Internship

project report

Submitted by- George Kuriakose Jr

 Acknowledgment
I would like to express my special thanks of gratitude to Mochiko
Shoes Pvt Ltd., which also helped me in doing a lot of Research and i
came to know about so many new things I am really thankful to them.
Secondly i would also like to thank my parents and friends who helped
me a lot in finalizing this internship report within the limited time
frame.
 Mochiko Shoes

Registered in 2015 , Mochiko Shoes has made a name for itself in the list of top
suppliers of in India. The supplier company is located in Noida, Uttar Pradesh
and in Lal Thappad, Dehradun. Mochiko is one of the leading sellers of listed
products.
Mochiko Shoes is listed in Trade India's list of verified sellers offering supreme
quality of etc

Mochiko shoes manufacture shoes for various companies like Puma, Adidas,
Reebok, Decathlon, New Balance etc.
 Introduction
On the first day I was assigned to stay and observe the sampling
department, it was very enriching.
The sampling department not only makes samples, but also checks if
the design is feasible for large scale production. An article was given
so that I could understand the sequence of operations and how the
materials were used.
I got to know about different types of machines being used in the
sampling department.

It was very fruitful as I got to know about different types of non leather
materials used in shoe making, and how and where each material is
utilised.

Various different types of articles were given with different types of

sequence of operations, this internship was explorative as I got to
know more about how the colours are mixed and how printing was
done on the components.
I got a lot of experience by testing various types of materials on the
same sample and the I got to see the lasting process of the sample in
the lasting department.
I gained a lot of knowledge about the various types of chemicals
used in the lasting department
SEQUNCE OF OPERATION 1 :
1. The patterns are made via a CAD/CAM software called Crispin.
2. The components are cut according to the patterns
3. Printing was done on the components wherever necessary.
4. Markings were given on the component as per the specifications
mentioned on the patterns.
5. The vamp, quarter, tongue and a strap were aligned and
attached with a zig-zag stitch.
6. The mudguard and was given a double stitch to attach it onto
the vamp.
7. The eyelet markings were given.
8. Eyelet reinforcements (non woven) were pasted on the inside of
the eyelet facing component.
9. The eyelet reinforcements were stitched into place.
10. Adhesive is applied on the vamp and quarter, where the
eyelet facing is supposed to be.
11. Adhesive was applied on the eyelet facing.
12. The eyelet facing and the upper components were pasted
and stitched together.
13. A back-seam was given, adhesive was applied and was
hammered to place to reduce the bulge.
14. Lining components on the front were attached with a zig-
zag stitch to eliminate any chances of bulge.
15. The backside of the lining was attached with a back-seam.
16. The edges of the lining were stitched so that they may not
get damaged that easily.
17. Adhesive was applied on the counter component and the
upper.
18. The counter was attached and stitched.
19. The lining is inverted and stitched over the upper through
the topline (stitch and turn method).
20. Any extra margins were cut off.
21. The lining was then turned to reveal the upper in a way that
the lining was on the inside.
22. Counter stiffener and the collar foam were pasted.
23. Eyelet punches were given.
24. A rounding stitch is given around the edge
25. Counter moulding of the upper was done.
26. Strobble was cut and then attached with the help of the
strobble machine.
27. After strobble is attached the upper was force lasted onto
the last.
28. Lacing of the upper is done.
29. The upper is now lasted and sole is attached.
Sequence of operation 2:
1. Components were cut.
2. Markings are given on the components.
3. Printing on the components were given.
4. Slits were given on the upper component to accommodate the
eyelet strap.
5. The strap eyelet was attached, hammered and stitched.
6. Wincil was attached onto the upper as per the design, with the
help of a soldering iron.
7. A stiffening wincil was attached under the eyelet area.
8. The upper is now put in the fusing machine to fuse the wincil
with the upper.
9. Extra and unnecessary are trimmed.
10. The eyelet holes are marked and punched.
11. The brand logo strap is pasted on the tongue with glue and
is stitched.
12. The back side is stitched together with a zig zag stitch.
13. A brand logo is printed on a M8 PU and is fused onto the
collar tag.
14. The collar tag is attached and stitched.
15. Punches on the counter are given as per the design.
16. The counter is pasted and is given a double stitch
17. The counter stiffener is attached and stitched on the
bottom edge.
18. A non woven stiffener is attached on the top line of the
collar area.
19. The lining was then attached over the upper, stitched and
turned
20. Adhesive is applied on the inside of the lining and the
upper and collar foam is inserted.
21. Rounding is done.
22. Tongue is attached and stitched.
23. Eyelet punches are given.
24. Lacing is done.
25. Stroble is cut.
26. Lasting process takes place.
27. Finishing is done.
28. Final quality check and packing.
SEQUENCE OF OPERATION 3 (kalenji):
1. Components were cut.
2. Markings are given on the components.
3. Printing on the components were given.
4. The eyelet facing and the brand mark strip is attached over the
mesh upper and is stitched.
5. Cosmo is pasted under the upper mesh, as cosmo helps in
retaining the shape.
6. 2mm EVA sheet is attached on the counter and is stitched.
7. Marking on the centre of the mudguard is given.
8. The toecap/mudguard is fused with ping-pong.
9. Lining is attached and stitched (stitch and turn).
10. Counter stiffener and collar foam is attached.
11. Tongue upper is stitched with tongue lining.
12. Tongue is attached and stitched with the upper.
13. If a slit is present on the vamp, then a zig zag stitch is given
to seal it.
14. Rounding is done.
15. Stroble is cut.
16. Lasting process takes place.
17. Finishing
18. Final quality checking and packing.
SEQUENCE OF OPERATION 4:
(PUMA ECAPER STAR IDP)
1. Components are cut
2. Marking is done the components,
3. Printing is done, wherever specified.
4. A pair of eyelet strap is attached with the eyelet facing.
5. The vamp upper is given a decorative zig-zag stitch.
6. Eyelet facing is attached over the vamp upper.
7. A cosmo reinforcement is attached over the vamp upper.
8. A ‘’PUMA’’ logo strip is and shoe lace strap is attached and
stitched on the tongue.
9. The edges on the side of the lining are stitched.
10. The tongue lining is attached, stitched and turned.
11. The toe-cap/mudguard is fused with ping-pong.
12. The toe-cap/mudguard is stitched over the vamp
mesh(double stitch).
13. The puma stripe component is attached and stitched.
14. The eyelet facing is stitched(double stitch on the outside
and single stitch on the inside).
15. Lacing is done.
16. Stroble is cut
17. Lasting is done.
18. Finishing is done.
19. Final quality checking and packing.
Sequence of operation 5: Puma stoop
1. Components were cut.
2. Markings are given on the components.
3. Printing on the components were given.
4. Attachment of strip eyelets.
5. Pasting of non woven on quarters, backpart, eyelet facing.
6. Bending is done.
7. Stitching of quarter.
8. Winseal is attached on the toe part.
9. The vamp slit is interlocked.
10. Winseal 3411 is attached under the eyelet facing
11. A mudguard is attached on the marked area of the vamp.
12. The backstrap is attached and stitched.
13. Counter is pasted
14. Non-woven material is attached on the collar.
15. Collar foam is attached.
16. Collar lining is stitched and then turned over.
17. Strap on the tongue upper is stitched.
18. Tongue lining and the tongue upper is stitched.
19. Tongue is pasted and stitched with the vamp upper.
20. Rounding is done.
21. Lasting process is done.
22. Finishing is done.
23. Final quality check and packing.
Sequence of Operation 6: pacer strap 2
IDP

