purpose of the slabs and partially due to the fact that
concrete is a rigid material during its lifetime and thus cannot readily re-adjust its
shape to accommodate changing load patterns and magnitudes.
Unlike the shape taken up by a cable under its own weight, i.e. catenary, the bending
moment diagram takes the form of a parabola. However, when compared with an arc
of a circle passing through the same points, the parabola has little difference to the
arc. Therefore the arc of a circle can be used to estimate this bending moment diagram
parabola when designing form-active slabs.
In order to keep the design concise and practical, the chosen types of structures for
these slabs were discontinuous structures, i.e. post-and-beam structures. This is also
due to the fact that these structures are the commonly designed structures in South
Africa for residential and small commercial buildings. For the same reason, the slab
design is to focus on one-way spanning slabs.
These key points are to serve as the boundary conditions in the design of the form-active
slabs in the following section, the form-active slabs are to be contrasted with equivalent one
way spanning slabs of the same span to allow for a thorough comparison of the two types of
slabs.
5 Analytical Methodology
5.1 Introduction
This section is concerned with the application of the concepts discussed in section 4 to design
form-active slabs in order to compare them with the equivalent traditional solid slabs. The
solid slab, is to be enhanced according to steel and concrete optimisation, i.e. material and
cost optimisation. The improvement of the traditional solid slab is done in order to compare
the form-active slab with a practical and rigorously designed slab. Both the design of the
traditional as well as the form-active slab are to be done as components for post-and-beam
structures, thus they are to be designed as discontinuous with pin supports at both ends. As
mentioned in the previous section, the choice of the post-and-beam structure as a design
boundary was driven by the widespread use of this structural arrangement both in design and
construction in South Africa.
The comparison of these slabs will be with regard to their structural efficiencies,
encompassing both the concrete and steel utilised for the two types of slabs. This section’s
aim is thus to provide quantitative results to be used to support the predicted properties of
form-active slabs.
One way spanning slabs simply supported on either ends give an elementary loading
arrangement which results in simple bending moment diagrams of which if correctly
designed they can be easily applied on site. Choosing complex loading arrangements and
support conditions such as continuous supports will increase the complexity of the resulting
bending moment diagram, and as the relationship of the bending moment diagram with the
form-active shape was discussed in the previous section, the form-active shape will also have
to be a complex one.
While it is possible to design complex form-active structural elements from complex bending
moment diagrams, it would not be practical since the constructed structure has to take that
shape to a reasonable precision. For this reason, a simple loading arrangement was chosen
and its bending moment diagram was used for both the traditional solid slab design and the
form-active slab design, See Appendix B.
These slabs are all one-way spanning. This is again done to keep all coming calculations in
the design considering form-active shapes simplified and easy to grasp in terms of the
concepts discussed in section 5. 1m wide strips where chosen on each slab and were designed
as beams according to SANS 0100-1: 4.3.3.4.1, see appendix A. For each of the 1m strips in
each slab, the depth was determined by the ratios given in the code as shown below. A
general observation to make from the table and the depths obtained from it as shown above is
that the portion of the weight of the slab increases with increasing span. This is important to
not with regard to structural efficiencies because it shows that structural efficiency decreases
with an increasing span, this is because the required depth increases with increasing span,
however the live load remains the same.
The slabs were deigned as under reinforced sections assuming that the tension concrete has
cracked thus doing no further work. The results obtained for these slabs are as follows, see
appendix A for the calculations and load analysis which will also include form-active slabs.
For these slabs, the focus area was the amount of material that is required, mainly concrete.
Therefore shear reinforcement was not designed for, in relation to shear floor slab, because of
their relative depth in comparison to RC beams are small, and thus shear failure is less likely
unless it is in the form of punching shear around column supports. These kinds of failures
however, are not part of the scope of this thesis. The focus is on showing how application of
structural form in slabs can help with reduction of material and thus improving efficiency.
Material optimisation is done with a direct influence from the chosen span/depth ratio. The
range chosen for these was obtained from Table 3 as shown in the previous page, with the
range being l/22-30 for one way spanning slabs, there is a range of possibilities that the depth
can take. Clearly, choosing a lower span/depth ratio will result in a deeper depth and a higher
ratio will give a shallower depth. However, the different depths have an effect in the amount
of reinforcing required, which is in turn linked to the rebar layout.
Due to the practical considerations related to slab design such as crack control, the amount
and layout of steel provided is of importance. Regardless of the required bending
reinforcement steel, the layout has to conform to the required crack control layout. It would
therefore be an improper use of material to design a deep solid slab with the aim of reducing
the reinforcement steel, when it does not meet crack control layout requirements. This could
be avoided by designing a shallower slab with more reinforcing which simultaneously
satisfies the spacing or layout requirements for crack control.
The graph shown in figure 12 on the following page was obtained by using the described
optimisation technique described above on a one way solid slab with the short span of 3 m.
The graph indicates how increasing the effective depth of the slab requires more concrete and
less steel and how the converse also holds. Furthermore this graph shows the efficient
intersection point were both graphs meet indicating a suitable effective depth, from which an
l/d ratio can be calculated by using the design span. As a measure of accuracy the scales of
the two vertical axes were kept constant, i.e. area of steel and volume of concrete used.
