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OREDA 2009 - 1.1 Compressor
OREDA 2009 - 1.1 Compressor
OREDA 2009 - 1.1 Compressor
1.1 Machinery
Compressors
Populations Installations Aggregated time in service (106 Hours)
131 38 Calendar time * Operational time +
3.8235 2.3736
Failure Mode Failure rate ( per 106 Hours )
No of
Failures Lower Mean Upper
Critical 606* 4E-04 167.25 841.26
606+ 0.09 270.18 1182.93
Abnormal instrument reading 3* 3E-04 1.11 4.88
3+ - 6.08 29.69
Breakdown 6* 0.13 1.54 4.32
6+ - 6.04 33.62
Erratic output 12* - 6.00 29.41
12+ 9E-04 9.54 43.73
External leakage - Process medium 46* - 10.52 55.6
46+ - 13.00 67.17
External leakage- Utility medium 31* - 11.80 58.78
31+ 0.01 24.38 106.79
Fail to start on demand 72* 0.21 22.45 74.13
72+ 0.62 40.57 128.18
Fail to stop on demand 3* 1.44 7.87
3+ - 2.85 15.65
High output 1* - 0.27 1.52
1+ - 0.46 2.54
Internal leakage 5* - 1.38 7.61
5+ - 2.73 14.79
Low output 153* - 39.10 202.86
153+ - 44.21 231.39
Noise 3* - 0.99 5.68
3+ - 1.89 10.14
Overheating 69* - 17.03 88.21
69+ - 20.26 105.02
Parameter deviation 50* - 12.26 63.60
50+ - 14.97 78.28
Spurious stop 128* 0.03 37.84 159.57
128+ 0.29 61.22 225.78
Structunal deficiency 6* - 2.29 12.24
6+ - 3.10 14.93
VIbration 13* 0.01 3.73 14.72
13+ 0.5 5.76 15.99
Other 5* 1E-04 1.81 8.35
5+ - 3.20 16.11
Degraded 567* 0.24 180.28 736.71
567+ 1.06 271.1 1039.82
Abnormal instrument reading 22* - 5.36 27.63
22+ - 9.12 44.67
Erratic output 18* 0.01 9.82 40.18
18+ 0.05 16.85 65.4
External leakage - Process medium 50* 3E-04 14.55 70.16
50+ 0.01 21.30 93.13
External leakage - Utility medium 103* 6E-04 34.64 167.7
103+ 2E-03 48.03 227.16
Fail to start on demand 1* - 0.32 1.65
1+ - 0.45 2.60
Fail to stop on demand 5* 0.44 1.35 2.67
5+ - 2.25 12.03
High output 4* 1E-03 0.99 4.12
4+ 0.03 1.53 4.81
Internal leakage 14* 3E-03 3.72 15.64
14+ 3E-03 6.02 25.8
Low output 109* - 31.61 173.39
109+ - 64.79 346.91
Minor in-service problems 3* 6E-03 0.73 2.43
3+ 0.05 1.16 3.48
Noise 4* 3E-03 0.92 3.58
4+ 0.01 1.53 5.21
Overheating 28* - 8.34 43.22
28+ 3E-04 11.57 55.07
Parameter deviation 107* - 41.05 233.42
107+ - 48.11 263.79
Structural deficiency 7* - 2.71 14.91
7+ - 3.65 18.73
Vibration 13* 0.26 4.06 11.84
13+ 0.12 6.61 20.65
Other 73* 0.05 23.89 95.19
73+ 0.14 36.98 142.51
Unknown 6* - 3.00 16.47
6+ - 7.76 40.57
Incipient 1084* 0.22 294.62 1239.97
1084+ 8.91 727.24 2340.03
Abnormal instrument reading 384* 0.03 107.38 473.71
384+ 0.13 150.8 631.3
Erratic .output 7* - 2.56 12.69
7+ - 4.25 20.88
External leakage - Process medium 23* - 8.11 40.04
