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MAN-00058 Wiring Manual

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Scorpio(Refresh) Vlx Sle Lx M2Di
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WIRING MANUAL
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RELEASED BY -

TECHNICAL PUBLICATION CELL

MAHINDRA & MAHINDRA LTD.
www.teknetmahindra.com Rev1 – MARCH 2009

All information contained in this manual is most up-to-date at the time of publication. However,
specifications and procedures are subject to change without notice. This manual is strictly
meant for restricted internal circulation within M&M Authorized dealer service centers.

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.

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ABOUT THE WIRING MANUAL

The wiring manual outlines complete electrical network plan of the Mahindra Scorpio (Refresh)
vehicle.

Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.
Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual
defines as to how the various systems are integrated and works, functions and operates. All the electrical
components are shown, including their locations, colors of connecting wires and connectors.

The manual is structured as below –

Section 1 details the wiring circuits related to the Scorpio Vlx model

Section 2 details the wiring circuits related to Scorpio Sle model

Section 3 details the wiring circuits related to Scorpio Lx model

Section 4 details the wiring circuits related to Scorpio M2Di model

In spite of our best efforts to make the manual error-free, a few errors could have inadvertently crept in. If
you identify errors, functional or typographical, please inform your TEKline or pillay.ajay@mahindra.com.
Suggestions to improve the manual and make it more user-friendly are also welcome.

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.

Good electrical electronic troubleshooting

process

When troubleshooting any problem related to electrical/electronic system, follow the 5-step
process –

STEP 1 – Verify the customer complaint

• Turn on all the component/functions in the problem circuit to check accuracy of the
customer complaint.
• Replicate the customer complaint
• Note down the symptoms
• Do not begin disassembly or testing unless you have narrowed down the probable causes.

STEP 2 – Read and analyze the wiring diagrams

• Locate the specific circuit diagram of the problem circuit

• Understand how the circuit is supposed to work by tracing the circuit from power source
through components on to ground.
• Check other circuits which share components/fuse/ground/switch with this circuit.
• Isolate the circuit/component with problem.

STEP 3 - Inspect circuit/component with problem isolated

• Make a circuit test to check the diagnosis

• Narrow down the probable causes using troubleshooting charts/diagnosis charts

STEP 4 – Repair the problem

• Make necessary repairs as authorized

STEP 5 – Re-check the circuit

• Repeat the system check to ensure that the problem is eliminated

• Check related circuits
• Ensure that the customer symptom is eliminated

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.

SECTION

SCORPIO Vlx

TABLE OF CONTENTS – SCORPIO Vlx

1. CONTROLL ERS/FUSES/RELAYS – LOCATIONS

MAIN FUSE /RELAY BOX – MF

AUXILL ARY/CRDe FUSE/RELAY BOX - AF
ENGINE COMPARTMENT FUSE/RELAY BOX - EF

2. WIRING HARNESS LA YOUT

3. INTERCONNECTORS – LOCATION/PINS/VIEWS
4. GROUND/EARTHING POINTS – LOCATIONS
5. INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe) – A CONNECTOR

ENGINE MANAGEMENT SYSTEM (CRDe) – K CONNECTOR
IMMOBILIZER CIRCUIT
CRIUSE CONTROL CIRCUIT
ABS – 2WD CIRCUIT
AUDIO CIRCUIT
STARTING CIRCUIT
CHARGING CIRCUIT
HVAC CIRCUIT
INSTRUMENT CLUSTER CIRCUIT
POWER WINDOW CIRCUIT
REMOTE LOCKING SYSTEM
HORN CIRCUIT
DEMISTER CIRCUIT
WIPER & WASHER – FRONT (RLS CIRCUIT)
CIGAR LIGHTER/12 V POINT CIRCUIT
WIPER & WASHER – REAR CIRCUIT
HEADLAMP CIRCUIT
HEADLAMP LEVELLING CIRCUIT
PARKING/REGISTRATION PLATE CIRCUIT
INTERIOR LAMPS CIRCUIT
STOP LAMP/CLUTCH PEDAL CIRCUIT
TURN AND HAZARD CIRCUIT
REVERSE PARK ASSIST CIRCUIT
REVERSE LAMP CIRCUIT
FOG LAMP CIRCUIT
VOICE MESSAGING SYSTEM CIRCUIT
TYRE PRESSURE MONITORING CIRCUIT
FUEL L ID OPENER CIRCUIT
ORVM CIRCUIT