1. Components were cut.

2. Markings are given on the components.
3. Printing on the components were given.
4. Winseal is fused on the vamp.
5. Straps are measured and shaped with the soldering iron.
6. D-ring is attached in the strap.
7. Straps are stitched onto the upper.
8. Collar is stitched
9. Adhesive is applied on the vamp and the back seam.
10. Back seam is opened, and hammered to shape.
11. A zig zag stitch is given on the backseam.
12. Adhesive is applied on the collar.
13. Folding is given.
14. Foam pillow is attached over the heel grip.
15. Counter stiffener is attached.
16. Heel grip is attached.
17. Counter is stitched.
18. Rounding is done.
19. Lasting process is done.
20. Finishing
21. Final quality check and packing.
Lasting Department Process.
1. Counter moulding
2. Toe moulding
3. Stroble attaching
4. Upper mulling
5. Force lasting
6. Lacing
7. Seat lasting
8. Sole cleaning
9. Sole marking
10. Adhesive application on sole and upper.
11. Heating machine
12. Sole attaching
13. Sole pressing
14. Chiller machine
15. Delasting
16. Insole attaching
17. Quality checking
18. Packing.
 Chemicals used in the lasting
Department.
Various kinds of chemicals are used in the lasting department for
various uses.
some of them are as below.
Primers used for cementing purposes-
235 F2 for 1st coat
6100 U2 for 2nd coat
For cementing
W08 water based cement
Hot Melt – Sock cementing.
007 for black sole.
For fininshing
233 BF
Hardeners
ARF 1000 (used for primers)
ARF 40 (used for W08)
For sole Cleaning
NPC256/PC3
Primer- P-7-2/NP-UV-22
Machines used In Mochiko
1. Embossing machine
50-70 degree celcius
Uses pvc sheet

2. Stitching machine
Post-bed
Single needle and double needle

3. Swing arm cutting press

4. Fusing machine
40 – 45 degree celcius
65-70 psi

5. Interlocking machine
5 threads
3 needle of size 100

6. Auto stitching machine

Needle size – 100

7. Hot Melt machine

160-175 degree celcius
Adhesive used – 8250 solid.

8. Chiller machine
8.3 degree celcius

9. sole pressing machine

450 psi
CAD/CAM
The cad/cam software being used in mochiko shoes is Crispin by
AutoDesk.
It is a very powerful software which is widely used in the footwear
industry.
It can digitize any physical patterns, grade patterns, cut patterns and
pattern development in the footwear industy.

Advantages of learning cad/cam

- How to digitize patterns.
- How to use dependant mirror to make double pattern.
- How to use boundary by line.
- How to use margins
- How to place notches.
- How to add points in a line.
- How to calculate the distance.
- How to edit lines.
- How to add eyelets.
- How to grade patters
- How to use of measure tool
- How to use the workspace in crispin
- How to make a variation of an already existing pattern.
- How to remove items from every layer in the library.
- What all are the extensions used - .shoe, .dgk, .dug, .ddx, .igs,
.dxf.
- How to use draw tool.
- How to move items in the work space.
- How to export the pattern to the cutter/plotter.
- How to join lines.
- How to find the centre point of a component.
Thank-you