23+ 2E-03 11.91 53.77
External leakage - Utility medium 120* 0.16 31.16 112.39
120+ 0.82 128.47 447.2
Fail to start on demand 1* - 0.34 1.87
1+ - 3.14 17.32
Internal leakage 50* - 16.46 39.51
50+ 0.01 226.71 1058.39
Low output 1* - 0.25 1.35
1+ - 0.40 2.09
Minor in-service problems 326* - 86.43 483.73
326+ - 115.28 637
Noise 8* 3E-03 1.89 7.70
8+ 0.08 3.17 9.70
Overheating 10* 1E-03 3.50 15.32
10+ 3E-04 6.64 31.17
Parameter Deviation 38* 5E-04 11.22 52.54
38+ 0.01 16.5 69.86
Structural deficiency 13* 6E-03 4.13 16.78
13+ 0.08 6.24 20.12
Vibration 19* 0.04 5.25 17.66
19+ 0.05 8.04 27.71
Other 65* 0.01 19.28 83.42
65+ 0.05 35.67 145.65
Unknown 19* - 6.66 28.47
19+ - 20.48 108.06
Unknown 67* 0.03 26.84 110.65
67+ 0.05 44.28 182.61
Abnormal instrument reading 22* - 8.12 44.71
22+ - 15.06 82.77
External leakage - Utility medium 5* - 1.53 8.77
5+ - 2.93 16.69
Low Output 1* - 0.74 3.83
1+ - 0.90 4.81
Noise 1* - 0.37 2.08
1+ - 0.73 4.10
Overheating 1* - 0.25 1.35
1+ - 0.40 2.09
Vibration 1* - 0.60 3.09
1+ - 0.94 5
Other 16* 3E-03 7.60 33.09
16+ 0.01 13.02 55.07
Unknown 20* 1E-03 7.05 31.87
20+ 0.02 9.94 39.92
All modes 2324* 0.45 662.88 2802.05
2324+ 16.47 1307.07 4195.33
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand= 6.5 10-4
ervice (106 Hours) No of demands
Operational time + 82472
2.3736
ate ( per 106 Hours ) Active rep. hrs Manhours
SD �/ � Mean Max Mean Max
360.74 158.5 17 1293 32 1818
462.18 255.31
1.91 0.78 7.0 16+ 11 17+
12.41 1.26
1.41 1.57 62 207+ 367 1481+
17.39 2.53
12.36 3.14 32 290 57 580
17.49 5.06
46.28 12.03 8.1 170 13 197
58.42 19.38
25.04 8.11 13 124 24 124
41.74 13.06
27.10 18.83 25 524 36 704
45.99 30.33
3.69 0.78 3.5 3.5+ 11 18+
7.49 1.26
0.90 0.26 7.0 7.0+ 14 14+
1.56 0.42
3.74 1.31 113 189+ 171 304+
9.32 2.11
148.47 40.02 15 859 22 964
189.14 64.46
3.07 0.78 51 73+ 38 76+
6.58 1.26
65.54 18.05 7.9 223 15 447
82.83 29.07
50.49 13.08 15 250 20 250
63.82 21.07
61.26 33.48 23 1293 42 1818
83.39 53.93
5.64 1.57 11 36+ 20 43+
6.16 2.53
5.48 3.4 5.5 14+ 29 100
5.20 5.48
3.37 1:31 4.5 7.0+ 17 59+
6.91 2.11
278.76 148.29 9.8 192 18 673
382.99 238.88
11.99 5.75 5.0 5.0+ 15 29
18.76 9.27
15.21 4.71 17 96 21 96
24.21 7.58
28.95 13.08 2 12 8.6 98
36.35 21.07
69.32 26.94 13 192 24 218
92.93 43.39
1.35 0.26 1.0 1.0+ 1.0 1.0+
1.43 0.42
0.70 1.31 3.3 6.0+ 4.5 7.0+
5.55 2.11
1.57 1.05 4.7 7.0+ 4.4 7.0+
1.72 1.69
6 3.66 45 150 57 216
9.98 5.9
81.21 28.51 10 128 12 128
159.9 45.92
0.89 0.78 2 2.0+ 14 27+
1.18 1.26
1.33 1.05 17 32+ 26 64+
1.92 1.69
19.06 7.32 7 48 12 48
22.6 11.8
124.9 27.99 3.8 51 6.6 101
