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ELECTRIC FORK TRUCK R6046-49

1
ELECTRIC FORK TRUCK R6046-49
Part No. Qty. Description
* HINWEISE 0 NOTES
* R6046-49-01 0 CHASSIS
* R6046-49-02 0 RUNNING AXLE
* R6046-49-03 0 GEAR DRIVE
* R6046-49-04 0 TYRES
* R6046-49-05 0 DRIVING CONTROLS
* R6046-49-06 0 STEERING SYSTEM
* R6046-49-07 0 BRAKING SYSTEM
* R6046-49-08 0 ELECTR.INSTALLATION
* R6046-49-09 0 ADD.ELECTRICAL INSTALLATION
* R6046-49-10 0 HYDRAULIC SYSTEM
* R6046-49-11 0 ELECTRIC MOTOR SYSTEM
* R6046-49-13 0 ADD. HYDRAULICS
* R6046-49-20 0 MAST
* R6046-49-22 0 FORK CARRIAGE
* R6046-49-23 0 FORK
* R6046-49-24 0 MAST BEARING
* R6046-49-25 0 TILT CYLINDER
* R6046-49-27 0 ATTACHMENT
* R6046-49-30 0 ACCESSORY

Fahrzeug:516046003698
1
NOTES
Every single component of your STILL truck is concerned here.
Your truck is the product of long decades' research and experience of designing and manufacturing
productive and safe materials handling equipment.
To enable you to conserve these benefits you are asked to pay attention to the following points:
1.) Allow the necessary repairs to be handled by our well trained and skilled staff.
2.) Replace worn parts exclusively with STILL genuine parts.
Factory-fitted originals are anything but cheaper substitutes.
Through them it is guaranteed that they exactly match the location of the old part. Correct matching of the
parts to the relevant truck model is in this way tried and tested as though a new industrial truck must be
built with them.
Thus you meet all legal prescriptions and safety regulations.
In the event of a requirement for parts, contact your STILL dealer or distributor.
Ordering spare parts.
Spare parts are supplied by our Service. Refer to the STILL Parts List for the required ordering information.
Only use spare parts as specified by STILL. Due to insufficient quality or incorrect assignment, the use of
parts not approved by STILL can increase the risk of accidents.
The use of unapproved parts places full responsibility for any damage and liability on the part of the user.
Qualifications for repairs.
Only qualified and authorized staff may carry out the maintenance.

HOW TO ORDER SPARE PARTS


1 SERIAL NUMBERS
a) Serial number of:
Truck identification plate
b) Serial number of:
File
must be identical
(Attachments, battery chargers and engines have individual serial numbers and parts catalogues)

2 HOW TO LOCATE YOUR ASSEMBLY GROUP (PARTS CATALOGUE)


a) Table of contents
b) Index of assembly groups
c) Assembly fig. 1 ...

3 HOW TO LOCATE YOUR SPARE PART


a) Illustration of assembly
b) Fig. no. of illustration
c) Part no. of spare part
d) Quantity per assy or truck (0 = Quantity as required)
e) Design feature according to index of assembly groups
f)

Example:

Abbreviations:
v = front h = rear
l = left r = right
o = top u = bottom
m = center k = short
lg = length DRM = diameter

SP = Track width
LZ = delivery time
NW = Nominal width
BH = Height
vo = Complete part
AT = Exchange part
GT = Used part (use no. only for return)
RS = Repair kit
DS = Seal
= refer also to assembly group or note (footnote)
= Aids (e.g. glue)

Urheberrechtlich Geschützt/Jede Form von Vervielfältigung untersagt


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2
NOTES
Desgination of spare parts is to be found in the index of part nos. of the assembly group.

4 WHEN ORDERING PLEASE STATE:


YOUR address,
Serial number of your truck,
Part number of your parts,
Quantity

5 YOUR ORDER:
please direct to your STILL-SERVICE

Urheberrechtlich Geschützt/Jede Form von Vervielfältigung untersagt


Fahrzeug:516046003698
2
CHASSIS R6046-49-01
01000
Part No. Qty. Description Version
* 615109 0 CHASSIS R6026; R6046; series
* 652397 0 COUNTERWEIGHT R6046; series
* 655942 0 BRAND LOGO STILL lettering
* 642887 0 COUPLING PIN standard; crimped
* 633333 0 HOOD, COMPL. R6024-26; R6038-39; R6044-46; R6056; standard
* 633342 0 SPRING joystick and R6056
* 633347 0 SIDE WALL, LEFT R6026; R6046; series
* 633355 0 SIDE WALL, RIGHT R6026; R6046; series
* 633768 0 COVER, COMPL.
* 633306 0 COVER, COMPL. counterweight
* 640945 0 BATTERY LOCK
* 654463 0 HOOD CATCH
* 601557 0 MUDGUARD front track: 972 mm
* 613123 0 FLOOR PLATE standard
* 649657 0 COVERING for pressure relief valve
* 395175 0 OVERHEAD GUARD OVERVIEW R6026; R6046
* 395176 0 OVERHEAD GUARD OVERVIEW R6027-29; R6047-49
* 632212 0 OVERHEAD GUARD R6026; R6046; version
* 657867 0 OVERHEAD GUARD R6047-49; Macrolon cover with flap

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3
CHASSIS 615109
01000

12123

R6026; R6046; series


4
CHASSIS 615109
01000
Fig.Nr Part No. Qty. Description
1 615109 1 CHASSIS, WD

R6026; R6046; series


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4
COUNTERWEIGHT 652397
01100

14

11
12

13

17
18

1
16

6
5
4 19
15

7
3
2 10
9
8

13623

R6046; series
5
COUNTERWEIGHT 652397
01100
Fig.Nr Part No. Qty. Description Version
1 652392 1 COUNTERWEIGHT lead time
2 524441 2 HEXAGON BOLT
3 500961 2 DETENT RING
4 505425 2 HEXAGON BOLT
5 502464 2 SPHERICAL WASHER
6 502467 2 CONE PAN
7 303557 2 MUDGUARD
8 369814 2 HOLDER
9 501072 4 HEXAGON BOLT
10 519694 4 WASHER
11 526366 2 REFLECTOR

R6046; series
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5
BRAND LOGO 655942
01100

2
3

13353

STILL lettering
6
BRAND LOGO 655942
01100
Fig.Nr Part No. Qty. Description
1 641363 1 BADGE
2 530012 2 FLATHEAD SCREW
3 500952 2 DETENT RING
4 653814 1 REFLECTIVE FOIL

STILL lettering
Fahrzeug:516046003698
6
COUPLING PIN 642887
01100

12479

standard; crimped
7
COUPLING PIN 642887
01100
Fig.Nr Part No. Qty. Description
1 302454 1 CLUTCH PIN
2 076263 1 SPRING COVER
3 070173 1 SPRING
4 502056 1 WASHER

standard; crimped
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7
HOOD, COMPL. 633333
01110

8 9
10

7 1

14

5
2
6

3
15
4
11
13
12

10255

R6024-26; R6038-39; R6044-46; R6056; standard


8
HOOD, COMPL. 633333
01110
Fig.Nr Part No. Qty. Description Version
1 636760 1 HOOD, WD
711662 1 HOOD, WD fishing industry version
2 378555 2 BEARING
3 377474 2 METAL PLATE
4 502153 4 CHEESE-HEAD SCREW
5 526797 2 BOLT
6 526819 2 SPRING
7 378581 1 CUP
8 617580 1 RUBBER COVERUNG
9 502080 2 WASHER
10 502228 2 HEXAGON NUT
11 632247 2 RUBBER LINER
12 501942 2 OVAL HEAD SCREW
13 525025 2 WASHER
14 524250 2 CABLE SLEEVE
15 524389 28 CAP
16 626776 2 CAP

R6024-26; R6038-39; R6044-46; R6056; standard


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8
SPRING 633342
01110

10259

joystick and R6056


9
SPRING 633342
01110
Fig.Nr Part No. Qty. Description Version
1 618783 2 SPRING 700 N; length: 400 mm
2 521455 4 BOLT

joystick and R6056


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9
SIDE WALL, LEFT 633347
01110

4
3

1
5

12141

R6026; R6046; series


10
SIDE WALL, LEFT 633347
01110
Fig.Nr Part No. Qty. Description Version
1 613751 1 SIDE WALL
654467 1 SIDE WALL from week 40, 2002
2 524613 3 OVAL HEAD SCREW
3 525025 3 WASHER
4 525713 3 HEXAGON NUT
5 503689 2 CABLE SLEEVE

R6026; R6046; series


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10
SIDE WALL, RIGHT 633355
01110

1
9
6 10
11
12

7
13 8
5

2
14

4
3

10261

R6026; R6046; series


11
SIDE WALL, RIGHT 633355
01110
Fig.Nr Part No. Qty. Description
1 613779 1 SIDE WALL, WD
2 523693 1 LOCK
3 519635 2 WASHER
4 513423 2 SCREW
5 520801 1 CLAMP
6 501972 2 OVAL HEAD SCREW
7 502077 2 WASHER
8 525711 2 HEXAGON NUT
9 316663 1 CLAMP
10 506016 1 WASHER
11 525714 1 HEXAGON NUT
12 503689 2 CABLE SLEEVE
13 507254 1 CABLE SLEEVE
14 518192 0 FUEL HOSE
15 531803 1 HOSE LINE

R6026; R6046; series


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11
COVER, COMPL. 633768
01110

6 1-2
5
3-4

6
5

11
2
12 7-8 14
9
4

8
4

14 8
12 10
13

12148

12
COVER, COMPL. 633768
01110
Fig.Nr Part No. Qty. Description
1-2 604032 1 GUARD
2 641368 1 RIVET NUT
3-4 604034 1 GUARD
4 641368 1 RIVET NUT
5 501071 3 HEXAGON BOLT
6 519694 3 WASHER
7-8 601230 1 HOLDER
8 641366 4 RIVET NUT
9 601711 1 HOLDER
10 601710 1 HOLDER
11 501037 2 HEXAGON BOLT
12 502082 4 WASHER
13 525714 2 HEXAGON NUT
14 525755 4 HEXAGON BOLT

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12
COVER, COMPL. 633306
01110

10
11
9

8-9
3

1
2

4 10
3
11
7

6-7

10263

counterweight
13
COVER, COMPL. 633306
01110
Fig.Nr Part No. Qty. Description Version
1 700035 1 COVER
711658 1 COVER fishing industry version
2 395180 1 ADAPTOR
3 523086 2 OVAL HEAD SCREW
4 525025 2 WASHER
5 525212 0 GASKET
6-7 636541 1 COVER, COMPL. left
7 641366 2 RIVET NUT
8-9 636542 1 COVER, COMPL. right
9 641366 2 RIVET NUT
10 501019 4 HEXAGON BOLT
11 521108 4 WASHER

counterweight
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13
BATTERY LOCK 640945
01110

