VIKAS ZAMBRE

vikas.zambre78@gmail.com
7045352937 / 9611778637

A result-oriented professional with excellence in implementing quality system to deliver desired output, targeting
assignments in Quality Assurance & Manufacturing with an organisation of high repute.
Location Preference: Pune

Executive Profile
Offering nearly 18 years of experience in Quality Control and Assurance
 Expertise in Customer complaint handling, Formulating, implementing
stringent systems and quality plans/manuals to ensure high quality Key Impact Areas
standards in organization during SOP and project stage Problem Solving
 Leveraging skills in planning& managing inspections & tests, taking --------------------------------------
process improvement and quality systems initiatives for enhancing Quality Management System
efficiency --------------------------------------
 Excellence in ensuring quality standards and statutory Customer complaint Management
requirements engaging product quality, internal quality and --------------------------------------
documentation as per the guidelines and Customer specific Change Management
requirements. --------------------------------------
 Played a key role as a ‘Management Representative’ in successful Project Management
implementation of ISO/TS 16949, IATF 16949, ISO 9001, ISO 14001, --------------------------------------
OHSAS 18001, Lean, 5S Inspection Standards
 Well knowledgeable about Automotive Quality Management System --------------------------------------
in Tier 1, 2 and OEM’s like Daimler, General Motors, Honda Motors, 6 Sigma, DOE’s
Maruti Suzuki, Ashok Leyland, Tata Motors, Mahindra, Force Motors, GKN --------------------------------------
Driveline, Nexteer Automotive, JTEKT, Hundai Wia and Autoliv People development
 Handled reputed Engine Manufacturer customers like MTU,GE,GE
Transportation, Indian Railways, Indian Defence, BEML,Escorts,ITL, Soft Skills
JOHN DEERE and SIMPSON
 Handled additional role of TQM coordinator along with Quality
Collaborator Communicator
Head role
 Developed competency in establishing performance-driven culture Communicator Innovative
which ensures personal ownership, leading, developing, coaching, and
motivating team to achieve goals profitably Innovator
 Well aware of Global culture and business interaction with countries
like Germany, France, Spain, Switzerland, China, Japan, Thailand, Thinker
Malaysia
Thinker
Career Timeline Team Leader Analytical
Intuitive

Durga Mata
Engineers

Jun’99-Jan’01 Feb’01-Oct’10 Nov’10-Apr’17 Apr’17-Mar’19

Professional Experience
Apr’17-Mar’19 with Rane Engine Valve Ltd., Rane Group Company, Tumkur, Bangalore -Senior Manager QA
Nov’10-Apr’17 with OETIKER India Pvt. Ltd.,Raiga - Senior Manager QA
Key Result Areas:
 Developing an integrated management system for meeting standard requirements of quality standards; identifying
requirements to fulfill the customer in terms of Quality and CSR
 Implementing quality tools to ensure process capability per specification , monitoring by control plan preparing and
implementing improvement and corrective action plan
 Preparing, coordinating, facilitating and following up process audit
 Developing quality plans and ensuring quality assurance for new products/equipment in manufacturing by
inspection control in various stages, process control as per standard
 Preparing:
o Project Quality Control Plan (PQCP) for the project and its implementation through quality documentation and
continuous monitoring
o Method Statement, Inspection Testing Plans and Work checklist for all the works to be executed in the site
o Monthly Key performance indicators (KPI)and Quality Dashboard for the project
 Assigning duties and examining work for exactness, neatness, and conformance to policies and procedures
 Performing regular audits for the sub-contractors and suppliers to further enhance their performance and outputs
 Coordinating with the concerned authorities regarding material deliveries and making sure that all the materials are
in conformance to the required standards
 Acting as a customer support in case to meet CSR’s, handling customer complaints, handling customer audits
 Internal auditor for QMS (IATF16949), VDA 6.3 as well as Auditor for Suppliers
 Performing monthly MRM reporting, global quality, environment & safety reporting
 Conducting the monthly quality review meeting with production, engineering, maintenance and logistics team in
order to improve Quality status and customer satisfaction
 Preparing PPAP documents for all prototypes; developing control charts for specific requirements of customers and
the new quality lab for mechanical & chemical testing of steel
 Analyzing the internal quality concerns, scrap and sorting issues

