SSPC: The Society For Protective Coatings: - Color/gloss Retention - South Florida Weathering (ASTM D1014)

4/25/2013
SSPC: The Society for Protective
Coatings
• Represents industrial
painting industry
SSPC Performance‐Based • Develops/distributes
Polyurea Coating Standards
y g information and
standards
Michael Damiano, • Programs to improve
quality/safety
Director of Product Development
• Monitors industry
SSPC: The Society for Protective Coatings trends/ regulations
2013 PDA Annual Conference 2013 PDA Annual Conference
Flamingo Las Vegas Hotel and Casino Flamingo Las Vegas Hotel and Casino
April 15 – 17, 2013 April 15 – 17, 2013
SSPC Mission SSPC Standards
• Advance the technology and promote the use • Collected in Volume 2,
of protective coatings to preserve industrial, Systems and
marine and commercial structures, Specifications.
components
components and substrates.
and substrates • SSPC standards are also
available free to
members from the web
site: www.sspc.org
April 15 – 17, 2013 April 15 – 17, 2013
Performance vs. Formulation
Performance‐Based Standards
Standards
• Older SSPC coatings standards (1950‐1990) • Beginning in 1990, the SSPC Standards Review
were primarily formulation‐based Committee recommended development of
– Set requirements for coating ingredients performance‐based standards
– “Recipe”
Recipe forfor making a coating
making a coating – Establish minimum performance requirements for
Establish minimum performance requirements for
– Very little flexibility allowed in formulation, so no a product
room for innovation or use of new materials or • Color/gloss retention
technologies • South Florida weathering (ASTM D1014)
– Allows for flexibility in formulation
April 15 – 17, 2013 April 15 – 17, 2013
1
4/25/2013
Contents of Performance‐Based
SSPC Consensus Standards
Standards
• Accelerated laboratory • SSPC Standards Review Committee (SRC)
testing for specific oversees SSPC standards development
qualities to meet • SSPC is an ANSI‐accredited standards
requirements of p
developer
expected service
environments
• Standards follow ANSI‐approved process
– ANSI establishes requirements for development
• Reference ASTM procedures for consensus standards
standards
– Input from coating suppliers, facility owners, other
stakeholders required
April 15 – 17, 2013 April 15 – 17, 2013
SSPC Performance‐Based SSPC Performance‐Based
Polyurea Coating/System Standards Polyurea Coating/System Standards
• SSPC‐Paint 39, Two‐Component Aliphatic • SSPC‐Paint 43, Direct‐to‐Metal Aliphatic
Polyurea Topcoat Fast or Moderate Drying, Polyurea Coa ng, Performance‐Based (issued
Performance‐Based (issued April 2004) March 2012)
• SSPC
SSPC‐PS 28.01,Two‐Coat Zinc‐Rich
PS 28 01 Two Coat Zinc Rich • SSPC‐PA 14, Application of Thick‐Film Polyurea
SSPC PA 14 Application of Thick Film Polyurea
Polyurethane Primer/Aliphatic Polyurea and Polyurethane Coatings to Concrete and
Topcoat System, Performance‐Based (issued Steel Using Plural‐Component Equipment
April 2009)
April 15 – 17, 2013 April 15 – 17, 2013
SSPC‐Paint 39 SSPC‐Paint 39
• Two‐Component Weatherable Polyurea • 3 Accelerated Lab Performance levels –
Topcoat – Level 1A – min. 500 hours accelerated testing
– Thin film polyurea (6‐9 mils) – Level 2A – min. 1000 hours accelerated
• Two
Two types –
types differentiated
differentiated by dry time
by dry time – Level 3A –
Level 3A min. 2000 hours accelerated
min 2000 hours accelerated
– Type I – dry to touch ≤30 minutes • 2 Natural Exposure Performance levels –
– Type II – dry to touch 30 minutes to 2 hours – Level 1N – min. 12 months natural exterior
weathering
– Level 2N – 12 to 24 months natural weathering
April 15 – 17, 2013 April 15 – 17, 2013
2
4/25/2013
Paint 39 Color Retention Requirements
Paint 39 Evaluation Criteria
per ASTM D2244
• Color/Gloss retention A = Accelerated Exposure (ASTM D4587, Cycle 2 )
important N = Natural Exposure (ASTM D1014, S. Florida)
• Accelerated/natural Max. Color Change
weathering Level 1A
Level 1A 500 hours
500 hours ≤2 0 ΔE*
≤2.0 ΔE
requirements
Level 2A 1000 hours ≤3.0 ΔE*
• Natural weathering data
preferred Level 3A 2000 hours ≤3.0 ΔE*
• Requirements for light Level 1N 12 months ≤2.0 ΔE*
colored coatings Level 2N 24 months ≤3.0 ΔE*
April 15 – 17, 2013 April 15 – 17, 2013
Paint 39 Gloss Dodger Stadium
Requirements ASTM D523
Exposure Max. Gloss
Time Reduction
Level 1A 500 hours 20%
Level 1N 12 months 35%
Level 2N 24 months 50%
April 15 – 17, 2013 April 15 – 17, 2013
SSPC‐PS 28.01
SSPC‐PS 28.01
System Requirements
• Two‐Coat Zinc‐Rich Polyurethane • Gloss and color retention same requirements
Primer/Aliphatic Polyurea Topcoat System, as for Paint 39
Performance‐Based • Requirements for rust, blister and scribe
– Primer
Primer must meet SSPC‐Paint 40 (zinc‐rich
must meet SSPC Paint 40 (zinc rich undercutting after exposure
undercutting after exposure
