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Stoppage Job List For VRM&CRUSHER - NOV 2019: G2X01BC-1 Addtive Belt
Stoppage Job List For VRM&CRUSHER - NOV 2019: G2X01BC-1 Addtive Belt
Stoppage Job List For VRM&CRUSHER - NOV 2019: G2X01BC-1 Addtive Belt
Feed chute damage lining plate to be replaced NAI lining WEAR PLATE 12
plate
changed
All guide pin wear plate to be checked or NAI ut of pin WEAR PLATE
replaced done
Grinding table liner replacement NAI butting TABLE LINER
done on
liner
Guide vane and Rotor vane to be checked NAI guide ROTER VANES
vane
repaired
Top & Bottom bearing to be checked/replaced NAI Brg BEARING 22230
Clearanc
e
0.11mm
&
0.12mm
Top & Bottom bearing & drum to be checked or NAI Brg BEARING 22340 Ek
replaced. Clearanc
e
DE-
0.12mm
& NDE-
0.10mm
Lip plate to be checked or replaced. NAI lip plate LIP PLATE FABRICATED
repalced
Discharge chute to be checked or repaired. NAI PLATE 10MM MS
VRM Fan 1 8 1 12 2 18
VRM fan impeller to be hard faced if NAI FAN WITH SHAFT AT SITE
requred.
Combined chain (G2 421 CV-3) GBX NAI coupling COUPLING F110
and coupling to be inspect. checked
Sup F W KH
Available NA NA Internal 1 1
manpower
Available NA NA Internal 1 2
manpower
NA NA NA Internal
manpower 1 1 2
NA NA NA Internal
manpower 1 1 2
Available NA NA Internal 1 2
manpower
Available NA NA Internal
manpower 1 1 2
Available NA NA Internal
manpower 1 1 2
Available NA NA Internal
manpower 1 1 2
Available NA NA Internal
1 2
manpower
Available NA UT MACHINE Internal
manpower 1
Available NA NA Internal
manpower 1 1 2
Available NA NA Internal
manpower
1 1
Available NA NA Internal
manpower
1 1 2
Available NA NA Internal
manpower 1 1 2
Available BELT NA Internal
AVIALABLE AT manpower 1 1 2
SITE
Available NA NA Internal
manpower
1 2
Available NA NA Internal
manpower
1 1
Available NA NA Internal
manpower
1 1 3
Available NA NA Internal
manpower
1 3
Available NA NA Internal
manpower
1 1 1
VENDOR
COMPARATI
VE
CREATED
NA NA NA
1 2 3
Available
PLATE PIECE CUT IN
NASIZE
1 1 3
Available NA NA 1 1
Available NA NA 1 1
Available NA CHAIN 2
BLOCK1-2 TON
Available READY NA 1 1 6
VENDOR
COMPARATI
VE
CREATED
Available NA NA
1 1 2
Available NA NA
1 1
Available NA NA
1 1 1
Available NA NA
1 1 1
Available NA NA
1 1
Available NA NA
1 1 1
Available NA NA
1 1 3
Available NA NA
1 1 1
Available NA NA
1 1 3
Available NA NA
1 1 1
NA NA
1 1 2
Available
REPAIRED NA
BUCKETS AT
SITE 1 1 3
Available
Internal
manpower
NA NA
1 1
Available
NA NA
1 1
Available
Available NA NA 1 1
Internal
manpower
NA NA
1 1
Available
NA NA
1 1
Available
Internal
manpower
NA NA
1 1
Available
NA NA
1 2
Available
NA NA
1 1
Available
Available NA CHAIN BLOCK 1-2 VENDOR
TON COMPARATI
VE 2 1 3
CREATED
Available NA CHAIN BLOCK 1-2 VENDOR
TON COMPARATI
VE 2 1 3
CREATED
Available NA NA Internal
manpower
1 1
VENDOR
COMPARATI
VE
CREATED
Available NA CHAIN BLOCK 5
TON
2 3 6
Available NA NA
1 1 2
Available NA NA
1 2 1
Internal
manpower
Available NA NA 1 1 1
Available NA NA 1 1 1
Available NA NA 1 1
NA NA NA 1 1
Available NA At site 2 2 3
VENDOR
COMPARATI
VE
CREATED
PO MADE(kiln) NA NA 1 5
Available NA NA 1 2 3
ARVIND PATEL
In trasnsit NA VENDOR 1 1 3
COMPARATI
VE
CREATED
Available NA NA VENDOR 2 2 5
COMPARATI
VE
CREATED
Available NA Plate at site VENDOR 1 2 3
COMPARATI
VE
CREATED
In trasnsit NA VENDOR 1 2 3
COMPARATI
VE
CREATED
Available NA AT SITE Internal 1 1 3 MARUTI KALAEKAR
manpower
Available NA AT SITE Internal 1 1 3
manpower
Available NA AT SITE Internal 1 1 3
manpower
Available NA AT SITE Internal 1 2 5
manpower
Housekeeping
SEEC
STEC
Short Stoppage Job List for Kiln-1_Oct2019
S.No Job Description Why this job? Last Work Down Time
Report
Section 2017 2018 2019
F Hrs F Hrs F Hrs
Mechanical
Kiln
1 Kiln shell full length thickness measurement NAI
2 Kiln girthgear guard partially removals and insp. / repairs the NAI
sealing arrangements.