7 10
8
3

15 9
14 4 10
11
13
5
6

12

13576

14
BATTERY LOCK 640945
01110
Fig.Nr Part No. Qty. Description Version
1 640906 1 LATCH
2 520730 1 FEMALE THREAD BUSH
3 657300 1 ROD
4 530315 1 SPRING
5 502080 1 WASHER
6 529565 1 LOCK WASHER
7 530318 1 OVAL HEAD SCREW
8 506016 1 WASHER
9 520871 1 HEXAGON NUT
10 521077 0 LIQUID PLASTIC
11 523214 1 CAP
12 524376 1 OVAL HEAD SCREW
13 502082 1 WASHER without side panel
14 502491 1 HEXAGON NUT
15 640907 1 HOSE LINER

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14
HOOD CATCH 654463
01110

6
2
5
3
4

10266

15
HOOD CATCH 654463
01110
Fig.Nr Part No. Qty. Description
1 530326 1 LOCK
2 525604 2 OVAL HEAD SCREW
4 520870 2 HEXAGON NUT
5 520210 2 RIVET
6 532513 2 SPRING ELEMENT

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15
MUDGUARD 601557
01200

1 2

SPUR
1
2

4 3
4

12151

front track: 972 mm


16
MUDGUARD 601557
01200
Fig.Nr Part No. Qty. Description Version
1 600929 1 MUDGUARD right; x = 233 mm
2 600930 1 MUDGUARD left; width x: 233 mm
3 600946 2 METAL PLATE
4 501035 8 HEXAGON BOLT
5 506016 4 WASHER

front track: 972 mm


Fahrzeug:516046003698
16
FLOOR PLATE 613123
01300

12
7

9
8

21

18
10 4S1
4
5 19
16 20
17
14
13 11
16
15 22
23
8413

standard
17
FLOOR PLATE 613123
01300
Fig.Nr Part No. Qty. Description Version
* 7 376984 1 TRAVEL SENDER series
1 613122 1 FLOOR PLATE, WD
711660 1 FLOOR PLATE, WD fishing industry version
2 623162 1 FLOOR COVERING
3 615968 1 SHROUD
4 525714 2 HEXAGON NUT
5 522268 2 WASHER
6 265593 1 HANDLE
8 525713 2 HEXAGON NUT
9 502448 2 LOCK WASHER
10 503037 1 SWITCH
11 376997 1 RUBBER CAP
12 524252 4 CLIP
13 619929 1 METAL PLATE
14 619928 1 METAL PLATE
15 501037 1 HEXAGON BOLT
16 502082 2 WASHER
17 505585 1 LOCK WASHER
18 525714 1 HEXAGON NUT
19 523696 1 PRESS.TRANSMITTER
20 502234 1 HEXAGON NUT
21 524376 2 OVAL HEAD SCREW
22 502082 2 WASHER
23 525714 2 HEXAGON NUT

standard
Fahrzeug:516046003698
17
TRAVEL SENDER 376984
FG-501

1-3

X16

7038

series
18
TRAVEL SENDER 376984
FG-501
Fig.Nr Part No. Qty. Description
1-3 376984 1 TRAVEL SENDER
2 279134 1 SPRING
3 149990 1 PIN HOUSING

series
Fahrzeug:516046003698
18
COVERING 649657
01300

11 10

12

11
13

2
3

1-2

4
5
6
9
8

4
5 12487

for pressure relief valve


19
COVERING 649657
01300
Fig.Nr Part No. Qty. Description
1-2 649671 1 SHROUD,COMPLETE
2 649675 1 POT
3 649679 1 COVERING
4 523086 2 OVAL HEAD SCREW
5 525025 2 WASHER
6 519828 2 NUT
7 522907 4 SCREW
8 519578 2 SCREW
9 525154 6 WASHER
10 649681 1 COVERING
11 524613 2 OVAL HEAD SCREW
12 525713 1 HEXAGON NUT
13 528876 1 PLUG

for pressure relief valve


Fahrzeug:516046003698
19
RETROFIT 170547
Pos.Nr. 1 2 3 4 5 6 7 8 9 10 11

70W
70W
70W

130W
70W

75W

85W
85W
169W
81W

120W
Beleuchtung vorne oben rechts
Beleuchtung vorne oben links
Kennleuchte auf dem Dach
Sucher vorne oben rechts

Beleuchtung vorne unten


Sucher vorne oben links

24V Steckdose vorne


Heizung 48V Elektro
Beleuchtung hinten
(Rundumleuchte)
Sucher hinten re.
Sucher hinten li.
Die Stromversorgung muss der Gesamtleistung
Stromversorgung
20 des Beleuchtungsumfanges entsprechen . Zusätzlich
24V/400W ist eine Umrüstung der Stromversorgung zu wählen
Stromversorgung Die Stromversorgung muss der Gesamtleistung
30 des Beleuchtungsumfanges entsprechen
24V/401W-800W
40 CPP vorne X
50 CPP Sitz X
60 CPP Dach X X X X X X X
70 CPP Heck X
Fahrtrichtungsumschalter
80 Blinklichtschalter (Konsole) X X X X
Verteilerplatte vorne
90 X
(Optionboard)
Steuerleitungskabelsatz
100 X X X X X X X X X X X
Dach bis KW35/05
Steuerleitungskabelsatz
100 X X X X X X X X X X X
Dach ab KW36/05
Verkleidung
110 X X X X
Lenksäule bei Konsole
Verkleidung
120 Dachauskleidung
X X X X X X X
130 Verkleidung vorne links X X
140 Verkleidung vorne rechts X X
Stirnhaubenverkleidung
150 X
bei Heizung
Umrüstung Die Umrüstung der Stromversorgung ist nur bei der
160 Stromversorgung Stromversorgung bis 400 W (Position 20) erforderlich
Umrüstung Die Umrüstung der Stromversorgung ist nur bei der
170 Stromversorgung + Unfallrekorder Stromversorgung bis 400 W (Position 20) erforderlich
Umrüstung Stromversorgung + Die Umrüstung der Stromversorgung ist nur bei der
180 Stromversorgung bis 400 W (Position 20) erforderlich
Unfallrekorder + CPP Heck
Umrüstung Stromversorgung + Die Umrüstung der Stromversorgung ist nur bei der
190 CPP Heck Stromversorgung bis 400 W (Position 20) erforderlich

15117_de

lighting
20
RETROFIT 170547
Fig.Nr. 1 2 3 4 5 6 7 8 9 10 11

130W
70W
70W

75W

85W
85W
70W
70W

169W
81W

120W
Searchlight, front top right
Searchlight, front top left

Lighting, front top right


Rotating beacon (roof)
Searchlight, rear right

Lighting, front bottom

Lighting, front top left


Searchlight, rear left

Electric heater 48V


Socket 24V, front
Lighting, rear
The power supply must cover the total lighting power
Power supply
20 requirements and one power supply conversion
24V/400W kit must also be chosen.
Power supply The power supply must cover the total lighting
30 24V/401W-800W power requirements
40 CPP, front X
50 CPP, seat X
60 CPP, roof X X X X X X X
70 CPP, rear X
Direction selector switch
80 Flasher switch (console)
X X X X
Distributor board
90 (Optionboard) X
Cable harness, roof
100 up to CW 35/05 X X X X X X X X X X X
Cable harness, roof
100 from CW 36/05 X X X X X X X X X X X
Covering, steering column
110 with console
X X X X

120 Covering, roof lining X X X X X X X


130 Covering, front left X X
140 Covering, front right X X
150 Protective cover, if heater is fitted X
This power supply conversion kit is only required
160 Power supply conversion kit for a power supply up to 400W (item 20)

Power supply conversion kit + This power supply conversion kit is only required
170 accident logger for a power supply up to 400W (item 20)

Power supply conversion kit + This power supply conversion kit is only required
180
accident logger + rear CPP for a power supply up to 400W (item 20)
Power supply conversion kit + This power supply conversion kit is only required
190 rear CPP for a power supply up to 400W (item 20)

15117_en

lighting
20
RETROFIT 170547
No.
de pos. 1 2 3 4 5 6 7 8 9 10 11

Faro orientable delante izquierdo, arriba 70W


70W
70W

130W
75W

85W
85W
70W

169W
81W

120W
Faro orientable delante derecho, arriba

Lámpara indicadora (luz giratoria en el

Alumbrado delante izquierdo, arriba


Alumbrado delante derecho, arriba
Faro orientable detrás izquierdo
Faro orientable detrás derecho

Alumbrado delante, debajo

Calefaccion eléctrica 48 V
Caja de enchufe 24 V
Alumbrado detrás
tejadillo)
La fuente de corriente debe disponer de una potencia
Alimentacion de corriente suficiente para alimentar todo el sistema de alumbrado.
20 24V/400W Además es preciso escoger un juego de elementos
de modificación retroactiva.
Alimentacion de corriente La fuente de corriente debe disponer de una potencia
30 24V/401W-800W suficiente para alimentar todo el sistema de alumbrado.
40 CPP, delante X
50 CPP, asiento X
60 CPP, tejadillo X X X X X X X
70 CPP, detrás X
80 Conmutador sentido de marcha, conmu-
tador de luces intermitentes (consola) X X X X
90 Placa de distribución, delante
(Optionboard) X
100 Arnés de cables, tejadillo
hasta la semana 35/05 X X X X X X X X X X X
100 Arnés de cables, tejadillo
desde la semana 36/05 X X X X X X X X X X X
110 Revestimiento,
árbol de dirección con consola X X X X
120 Revestimiento, guarnición interior
de tejadillo X X X X X X X
130 Revestimiento, delante izquierdo X X
140 Revestimiento, delante derecho X X
150 Recubrimiento de proteccion de
la calefacción X
El juego de elementos de modificación retroactiva se
160 Juego de elementos de modificación
necesita sólo con sistemas de alimentación de
retroactiva corriente limitados a una potencia de 400W (pos. 20).
Juego de elementos de modificación El juego de elementos de modificación retroactiva se
170 necesita sólo con sistemas de alimentación de
retroactiva + registrador de accidentes corriente limitados a una potencia de 400W (pos. 20).
Juego de elementos de modificación El juego de elementos de modificación retroactiva se
180 retroactiva + registrador de accidentes necesita sólo con sistemas de alimentación de
+ CPP, detrás corriente limitados a una potencia de 400W (pos. 20).
Juego de elementos de modificación El juego de elementos de modificación retroactiva se
190 necesita sólo con sistemas de alimentación de
retroactiva + CPP, detrás corriente limitados a una potencia de 400W (pos. 20).