Ensuring the accuracy of the intersection point of these two graphs was done by aligning the
primary axis with the secondary axis. The alignment was done by keeping the ratios of the
maximum y value to the minimum y value for both the primary and secondary axis equal, i.e.
(6)
In order to align the tick marks the increments on the secondary axis were calculated by a
similar factor to that of the primary axis. These alignments avoided distorting the theoretical
intersection of the two graphs because they are in different ranges of value, i.e. area and
volume. Hence, after ensuring the accurate intersection point the efficient effective depth was
extrapolated on the horizontal axis and this point represents the most efficient combination of
the two materials.
250 0.42
225 0.38
200 0.34
Steel Used
175 0.29
Concrete Used
150 0.25
125 0.21
100 110 120 130 140
Effective Depth (mm)
Cost optimisation was also considered as it has a major weighing in industry. In all material
combinations concrete is counts for the most volume, however, since steel is more expensive
than concrete, the cost efficiency calculation is necessary in determining the most optimum
combination.
Designing for a deeper slab reduces the bending reinforcing requirement; this implies that as
the concrete’s total cost increases as the steels total cost decreases and vice-versa when
designing for a shallow slab. Nonetheless a balance needs to be determined because the true
determining factors are how sensitive the total cost is to the change in either the concrete cost
or steel cost. Figure 13 below shows the relationship the concrete cost, steel cost and total
cost have with increasing effective depth of the 3m one way spanning solid slab.
Cost Optimisation
180
160
140
120
Cost (R)
100
Steel
80
Concrete
60
40 Total
20
0
100 110 120 130 140
Effective Depth (mm)
Using both the material and cost optimisation graphs, a value of the effective depth required
for an efficient combination was extrapolated. This effective depth was in turn used for
calculating the span/depth ratio to be used for the design of the slabs as discussed in section
6.2. The span/depth ratio was nonetheless within the range specified by the values in Table 3.
(5)
The load used was the factored load from equation 1in section 3.4.1, i.e. the load was 1.6 x
Gn. The live load (Gn) here was considered to be 3 kN/m2, this is more than the 2 kN/m2
required by the code. This was done to illustrate the performance of form-active structures at
higher loads. The calculated structural efficiencies are plotted against the slabs’ span.
The design of these slabs had to adhere to the restrictions posed by the post-and-beam
configuration used in residential and small commercial buildings as mentioned in the earlier
chapters. The standing out restrictions being the purpose of these slabs gave a distinction in
the type of slabs to design, thus two types of suspended concrete floors were distinguished,
i.e. the roof slab and the floor slab.
The design process as tabulated in Appendix D was done as follows: (This procedure was
applied to form-active slabs A, B, C and D of equal spans to the traditional solid slabs A, B,
C and D)
1. From the load analysis spreadsheet, the bending moment diagram of each slab, A to D
was obtained. From each bending moment diagram, a factor of the maximum moment
of each slab with its span was obtained, i.e. Span/Mmax
2. The values of these factors are to be used for translating the maximum moment
to the maximum lever arm of the proposed form-active shape for each slab, i.e.
maximum lever arm = (Mmax factor) x (Span), a single factor is to be chosen for
application on all spans.
3. The factors obtained ranged from 0.10 to 0.3, to keep the lever arms to a reasonable
size, the chosen factors were 0.10 to 0.15, i.e. l/10 –l/15
4. From equation 2 in 5.4, equation of a parabola, it can be seen that to obtain an explicit
equation of a parabola, three known points are needed in order to calculate the value
of a, b, and c. Two points are known immediately for each slab and these are the
support coordinates which will be represented as the x-intercepts on a Cartesian plane
with rectangular coordinates. Therefore each slab has points [-x, 0] and [+x, 0], the
third point is the calculated maximum lever arm as explained earlier, this will be the
y-intercept, [0, -y].
Equation of parabola: (2)
5. An automated spreadsheet was created which does the above calculations and thus
obtains a function used to plot a form-active shape for each slab, A-B related to its
own bending moment diagram.
6. The values of the parabolas were then calculated at increments of the span/10, i.e.
increment of 600mm for Slab A and 300mm for slab D. The same calculations as in
step 4-5 were done for a circle since the differences were insignificant as discussed in
section 5.4.
7. Since the form-active shapes were not semi circles, their reactions at the supports are
bound to have both vertical and horizontal components, bringing about the need for
lateral support. This is to be provided by steel bars.
8. The steps 1-7 give a general set up of that the form-active structure is to take; they
also show how the forces are to be distributed in the complete structural element. See
image below:
9. Due to the curved shape in the concrete member, the forces are converted to axial
compression forces, and since the concrete member meets the support at an angle to
the vertical, there will be outward forces at the support. These outward forces will
thus be taken up by a tension member being a steel rod. The figure above explains
how the forces are transmitted in the concrete through to the supports. Because of the
internal forces now being axial, the concrete and steel will work at their optimum
performance and thus less material will be needed.
10. The calculation of the axial forces is a basic calculation which derives the forces at
mid-span from the maximum bending moment. Recall that the fundamental definition
of a bending moment is as follows:
Moment force = Force x Lever arm. (7)
It then follows that form the lever arm calculated in step 2-3 can be used together with
the maximum bending moment at mid-span for each slab to calculate the resultant
axial force in either the tension member or compression member shown in figure 12.