3 Kiln inlet doors and air blaster nozzle leakages arresting to SEEC
be attend.
13 All pier cooling and lubrication water hoses inspected and Housekeeping
damaged are to be replaced
10 Clinker breaker casing front and side walls also to be seal / Housekeeping
replced the damaged area..
11 Curtain chain repair/replacement. PRI
12 Overhauling of all CSOF valves and replacement of the NAI
damage valves.
13 Cooler drag chain (400mm) chain links & pins replacement. NAI
Preheater
1 NAI
RM Grinding Section
1 RM-1 &2 Internal
1.1 Out let screen wiremesh to be replace in RM-1 NAI
1.2 Inlet steps of inlet chute to be repair Housekeeping
1.3 Inlet flap damper to be repair NAI
1.4 Mill discharge chute to be repaired. NAI
1.5 Both Mill slot cleaning PRI
1.6 RM-1 MAIN G/BOX foundation to be strengthen NAI
RM transportation section
1 Product elevator (G1.39A-BE1)
1.1 Top & bottom bearing inspection / replacement if required NAI
1.2 Belt joint inspection NAI
1.3 Bucket bolt to be retighten NAI
2 Fans (SEP .D/C, AUX D/C,BLENDING SILO D/C, MILL
VENT FAN/ WEIGH FEEDER)
4 Air slides (Mill disch. Product air slide, silo top air
slides)
4.1 Both mill discharge air slide cloth to be replace NAI
WHRS
AQC-1
Sr Job Description
No
1 LD-1 Damper Louver replacement & LD-4 Damper NAI
Inspection
2 Duct repair and castable work STEC
3 Main Steam Stop Valve Replacement STEC
3 Super heater Panel support Beam welding work NAI
3 Sleeve for tubes NAI
4 Pressure Part Inspection NAI
5 Tube Thickness measurement NAI
6 Hydro Test NAI
7 I/L & O/L damper inspection and repair work NAI
sr no Sp-1 Boiler
1 MSSV Replacement PRI
2 I/L & O/L damper inspection and repair work NAI
3 Hammering system Inspection & Repair work NAI
4 Casing leakage repair/Patch work STEC
5 Pressure Part inspection NAI
6 Tubes thickness measurement. NAI
7 Hydro Test NAI
Material Reqd Material Status
Preparatory Jobs Tools required Agency Man power
Sup F W KH
Description Qty
NA NA NA UT Machine MR UK SHARMA(FOREMAN) 1
NA NA NA NA INTERNAL 5
MS PLATE Available NA NA 6
10MM
VEE Available NA NA 4
BELT;SPC-
HAMMER SET
4500
Available NA NA 6
M/S Gautam fabricator
GRIZZLY BAR Available NA NA 4
SET
MS PLATES Available NA NA 6
10MM
CURTAIN Available NA NA 3
CHAIN
CSOF VALVE Available NA NA 6
M/S M R VERMA
LINKS Available NA NA 4
M/S Gautam fabricator
MS PLATE Available NA NA 4
10MM
BUCKETS Available NA NA 2
MR SATISH (FITTER)
NA Available NA CHAIN BLOCK 6
M/S Gautam fabricator
NA NA NA NA 2
MR JAGJEET(ASST. FOREMAN)
BEARING Available NA NA 3
AND MR JAGJEET(ASST. FOREMAN)
COUPLING
NA NA NA NA MR RAJESH (FOREMAN) 4
FLAPPER Available NA NA
VALVE
BEARING Available NA NA
NA NA NA NA
NITROGEN Available NA NA
CYLINDER
NA NA NA NA
LAGGING Available NA NA
NA NA NA NA
NA NA NA NA 2+
JN sharma
