GIET UNIVERSITY, GUNUPUR

DEPARTMENT OF MECHANICAL ENGINEERING

1ST MID SEMESTER EXAMINATION – 2019 – 2020
College Roll No:
Total no. of printed pages: 2
SEMESTER: 5TH
SUB: MACHINING SCIENCE & TECHNOLOGY
Time: 90 Minutes Full Marks – 50

Answer Question No 1 & 2 which is compulsory and any Three from the rest.
The figures in the right-hand margin indicate marks
CO1: Illustrate types of tools, its geometry, ASA and ORS systems, Merchant theory, and types
of wear and tool life.
CO2: Develop relations for chip reduction coefficient, shear angle, shear strain, forces, power,
specific energy and temperature in orthogonal cutting
CO3: Explain mechanisms, principles and advantages, limitations of various conventional and
non conventional machining processes along with work and tool holding devices.
CO4: Evaluate Process parameters to minimize production cost and maximize production rate.
PART – A
1.Answer all questions (chose the write option) [2X5=10]
a) Which of the following instruments can be used for the measurement of forces during
machining?
i. Pyrometer ii. Potentiometer iii. Dynamometer iv. Strain gauge CO1/PO1
b) During orthogonal machining, feed is 0.2 mm/rev, chip thickness = 0.62 mm and rake
angle is 15°. What is value of chip reduction co-efficient
i. 3.0 ii. 2.5 iii. 2.9 iv. 3.1 CO2/PO2
c) Which of the following is not an example of a multipoint cutting tool?
i. Chisel ii. Broach iii. Knurling tool iv. Drill bit CO1/PO1
d) ______ type of chips form during machining of brittle materials
i. Continuous chip ii. Discontinuous chip
iii. Continuous with BUE iv. None of these CO1/PO1
e) The built up edge in cutting tools can be eliminated by
i. High speed machining ii. Larger rake angle
iii. use of cutting fluid iv. All of above CO1/PO1
 PART - B
2. Answer all questions [2X5=10]
a) Differentiate between oblique and orthogonal cutting. CO1/PO1
b) Classify various cutting tools with examples. CO1/PO1
c) What are the importance of nose radius and rake angle? CO1/PO1
0 0 0
d) If Back rake angle= 8 , side rake angle= 15 , side cutting edge angle= 25 then Estimate
orthogonal rake angle. CO1/PO2
e) What are the functions of chip breaker, describe with a sketch? CO2/PO1

PART: C (Answer any Three Questions) [10 x 3= 30]

3.
0 0
a) Rake angle of the cutting tool is 15 , shear angle 45 , and cutting velocity 35 m/min,
Calculate the velocity of the chip along tool face and shear velocity. CO2/PO2 [5]
b) Describe the types of chips with machining conditions. CO1/PO1 [5]

4. Sketch Merchant’s circle and establish relationship between all the forces.CO2/PO2 (10)
5. A carbide cutting tool of designation 0-10-8-8-15-75-1.2mm (ORS) used to turn a steel work
piece 30 mm diameter, with cutting speed 230 m/min and feed 0.25 mm/rev and cutting force
185 kg & feed force 110 kg. A chip thickness of 0.35 mm is obtained. Calculate

i) shear angle and friction angle,

ii) shear force,
iii) normal force to shear force
iv) friction force
v) normal force to friction force CO2/PO2 [10]
6. With a neat sketch explain ASA system of tool signature. Mention tool signature for ORS
and ASA system with their effect on machining. CO1/PO2 [10]

…………………….Best of Luck………………….