15117_es

lighting
20
RETROFIT 170547
Rep. n° 1 2 3 4 5 6 7 8 9 10 11

70W
70W
70W

130W
70W

75W

85W
85W
169W
81W

120W
Phare orientable avant gauche, en haut
Phare orientable avant droit, en haut

Lampe de signalisation (feu tournant

Eclairage avant gauche, en haut


Phare orientable arrière gauche

Eclairage avant droit, en haut


Phare orientable arrière droit

Prise de courant 24 V, avant


Chaufferette électrique 48 V
Eclairage avant en bas
Eclairage arrière
sur toit)
La source de courant doit être d´une puissance
Alimentation suffisante à alimenter toute I´installation d ´éclairage
20 24V/400W En plus il faut choisir un kit de rattrapage d´
alimentation en courant.
Alimentation La source de courant doit être d´une puissance
30 24V/401W-800W suffisante à alimenter toute l´installation d´éclairage.
40 CPP, partie avant X
50 CPP, siège X
60 CPP, toit X X X X X X X
70 CPP, partie arrière X
Inverseur du sens de marche, commu-
80 tateur de clignotement (console) X X X X
Plaque de distribution, partie avant
90 (plaque pour options) X
Faisceau de câbles, toit
100 jusqu´à la semaine 35/05 X X X X X X X X X X X
Faisceau de câbles, toit
100 à partir de la semaine 36/05 X X X X X X X X X X X
Revêtement, colonne
110 de direction avec console X X X X
120 Revêtement habillage de plafond X X X X X X X
130 Revêtement partie avant à gauche X X
140 Revêtement partie avant à droite X X
150 Protection de chaufferette X
Le kit de rattrapage est uniquement nécessaire si
160 Kit de rattrapage d´alimentation
l´installation d´alimentation est limitée à une
en courant puissance de 400W (rep. 20)
Le kit de rattrapage est uniquement nécessaire si
Kit de rattrapage d´alimentation en
170 courant + enregistreur d´accidents
l´installation d´alimentation est limitée à une
puissance de 400W (rep. 20)
Kit de rattrapage d´alimentation en Le kit de rattrapage est uniquement nécessaire si
180 courant + enregistreur d´accidents + l´installation d´alimentation est limitée à une
CPP, partie l´arrière puissance de 400W (rep. 20)
Kit de rattrapage d´alimentation en Le kit de rattrapage est uniquement nécessaire si
190 courant + CPP, partie l´arrière
l´installation d´alimentation est limitée à une
puissance de 400W (rep. 20)

15117_fr

lighting
20
RETROFIT 170547
Pos. n° 1 2 3 4 5 6 7 8 9 10 11

130W
70W

85W
85W
70W

70W
70W

169W
81W

120W
75W
Proiettore orientabile, avanti sinistra in alto
Proiettore orientabile, avanti destra in alto

Luce di segnalazione (luce rotante sul


Proiettore orientabile, indietro sinistra
Proiettore orientabile, indietro destra

Illuminazione, avanti sinistra in alto


Illuminazione, avanti destra in alto
Illuminazione, avanti in basso

Riscaldamento elettrico 48 V
Illuminazione, indietro

Presa 24 V, avanti
tettuccio)
La fonte di corrente deve essere di potenza sufficiente
20 Alimentazione corrente per alimentare l´insieme dell´impianto d´illuminazione.
24V/400W Inoltre si deve scegliere un kit di potenziamento
dell`alimentazione di corrente.

30 Alimentazione corrente La fonte di corrente deve essere di potenza sufficiente


24V/401W-800W per alimentare l´insieme dell´impianto d´illuminazione.
40 CPP, parte anteriore X
50 CPP, sedile X
60 CPP, tettuccio X X X X X X
70 CPP, parte posteriore X X
80 Invertitore di direzione marcia, commu-
tatore lampeggiatori direzionali (consolle) X X X X

90 Pannello distributore, parte


anteriore (pannello opzioni) X
Fascio di cablaggio, tettuccio
100 fino alla settimana 35/05 X X X X X X X X X X X

100 Fascio di cablaggio, tettuccio


dalla settimana 36/05 X X X X X X X X X X X
Rivestimento,
110 X X X X
piantone sterzo con consolle
120 Rivestimento interno tettuccio X X X X X X X
130 Rivestimento avanti sinistra X X
140 Rivestimento avanti destra X X
150 Copertura di protezione riscaldamento X
Il kit di potenziamento dell´alimentazione di corrente
160 Kit di potenziamento dell´alimentazione
è soltanto necessario se la potenza della fonte d´ali-
di corrente mentazione di corrente è limitata a 400W (pos. 20).

170 Kit di potenziamento dell´alimentazione Il kit di potenziamento dell´alimentazione di corrente


è soltanto necessario se la potenza della fonte d´ali-
di corrente + registratore di infortuni
mentazione di corrente è limitata a 400W (pos. 20).
Kit di potenziamento dell´alimentazione Il kit di potenziamento dell´alimentazione di corrente
180 di corrente + registratore di infortuni + è soltanto necessario se la potenza della fonte d´ali-
infortuni + CPP, parte posteriore mentazione di corrente è limitata a 400W (pos. 20).

190 Kit di potenziamento dell´alimentazione Il kit di potenziamento dell´alimentazione di corrente


è soltanto necessario se la potenza della fonte d´ali-
di corrente + CPP, parte posteriore
mentazione di corrente è limitata a 400W (pos. 20).

15117_it

lighting
20
RETROFIT 170547
Fig.Nr Part No. Qty. Description Version
* 70 703637 0 CANBOX CAN Power Port - rear
150 711007 0 PROTECTIVE COVER

lighting
Fahrzeug:516046003698
20
ADD. HYDRAULICS 170511
FG-712

7
6

F
9

10
7 8
F

2
3 1

1 1

F = FETT 15118

retrofit from 2 functions to 3 functions


22
ADD. HYDRAULICS 170511
FG-712
Fig.Nr Part No. Qty. Description Version
1 163777 1 VALVE BANK end segment including O-rings and roll pin
2 515234 2 CHEESE-HEAD SCREW
3 502082 2 WASHER
4 531101 1 THREADED PIPE
5 525836 1 THREADED PIPE
6 650360 1 LEVER
7 361894 2 PLUG
8 649516 1 STRAP
9 530183 1 BOLT
10 530184 1 BOLT

retrofit from 2 functions to 3 functions


Fahrzeug:516046003698
22
ADD. HYDRAULICS 170548
FG-712

8
7

F
10

11
8 9
F

3
4 2

1
5

2
2
6 1
1

F = FETT 15121

retrofit from 2 functions to 4 functions


23
ADD. HYDRAULICS 170548
FG-712
Fig.Nr Part No. Qty. Description Version
1 163780 1 VALVE BANK intermediate segment; with O-ring; roll pin
2 163777 1 VALVE BANK end segment including O-rings and roll pin
3 502161 2 CHEESE-HEAD SCREW
4 502082 2 WASHER
5 531101 1 THREADED PIPE
6 525836 3 THREADED PIPE
7 650360 2 LEVER
8 361894 4 PLUG
9 649516 2 STRAP
10 530183 2 BOLT
11 530184 2 BOLT

retrofit from 2 functions to 4 functions


Fahrzeug:516046003698
23
OVERHEAD GUARD OVERVIEW 395175
01900-01970

Wetterschutz (Makrolon)
395175

Cab weather guard


Cab weather guard
Overhead guard
Sach-Nr.
Part. No.

Tarpaulin cab
Planenkabine
Baugruppe

Wetterschutz
Schutzdach
Assembly group

Kabine
Cabin
R 6026
R 6046 S VDNDNNDNDND
Schutzdach, vo (Standard)
Overhead guard 632211 X
Schutzdach, vo (Variante)
Overhead guard 632212 X X XX X X
Dach
Roof

Schutzdach, vo (Variante Daimler)


Overhead guard 632213 0 0 0 0 0 0
Schutzdach, vo (Variante Drehsitz)
Overhead guard 632219 X X X X
Schutzdach, vo (Drehsitz Daimler) 632220 0 0 0 0
Overhead guard
Frontscheibe, vo / Front screen 608901 X X X X
Frontscheibe, vo / Front screen 397460 X
Frontscheibe, vo / Front screen 608875 0 0 0 0
Frontscheibe, vo / Front screen 621952 X X X
Tür, vo / Door 633302 XX
Standardvarianten

Umrüstung (Türverriegelung)
Standard version

Retrofit (door, interlock) 639701 X


Plane, vo / Tarpaulin 399513 X
Heckscheibe, vo / Back shield 634419 X XX
Heckscheibe, vo / Back shield 639140 0 00
Fahrzeugdach / Overhead guard 634425 X X X
Fahrzeugdach / Overhead guard 634426 X X
Dachhimmel / Roof lining 634422 X XX

weitere Informationen siehe Bt. Nr. 11140 + 13707


further information see Bt. No. 11140 + 13707
S = Standardausführung / Standard version
N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
X = beinhaltet / Contains
O = mögliche Variante / Possible version 11139

R6026; R6046
24
OVERHEAD GUARD OVERVIEW 395175
01900-01970

Wetterschutz (Makrolon)
395175

Cab weather guard


Cab weather guard
Overhead guard
Sach-Nr.
Part. No.

Tarpaulin cab
Baugruppe

Planenkabine
Wetterschutz
Schutzdach
Assembly group

Kabine
Cabin
Standardvarianten
Standard version

R 6026
R 6046 S V D NDN ND N D N D
Heizung,vo (Diesel) / Heater 630403 0
Heizung,vo (Diesel) / Heater 630404 0
Heizung,vo (Elektro) / Heater 645549 0
Heizung,vo (Elektro) / Heater 624899 0
Türhalter / Door bracket 639711 0
Innenspiegel (glatt: 185x130)
Interior mirror 610662 0
Innenspiegel (glatt: 185x130)
Interior mirror 380021 0 X XX X X
Innenspiegel (glatt: 185x130) X X X
Interior mirror 634412 0
Innenspiegel (gewölbt: 268x160)
397671 0 0 0 0 0 0 0
Spiegelvarianten

Interior mirror
Mirror version

Innenspiegel (Panorama: 260x135)


Interior mirror 606589 0
Innenspiegel (Panorama: 260x135)
Interior mirror 603999 0 0 0 0 0 0
Innenspiegel (Panorama: 260x135) 0 0 0 0
Interior mirror 634413
Innenspiegel (unzerbr.: 220x160)
Interior mirror 398716 0 0 0 0 0 0 0
Innenspiegel (unzerbr.: 220x160)
Interior mirror 634414 0 0 0 0
Rückspiegel,vo (außen;unzerbr.) 634409 XX
Rear view mirror
Rückspiegel,vo (außen;unzerbr.) 634410
0 0
Rear view mirror

weitere Informationen siehe Bt. Nr. 11139 + 13707


further information see Bt. No. 11139 + 13707

S = Standardausführung / Standard version


N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
X = beinhaltet / Contains
O = mögliche Variante / Possible version 11140

R6026; R6046
24
OVERHEAD GUARD OVERVIEW 395175
01900-01970
395175

Wetterschutz (Makrolon)
Cab weather guard
Cab weather guard
Overhead guard
Sach-Nr.
Part. No.