moisture cure polyurethane primer) – ASTM D5894 (cyclic corrosion/UV/condensation)
– Topcoat must meet SSPC‐Paint 39, Two‐ – 15 cycles or 5080 hours
Component Weatherable Polyurea Topcoat, Type
II (dry‐to‐handle 30 minutes to 2 hours)
April 15 – 17, 2013 April 15 – 17, 2013
3
4/25/2013
Dallas Cowboys Stadium SSPC‐Paint 43
• Direct‐To‐Metal (DTM) Aliphatic Polyurea
Coating, Performance‐Based
– Self‐priming aliphatic polyurea intended for
application directly to metal in fabricating shops
application directly to metal in fabricating shops
– Dry‐to‐handle times range from 30 minutes to
2 hours
– Thin film – typically 6 to 9 mils (150 to 225 µm)
April 15 – 17, 2013 April 15 – 17, 2013
SSPC‐PA 14 SSPC‐PA 14
• Standard for Application of Thick‐Film Polyurea • Includes requirements for documentation of
and Polyurea Hybrid Coatings to Concrete and craftworker training in proper application of
Steel Substrates
plural‐component coatings
• Not a coating material qualification standard
• Contains requirements for application to
• Includes recommended procedures for repair
Includes recommended procedures for repair
supplement instructions on manufacturer’s of coated surface
product data sheet.
• Includes requirements for application to concrete
substrates
April 15 – 17, 2013 April 15 – 17, 2013
Typical Polyurea Coating Surface SSPC‐PA 17, Determining Compliance
Preparation Requirements with Specified Profile Range
• Take readings at minimum of 3 locations on each
• Blast cleaning to SSPC‐SP 6/NACE No. 2 minimum surface prepared by an individual piece of
required for steel, SSPC‐SP 10/NACE No. 3 or SSPC‐SP equipment used during a work shift or 12- hour
5/NACE No. 1 for immersion service period
• Profile may vary depending on service environment
o e ay a y depe d g o se ce e o e t • Number of readings at each location is determined
and coating formulation by ASTM Method specified from D4417 or D7127
• SSPC‐PA 17, Procedure for Determining Conformance • Average of readings at each location= “location
to Steel Profile/Surface Roughness/Peak Count average”
Requirements is a new standard for determining • Average of “location averages” = single “profile
whether specified profile requirements have been met measurement” – must be in required range
April 15 – 17, 2013 April 15 – 17, 2013
4
4/25/2013
SSPC‐PA 17 SSPC‐PA 17
• Nonmandatory Appendix option for specifying • Extent of Nonconforming Areas
number of measurements – Similar to PA 2 procedure
– Based on process changes following acceptance of a – Determine averages for locations spaced at 5 ft.
project‐specific field standard intervals radiating in 4 equally spaced directions
– Contractor prepares a 2 x 2 area at jobsite for
p p j from non‐conforming
from non conforming area
area
acceptance by owner’s rep
– Each location average must comply with project
– Measure again if any of a list of process changes
occurs during production work requirements
– Measurements required after completion of – Stop measuring in a given direction when 2
production work consecutive locations are in compliance
• Status: Published September 2012 – Document areas of nonconformity
April 15 – 17, 2013 April 15 – 17, 2013
Dashed line indicates boundary of area prepared by single tool during work shift
OK
STOP
OK STOP
In Development
OK
N
O
• Performance‐Based Standard for Two‐
OK OK
Component, Thick‐Film Polyurea and
Polyurea/Polyurethane Hybrid Coating
Systems
– Accelerated testing performance requirements for
hindered and non‐hindered coatings and hybrid
systems
OK • Type I – dry in less than 2 minutes
(Limit of area prepared
during work shift) STOP
• Type II – dry in less than 30 minutes
April 15 – 17, 2013 April 15 – 17, 2013
Polyurea Materials Std. (cont’d.) Polyurea Materials Std. (cont’d.)
• Additional requirements for Immersion Service
• Physical Tests of Applied Film
– Hardness retention
– Tensile strength
– Resistance to blistering and delamination
– Elongation – Resistance to mass and volume change
– Linear
Linear cure shrinkage
cure shrinkage • Test for Adhesion of Coating (for repairs)
– Abrasion resistance – Evaluates potential for successful repair by simulating
– Moisture vapor transmission “damage,” making a repair, and testing adhesion of
– Adhesion the repaired area.
• Expected publication date July 2013
April 15 – 17, 2013 April 15 – 17, 2013
5
4/25/2013
Obtaining SSPC Standards
• Online, via SSPC Standards Store at
www.sspc.org (download individual .pdfs)
• SSPC Members may download .pdfs via
Members Only site at no additional charge Thank You!
((requires ID and password)
i ID d d)
• Call SSPC Publications Dept. at 412‐281‐2331 Questions?
x 2204
• Vol. 2 available as individual .pdfs or as
printed collection
April 15 – 17, 2013 April 15 – 17, 2013

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4/25/2013

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