Achievements / Highlights :
REVL :
 New global business started at Rane Engine Valve Ltd with GE, MTU and Daimler after successful completion
of series of audits
 Received Continuous 3 Quarter appreciation award from Ashok Leyland in 2018 Q1, Q2 and Q3
 Awarded with Best supplier award from IPD USA in 2017 and Appreciation award from Daimler India
commercial vehicle Pvt. Ltd. for Quality improvement in 2018
 Reduction of customer PPM from 2800 PPM in 2017-18 to 255 PPM in 2018-19 against target of 925 PPM
 Initiation of model line for rework reduction through Quality improvement projects, rework reduction
achieved from 38% to 7% in six month timeline
 Nominated for additional responsibility of TQM coordinator for Rane Engine Valve Ltd.
 IATF implementation in 2017
 Nominated as a Cross Plant Auditor for Rane Engine Valve Ltd

OETIKER :
 Received Best Suppler Award from General Motors India in 2016
 Introduction of Maruti Suzuki business with successful completion of MSIL series audits
 Attained Zero customer complaints for 2 years of supply to MSIL
 Worked as a Coordinator with Kaizen Institute to implement the Kaizen culture and to drive the Kaizen projects at
OETIKER India
 Acted as a India representative in Global Quality meetings yearly twice from 2011 to 2017 in various countries like
Germany, France, Spain, Switzerland, China
 Attended the OETIKER Strategy2030 meeting in Switzerland as Senior Management of India Plant
 Recognized as a Steering Committee Member of Oetiker Production System (OPS)
 ISO 14001 Implementation in 2016

Result Achievements in REVL :

No of Complaints Custmer PPM

200 182 4000
3225 2830
120
100 42 2000
255

0 0
2016-17 2017-18 2018-19 2016-17 2017-18 2018-19
 Model Line - Rework reduction
38
40
30 21
20 14 13 Rework %
11
8 7
10
0
Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18

Previous Experience
Feb’01-Oct’10 with Spicer India Limited (Anand Group)
Growth Path
Operating Engineer-Shift In-charge, Satara Feb’01- Oct’03
Senior Engineer - Quality Assurance, Hosur Oct’03-Aug’08
I/C-Quality Assurance, Hosur Aug’08-Jul’09
In-charge Export Quality, Jodalli Jul’09-Oct 10
Achievements / Highlights:
As In-charge Export QA, Jodalli
 Headed the Statistical Process Control, Process Capability Study and Process Monitoring for critical processes
 Executed Parato Analysis for rejection and rework
 Recognized for designing special Gauges (Indicative & Attribute) Gauges
 Played a key role in:
o Implementing Poka-yoke Gauge
o Analyzing the customer complaints through - RCA, 8D, Defect Analysis & thereafter adopted corrective actions
o Drafting 8D reports for customer complaints
 Recognized as the Operational Team Champion for HPPT Process.
 Ranked as the Process Team -2 Champion to lead a team to achieve organization objectives
 Acted as an Internal Auditor for TS 16949 and a performed as a Member of Safety Team
 Steered efforts in reducing customer complaints from 2400 PPM to 620 PPM
 Leveraged skills in reduction of rejection from 30000 PPM to 8000 PPM in Rework from 19000 to 5500 PPM
 Successful continuation of TS16949 by external certification body through surveillance audit
As I/C-Quality Assurance, Hosur and Sr. Engineer - Quality Assurance, Hosur
 Ensured internal / external PPM Control and reviewed COPQ Projects/ Cost Reduction plan.
 Acted responsible for APQP / PPAP / FMEA / MSA and New Product Development.
 Implemented QMS , TS16949 and APS
 Installation of standard room/Metrology laboratory
As Operating Engineer- QA, Satara
 Implemented 5S, Quality assurance by process and process capability
 Achieved Shift I/C position in one year of experience and handled most critical operation of Shaft Balancing

Jun’99-Jan’01with DurgaMata Engineers, Sangli, Maharashtra

Production Engineer
Education
 B.Tech. (Mechanical) from Rajasthan Vidyapeeth University (AICT, UGC, DEC Approved) in 2009
 Diploma in Mechanical Engineering from PVPIT, Sangli in 1999
Skills
Quality System: IATF 16949, ISO 9001, ISO 14001, OHSAS 18001. TQM
 Achievements / Highlights
 Internal Auditor for VDA 6.3, IATF 16949, ISO 14001, OHSAS 18001
 Calibration ,MSA
 6 Sigma, DOE’s FMEA, APQP, PPAP SPC, 5S

Personal Details
Date of Birth: 11th December 1978
Languages Known: English, Hindi, Marathi and Kannada
Present Address: Pune (Maharashtra)
Permanent Address: Flat No 2G-103, Garden Résidency CHS ,Usarli, Panvel -410206, Navi Mumbai