Tarpaulin cab
Baugruppe

Planenkabine
Wetterschutz
Schutzdach
Assembly group

Kabine
Cabin
R 6026
R 6046 S V D NDN ND ND N D
Fahrzeugdach(Daimler-Ausführu.) 634403 0 0
Overhead guard
Fahrzeugdach 634404 0 XX
Overhead guard
Fahrzeugdach
634405 0 0
Sonstiges

Overhead guard
Others

Fahrzeugdach 657878 0
Overhead guard X
Scheibenwaschanlage /
Screen wash system 610107 0 0
Scheibenwaschanlage /
Screen wash system 617577 0

weitere Informationen siehe Bt. Nr. 11139 + 11140


further information see Bt. No. 11139 + 11140
S = Standardausführung / Standard version
N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
X = beinhaltet / Contains
O = mögliche Variante / Possible version 13707

R6026; R6046
24
OVERHEAD GUARD OVERVIEW 395176
01900-01970

Wetterschutz (Makrolon)
395176

Cab weather guard


Cab weather guard
Overhead guard
Sach-Nr.
Part. No.
Baugruppe

Tarpaulin cab
Planenkabine
Wetterschutz
Assembly group

Schutzdach

Kabine
Cabin
R 6027 - 29
R 6047 - 49 S VDNDNNDNDUND
Schutzdach, vo (Standard)
Overhead guard 632214 X
Schutzdach, vo (Variante)
Overhead guard 632215 X X X X X X
Dach / Roof

Schutzdach, vo (Variante Daimler)


Overhead guard 632216 0 0 0 0 0 0
Schutzdach,vo (Variante US-Norm)
Overhead guard 658117 0 0 0 0 X
Schutzdach, vo (Variante Drehsitz)
Overhead guard 632221 X X X X
Schutzdach, vo (Drehsitz Daimler) 632222 0 0 0 0 0
Overhead guard
Frontscheibe, vo / Front screen 608901 X X X XX
Frontscheibe, vo / Front screen 397460 X
Standard version

Frontscheibe, vo / Front screen 608875 0 0 0 00


Frontscheibe, vo / Front screen 621952 X X X
Tür, vo / Door 633303 XXX
Tür, vo / Door 634395 000
Umrüstung (Türverriegelung) 636777 X
Retrofit (door, interlock)
Umrüstung (Türverriegelung) 700418 X
Retrofit (door, interlock)
Standardvarianten

Plane, vo / Tarpaulin 395515 X


Heckscheibe, vo / Back shield 634419 X XXX
Heckscheibe, vo / Back shield 639140 0 0 00
Fahrzeugdach / Overhead guard 634426 X X XX
Fahrzeugdach / Overhead guard 637493 X X
Dachhimmel / Roof lining 634422 X XXX
weitere Informationen siehe Bt. Nr. 11142 + 13694
further information see Bt. No. 11142 + 13694
S = Standardausführung / Standard version
N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
U = nach US - Norm / to US standarts
X = beinhaltet / Contains
O = mögliche Variante / Possible version 11141

R6027-29; R6047-49
25
OVERHEAD GUARD OVERVIEW 395176
01900-01970
395176

Wetterschutz (Makrolon)
Cab weather guard
Cab weather guard
Overhead guard
Sach-Nr.
Part. No.

Tarpaulin cab
Baugruppe

Planenkabine
Wetterschutz
Schutzdach
Assembly group

Kabine
Cabin
R 6027 - 29
R 6047 - 49
S VDNDNNDNDUND
Heizung,vo (Diesel) / Heater 630403 0 0
Heizung,vo (Diesel) / Heater 630404 0 0
Heizung,vo (Elektro) / Heater 645549 0 0
Türhalter Door brachet 639711 0 0
Heizung,vo (Elektro) / Heater 624899 0
Innenspiegel (glatt: 185x130)
Interior mirror 610662 0
Innenspiegel (glatt: 185x130) X XX X XX
Interior mirror 380021 0
Spiegelvarianten / Mirror version

Innenspiegel (glatt: 185x130) 0


Interior mirror 634412 X X X
Innenspiegel (gewölbt: 268x160)
397671 0 0 0 0 0 0 0 0
Interior mirror
Innenspiegel (Panorama: 260x135)
Interior mirror 606589 0
Innenspiegel (Panorama: 260x135)
Interior mirror 603999 0 0 0 0 0 00
Innenspiegel (Panorama: 260x135) 634413 0 0 0 0
Interior mirror
Innenspiegel (unzerb.: 220x160)
Interior mirror 398716 0 0 0 0 0 0 00
Innenspiegel (unzerb.: 220x160)
Interior mirror 634414 0 0 0 0
Rückspiegel,vo (außen; unzerb.) 634409 XXX
Rear view mirror
Rückspiegel,vo (außen; unzerb.) 634410 00 0
Rear view mirror
weitere Informationen siehe Bt. Nr. 11141 + 13694
further information see Bo. No. 11141 + 13694
S = Standardausführung / Standard version
N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
U = nach US - Norm / to US standarts
X = beinhaltet / Contains
O = mögliche Variante / Possible version 11142

R6027-29; R6047-49
25
OVERHEAD GUARD OVERVIEW 395176
01900-01970
395176

Wetterschutz (Makrolon)
Cab weather guard
Cab weather guard
Overhead guard

Tarpaulin cab
Sach-Nr.
Part. No.
Baugruppe

Planenkabine
Wetterschutz
Schutzdach
Assembly group

Kabine
Cabin
R 6027 - 29 D
R 6047 - 49
S VDNDNNDNDUN
Fahrzeugdach(Daimler-Ausführ.) 634406 0 0
Sonstiges / Others

Overhead guard
Fahrzeugdach / Overhead guard 634407 0 XX
Fahrzeugdach / Overhead guard 634408 0 0
Fahrzeugdach / Overhead guard 657867 0 X
Scheibenwaschanlage /
Screen wash system 610107 0 00
Scheibenwaschanlage /
Screen wash system 617577 0 0

weitere Informationen siehe Bt. Nr. 11141 + 11142


further information see Bt. No. 11141 + 11142

S = Standardausführung / Standard version


N = Normalausführung / Normal version
D = Drehsitzgerät / swivel seat
V = vorbereitet für Varianten / Prepared for variants
U = nach US - Norm / to US standarts
X = beinhaltet / Contains
O = mögliche Variante / Possible version
13694

R6027-29; R6047-49
25
OVERHEAD GUARD 632212
01900
9

8
18
7
2
6
4 4
8
5
9
23
3

1
13
15
14

16

17

19

20
11
21
12 10
22

11082

R6026; R6046; version


26
OVERHEAD GUARD 632212
01900
Fig.Nr Part No. Qty. Description Version
1 632236 1 OVERHEAD GUARD, WD
2 526832 2 GI METAL
3 501035 4 HEXAGON BOLT
4 520152 4 WASHER
5 526832 2 GI METAL
6 501072 4 HEXAGON BOLT
7 511858 2 WASHER
8 519694 8 WASHER
9 502119 4 CHEESE-HEAD SCREW
10 523437 1 PROTECTIVE CAP
11 523462 2 CAP
12 520495 4 RIVET NUT
13 503112 2 ROUND PAD
14 519224 2 RIVET
15 502077 2 WASHER
16 526229 2 RIVET NUT up to week 16, 2002
641367 2 RIVET NUT from week 16, 2002
17 507254 1 CABLE SLEEVE
18 705844 1 STOP
19 626776 36 CAP
20 524389 10 CAP
21 523774 1 CAP
22 511643 2 PLUG

R6026; R6046; version


Fahrzeug:516046003698
26
OVERHEAD GUARD 657867
01932

11103

R6047-49; Macrolon cover with flap


27
RUNNING AXLE R6046-49-02
02000
Part No. Qty. Description
* 350418 0 STEER AXLE, COMPLETE

Fahrzeug:516046003698
28
STEER AXLE, COMPLETE 350418
02500

5 6

12155

29
STEER AXLE, COMPLETE 350418
02500
Fig.Nr Part No. Qty. Description Version
* 1 525111 1 STEERING AXLE see bulletin 2002_34
2 138527 2 BUFFER
3 276317 2 STRAP
4 501150 4 HEXAGON BOLT
5 500955 4 DETENT RING
6 502472 10 NUT

Fahrzeug:516046003698
29
STEERING AXLE 525111
02510
1-34

2
4
4

3
25
16

24 25
15
22 23

21 22

20-23 21

12 22 22

5 11 13 24
8
14
7 25
25
10

26
17 27
5 28-29
30
10
6 32
19 34
18 7 29

8 31
33
9 9738

see bulletin 2002_34


30
STEERING AXLE 525111
02510
Fig.Nr Part No. Qty. Description Version
1-34 525111 1 STEERING AXLE
1 146127 1 AXLE BODY
* 2 353200 1 STEERING CYLINDER see bulletin 2002_34; up to week 43, 2002
* 654654 1 STEERING CYLINDER from week 44, 2003
3 522170 2 PIN
4 511322 4 HEXAGON BOLT
5 146772 2 STUB AXLE
6 146774 2 PIPE, TUBE
7 146773 4 TAPER ROLLER BEARING
8 146139 4 WIPER
9 146131 2 WASHER
10 158993 4 SEAL
11 520603 2 O-RING
12 146972 2 SPACER RING
13 146132 2 KING PIN
14 138531 2 PLUG
15 146133 2 WASHER
16 146134 2 HEXAGON NUT
17 041032 4 LUBRICATOR
18 501106 2 HEXAGON BOLT
19 502236 2 HEXAGON NUT
20-23 146775 2 TIE ROD
21 146136 4 BALL SOCKET
22 146137 8 SEAL
23 041032 4 LUBRICATOR
24 146125 4 BOLT
25 146126 8 PIN
26 138573 2 RADIAL SEAL
27 518189 2 TAPER ROLLER BEARING
28-29 144488 2 WHEEL HUB
29 137162 10 WHEEL BOLT
30 138565 2 TAPER ROLLER BEARING
31 525031 2 WASHER
32 505689 2 PIN
33 522564 2 HEXAGON NUT
34 142754 2 WHEEL CAP

see bulletin 2002_34


Fahrzeug:516046003698
30
STEERING CYLINDER 353200
06250

1-8

1
5-6
7
6

3
4

2
9

10621

see bulletin 2002_34; up to week 43, 2002


31
STEERING CYLINDER 353200
06250
Fig.Nr Part No. Qty. Description Version
1-8 353200 1 STEERING CYLINDER
2 344032 1 PISTON ROD, COMPL.
3 651198 2 BUSHING
4 340996 2 CIRCLIP
5-6 524195 2 THREADED PIPE
6 146886 2 SEAL
7 525746 2 CAP SCREW
8 525177 1 SEAL
9 161429 2 SLEEVE mounting tool for guide bush

see bulletin 2002_34; up to week 43, 2002


Fahrzeug:516046003698
31
STEERING CYLINDER 654654
06250

1-8

1
5-6
7
6

3
4

2
9

10621

from week 44, 2003


32
STEERING CYLINDER 654654
06250
Fig.Nr Part No. Qty. Description Version
1-8 654654 1 STEERING CYLINDER
2 344032 1 PISTON ROD, COMPL.
3 651198 2 BUSHING
4 340996 2 CIRCLIP
5-6 524195 2 THREADED PIPE
6 146886 2 SEAL
7 525746 2 CAP SCREW
8 525177 1 SEAL
9 161429 2 SLEEVE mounting tool for guide bush

from week 44, 2003


Fahrzeug:516046003698
32
GEAR DRIVE R6046-49-03
03000
Fig.Nr Part No. Qty. Description
* 1 391459 0 DRIVE UNIT,COMPLETE

