VEDANTA LIMITED

Cairn Oil & Gas

SULPHATE REMOVAL PLANT

EQUIPMENT THICKNESS CALCULATION OF NITROGEN

PACKAGE

Doc No: G225IEXM67-SRP-M-CAL-0001

OWNER’S CONSULTANT & PMC

TRACTEBEL ENGINEERING PVT. LTD.

EPC CONTRACTOR

ION EXCHANGE INDIA LIMITED

MANUFACTURER

PSA NITROGEN LTD

A3 16.02.2019 Issued for Review & Comments PC SM PLM PLM

A2 01.02.2019 Issued for Review & Comments PC SM PLM PLM

Prepared Checked Approved Approved
Rev Date Purpose of Issue
by By By By
 Doc No.

G225IEXM67-SRP-M-CAL-0001
SULPHATE REMOVAL PLANT
EQUIPMENT THICKNESS CALCULATION OF NITROGEN PACKAGE Revision A3

THICKNESS CALCULATION OF AIR RECEIVER

As per ASME Section VIII Div-1

Thickness for Shell Ts= [(13 x 725) / {(1406.139 x 0.85) – (0.6 x 13)}] + 3

[(P x R) / (SE- 0.6P)] + CA

=10.93 mm

Plate chosen 12 mm
Thickness for Dishend Td= [[(13 x 1450 x 0.9) / ((2 x 1406.139 x 0.85)-(0.2 x 13))] + 3] + 0.789

(((P x D x K ) / (2SE- 0.2P))+ CA) + TA

= 10.81 mm

Plate chosen 12 mm

Where-

P=Design Pressure= 13 Kg/cm2 g

R=Inside Radius of Shell= 725 mm
D= Inside Diameter of Shell= 1450 mm
Do= Outside Diameter of Shell= 1474 mm
S= Stress Value= 1406.139 Kg/cm2 g
E=Welding Efficiency= 0.85
Do/(2 x ((D/4)+(thickness after forming – CA))= 1.9
As per Table A for above value of 1.9; K (spherical radius factor)= 0.9
CA (Corrosion allowance)= 3mm
 Doc No.

G225IEXM67-SRP-M-CAL-0001
SULPHATE REMOVAL PLANT
EQUIPMENT THICKNESS CALCULATION OF NITROGEN PACKAGE Revision A3

THICKNESS CALCULATION OF SURGE VESSEL

As per ASME Section VIII Div-1

Thickness for Shell Ts= [(13 x 990) / {(1406.139 x 0.85) – (0.6 x 13)}] + 3

[(P x R ) / (SE- 0.6P)] + CA

=13.83 mm

Plate chosen 14 mm
Thickness for Dishend Td= [[(13 x 1980) / ((2 x 1406.139 x 0.85)-(0.2 x 13))] + 3] + 1.27

(((P x D x K ) / (2SE- 0.2P))+ CA) + TA

= 13.97 mm

Plate chosen 14 mm

Where-

P=Design Pressure=13 Kg/cm2 g

R=Radius of Shell= 990 mm
D= Diameter of Shell= 1980 mm
S= Stress Value= 1406.139 Kg/cm2 g
E=Welding Efficiency= 0.85
Do/(2 x ((D/4)+(thickness after forming – CA))= 1.98
As per Table A for above value of 1.98; K (spherical radius factor)= 0.9
CA (Corrosion allowance)= 3mm