The equilibrium condition can also be invoked, taking moments about the tension
zone: (Compression force) x (Lever arm) = Mmax
Therefore (Compression force) = (Mmax) / (Lever arm), and vice versa for
obtaining the tension force.
11. Using the definition of stress, Stress = Force/Area, the minimum required area for
supporting the calculated force in step 10 can be calculated, this applies for both the
compression member and the tension member whereby the stress used for calculating
minimum concrete are is the concrete crushing strength, fcu, and for steel, fy.
12. The minimum area of steel required will be directly used to read of from the bar size
selection chart, this minimum area will have to be applied every 1m strip of the slab
due to the chosen 1m design strip. However, for the concrete the square root of the
area was used to obtain the concrete depth required.
Other methods may include the use of timber floors on the top side of the form-active slab.
These timber floors will be supported at the supports of the slab and at mid-span.
The parabola was compared with an arc of a circle passing through the same three points, i.e.
the two supports on either end of the span and the position of the maximum lever arm.
Showing negligible differences to the parabola, it was established that in the producing of
construction drawings of form-active slabs, radii of these arcs can be used on conjunction
with the height of the lever arms on the chosen increment along the span.
Figure 15: Example of form-active slab showing cross sectional areas for efficiency calculations, Moyaba
5.5 Closure
The results for the outlined methodologies in this section form a basis for a comparison in the
discussion of the results to follow, the detailed calculations described in this section are
presented in their respective appendices. The method of designing form-active slabs was
found to be simpler and straightforward when compared to the traditional design process.
This simplicity is due to the fact that the transverse loads are split into compression and
tension in the design of form-active slabs, thus each member (compression and tension)
requires a simple calculation of a minimum area required to safely carry its portion of the
load from the maximum bending moment.
6 Discussion of Results
6.1 Introduction
This section deals with the comparison of the results obtained after having gone through the
calculations described in section 5. This comparison is to be done by looking at the compiled
tables showing the efficiencies of each slab. A further discussion is to be made on the failure
methods of the form-active slabs; this will not cover the failure modes of solid slabs as these
have already been discussed in the earlier sections.
The closure of this section will be a comparison done using finite element analysis models
(FEM’s) created in Abaqus FEA. This was done in order to show in detail the performance of
form-active slabs in contrast with that of solid slabs. The models will be able to show the
stress distributions in cross sections and throughout the entire structure, thus, showing where
the structures are likely to fail and how they handle the generated stresses. As an added
discussion, deflections in both solid slabs and form-active slabs will be compared.
From the efficiencies shown in table 4 and 5 it can be noted that the efficiencies are
approximately doubled in the form-active slabs. This is tribute the fact that in the form-active
slabs, the concrete in the cross section does all the work to carry the compressive forces and
there is no excess concrete without structural duties. In the solid slabs, the concrete in the
tension zone can be more than half the cross section and it has no structural role in carrying
the load, thus it adds to the dead load but not to the load carrying capacity thus reducing the
structural performance of the slab.
It can also be noted that the required steel for tensile forces is drastically reduced in the form-
active slabs; therefore there is a reduction in both the concrete required and in the steel
required. These reductions are shown in table 6 below.
A set of graphs showing patterns from these tables were produced, these graphs show a
general trend that with decreasing span, less material is used, i.e. both concrete and steel. The
latter is an obvious case, the main purpose of the graphs were to show a comparison of the
trends of the solid slab and the form-active slab. It can be seen that regardless of the span,
there is still a major reduction in the material required when designing form-active slab.
Moreover, this is strengthened by the overall increased structural efficiency, i.e. load carrying
capacity of the form-active slabs.
1.40
Minimum required conc. vol. (m3)
1.20
1.00
0.80
0.20
0.00
6000 5000 4000 3000
Span (mm)
Figure 16: Comparison of required concrete in Solid and Form-active slabs for different spans, Moyaba
700
500
400
(mm2)
300 Solid Slab
100
0
6000 5000 4000 3000
Span (mm)
Figure 17: Comparison of required steel in Solid and Form-active slabs for different spans, Moyaba
From the results shown, it can be deduced that there is an overall improvement in structural
efficiency and material reduction, both in concrete and steel.
For solid slab design it was shown in section 3.3.1 Inherent Inefficiencies in Solid Slab
Design; that increasing the crushing strength of concrete does not have a major impact to the
load carrying capacity of solid slabs, (or similar structural components like beams). This is
because most of the concrete does no structural work, i.e. the concrete in the tension zone is
assumed to carry no load. Therefore it holds that improving a part that will be assumed to do
no structural work is pointless.
With form-active slabs however, it was found that using concrete strengths as low as 15 MPa
gave safe designs. Furthermore the increasing of the concrete crushing strength significantly
changes the amount of concrete required to a lesser amount. This sensitivity to the concrete’s
crushing strength is as a result of the underlying design equation of designing form-active
structures, i.e. Stress = Force/Area whereby the stress is the concrete crushing strength. The
required minimum cross sectional area for concrete is directly related to the fcu, thus making
any change to the crushing strength noticeable in the results obtained.