Fahrzeug:516046003698
33
DRIVE UNIT,COMPLETE 391459
03300
X12 10-11
11
21 13
12
22
19

18
17
14

16
15
20

X13

22
1M2
21
9

8 23
2

23
3
4

6
7 12157

34
DRIVE UNIT,COMPLETE 391459
03300
Fig.Nr Part No. Qty. Description Version
* 1 527287 1 MOTOR 1001069 / bis 05.99
* 529061 1 MOTOR 1001152 / ab 05.99
2 526816 1 SHAFT
3 526799 1 CIRCLIP
4 510419 1 LOCK RING
5 527094 1 O-RING up to week 19, 1999
* 6 527778 1 GEARING left
7 505402 14 HEXAGON BOLT
* 8 527779 1 GEARING right
9 505316 13 CHEESE-HEAD SCREW
10-11 606505 1 TACHOMETER
11 526884 0 PIPE, TUBE
12 523083 2 OVAL HEAD SCREW
13 500860 2 LOCK WASHER
14 392677 1 COVER
15 523083 2 OVAL HEAD SCREW
16 500860 2 LOCK WASHER
17 380990 1 HOLDER
18 526849 2 NOTCHED NAIL
19 503691 1 ELECTRICAL TAPE
20 511643 3 PLUG
21 511769 16 HEXAGON BOLT
22 522569 16 WASHER
23 522278 0 ANTICORROSIVE AGENT

Fahrzeug:516046003698
34
MOTOR 527287
11100
13 11
1-52 12 F1
50 16
49 14 X15
9 15
10 15

F2
36
5 37
6 38

34
35
33-36

3
3

7
2 8
3
1
39
23
24 3
21-22 4
A2
46
45

22
A1

48 52
40
19
20

29 17-20
31 30
32 44
27 41
A1/A2 42
28
43
26 25
51
10396

1001069 / bis 05.99


35
MOTOR 527287
11100
Fig.Nr Part No. Qty. Description Version
1-51 527287 1 MOTOR
155364 1 AT DRIVE MOTOR replacement part
155365 1 GT DRIVE MOTOR used part
1 386391 1 ARMATURE
2 520602 1 O-RING
3 372488 4 FIELD COIL
5 501042 8 HEXAGON BOLT
6 500951 8 DETENT RING
7 155859 5 CONNECTOR
8 296894 5 INSULATOR TUBE
9 333589 1 BUSH
10 333588 1 SOCKET
11 523759 1 OVAL HEAD SCREW
12 329451 2 LINE
13 501007 2 HEXAGON BOLT
14 500861 2 LOCK WASHER
15 502226 4 HEXAGON NUT
16 503691 2 ELECTRICAL TAPE
17-20 156056 1 BEARING RETAINER PLATE
19 149920 1 GROOVED BALL BEARING
20 502381 1 LOCK RING
21-22 526906 1 BRUSH YOKE RING
22 145617 8 SPRING
23 501948 4 OVAL HEAD SCREW
24 502448 4 LOCK WASHER
25 380674 2 SWITCHING BRIDGE
26 526180 8 SCREW
27 334289 2 INSULATING BUSH
28 334290 2 SOCKET
29 525486 2 OVAL HEAD SCREW
30 333583 2 NUT
31 501031 2 HEXAGON BOLT
32 505585 2 LOCK WASHER
33-36 155891 1 CABLE TREE
34 526996 1 PIN HOUSING
35 526997 4 BUSHING
36 149993 1 HOUSING
37 155886 1 INSULATING BUSH
38 503691 5 ELECTRICAL TAPE
39 354806 8 CARBON BRUSH
40 516272 1 WASHER
41 502344 1 LOCK RING

1001069 / bis 05.99


Fahrzeug:516046003698
35
MOTOR 527287
11100
Fig.Nr Part No. Qty. Description Version
42 526759 1 SHAFT SEAL
43 526758 1 SHAFT SEAL
44 157588 1 SLEEVE BEARING
45 505316 12 CHEESE-HEAD SCREW
46 511643 1 PLUG
47 159256 1 PLATE
48 156205 1 PROTECTIVE CIRCUIT
49 380990 1 HOLDER
50 526849 2 NOTCHED NAIL
51 157185 0 INSULATOR TUBE

1001069 / bis 05.99


Fahrzeug:516046003698
35
MOTOR 529061
11100
13 11
1-52 12 F1
50 16
49 14 X15
9 15
10 15

F2
36
5 37
6 38

34
35
33-36

3
3

7
2 8
3
1
39
23
24 3
21-22 4
A2
46
45

22
A1

48 52
40
19
20

29 17-20
31 30
32 44
27 41
A1/A2 42
28
43
26 25
51
10396

1001152 / ab 05.99
36
MOTOR 529061
11100
Fig.Nr Part No. Qty. Description Version
1-52 529061 1 MOTOR
158338 1 AT DRIVE MOTOR replacement part
158339 1 GT DRIVE MOTOR used part
1 158330 1 ARMATURE
2 520602 1 O-RING O-ring is mounted in first groove on drive end
3 372488 4 FIELD COIL
4 296854 4 MAIN POLE
5 501042 8 HEXAGON BOLT
6 500951 8 DETENT RING
7 155859 5 CONNECTOR
8 296894 5 INSULATOR TUBE
9 333589 1 BUSH
10 333588 1 SOCKET
11 523759 1 OVAL HEAD SCREW
12 329451 2 LINE
13 501007 2 HEXAGON BOLT
14 500861 2 LOCK WASHER
15 502226 4 HEXAGON NUT
16 503691 2 ELECTRICAL TAPE
17-20 158332 1 BEARING RETAINER PLATE
18 161431 2 SCREW
19 158219 1 GROOVED BALL BEARING
20 502381 1 LOCK RING
21-22 526906 1 BRUSH YOKE RING
22 145617 8 SPRING
23 501948 4 OVAL HEAD SCREW
24 502448 4 LOCK WASHER
25 380674 2 SWITCHING BRIDGE
26 526180 8 SCREW
27 334289 2 INSULATING BUSH
28 334290 2 SOCKET
29 525486 2 OVAL HEAD SCREW
30 333583 2 NUT
31 501031 2 HEXAGON BOLT
32 505585 2 LOCK WASHER
33-36 156000 1 CABLE TREE
34 526996 1 PIN HOUSING
35 526997 4 BUSHING
36 149993 1 HOUSING
37 155886 1 INSULATING BUSH
38 503691 5 ELECTRICAL TAPE
39 354806 8 CARBON BRUSH

1001152 / ab 05.99
Fahrzeug:516046003698
36
MOTOR 529061
11100
Fig.Nr Part No. Qty. Description Version
40 516272 1 WASHER
41 502344 1 LOCK RING
42 526759 1 SHAFT SEAL
43 526758 1 SHAFT SEAL
44 157588 1 SLEEVE BEARING
45 505316 12 CHEESE-HEAD SCREW
46 511643 1 PLUG
48 156205 1 PROTECTIVE CIRCUIT
49 380990 1 HOLDER
50 526849 2 NOTCHED NAIL
51 157185 0 INSULATOR TUBE
52 156234 1 CABLE TREE cable kit for temperature sensor

1001152 / ab 05.99
Fahrzeug:516046003698
36
GEARING 527778
03310
4 5
6 1-38
1-10

10
3

13 2
14
15
18
21
11
12
20-21

17 27
16
26 19
22
25
24
23
24
25

28 34
29
30 35
36
31 37
33 38

32-33

12158

left
37
GEARING 527778
03310
Fig.Nr Part No. Qty. Description Version
1-38 527778 1 GEARING left
156195 1 AT-WHEEL DRIVE replacement part
156196 1 GT-WHEEL DRIVE used part
1-10 158332 1 BEARING RETAINER
PLATE
2 517538 1 SCREW PLUG
3 149957 1 O-RING
4 156147 1 BREATHER
5 149911 1 PLUG
6 149957 1 O-RING
7 156035 1 O-RING
8 156060 1 O-RING
10 157213 2 SCREW
11 158219 1 GROOVED BALL
BEARING
12 502381 1 LOCK RING
13 156034 1 GEAR Z=25
14 149968 1 LOCK RING
15 156026 1 GEAR
16 157212 3 GEAR
17 149900 3 LOCK RING
18 156036 1 GEAR Z=25
19 156035 1 O-RING
20-21 157211 1 PLANETARY CARRIER
21 149893 1 PUSH ROD
22 157028 3 SHAFT
23 157210 3 GEAR Z=28
24 157034 10 BEARING NEEDLE für ein Zahnrad werden 32 Nadeln benötigt; Liefermenge
pro Verpackung 10 Stück
25 157032 6 WASHER
26 157030 3 LOCK RING
27 156031 1 TAPER ROLLER
BEARING
28 156033 1 HOUSING, COMPL.
29 510726 1 SCREW PLUG
30 156031 1 TAPER ROLLER
BEARING
31 158560 1 RADIAL SEAL
32-33 156029 1 WHEEL HUB, COMPL.
33 156030 10 WHEEL BOLT
34 149894 1 WASHER
35 149897 1 O-RING
36 157206 0 DISTANCE SPACER 0.05 mm
157207 0 DISTANCE SPACER 0,10

left
Fahrzeug:516046003698
37
GEARING 527778
03310
Fig.Nr Part No. Qty. Description Version
36 157208 0 DISTANCE SPACER 0,30
157209 0 DISTANCE SPACER 0.5 mm
37 149895 1 WASHER
38 149896 1 BOLT