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO Vlx

FUSES & RELAY B OXES ECUs ECUs & RELAYS

1 ENGINE COMPARTMENT FUSE BOX 4 4WD CONTROLLER 14 STARTER RELAY

2 MAIN FUSE/RELAY BOX 5 TRANSMISSION CONTROLLER 15 STARTER IMMOBILISER RELAY

3 AUX FUSE/RELAY BOX 6 VMS CONTROLLER 16 VMS DIODES

7 TPMS CONTROLLER 17 MIL UNIT

8 HAZARD CONTROLLER 18 DMD UNIT

9 ENGINE CONTROLLER 19 IMMOBILISER CONTROL UNIT

10 RPAS CONTROLLER 20 ACCESSORY CUT OFF RELAY

11 CENTRAL DOOR LOCKING

12 RLS CONTROLLER

13 AUDIO CONTROLLER

16
8 13 12

4
19
M 5
F
6

2 15

3
14
1 11
A 20
EF 18
F 10
17
9

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MAIN FUSE/RELAY BOX

MF
LOCATION – BELOW STEERING WHEEL

MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUS FUSE FUSE FUSE
COLOUR CIRCUIT COLOUR CIRCUIT
E No RATING No RATING
1 20A YELLOW 4WD ECU 12 15A BLUE FRONT WIPER MOTOR
2 10A RED INTERIOR LAMPS 13 15A BLUE AIR CONDITIONIGN SYSTEM
3 20A YELLOW FUEL LID / DRIVER DOOR PW 14 15A BLUE ACCESSORY SUPPLY
4 30A GREEN CONDENSER FAN 15 5A ORANGE OUTSIDE REAR VIEW MIRROR
5 5A ORANGE TPMS BATTERY 16
6 10A RED PARK / REAR FOG 17 20A YELLOW EMS ECU K28 – IGNITION
7 5A ORANGE CRDe DIAGNOSTIC / ICU 18 10A RED TURN / REVERSE
8 15A BLUE REAR DEFOGGER 19 5A ORANGE AB S IGNITION
9 5A ORANGE SECURITY SYSTEM ECU (CDL-2) 20 5A ORANGE TPMS IGNITION
10 20A YELLOW CENTRAL DOOR LOCKING (CDL-1) 21 40A GREEN POWER WINDOW
11 10A RED REAR WIPER MOTOR 22 40A GREEN A/C BLOWER
23 5A ORANGE AUDIO KEY IN

WIPER GNS 20A 10A 20A 30A 5A 10A 5A 15A 5A 20A A/C
RELAY RELAY COMPRESSOR
1 2 3 4 5 6 7 8 9 10
RELAY
20 A 20 A
(BLACK) (BLACK) 20 A
5A (YELLOW)
40A PULLER 40A
21 22 23
BONNET PARK FUEL LID
RELAY RELAY OPENER
RELAY
20 A 20 A
(BLACK) (BLACK) 5A 5A 10A 20A 5A 15A 15A 15A 10A 20 A
20 19 18 17 16 15 14 13 12 11 (BLACK)

AUX. FUSE/RELAY BOX AF

LOCATION – BEHIND GLOVE BOX/BL OWER MOTOR

MAIN
RELAY DEMISTER ACC CUT OFF
CRDe CONTROLLER RELAY 30A
30 A

10A CONDENSOR
1 BLOWER FAN
RELAY RELAY
10A 30 A 30 A
2

15A
3

AUX. FUSE/RELA Y BOX - FUSES/CIRCUITS/RATINGS

15A
4 FUSE FUSE
COLOUR CIRCUIT
No RATING
15A 1 10A RED A/C REQUEST
5 2 10A RED HFM SENSOR SUPPLY
3 15A BLUE EGR & Boost Pr. Actuator/ Brake light
10A
6 4 15A BL UE CRDe ECU SUPPLY - K05
5 15A BLUE CLUSTER LAMPS
6 10A RED CRDe ECU SUPPLY - K01