As established in section 4.3 Influence of load pattern, the form-active shape is a direct result
of the load pattern and magnitude. Thus a load eccentricity is a potential failure hazard as it
will change the stress distribution in the structure. The FEA models help in showing were
potential hazards are that might need safety reinforcing.
Figure 18: Dimensions used for modelling the 1m strip form-active slab, Moyaba
The material properties for concrete were calculated for a concrete crushing strength of 25
MPa as this was the strength used for the previous calculations.
(8)
The Poisson’s ration for the concrete was taken as 0.2. These material properties were applied
to both the solid slab model and the form-active slab model. This allowed the models to
mimic the behaviour of the slabs under loading conditions as they would within the material’s
elastic range. Reinforcing steel was not modelled in this case because the aim of the
modelling is to show were the structures reach yield point with regard to concrete.
The fixity of the models was modelled as fixed in both sides. This was done in order to model
them as close to the real life scenario as possible, even though the slabs were designed as pin
supported, there will be a degree of fixity in the constructed product. Designing them as
having pinned support is nonetheless a safe design because it results in larger members since
the resulting moment is higher than with fixed support members.
The loading of the models was defined as a pressure. This pressure was calculated from the
line loads used in the design of these slabs, see appendix B. The pressure was converted to
MPa, i.e. Line load = 11 kN/m,
A single static analysis was done, which means that the initial conditions is the slab models
with their fixed supports under no loading, this is followed by increments of loading until
they reach the ultimate load, ULS.
Figure 19: Solid Slab A model showing loading and end supports (left); Form-active Slab A showing
loading and end supports (right), Moyaba
Having set up both models, a deflection analysis was created and submitted to obtain the
redistribution of stresses in both models. For the solid slab, the distribution can be predicted
to be the same as the design assumes, i.e. hogging moments at the supports and a sagging
moment at mid-span. For the form-active slab, the stress distributions in the cross section are
expected to be increasing from the neutral axis towards the extreme tension fibres and the
extreme compression fibres in a linear manner. For the form-active slab, the stress
distribution in the cross section is expected to be only in compression and not tension.
Abaqus uses the von Mises stresses as these resultant stresses, or alternatively one could view
the stresses separately, but for the purposes of this analysis the total stresses were needed in
order to compare them with the maximum yield strength of concrete, 25MPa and its tensile
strength which is ca. 2.5MPa.
The following equation is used in Abaqus in order to compute the von Mises stresses:
(9)
This is in effect the resultant stress of all the principal and shear stresses acting on an
element, and can thus be compared to the yield stresses in order to check whether a structure
fails and where it fails if at all it does. From viewing the contour plots, caution zones can be
determined where reinforcing might be needed as a measure of conservativeness in the form-
active structures. Furthermore, deflections in solid slabs can be compared to those of form-
active slabs at equal magnification factors.
The following figures show the contour plots of the von Mises stresses on the solid slab
model and on a cross section of the mid-span of the solid slab. This is then followed by the
contour plots of the von Mises stresses in a form-active slab. For the form-active slab, three
different views were inspected; the top view, isometric top view and the isometric bottom
view. This was done to show the caution zones in the slab that may need reinforcing. The
mid-span cross section of the form-active slab was also plotted to compare it with that of the
solid slab. Finally a comparison of the deflections of the solid slab and form-active slab are
shown at equal magnification factors.
Figure 20: Von Misses contour plot for the 6m span solid slab fixed at both ends, Moyaba
This figure shows that the maximum stresses are found nearest the supports and also at mid-
span. It can also be seen that the expected stress distribution in cross section is that of the
traditional stress block diagram with increasing tension or compression stresses increasing
from the neutral axis in either direction, this is also shown in figure 21 below which shows
the stress distributions at an isolated element group from mid-span of the above figure.
Figure 21: Element group of the mid-span of the solid slab in figure 20, Moyaba
This figure shows clearly the expected stress distribution increasing from the neutral axis to
the extreme compression fibre on the top face and increasing to the extreme tension fibre at
the bottom.
Figure 22: Isometric top view of form-active slab showing the von Mises contour plot, Moyaba
This figure above shows the relatively constant stress distribution of the von Mises stresses in
comparison to those shown in figure 20 for the solid slab under full ULS loading. In this
particular case the form converts almost all the forces into compression as predicted and this
is due to the lever arm at mid-span. The lever arm factor used for this slab was l/10. As the
lever arm increases, the stress distribution becomes more constant and the rest of the stresses
in the slab also go in full compression. The lever arm factor for full compression will be l/2,
which is in effect a semi-circle which will have no need for lateral support except for the
prevention of failure due to deflection, hence the use of elements such as buttresses in other
instances.
Figure 23: Top view of form-active slab showing the von Mises contour plot, Moyaba
Figure 23 shows the reduces stresses on the top face near the supports unlike the case of the
solid slab whereby the top and bottom face of the elements near the supports experience the
highest stresses and are more likely to need reinforcing.
Figure 24: Isometric bottom view of the form-active slab showing the von Mises contour plot, Moyaba
Figure 24 above shows clearly shows that the bottom face nearer the support is likely to
experience more stresses and thus may require reinforcing as a measure of safety.