161.69 45.08
7.02 1.83 4.4 10.0+ 7.4 17+
8.12 2.95
3.92 3.4 9.9 36+ 22 96
7.35 5.48
35.58 19.09 23 150 38 673
52.56 30.76
7.71 1.57 33 64+ 34 64+
18.18 2.53
475.57 283.51 7.2 516 12 961
847.63 456.69
186 100.43 4.7 88 7.2 176
241.4 161.78
5.38 1.83 20 69+ 31 137+
8.79 2.95
16.93 6.02 8.8 115 13 115
21.36 9.69
41.53 31.39 12 185 21 370
165 50.56
0.88 0.26 4 4+ 4 4+
8.76 0.42
87.02 13.08 1.9 12 3 27
429.63 21.07
0.62 0.26 - - 2 2.0+
0.92 0.42
253.23 85.26 2.3 39 4 78
322.86 137.35
2.91 2.09 13 33+ 12 33+
3.39 3.37
5.98 2.62 11 51+ 22 98+
12.7 4.21
21.37 9.94 5.3 24 10 92
26.87 16.01
6.33 3.4 6.1 25 16 64
7.29 5.48
6.48 4.97 2.1 6 11 119
10.22 8
32.38 17 57 516 62 961
55.09 27.38
30.96 4.97 14 32 13 32
73.4 8
42 17.52 9.9 125 29 249
69.33 28.23
22.31 5.75 3 4.0+ 11 36
39.64 9.27
4.73 1.31 7 7.0+ 86 164+
8.96 2.11
2.81 0.26 - - 12 12+
3.16 0.42
1.1 0.26 14 14+ - -
2.38 0.42
0.62 0.26 - - 3 3+
0.92 0.42
2.29 0.26 - - 9 9+
3.32 0.42
12.88 4.18 16 30+ 24 105
21.18 6.74
12.67 5.23 9.9 125+ 46 249
14.98 8.43
1077.13 607.83 11 1293 19 1818
1517.96 979.11
0.001
06 Hours ) Active rep. hrs Manhours
�/ � Mean Max Mean Max
81.54 35 62+ 69 123+
2000
81.54 35 62+ 69 123+
2000
203.85 103 481+ 207 961+
5000
40.77 14 14+ 28 28+
1000
40.77 12 12+ 23 23+
1000
40.77 8 8+ 16 16+
1000
81.54 242 481+ 483 961+
2000
285.39 84 481+ 167 961+
7000
Taxonomy no Item
1.1.3.2 Machinery
Compressors
Screw
Electric
Populations Installations Aggregated time in service (106 Hours)
33 16 Calendar time * Operational time +
1.0800 0.5126
Failure Mode Failure rate ( per 106 Hours )
No of
Failures Lower Mean Upper SD
Critical 79* - 119.07 623.23 280.02
79+ - 140.84 779.39 397.08
Erratic output 4* - 7.43 41.04 20.71
4+ - 10.09 55.72 28.14
External leakage - Process medium 2* 0.43 2.02 4.58 1.33
2+ 4.00E-03 3.93 16.37 6.24
External leakage- Utility medium 7* - 12.91 71.93 37.34
7+ - 16.58 95.79 52.63
Fail to start on demand 12* 5.00E-03 19.39 85.34 33.45
12+ 0.03 28.22 116.02 44
Low output 11* - 18.32 100.69 48.26
11+ - 23.33 130.04 67.51
Noise 1* - 1.14 6.3 3.17
1+ 4.00E-04 1.85 8.24 3.25
Overheating 4* 8.00E-04 5.69 25.77 10.24
4+ 0.49 8.25 24.29 8.07
Parameter deviation 2* 5.00E-03 2.9 11.7 4.4
2+ 1.00E-04 4.73 22.58 9.28
Spurious stop 34* - 49.58 255.89 111.67
34+ - 60.82 331.8 154.94
structural deficiency 1* - 1.64 8.64 3.9
1+ 0.15 2.07 5.93 1.95
Other 1* - 1.14 6.3 3.17
1+ 4.00E-04 1.85 8.24 3.25
Degraded 92* - 145.57 800.25 391.94
92+ - 164.2 885.21 565.28
Abnormal instrument reading 1* - 1.14 6.3 3.17
1+ 4.00E-04 1.85 8.24 3.25
Erratic output 5* - 8.39 44.63 20.45