ENGINE COMPARTMENT FUSE/RELA Y BOX EF

LOCATION – FRONT LEFT FENDER

60A 60A 60A 30A

HEAD LAMP
1 2 3 4 HIGH BEAM HORN
RELAY RELAY

100A 20 A 20 A
12

HEAD LAMP
LOW BEAM FRONT FOG

RELAY RELAY
15A 15A 15A 15A
5 6 7 11 20 A 20 A
8 9 10

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE FUSE FUSE FUSE

COLOUR CIRCUIT COLOUR CIRCUIT
No RATING No RATING

1 60A YELLOW MAXI FUSE 1 7 15A BL UE FRONT FOG

2 60A YELLOW MAXI FUSE 2 8 15A BL UE HEADLA MP - HIGH

3 60A YELLOW GLOW PLUG / AB S 9 15A BL UE HEADLA MP - LOW

4 30A PINK CRDe ECU SUPPLY 10 15A BL UE HORN/HAZA RD

5 11

6 12 100A BL UE CHARGING SYSTEM

WIRING HARNESS LAYOUT- Vlx / Sle / Lx

HARNESS No DESCRIPTION
1 INSTRUMENT PANEL (IP)
2 ENGINE ROOM
3 ENGINE
4 FLOOR
5 DOOR - FRONT RIGHT
6 DOOR - FRONT LEFT
7 DOOR - REAR RIGHT
8 DOOR - REAR LEFT
9 DOOR - BACK DOOR
10 ROOF
11 CENTRAL CONSOLE
12 FOOTSTEP L AMP
13 RPAS PIGTAIL

2
10

1
13
11

5 7

12

6 8

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS

DESCRIPTION L OCA TION IC No PINS M/F CONNECTOR VIEW

IP to FLOOR A-PILLAR RIGHT 1 21 F

IP to FLOOR A-PILLAR RIGHT 2 21 M

IP to FLOOR A-PILLAR RIGHT 3 34 M

IP to ENGINE ROOM A-PILLAR RIGHT 4 20 M

IP to ENGINE ROOM A-PILLAR RIGHT 5 5+2 M

BEHIND CENTER
IP to HVAC
BEZEL
6 5+2 F

IP to TRANSFER
CASE
A-PILL AR RIGHT 7 3 F

IP to TRANSFER
CASE
A-PILL AR RIGHT 8 2 M

IP to TRANSFER
CASE
A-PILL AR RIGHT 9 2 F

IP to ENGINE A-PILLAR LEFT 10 34 F

IP to ENGINE A-PILLAR LEFT 11 22 M

ENGINE ROOM to WHEEL HOUSE

FOG LAMP PANEL -RIGHT
12 2 M

FLOOR to ROOF
WIRING
A-PILL AR RIGHT 13 12 F

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INTER-CONNECTORS - LOCATIONS/PINS/VIEWS