Nonetheless, the maximum von Mises stresses as shown on all the form-active slab models
are 1.318 MPa, this is below the limit of 2.5 MPa with regard to tension forces the concrete
can withstand, however reinforcement in these areas would need to be provided as insurance
and also since shear is highest at the supports, see appendix B.
Figure 25: Cross section of the mid-span of the form-active slab showing the von Mises stresses, Moyaba
Figure 25 on the previous page shows a different stress distribution to the one shown in figure
21 on page 52. Unlike the traditional stress distribution in RC slab design this stress
distribution increases from the lowest value at the bottom fibre and the highest value at the
top fibre. In this stress distribution all stresses are in compression and all the concrete has
structural value as all of it carries a portion of the load, thus accounting for its presence in the
structure. This distribution shows no need for tension reinforcing within the structure from
mid-span going towards the supports except for the case discussed in figure 24. The only
reinforcement required is therefore the crack control reinforcement. Unlike the solid slab
which requires sagging moment reinforcements at mid-span, the form-active slab tends to
have minimum stresses at mid-span on the bottom fibre.
A close comparison of the deflections in both the solid slab and form-active slab is shown in
figures 20 and 22. Figure 20 shows the deflected shape of the solid slab fixed on both ends
magnified 250 times and figure 22 shows the deflected shape of the form-active slab also
magnified 250 times. It is clear that the deflections in the solid slab are magnitudes more
apparent than those of the form-active slab. Since both the slabs span 6 m, this comparison is
valid.
This mode has been described in section 5 where the design of form-active structures was
discussed. This failure occurs if an excessive concentrated is applied to the structure it may
fail as it was designed specifically for a particular load pattern in a given range of
magnitudes.
This failure is avoided by providing shear reinforcements near the supports particularly on
the bottom face of the slab. The cross section of the slab may also be thickened as a means of
insurance.
This failure is based on the side effects of not having concentric forces. The form-active slab
is split into the compression member which is the concrete slab itself and the tension member
which is the steel bars provided for lateral restraint. The resultant force of the compression
member should intersect with the resultant force of the tension member along the line of
action of the supporting walls weight. If these forces do not intersect at a common point a
couple will form and thus it will create a mechanism which will result in rupture of the slab at
the connection point. Figure 26 on the following page shows the connection detail as it
should be to avoid this failure and also the shear failure at the support.
Figure 26: Detail showing correct support connection and lateral support connection in form-active slabs,
Collis
The figure shows that a proper connection is one whereby all lines of actions are intersecting
at a single point to avoid formation of a couple at the support. These have to be detailed
properly as shown in the drawings for each form-active slab, see appendix E.
The reinforcing steel shown in the form-active slab near the support is for providing extra
shear reinforcement as well as to complete the end connection of the slab. The Tension
member providing lateral support ought to adhere to the required steel are as calculated and
shown on each drawing.
6.5 Closure
The results discussed in this section, both from the design calculations described in the
methodology and attached in the appendices as well as the results from the finite element
analysis of the slabs were used to draw specific conclusions as discussed and tabulated. These
specific conclusions are the basis of the generalised conclusions discussed on the next page
under section 7, Conclusions.
7 Conclusions
7.1 Specific Conclusions
The literature review produced in this thesis has shown form-active structures in history that
were soundly designed. Moreover, it has shown that the application of form-active structures
can be applied virtually in all types of structures in different ways while appreciating the
restrictions certain applications might pose.
A set of specific conclusions can be drawn from the discussion of results given in the
previous section, these conclusions are explicitly for the traditional solid slabs A, B, C and D
alongside the corresponding form-active slabs A, B, C and D;
In all the above mentioned slabs, there are significant reductions in the amount of
concrete and steel used when designing form-active slabs. The reduction in the
concrete used ranges from 43.3% reduction in the 3 m spanning slabs to 53.7% in the
6 m spanning slabs. The increase in the reduction of concrete used as span increases is
due to the fact that in larger spans the depth is nominally higher for the traditional
solid slabs, whereas the depth in the form active slabs only increases by a lesser
fraction as span increases.
With regard to the reinforcing steel used, the reduction is higher than the concrete
reduction, and this is because form active slabs are designed to eliminate the need of
reinforcing steel within the slab. Thus, the steel is only needed as a tension member to
resist the lateral forces generated and the only steel needed in the slab is mainly for
the connection to the support (also acting as shear resistance) and for crack control.
The steel reduction ranged from 64.7% reduction in the 3m spanning slabs to 70.5%
for the 6 m spanning slabs. These values are tabulated in table 6 under section 6.2.
Having optimised the solid slab design according to material and cost optimisation, it
was concluded that form active slabs are still much less material intensive and thus
more sustainable. In addition the form active slabs A to D, are consequently more
economic cost wise.
The efficiency of the traditional solid slabs was found to be approximately half that of the
efficiency of form-active slabs in all the slabs A, B, C and D. This is indicative of the
structural integrity of the form-active slabs themselves. For a more critical and thorough
analysis of the structural performance of form-active slabs in comparison to the traditional
solid slab, the solid slab A and form-active slab A were modelled and analysed in Abaqus
FEA. This was done in order to obtain an in-depth evaluation of the slabs’ performance under
simulated loading. The choice of the slabs A was due to their large spans, thus the evaluation
was done on the worst case scenario amongst the slabs, i.e. the maximum span of 6 m.