left
Fahrzeug:516046003698
37
GEARING 527779
03310

32-33

31 1-42
30
38
37
36 29
35 28
34
33 27

42

20-21
21
19
15
18 6 3
4
14
26 5
25 2
24
23 1
24
25
22

16
8 17
9
10
11 7 5
12
4
13

41
40

39

12156

right
38
GEARING 527779
03310
Fig.Nr Part No. Qty. Description Version
1-42 527779 1 GEARING right
156197 1 AT-WHEEL DRIVE replacement part
156198 1 GT-WHEEL DRIVE used part
1 156058 1 BEARING RETAINER PLATE
2 149986 1 PLUG
3 156147 1 BREATHER
4 517538 2 SCREW PLUG
5 149957 2 O-RING
6 149956 1 BREATHER
7 510726 1 SCREW PLUG
8 500381 1 GROOVED BALL BEARING
9 132113 1 LOCK RING
10 042147 1 LOCK RING
11 149942 1 RADIAL SEAL
12 156063 0 WASHER 0.5 mm
13 149940 1 RING
14 156035 1 O-RING
15 156026 1 GEAR
16 157212 3 GEAR
17 149900 3 LOCK RING
18 149968 1 LOCK RING
19 156036 1 GEAR Z=25
20-21 157211 1 PLANETARY CARRIER
21 149893 1 PUSH ROD
22 157028 3 SHAFT
23 157210 3 GEAR Z=28
24 157034 6 BEARING NEEDLE
25 157032 6 WASHER
26 157030 3 LOCK RING
27 156031 1 TAPER ROLLER BEARING
28 156052 1 HOUSING, COMPL.
29 505402 14 HEXAGON BOLT
30 156031 1 TAPER ROLLER BEARING
31 158560 1 RADIAL SEAL
32-33 156029 1 WHEEL HUB, COMPL.
33 156030 10 WHEEL BOLT
34 149894 1 WASHER
35 149897 1 O-RING
36 157206 0 DISTANCE SPACER 0.05 mm
157207 0 DISTANCE SPACER 0,10
157208 0 DISTANCE SPACER 0,30
157209 0 DISTANCE SPACER 0.5 mm

right
Fahrzeug:516046003698
38
GEARING 527779
03310
Fig.Nr Part No. Qty. Description Version
37 149895 1 WASHER
38 149896 1 BOLT
39 526816 1 SHAFT
40 149884 1 DIFFERENTIAL
41 157214 1 SHAFT Z=25
* 42 161525 0 BRAKE installed in wheel drive: assembly 03310

right
Fahrzeug:516046003698
38
BRAKE 161525
07200

15
14
13
11
12
11
9

7 6-8
6
8
12
11

10

3
4 2

19
25 23
20
24 22
18

21 17

16

12159

installed in wheel drive: assembly 03310


39
BRAKE 161525
07200
Fig.Nr Part No. Qty. Description Version
1 156039 2 SEAL
2 156059 1 BRAKE PISTON
3 156040 1 TAPPET
4 160838 3 ADJUSTER
5 156043 1 BRAKE DISC
6-8 157216 3 REPAIR KIT
6 156041 3 BOLT
7 156042 3 SPRING
8 156053 3 LOCK RING
9 156047 4 WOODRUFF KEY
10 156044 1 BRAKE DISC
11 157215 3 THRUST PLATE
12 157217 2 PLATE
13 156045 1 BRAKE DISC
14 156043 1 BRAKE DISC
15 156046 1 FLANGE
16 156038 1 BRAKE CAM
17 149923 1 O-RING
18 149925 1 FLANGE
19 149958 2 SCREW
20 149919 1 O-RING
21 149987 1 SPRING
22 156037 1 BRAKE LEVER
655160 1 BRAKE LEVER fishing industry version
23 502363 1 LOCK RING
24 156054 1 SCREW
25 149960 1 NUT
26 500251 1 O-RING bei Fischereiausführung

installed in wheel drive: assembly 03310


Fahrzeug:516046003698
39
TYRES R6046-49-04
04000
Part No. Qty. Description Version
* 395037 0 OVERVIEW OF TYRES R6026-27; R6046-47; R6056-57
* 395038 0 OVERVIEW OF TYRES R6028; R6048; R6058
* 610409 0 OVERVIEW OF TYRES R6029; R6049; R6059
* 392962 0 TYRES R6026-28; R6046-48; 205-15; superelastic tyres; track: 972 mm

Fahrzeug:516046003698
40
OVERVIEW OF TYRES 395037
04000
R 6026 R 6046
Bereifung 395037
R 6027 R 6047
Be- Art Reifen PR SP BR HG BH
reifung v v v
Ident-Nr h h h über bis
392962 250 - 15 972 1)
SIT 1210 TN 2775
21x8 - 9 920
395029 250 - 15 972
o. Reifen
SIT 21x8 - 9 920
1210 TN 2775 * 1)
392964 250 - 15 1062 TN 2775 3225 2)
SIT 1300 D 3225
21x8 - 9 920
395030 250 - 15 1062 TN 2775 3225 2)
SIT 1300
o. Reifen 21x8 - 9 920 D 3225 *
392971 SIT 7.00 - 15 1118 3)
ZW 1520 TN 3225
21x8 - 9 920
392074 7.00 - 15 1118
ZW SIT 1520 TN 3225 * 3)
o. Reifen 21x8 - 9 920
392972 SIT 7.00 - 15 1241 4)
1630 D 3225
ZW 21x8 - 9 920
395039 SIT 7.00 - 15 1241
ZW 1630 D 3225 * 4)
o. Reifen 21x8 - 9 920
392963 L 250 - 15 18 972 1)
10/9.0 bar 1210 TN 2775
21x8 - 9 16 920
395031 L 250 - 15 972 1)
o. Reifen 1210 TN 2775 *
21x8 - 9 920
392965 L 250 - 15 18 1062 TN 2775 3225 2)
10/9.0 bar
1300
21x8 - 9 16 920 D 3225
395032 L 250 - 15 1062 TN 2775 3225 2)
o. Reifen 1300
21x8 - 9 920 D 3225
392973 7.00 - 15 12 1241 1650
ZW L TN 3225 4)
8.5/9.0 bar 21x8 - 9 16 920

* Bei naturfarbenen Reifen Erdungsband Ident - Nr .392981 verwenden

L Luftreifen
VG Vollgummi - Reifen 1) Kotflügel - 601557
SIT Superelastikreifen 2) Kotflügel - 601558
SITn Superelastikreifen naturfarben 3) Kotflügel - 601559
VGn Vollgummi - Reifen naturfarben 4) Kotflügel - 610112
ZW Zwilling 5) Kotflügel - 604454
13678

R6026-27; R6046-47; R6056-57


41
OVERVIEW OF TYRES 395037
04000
R 6026 R 6046
Bereifung 395037
R 6027 R 6047
Be- Art Reifen PR SP BR HG BH
reifung v v v
Ident-Nr h h h über bis
607081 250/70 R15 972 1)
L 1210 T 2425
Michelin 200/75 R9 920
XZM N 2325
10/10 bar
607083 250/70 R15 1062 2)
L 1300 D 2075
Michelin 200/75 R9 920
XZM
10/10 bar
392968 645/300-410z 1034 2)
VG 18x7x12 1 1340 TN 3200
8
920
395033 645/300-410z 1034
o. Reifen VG 18x7x12 1 920
1340 TN 3200 * 2)
8
392969 645/300-410z 1080 5)
VG 18x7x12 1 1390 D 3200
8
920
395034 645/300-410z 1080
o. Reifen VG 18x7x12 1 920
1390 D 3200 * 5)
8
655730 250 - 15 972 T 2775 1)
SITa 21x8 - 9 1210
BASF 920 N 2775
655745 250 - 15 1062 T N 2775 3200 2)
SITa 21x8 - 9 1300
BASF 920 D 3200
395043 250 - 15 972 1)
SITn 1300 TN 2775
21x8 - 9 920
395045 250 - 15 1062 TN 2775 3225 2)
SITn 1300
21x8 - 9 920 D 3225
395047 645/300-410z 1034 T 3200 2)
VGn 18x7x12 1 1340
8
920 N 3200
395049 645/300-410z 1080 2)
VGn 1390 D 3200
18x7x12 1 8 920

* Bei naturfarbenen Reifen Erdungsband Ident - Nr .392981 verwenden

L Luftreifen
VG Vollgummi - Reifen
SIT Superelastikreifen 1) Kotflügel - 601557
SITa Superelastikreifen, antistatisch 2) Kotflügel - 601558
SITn Superelastikreifen naturfarben 3) Kotflügel - 601559
VGn Vollgummi - Reifen naturfarben 4) Kotflügel - 610112
ZW Zwilling 5) Kotflügel - 604454
13679

R6026-27; R6046-47; R6056-57


41
OVERVIEW OF TYRES 395038
04000
R 6028 R6048
Bereifung 395038

Be- Art Reifen PR SP BR HG BH


reifung v v v
Ident-Nr h h h über bis
392962 250 - 15 972 1)
SIT 1210 TN 2775
21x8 - 9 920
395029 250 - 15 972 1)
SIT 1210 TN 2775
o. Reifen 21x8 - 9 920
604452 28x12.5 - 15 1104 T 2775 3225 2)
SIT 1394
21x8 - 9 920 N 2775 3225
D 3225
392971 7.00 - 15 1118
ZW SIT 1520 TN 3225 3)
21x8 - 9 920
392974 7.00 - 15 1118
ZW SIT 1520 TN 3225 3)
o. Reifen 21x8 - 9 920
392972 7.00 - 15 1241
ZW SIT 1630 D 3225 4)
21x8 - 9 920
395039 7.00 - 15 1241
ZW SIT 1630 D 3225 4)
o. Reifen 21x8 - 9 920
392973 12 1241 1650
7.00 - 15
ZW L TN 3225 4)
8.5/9.0 bar 16 920
21x8 - 9
392968 645/300-410z 1034 5)
VG 18x7x12 1 1340 TN 3200
8
920
395033 645/300-410z 1034 5)
VG 1340 TN 3200
o. Reifen 1
18x7x12 8 920
392969 645/300-410z 1080 2)
VG 18x7x12 1 1390 D 3200
8
920
395034 645/300-410z 1080 2)
VG 18x7x12 1 1390 D 3200
o. Reifen
8
920
395043 250 - 15 972 1)
SITn 1210 TN 2775
21x8 - 9 920
613604 28x12.5 - 15 1104 2)
SITn 1394 TN 2775 3225
21x8 - 9 920
D 3225
395047 645/300-410z 1034 T 3200 5)
VGn 18x7x12 1 1340
8
920 N 3200
395049 645/300-410z 1080 2)
VGn 18x7x12 1 1390 D 3200
8
920
L Luftreifen
VG Vollgummi - Reifen 1) Kotflügel - 601557
SIT Superelastikreifen 2) Kotflügel - 604454
SITn Superelastikreifen naturfarben 3) Kotflügel - 601559
VGn Vollgummi - Reifen naturfarben 4) Kotflügel - 610112
ZW Vorn Zwilling 5) Kotflügel - 601558
13680