30
MS PLATE 8 MM NA NA CHAIN BLOCK 1-2
TON
NA NA NA NA
NA NA NA
NA
NA NA NA NA
NA NA
BEARING Available
NA NA
Available Available
NA
NA NA 4
INTER COOLER GASKETAvailable
NA NA 4
SEALANT LOCTITE Available
NA NA 4
OIL SEAL 45*30*10 Available
NA NA M/S JAWAHAR CHAUDHARY+ 3
AIRFILTER Available MR JAGAT RAM (FOREMAN)
NA NA 3
NA NA
NA NA 3
V BELT C818 Available
NA NA 4
NRV 4INCH Available
CONVEYING BELT 1000 Available Charged & shifted to CHAIN BLOCK 1-2 TO
IDLER AND FRAME1000 Available Charged & shifted to CHAIN BLOCK 1-2 TO
CONVEYING BELT 1200 Available One side splicing comCHAIN BLOCK 1-2 TO
CONVEYING BELT 1200 Available Belt charged & shiftedCHAIN BLOCK 1-2 TO
CONVEYING BELT 1200 Available Belt charged & shiftedNA
NA NA NA NA 1+9
INTERNAL 4
MS PLATE 10MM Available NA NA
CONVEYING BELT 1200 Available NA NA
IDLER AND FRAME 1200Available NA NA
INTERNAL
IDLER AND FRAME 800 Available NA NA
SCRAPER Available NA NA
Na Na NA NA
INTERNAL
Na Na NA NA
MS PLATE 10 MM Available NA NA
IDLER/FRAME 800MM Available NA NA
SCRAPER Available NA NA
INTERNAL
NA NA NA NA
MS PALTE 10MM Available NA NA
IDLER/FRAME 800MM Available NA NA
SNUB PULLEY Available NA NA
SCRAPER Available NA NA
INTERNAL
IDLER/FRAME 800 MM Available NA NA
MS PALTE 10MM Available NA NA
INTERNAL
SCRAPER Available NA NA
INTERNAL
IDLER/FRAME 800MM Available NA NA
SCRAPER Available NA NA
CONVEYING BELT 800 Available belt shifted at site NA
INTERNAL
IDLER/FRAME 1000MM Available NA NA
NA NA NA NA
1+
MR KISHORE FITTER
3
GRINGING MEDIA available NA BALL M/S R C Thakur
REGRADING
MS PLATE 16MM available RIBS NA SYSTEM
PREPATORY IN
MS PLATE available PROGRESS
AT SITE NA
16MM /
FAN BLADE available shifted at site NA
GUIDE VANES
MS PLATE 10MM NA RIBS NA
PREPATORY IN
PROGRESS
2+
M/S ESS ESS
28
2+
M/S ESS ESS
28
MS PLATE 10MM available NA NA
MS PLATE 10MM available NA NA
MS PIPE 500 MM available shifted at site NA
BEARING;LM451349/LM4available NA NA
M/S ESS 11
M/S SKV 10
Satvinder Jaswal
Mukesh
Rakesh sharma
Carpentar(9805092
(9805517409)AVDESH-Conc.
066) VIKAS-
(9816243160)
Conc(9816243161)
Madhusudan(9805517415
Jena
Arvind Patel(9816616910
Dheeraj
Rizwan(9805510
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK MR ASHWANI
SOHAL(9805510327) KUMAR(98015
17414)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR ASHWANI
MR DEEPAK KUMAR(98015174
SOHAL(9805510327)MR 14)MR PRITAM
SARANDEEP(9816122175) SINGH(701854018
8)
MR DEEPAK
SOHAL(9805510327)MR MR ASHWANI KUMAR
SARANDEEP(9816122175)
MR DEEPAK MR ASHWANI
SOHAL(9805510327)M KUMAR(98015
R 17414)MR
SARANDEEP(98161221 PRITAM
75) SINGH(701854
0188)
MR
MR ALAM(9805006155) SHRIDHAR(09
444608396)
MR
MR ALAM(9805006155) SHRIDHAR(09
444608396)
MR ALAM(9805006155) MR
SHRIDHAR(09
444608396)
NAI
PRI
Housekeeping
SEEC
STEC