From analysing the results from the finite element analysis of the traditional solid slab A and
the form active slab A, the performance of the form active slab was found to be higher than
that of the traditional solid slab. This performance was with regard to load carrying capacity
which is related to the calculated structural efficiencies and the performance was also with
regard to deflections.
The maximum von misses stresses generated in the solid slab were higher than the ones
generated in the form-active slab, this is suggestive that the traditional solid slab is more
likely to reach failure strength before the form-active slab reaches failure. The reason for the
differences in the stresses generated in the slabs, are due to the stress distributions. From a
close analysis of section cuts at the mid-span of both the traditional and form-active slabs, it
was shown that the form-active slab had a stress distribution of compressive stresses alone at
mid-span and this distribution remains virtually constant as we move towards either support.
This elimination of tensile stresses explains why not much reinforcing is needed in the form
active slabs. The traditional solid slab showed the expected stress distribution of increasing
tensile and compressive forces from the neutral axis, this is shown in figures 21 and 25 in
section 6.4.2.
The second performance criterion analysed was the resulting deflections. The deflections of
the traditional solid slab were within the limiting value of l/250 because the corresponding
span/depth ratios were used in designing them. However, in comparison to the deflections of
the form-active slabs under the same loading it was deduced that form active slabs have
relatively smaller deflections than the traditional solid slabs. This is because of the camber in
the form active shape generated by a uniformly distributed load, this is shown in figures 20
and 22 in comparison to the un-deflected ones in figure 19.
With regard to failure modes, the traditional solid slab’s failure modes are common modes of
failure covered in the traditional design process. The failure is due to cracking at positions of
maximum hogging and sagging moments, and excessive deflections. Shear failure for slabs is
less common due to their relative shallow depths in contrast to those of beams.
The failure modes for the form-active slabs are mostly due to the shear at the supports and
whether the connection of the tension member is done correctly or not. For this reason, shear
reinforcement is needed on the under-side of the slabs nearer the supports since this is a likely
place for tension forces to arise, see figure 24. Increasing the form-active slab thickness near
the supports can also help as insurance against shear failure, this is because the increased
thickness gives a larger area of concrete which can better resist the internal shear forces at
near the supports. The connection of the tension member should be done in such a way that
the resultant compression force in the slab coincides with the resultant force of the tension
member and that of the supporting wall at a common point. This ought to be done to avoid
the formation of a couple moment at the support which can lead to rapture of the slab at the
support.
From these findings it was determined that all the form-active slabs, A through to D were
superior to their traditional solid slab counterparts. This is with respect to structural efficiency
i.e. load carrying capacity, structural performance according to serviceability and in
deflections. The internal stress distributions in the form-active slabs are more favourable than
that of the traditional slabs and additionally the material used is significantly less.
Upon the critical inspection of the traditional design process of the solid slab, it was found
that a major inherent inefficiency in the design is the fact that more than half the concrete in
the cross section is designed to carry no load, thus it adds to the dead load without carrying
any load at all. This gives these slabs a relatively lower structural efficiency. For this reason,
the design of form-active slabs is justified. Since the form-active slab is almost entirely in
compression, all the concrete has structural worth because they carry a portion of the load.
Furthermore, increasing the concrete crushing strength in these slabs significantly increases
the structural efficiency of the slabs.
Generally the performance of form-active slabs is much higher than that of the traditional
solid slab, deflections are minimised, and the amount of concrete is reduced by up to 60%
while the amount of steel required is reduced by up to 70%. Failure modes in these slabs can
be avoided by careful construction methods which avoid formations of couple moments at
supports, preventing excessive point loads and providing adequate shear resistance near the
supports. In constructing these slabs more often less material will be wasted, thus moving
towards sustainability in concrete structural design.
The application of one way spanning form-active slabs can be implemented in most
residential and small commercial buildings. This can lead to a cumulative saving of material
and cost while improving the structural integrity of these structures. Larger building
structures such as hospitals and malls can benefit from the application of one-way spanning
form-active slabs; these types of buildings are not explicitly rectilinear in design, they are
made up of rectangular grids with large hallways or corridors connecting the grids. These
corridors can benefit greatly if the slabs are designed as one way spanning form-active slabs
with wooden decks on the top face for example, see appendix E. The corridors are long and
therefore the concern lies with the cross-span which is the shorter span, making them
appropriate practical applications for form-active slabs. This type of application can also help
with regard to serviceability and maintenance of service ducts such as piping and air
conditioning since these ducts can be easily accessed from the top of the slabs.
A further related research field from which the slabs designed in this thesis are a special case,
is the research on shell structures. These are structures concerned with the structural form in
more than one dimension, thus instead of one way spans, the shape becomes a 3 dimensional
shell structure such as the roof dome of the Pantheon in Rome. These research fields are
important because they help with regards to designing efficiently and making engineering
materials perform at their optimum.
8 References
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Environmental Science & Technology, 95A-101A.
Brundtland, & World Commision on Enviroment and Development. (1987). Our Common Future.