R6028; R6048; R6058


42
OVERVIEW OF TYRES 610409
04000
R 6029 R6049
Bereifung 610409

Be- Art Reifen PR SP BR HG BH


reifung v v v
Ident-Nr h h h über bis
604452 28x12.5 - 15 1104 T 3225 1)
SIT 1394
21x8 - 9 920 N 3225
D 3225
392971 SIT 7.00 - 15 1118
ZW 1520 TN 3225 2)
21x8 - 9 920
392974 7.00 - 15 1118
ZW SIT 1520 TN 3225 3)
o. Reifen 21x8 - 9 920
392972 7.00 - 15 1241
ZW SIT 1630 D 3225 3)
21x8 - 9 920
395039 7.00 - 15 1241
ZW SIT 1630 D 3225 3)
o. Reifen 21x8 - 9 920
613604 28x12.5 - 15 1104 1)
SITn 1394 TN 3225
21x8 - 9 920
D 3225

L Luftreifen
VG Vollgummi - Reifen 1) Kotflügel - 601554
SIT Superelastikreifen 2) Kotflügel - 601559
SITn Superelastikreifen naturfarben 3) Kotflügel - 610112
VGn Vollgummi - Reifen naturfarben
ZW Vorn Zwilling
13681

R6029; R6049; R6059


43
TYRES 392962
04300
V 1-2

H 4-5

9573

R6026-28; R6046-48; 205-15; superelastic tyres; track: 972 mm


44
TYRES 392962
04300
Fig.Nr Part No. Qty. Description Version
1-2 392954 2 TYRES front; track: 972 mm; 250-15
1 525590 2 SUPER ELASTIC TYRES Conti
523416 2 SUPER ELASTIC TYRES Vorwerk
2 527135 2 DISC WHEEL
3 509525 20 NUT
4-5 316941 2 TYRES rear; track: 920 mm; 21x8-9
4 525588 2 SUPER ELASTIC TYRES Conti
149643 2 SUPER ELASTIC TYRES Vorwerk
5 522274 2 DISC WHEEL

R6026-28; R6046-48; 205-15; superelastic tyres; track: 972 mm


Fahrzeug:516046003698
44
DRIVING CONTROLS R6046-49-05
05000
Part No. Qty. Description Version
* 376984 0 TRAVEL SENDER series
* 155000 0 CHANGE-OVER SWITCH series

Fahrzeug:516046003698
45
CHANGE-OVER SWITCH 155000
05210

1
2

9306

series
46
CHANGE-OVER SWITCH 155000
05210
Fig.Nr Part No. Qty. Description Version
1 155000 2 LEVER
2 163310 2 FOIL
3 155481 2 SWITCH without illustration

series
Fahrzeug:516046003698
46
STEERING SYSTEM R6046-49-06
06000
Part No. Qty. Description Version
* 648295 0 STEERING SYSTEM R6046-49; standard
* 353200 0 STEERING CYLINDER see bulletin 2002_34; up to week 43, 2002
* 654654 0 STEERING CYLINDER from week 44, 2003

Fahrzeug:516046003698
47
STEERING SYSTEM 648295
06200

21
17
16 15-16

16
8 20 L
18
9
R

7
6

22
3
4 5 21 17
6
7 20 17
19
9
10
11 2 14
13 L 16
R 15-16
13 14
LS T 16
13
P 15-16
12
12184

R6046-49; standard
48
STEERING SYSTEM 648295
06200
Fig.Nr Part No. Qty. Description Version
* 1 647277 1 STEERING COLUMN standard
2 527031 1 STEER UNIT,COMPL.
3 502140 4 CHEESE-HEAD SCREW
4 500941 4 DETENT RING
5 344307 1 PIPE, TUBE
6 513996 2 WASHER
7 289543 2 RUBBER RING
8 512360 1 HEXAGON BOLT
9 506016 2 WASHER
10 520871 1 HEXAGON NUT
11 520516 1 THREADED PIPE
12 606486 1 PRESSURE SWITCH
13 524762 4 THREADED PIPE
14 525740 2 UNION
15-16 615810 2 HIGH PRESSURE HOSE
16 137479 2 O-RING
17 338686 4 CLAMP HALF
18 502157 1 CHEESE-HEAD SCREW
19 501042 1 HEXAGON BOLT
20 506016 2 WASHER
21 525714 2 HEXAGON NUT
22 396002 1 HOLDER

R6046-49; standard
Fahrzeug:516046003698
48
STEERING COLUMN 647277
06210
8
(4S1)
4
7

1-2

14 15

5 3-4

18 6

11 16
10

13 17
12

10728

standard
49
STEERING COLUMN 647277
06210
Fig.Nr Part No. Qty. Description
1-2 389324 1 STEERING WHEEL
2 149447 1 HANDLE
3-4 385808 1 STEERING COLUMN
4 502206 1 HEXAGON NUT
5 525025 4 WASHER
6 525713 2 HEXAGON NUT
8 503039 1 CAP
9 523900 2 BUSHING
10 343717 1 WASHER
11 524519 3 BELLVILLE SPRING
12 502084 2 WASHER
13 380832 1 GRIP SCREW
14 647276 1 STEERING COLUMN COVER
15 647274 1 STEERING COLUMN COVER
16 525423 1 OVAL HEAD SCREW
17 524365 6 OVAL HEAD SCREW
18 525153 1 OVAL HEAD SCREW

standard
Fahrzeug:516046003698
49
BRAKING SYSTEM R6046-49-07
07000
Part No. Qty. Description Version
* 393852 0 HYDRAULIC BRAKE standard
* 161525 0 BRAKE installed in wheel drive: assembly 03310
* 609941 0 PARKING BRAKE R6026; R6056; standard and joystick

Fahrzeug:516046003698
50
HYDRAULIC BRAKE 393852
07100
No. 149961

30

15
14
12 1 17
6
16 5
4
8

6S4
13
11
10
9 2 26
F
43
7
24 40
27
23
47 25-26
39
44 21
45 18 29
43
41 20
42 52 28
19
51
1B2

49
36
50
22
46-47 35
48

38 37
31
32
34
33

12189

standard
51
HYDRAULIC BRAKE 393852
07100
Fig.Nr Part No. Qty. Description Version
* 18 527205 1 BRAKE CYLINDER
528414 1 BRAKE CYLINDER from week 1, 1999
1 376111 1 SHAFT, WD
2 525934 1 BEARING
4 505348 2 HEXAGON BOLT
5 520152 4 WASHER
6 528445 2 HEXAGON NUT
7 399453 1 BRAKE PEDAL, WELDED
8 505348 2 HEXAGON BOLT
9 500951 2 DETENT RING
10 502231 2 HEXAGON NUT
11 358982 1 PEDAL COVER
12 524504 1 PIN
13 380033 1 TORSION SPRING
14 502062 1 WASHER
15 524554 1 BUSHING
16 527088 1 PAD
17 502489 2 HEXAGON NUT
19 505348 2 HEXAGON BOLT
20 520152 2 WASHER
21 528445 2 HEXAGON NUT
22 509499 1 PLUG
23 503193 1 CLEVIS
24 034168 1 BOLT
25-26 527206 1 TANK
26 155072 1 COVER, COMPL.
27 501017 1 HEXAGON BOLT
28 530330 0 HOSE
29 522009 1 HOSE CLIP
30 603617 1 NOTE PLATE
31 393850 1 ANGLE PLATE
32 501035 1 HEXAGON BOLT
33 505585 1 LOCK WASHER
34 527346 1 HIGH PRESSURE HOSE
35 525220 1 SCREW WITH BORE
36 500270 2 SEAL
37 509497 1 SUPPORT
38 606411 1 BRAKE LINE
39 502228 1 HEXAGON NUT
40 521108 1 WASHER
41 501019 1 HEXAGON BOLT
42 502228 1 HEXAGON NUT

standard
Fahrzeug:516046003698
51
HYDRAULIC BRAKE 393852
07100
Fig.Nr Part No. Qty. Description Version
43 380990 2 HOLDER
44 501997 4 OVAL HEAD SCREW
45 500860 4 LOCK WASHER
46-47 379137 1 SENDER
47 149991 1 HOUSING
48 383182 1 PLATE
49 523511 2 SCREW
50 500859 2 LOCK WASHER
51 023947 0 LOCKING VARNISH
52 379103 1 SHOE

standard
Fahrzeug:516046003698
51
BRAKE CYLINDER 527205
07110

1-6

3 6

2 5

12188

52
BRAKE CYLINDER 527205
07110
Fig.Nr Part No. Qty. Description
1-6 527205 1 BRAKE CYLINDER
1 147128 1 ELBOW
2 155952 1 PLUG
3 147129 1 THREADED PIPE
4 131979 1 SEAL
5 143636 2 PLUG
6 131978 2 SEAL

Fahrzeug:516046003698
52
PARKING BRAKE 609941
07310

3
30
4
5
1

18
20
2
19

13 10

12 14
31
6 7 16
21
8 15 23
9 22
1S3

27

17 29
28

14

25
26
24

11001
R6026; R6056; standard and joystick
53
PARKING BRAKE 609941
07310
Fig.Nr Part No. Qty. Description
1 524444 1 HANDBRAKE LEVER
2 353904 1 COLLARED PLATE
3 501037 2 HEXAGON BOLT
4 500951 2 DETENT RING
5 502231 2 HEXAGON NUT
6 376990 1 SWITCH, COMPL.
7 502082 2 WASHER
8 502080 2 WASHER
9 525713 2 HEXAGON NUT
10 529573 1 HANDBRAKE CONTROL
12 381766 1 BOLT
13 526819 1 SPRING
14 609940 1 BRAKE CABLE
15 512320 1 BOLT
16 502016 1 COTTER PIN
17 521455 1 BOLT
18 512105 1 PIPE CLAMP
19 501032 1 HEXAGON BOLT
20 500951 1 DETENT RING
21 522888 1 PIPE CLAMP
22 501072 1 HEXAGON BOLT
23 500952 1 DETENT RING
24 385858 2 BRACKET, WD
25 501037 2 HEXAGON BOLT
26 500951 1 DETENT RING
27 631404 2 CAP
28 517366 2 CHEESE-HEAD SCREW
29 502080 1 WASHER
30 348651 1 BELLOWS
31 502046 1 WASHER