FLOOR to DRIVER
DOOR
A-PILL AR RIGHT 14 10 M

FLOOR to REAR
DOOR
B-PILLAR RIGHT 15 6 M

FLOOR to TRANSFER BELOW DRIVER

CASE SEAT
16 8 F

FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F

FLOOR to CO-DRIVER A-PILLAR LEFT 18 6 F

FLOOR to BACK
DOOR
D-PILLAR RIGHT 19 13 M

FLOOR to BACK
DOOR
D-PILLAR RIGHT 20 2 F

FL OOR t o CHA SIS Near FUEL TA NK 21 2 F

FLOOR to REAR
DOOR
B-PILLAR LEFT 22 6 M

ROOF to HM STOP REAR ROOF

LAMP PANEL
23 2 F

ENGINE ROOM to WHEEL HOUSE

ABS PANEL -LEFT
25 6 M

IP to FLOOR A-PILLAR RIGHT 26 20 F

BELOW CO-
FLOOR to CDL
DRIVER SEAT
27 34 F

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS

FLOOR to Park
sensor
D-PILLAR LEFT 28 4 M

IP to ENGINE ROOM A-PILLAR RIGHT 29 6 M

clockspring to
steering switches
Steering wheel 30 8 F

Metering pigtail to
Engine
Engine 31 2 M

IP TO FLOOR A-PILLAR RIGHT 32 1 F

WHEEL HOUSE
ABS t o Engi ne
PANEL -RIGHT 33 1 M

ABS t o Rear senso r Near to FUEL

pig tail TANK 34 2 M

IP to Cluster Instrument cluster 35 4 M

IP to FLOOR A-PILLAR RIGHT 36 22 F

IP to FLOOR A-PILLAR RIGHT 37 20 F

DRIVER DOOR TO
ORVM MIRROR
A-PILL AR RIGHT 38 8 M

DRIVER DOOR TO
FLOOR
A-PILL AR RIGHT 39 8 M

CO-DRIVER TO
FLOOR
A-PILL AR LEFT 40 10 F

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS

FLOOR TO CO-
DRIVER
A-PILL AR LEFT 41 8 M

AUDIO UNIT TO
CLOCK SPRING
AUDIO 42 2 M

Note: Interconnections 27, 28 will be same for GSM system if thi s feature is pro vided after market

IC- 1, 2, 3, 4, 5, 7,
8, 9,13,14, 24,26,29,32,
IC- 19, 20
36,37,38,39

IC- 12,33 IC- 15

IC- 16
IC- 35

IC- 30

IC- 6 IC- 21,34

IC-42
IC- 23
IC- 17
IC - 31 32

IC-27

IC - 25
IC- 22 IC- 28
IC -10,11,18,40,41

GROUND LOCATION CHART

GROUND No CIRCUITS CONTROLLED LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
E0 RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP ON BATTERY NEGATIVE POST
RELAY, IMMOBILIZER CONTROL UNIT
E1 BATTERY NEGATIVE TERMINAL TO BODY & ABS FRONT WHEEL HOUSE PANEL - LEFT
E2 RADIO CONN A-PIL LA R RIGHT
TURN LEFT, SIDE MARKER LEFT , HEADLA MP/LEVELLING MOTOR - LEFT,
E3 FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, FRONT WHEEL HOUSE PANEL - LEFT
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
E4 HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LA MP FRONT WHEEL HOUSE PANEL - RIGHT
- LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LA MP RELAY,BLOWER
RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
E5 ILLUMINATION, HAZARD CONTROLLER, HAZA RD SWITCH, COMBINATION A-PIL LA R RIGHT
SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,AUTO
LIGHT,AUTO WIPE,AUDIO UNIT CONTROLLER
E6 AUDIO A-PIL LA R RIGHT
E7 HVAC A-PIL LA R LEFT
E8 CRUISE, AUDIO SWITCHES STEERING WHEEL
CLUTCH SWITCH (4WD), DRIVER DOOR LOCK , FOLLOW ME HOME
CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR
E9 BELOW CENTRE CONSOLE
LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT,RLS SENSOR,TPMS
RECIEVER
E10 RPAS BELOW CO-DRIVER SEAT
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL L AMP RIGHT,
E11 CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN D-PILLAR RIGHT
REAR - LEFT/RIGHT
E12 UNUSED D-PILLAR LEFT
E13 UNUSED
E14 BATTERY NEGATIVE TERMINAL TO ENGINE STARTER MOTOR TOP BOLT
E15 CRDe ECU, A-PIL LA R LEFT
E16 BATTERY NEGATIVE TERMINAL TO BODY FENDER - LEFT, NEAR TO BATTERY
FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP L AMP

E5, E6,E2
E4
E11
E4

E8
E9

E13 E14

E10

E3 E1 E15
E0 E12
E16
E7, E8

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