Oxford University Press.
Călin, S., Gînţu, R., & Dascălu, G. (2009, February 3). Summary of Tests and Studies Done Abroad
on the Bubbledeck System. Retrieved July 04, 2013
CCAA, C. C. (2003, April). Guide to Residential Floors. Retrieved October 12, 2013, from Cement
Concrete & Aggregates Australia:
http://www.concrete.net.au/publications/pdf/Res%20Floors%20Web.pdf
CCAA, C. C. (2004, August). Concrete Basics: A guide to concrete practice 4th Ed. Retrieved July
19, 2013, from Cement Concrete & Aggregates Australia:
http://www.concrete.net.au/publications/pdf/concretebasics.pdf
CRSI, C. a. (1998). Reinforcing Steel in Slab-on-Grade. Illinois: Concrete and Reinforcing Steel
Institute.
Holedeck®. (2013). Holedeck®, The lean structure. Retrieved 07 19, 2013, from Holedeck®:
http://g.virbcdn.com/_f2/files/8b/FileItem-281116-HOLEDECKbrochure201303.pdf
Klane, D. (2007, April 29). Structural Engineers, Sustainability and Leed®. Retrieved July 16, 2013,
from http://content.asce.org/files/pdf/SEICongressStructuralengineersandLEED07Apr29.pdf
Lai, T. (2010, July 15). Structural behavior of Bubbledeck(R) slabs and their application to
lightweight bridge decks. Retrieved October 12, 2013, from dspace.mit.edu:
http://www.dspace.edu/bitstream/handle/1721.1/60774/693573130.pdf
Lárus H. Lárusson *, G. F. (2013). Prefabricated floor panels composed of fiber reinforced concrete.
Engineering Structures, 1-12.
Macdonald, A. J. (2002). Structure & Architecture - 2nd ed. Oxford: Architectural Press.
Rousseau, C., & Saint-Aubin, Y. (2008). Calculus of Variations. Retrieved October 11, 2013, from
math.berkeley.edu: http://math.berkeley.edu/~strain/170.S13/cov.pdf
RSC, R. S. (2008). The Concrete Conundrum. Retrieved July 16, 2013, from
www.chemistryworld.org: http://www.rsc.org/images/Construction_tcm18-114530.pdf
Salvadori, M. (1980). Why Buildings Stand Up. New York: W.W. Norton & Company.
Salvadori, M., & Heller, R. (1963). Structure in Architecture. New Jersey: Prentice-Hall.
Salvadori, M., & Levy, M. (1987). Why Buildings Fall Down. New York: W.W. Norton & Company.
The South African Bureau of Standards. (2000, March 31). The Structural Use of Concrete: SABS
0100-1. Pretoria, Gauteng Province, South Africa.
Appendices
20 kNm
Slab A
40 kNm
60 kNm
Area of steel Since only tension reinforcement is being designed for SANS
required 0100-1
k
Z d 0.5 0.25 0.95d
Clause:
0.4
4.3.3.4
0.043
214 0.5 0.25 204mm with
0.4 reference
to figure 4
204 204mm
∴ use 204 mm
x d Z /0.45
24mm
M sag
Asmin
0.87 f y Z
599mm 2
Provide Y10 mm ∅ bars @ 130 mm c/c: 604 mm2
Area of steel Since only tension reinforcement is being designed for SANS
required 0100-1
k
Z d 0.5 0.25 0.95d
Clause:
0.4
4.3.3.4
0.035
192 0.5 0.25 183mm with
0.4 reference
185 183mm to figure 4
∴ use 183 mm
x d Z /0.45
21mm
M sag
Asmin
0.87 f y Z
437mm 2
Provide Y10 mm ∅ bars @ 175 mm c/c: 449 mm2
15 kNm
20 kNm
ULS loads Depth (d) of slab = 154 mm as determined for a design SANS
strip of 1 m and ϒc = 23.5 kN/m3 0100-1
Gn = 0.154 × 1 m × 23.5 = 3.62 kN/m Clause:
2
Qn = 3 kN/m × 1 m strip = 3 kN/m 4.2.2.1
n = 1.2 Gn + 1.6 Qn = 1.2(3.62) + 1.6(3) ≅ 9 kN/m
Area of steel Since only tension reinforcement is being designed for SANS
required 0100-1
k
Z d0.5 0.25 0.95d Clause:
0.4
4.3.3.4
0.031
1540.5 0.25 146mm with
0.4 reference
148 to figure 4
146mm
∴ use 146 mm
x d Z /0.45
17mm
M sag
Asmin
0.87 f y Z
312mm 2
Provide Y8 mm ∅ bars @ 160 mm c/c: 314 mm2
Area of steel Since only tension reinforcement is being designed for SANS
required 0100-1
k
Z d0.5 0.25 0.95d Clause:
0.4
4.3.3.4
0.024
1250.5 0.25 119mm with
0.4 reference
122 to figure 4
119mm
∴ use 119 mm
x d Z /0.45
14mm
M sag
Asmin
0.87 f y Z
197mm 2
Provide Y8 mm ∅ bars @ 250 mm c/c: 201 mm2
Analysis of Loads
Slab Type
A B C D
fcu 25
fy 460
Slab A Slab B
Slab C Slab D
10 kNm
Slab A
20 kNm
Slab B
30 kNm Slab C
Slab D
40 kNm
50 kNm
60 kNm
30 kN
20 kN
10 kN Slab A
0 kN Slab B
Slab C
-10 kN
Slab D
-20 kN
-30 kN
-40 kN
0m 1m 2m 3m 4m 5m 6m 7m
NB: The weight of the strip of slab + the loading it carries, are much more significant than a
cable of the same span. Therefore the required form-active shape will take the form of a
parabola (similar to its bending moment diagram) as opposed to the catenary that would arise
on the cable under its own self-weight. This is similar to a scenario of a cable supporting a
deck of a suspension bridge; the cable follows the shape of a parabola.