5+ - 11.61 60.31 26.75
External leakage - Process medium 5* - 8.86 46.23 20.66
5+ - 12.29 62.76 27.14
External leakage - Utility medium 28* - 45.81 252.37 126.02
28+ - 54.02 297.28 180.67
Internal leakage 1* - 1.14 6.3 3.17
1+ 4.00E-04 1.85 8.24 3.25
Low output 6* - 5.91 33.01 19.44
6+ - 8.66 47.63 22.37
Noise 1* - 1.14 6.3 3.17
1+ 4.00E-04 1.85 8.24 3.25
Overheating 3* - 3.17 16.69 7.58
3+ 0.01 5.67 22.55 8.42
Parameter deviation 33* - 58.96 332.1 175.64
33+ - 68.02 353.74 255.14
Structural deficiency 2* - 3.67 20.15 9.58
2+ - 5.21 26.59 11.5
Other 7* - 12.12 62.14 26.92
7+ - 16.57 83.44 35.8
Incipient 107* - 179.22 985.45 484.37
107+ - 205.69 1115.04 702.15
Abnormal instrument reading 64* - 108.32 600.47 307.63
64+ - 122.61 643.09 446.36
External leakage - Process medium 1* - 1.64 8.64 3.9
1+ 0.15 2.07 5.93 1.95
External leakage - Utility medium 5* 5.00E-03 6.74 28.31 10.85
5+ 1.51 10.45 26.13 8.04
Minor in-service problems 30* - 51.24 285.27 147.8
30+ - 59.68 315.16 213.53
Parameter Deviation 4* 9.00E-04 6.55 29.68 11.8
4+ 0.06 9.4 32.89 12.14
Structural deficiency 1* - 1.3 6.11 2.49
1+ - 2.18 11.88 5.54
Other 2* 2.00E-04 3.8 17.66 7.15
2+ - 7.15 34.75 14.44
Unknown 6* 0.06 15.73 60.8 22.46
6+ 0.12 32.95 126.93 46.81
Other 2* - 6.23 32.72 14.79
2+ - 14.97 76.21 32.9
Unknown 4* 1.00E-03 9.62 43.68 17.39
4+ 1.00E-03 18.39 85.12 34.34
All modes 284* 459.38 2500.47 1166.09
284+ 535.72 3099.15 1684.1
Comments
On demand probability for consequence class: Critical and failure mode: Fail to start on demand = 1.8 10-4
106 Hours) No of demands
erational time +
38694
0.5126
06 Hours ) Active rep. hrs Manhours
�/ � Mean Max Mean Max
73.15 15 98 23 163
154.11
3.7 6.8 8.0+ 9.8 15+
7.8
1.85 18 23+ 29 46+
3.9
6.48 14 18+ 39 96+
13.66
11.11 5.9 16 8.7 32
23.41
10.19 16 82 27 163
21.46
0.93 73 73+ 76 76+
1.95
3.7 20 70+ 21 70+
7.8
1.85 11 16+ 22 32+
3.9
31.48 16 98 24 148
66.32
0.93 22 22+ 43 43+
1.95
0.93 7 7.0+ 7 7.0+
1.95
85.19 9.2 56 15 111
179.47
0.93 5 5.0+ 5 5.0+
1.95
4.63 6.9 18+ 11 35+
9.75
4.63 2.5 7.5+ 4.6 15+
9.75
25.93 11 56 17 111
54.62
0.93 48 48+ 48 48+
1.95
5.56 6.5 12+ 6.5 12+
11.7
0.93 15 15+ 15 15+
1.95
2.78 11 16+ 20 24+
5.85
30.56 8.4 51 15 101
64.37
1.85 6.3 85+ 13 17+
3.9
6.48 10 23+ 15 46+
13.68
99.08 10 481 18 961
208.73
59.26 6.2 88 10 176
124.85
0.93 1 1.0+ 2 2.0+
1.95
4.63 5.5 19+ 10 38+
9.75
27.78 2.9 12 5.5 23
58.52
3.7 4.3 7.0+ 4.3 8.0+
7.8
0.93 5 5.0+ 10 10.0+
1.95
1.85 481 481+ 481 961+
3.9
5.56 5 6.0+ 12 16+
11.7
1.85 - - 9 10.0'
3.9
3.7 5 6.0+ 13 16+
7.8
262.97 11 481 18 961
554.01