Slab A
Material Optimisation
Steel vs. Concrete
655 1.80
625 1.62
595 1.44
505 0.90
200 220 240 260
Effective Depth (mm)
Cost Optimisation
900
800
700
Cost (R)
600
Steel
500
Concrete
400 Total
300
200
200 220 240 260
Effective Depth (mm)
Therefore: Use depth between 215mm to 235mm, thus l/d =28 and l/d = 26 respectively.
Choose l/d = 28
Slab D
Material Optimisation
Steel vs. Concrete
250 0.42
225 0.38
200 0.34
Steel
175 0.29
Concrete
150 0.25
125 0.21
100 110 120 130 140
Effective Depth (mm)
Cost Optimisation
180
160
140
120
Cost (R)
100
Steel
80
Concrete
60
Total
40
20
0
100 110 120 130 140
Effective Depth (mm)
Therefore: Use depth between 120 mm to 125 mm, thus l/d =24. Choose l/d = 24
Slab A Slab B
x y x y
Point 1 0 -3 Point 1 0 -2.5
Point 2 0 3 Point 2 0 2.5
Point 3 0.6 0 Point 3 0.5 0
a -0.07 a -0.08
b 0.00 b 0.00
c 0.60 c 0.50
b (circle) -7.20 b (circle) -6.00
r (circle) 7.80 r (circle) 6.50
Parabola Circle Parabola Circle
x1 -3000 mm 0 0.000 x1 -2500 mm 0.000 0.000
x2 -2400 mm 0.216 0.222 x2 -2000 mm 0.180 0.185
x3 -1800 mm 0.384 0.389 x3 -1500 mm 0.320 0.325
x4 -1200 mm 0.504 0.507 x4 -1000 mm 0.420 0.423
x5 -600 mm 0.576 0.577 x5 -500 mm 0.480 0.481
x6 0 mm 0.6 0.600 x6 0 mm 0.500 0.500
x7 600 mm 0.576 0.577 x7 500 mm 0.480 0.481
x8 1200 mm 0.504 0.507 x8 1000 mm 0.420 0.423
x9 1800 mm 0.384 0.389 x9 1500 mm 0.320 0.325
x10 2400 mm 0.216 0.222 x10 2000 mm 0.180 0.185
x11 3000 mm 0 0.000 x11 2500 mm 0.000 0.000
Slab C Slab D
x y x y
Point 1 0 -2 Point 1 0 -1.5
Point 2 0 2 Point 2 0 1.5
Point 3 0.4 0 Point 3 0.3 0
a -0.10 a -0.13
b 0.00 b 0.00
c 0.40 c 0.30
b (circle) -4.80 b (circle) -3.60
r (circle) 5.20 r (circle) 3.90
Parabola Circle Parabola Circle
x1 -2000 mm 0 0.000 x1 -1500 mm 0 0.000
x2 -1600 mm 0.144 0.148 x2 -1200 mm 0.108 0.111
x3 -1200 mm 0.256 0.260 x3 -900 mm 0.192 0.195
x4 -800 mm 0.336 0.338 x4 -600 mm 0.252 0.254
x5 -400 mm 0.384 0.385 x5 -300 mm 0.288 0.288
x6 0 mm 0.4 0.400 x6 0 mm 0.3 0.300
x7 400 mm 0.384 0.385 x7 300 mm 0.288 0.288
x8 800 mm 0.336 0.338 x8 600 mm 0.252 0.254
x9 1200 mm 0.256 0.260 x9 900 mm 0.192 0.195
x10 1600 mm 0.144 0.148 x10 1200 mm 0.108 0.111
x11 2000 mm 0 0.000 x11 1500 mm 0 0.000
Form-active shapes
0.80 m
0.60 m Slab A
0.40 m Slab B
0.20 m Slab C
0.00 m Slab D
-3 m -2 m -1 m 0m 1m 2m 3m
Comparison of the parabola and circle’s arc passing through the same point using Slab A
0.00 m
-3 m -2 m -1 m 0m 1m 2m 3m
NB: The Parabola is used to represent the form-active shape of the bending moment diagram.
The catenary is more suitable for a cable under its own self weight. For ease of producing
practical working drawings, the parabolas were compared to a circle passing through the
same three points indicated above, the differences were found to be insignificant. Thus, when
producing working drawings, an arc with the calculated radius may be shown, or
alternatively, key points showing the parabola's height at given intervals may be show. See
corresponding drawings in appendix E.
Appendix E - Drawings