R6026; R6056; standard and joystick


Fahrzeug:516046003698
53
ELECTR.INSTALLATION R6046-49-08
08000
Part No. Qty. Description Version
* 623399 0 ELECTR.INSTALLATION series
* 622657 0 SUPPORT series
* 389038 0 LOCK SWITCH series; number 530
* 656769 0 CABLE TREE bonnet cable kit; from week 36, 2003
up to week 42, 2003
* 708325 0 CABLE TREE main power lines
* 708326 0 CABLE TREE field lines
* 602182 0 CABLE TREE 2 to 4 functions block
* 622688 0 PLUG DIN 320A Schaltbau
* 387674 0 BATTERIEKABEL DIN 320 Schaltbau
* 600653 0 BATTERY COMPARTMENT EQUIPMENT; R6026; R6046; R6056
OVERVIEW
* 600652 0 BATTERY COMPARTMENT EQUIPMENT; R6027-29
OVERVIEW
* 386168 0 BATTERY COMPARTMENT EQUIPMENT 5Pz 600-700 battery; 6Pz 720-840
battery

Fahrzeug:516046003698
54
ELECTR.INSTALLATION 623399
08000
12 3

13 4
11 2
7
1
8

15
9

16
17

18

23
19
20 21 22
36 24
41
35
28
35
36 30

31

34
37 40 33
39
38 32 29

12194
series
55
ELECTR.INSTALLATION 623399
08000
93 82
52 71 94
95 53
51 92
50 92
81

79
77
78
91
63 76

55 78
62 80
59 56 78
60 57
77
61 58

65
75
74
64

71

54
66
69

70

67
68
73
72

90
89
86
88 87 85
84
83 12195

series
55
ELECTR.INSTALLATION 623399
08000
Fig.Nr Part No. Qty. Description Version
1 529510 1 PRESSURE SWITCH
2 529509 1 SWITCH
3 526989 2 CLIP
4 527174 2 CLIP
6 377060 5 CLAMP
7 501044 5 HEXAGON BOLT
8 502082 5 WASHER
9 525714 5 HEXAGON NUT
11 613923 3 CLAMP
12 525714 1 HEXAGON NUT
13 502082 1 WASHER
14 501044 1 HEXAGON BOLT
15 377061 2 CLAMP
16 502082 2 WASHER
17 525714 2 HEXAGON NUT
18 503667 1 ELECTRICAL TAPE
19 502078 1 WASHER
20 525712 1 HEXAGON NUT
21 342014 2 CLAMP HALF
22 502080 1 WASHER
23 525713 1 HEXAGON NUT
24 501027 1 HEXAGON BOLT
28 503668 3 ELECTRICAL TAPE
29 380990 4 HOLDER
30 501997 8 OVAL HEAD SCREW
31 500860 8 LOCK WASHER
32 503667 2 ELECTRICAL TAPE
33 610035 1 SEAL
34 398632 1 SWITCHING BRIDGE
35 502082 2 WASHER
36 525714 2 HEXAGON NUT
37 609312 1 HORN up to week 8, 2002
525994 1 HORN from week 9, 2002
38 501035 1 HEXAGON BOLT
39 506016 2 WASHER
40 500951 1 DETENT RING
41 525331 0 FOIL ADHESIVE
50 398620 1 HOLDER, COMPL.
51 502140 1 CHEESE-HEAD SCREW
52 500952 1 DETENT RING
53 602185 1 SWITCHING BRIDGE
54 510600 0 THERMAL COMPOUND

series
Fahrzeug:516046003698
55
ELECTR.INSTALLATION 623399
08000
Fig.Nr Part No. Qty. Description Version
55 502147 6 CHEESE-HEAD SCREW
56 500952 6 DETENT RING
57 502177 6 CHEESE-HEAD SCREW
58 505585 6 LOCK WASHER
59 501983 2 OVAL HEAD SCREW
60 500861 2 LOCK WASHER
61 621184 1 P.C. BOARD, COMPL.
62 519635 2 WASHER
63 623350 1 HOOD
64 318392 2 PLATE
65 120497 1 STICKER
66 605742 1 HOLDER
67 502140 2 CHEESE-HEAD SCREW
68 500952 2 DETENT RING
69 522229 1 NUT RETAINER CLIP
71 503498 0 EDGE PROTECTION
72 501983 4 OVAL HEAD SCREW
73 500861 4 LOCK WASHER
74 502140 2 CHEESE-HEAD SCREW
75 500952 2 DETENT RING
76 526737 1 FUSE ELEMENT
77 502450 3 LOCK WASHER
78 502085 6 WASHER
79 502234 2 HEXAGON NUT
80 502493 1 HEXAGON NUT
81 527318 1 PLATE
82 503668 1 ELECTRICAL TAPE
83 265583 2 CLAMP
84 505348 2 HEXAGON BOLT
85 505585 2 LOCK WASHER
86 502082 2 WASHER
87 377061 1 CLAMP
88 502119 1 CHEESE-HEAD SCREW
89 502450 1 LOCK WASHER
90 502084 1 WASHER
91 068896 1 WARNING SIGN
92 525794 6 FUSE ELEMENT 5:00
93 525795 1 FUSE ELEMENT 10:00
94 525796 1 FUSE ELEMENT 15 A
95 527402 1 FUSE ELEMENT 20 A

series
Fahrzeug:516046003698
55
SUPPORT 622657
FG-562

2 3

15130

series
56
SUPPORT 622657
FG-562
Fig.Nr Part No. Qty. Description
1 642185 1 SUPPORT
161841 1 AT CONSOLE
161842 1 GT CONSOLE
2 155000 2 LEVER
3 163310 2 FOIL
4 155481 2 SWITCH

series
Fahrzeug:516046003698
56
LOCK SWITCH 389038
08600

3-4
1-2

2 4

S1
X47

530

8562
series; number 530
57
LOCK SWITCH 389038
08600
Fig.Nr Part No. Qty. Description
1-2 526800 1 SWITCH IGNITION AND STA
2 149442 2 KEY
3-4 621154 1 CABLE TREE
4 602181 1 CONNECTING STRIP

series; number 530


Fahrzeug:516046003698
57
CABLE TREE 656769
08820
1-11
1-12

10

2 X108

3 9
X27

11 E15
4
12

4 3 6

5 1S3

4 3
7S2
8

13574

bonnet cable kit; from week 36, 2003 up to week 42, 2003
58
CABLE TREE 656769
08820
Fig.Nr Part No. Qty. Description
1-11 656769 1 CABLE TREE
2 149993 1 HOUSING
3 526896 3 CLIP
4 526012 0 PIPE, TUBE
5 526890 1 DISTRIBUTOR
6 149963 1 HOUSING
7 526885 0 PIPE, TUBE
8 527023 1 DISTRIBUTOR
9 526897 1 CLIP
10 525761 1 ELECTRICAL TAPE
11 524580 1 CONNECTOR

bonnet cable kit; from week 36, 2003 up to week 42, 2003
Fahrzeug:516046003698
58
CABLE TREE 708325
08830

1-2

A9:7

2M1:A1
A9:8

2M1:D2
A9:5

1M2:A1
A9:6

1M2:A2

14329

main power lines


59
CABLE TREE 708325
08830
Fig.Nr Part No. Qty. Description
1-2 708325 1 CABLE TREE
2 328989 4 COVER

main power lines


Fahrzeug:516046003698
59
CABLE TREE 708326
08830

X17_4
1-4

2
X17_3

1M2_F1

1M2_F2

14352

field lines
60
CABLE TREE 708326
08830
Fig.Nr Part No. Qty. Description
1-4 708326 1 CABLE TREE
2 526886 0 PIPE, TUBE
3 315147 1 COVER
4 526898 2 CLIP

field lines
Fahrzeug:516046003698
60
CABLE TREE 602182
08800
2B1

1-11

2B2 2B5

2B3 8
10
6 9
7
2B4

4
11

XK4

11
3
XK3

X80
13094

2 to 4 functions block
61
CABLE TREE 602182
08800
Fig.Nr Part No. Qty. Description
1-11 602182 1 CABLE TREE
2 149990 1 PIN HOUSING
3 527638 2 CLIP
4 526887 0 PIPE, TUBE
5 525761 4 ELECTRICAL TAPE
6 149964 4 HOUSING
7 526896 2 CLIP
8 526012 0 PIPE, TUBE
9 149965 1 PIN HOUSING
10 149991 1 HOUSING
11 527775 1 CONNECTOR

2 to 4 functions block
Fahrzeug:516046003698
61
PLUG 622688
08870

8
9 1F2:1
7
10 1-8

11
A9:1
3
2-6 4
2

10759

DIN 320A Schaltbau


62
PLUG 622688
08870
Fig.Nr Part No. Qty. Description
1-8 622689 1 CABLE TREE
2-6 158489 1 PLUG
2 621156 1 PIN HOUSING
3 608497 2 COVER, COMPL.
4 608499 2 SCREW
5 609651 1 ENCODING PIN
6 621158 2 PIN
7 513035 1 CABLE SOCKET
8 503010 1 CABLE SOCKET
9 527033 2 SCREW
10 525025 2 WASHER
11 525713 2 HEXAGON NUT

DIN 320A Schaltbau


Fahrzeug:516046003698
62
BATTERIEKABEL 387674
08870

Blau
7
1-8
6

4
Rot
5

X1
8

10069

DIN 320 Schaltbau


63
BATTERIEKABEL 387674
08870
Fig.Nr Part No. Qty. Description
1-8 387674 1 CABLE TREE
2 621155 1 HOUSING
3 621157 2 BUSHING
4 608497 2 COVER, COMPL.
5 608499 4 SCREW
6 600682 1 HANDLE
7 524621 2 CABLE SOCKET
8 608498 1 ENCODING PIN

DIN 320 Schaltbau


Fahrzeug:516046003698
63
BATTERY COMPARTMENT EQUIPMENT; 600653
OVERVIEW
08900

600653
Batterieraum- 6026
Ausrüstung 6046
Batterie (ohne 6056
Batteriekabel)
Zellen Ident- Ident-
Type Sonderausrüstung
Nr. Nr.
5PzS550L 528384
5PzW500 / WF200 528385
5PzV500 / GEL 524786
5PzS550L / CSM600 528386 600655
5PzS550L / 600 524108
5PzS550L / CSM625DP 528387
5PzS700L 528388
5PzW600 / WF200 528389
5PzV600 / GEL 524787
5PzS700L / CSM750 528390 386168
5PzS700L / 750 524109
5PzS700L / CSM775DP 528391
4PzS560L 528380
4PzW480 / WF200 528381
4PzV480L / GEL 524785 für Variante
4PzS560L / CSM600 528382 623813 Drehsitz
4PzS560L / 600 524107 (nicht für 6056)
4PzS560L / CSM620DP 528383
4PzS560L 528380
4PzW480 / WF200 528381
4PzV480L / GEL 524785 Beinhaltet Nacharbeit
4PzS560L / CSM600 528382 631482 Gegengewicht.
4PzS560L / 600 524107 (nicht für 6056)
4PzS560L / CSM620DP 528383

12352

R6026; R6046; R6056


64
BATTERY COMPARTMENT EQUIPMENT; 600652
OVERVIEW
08900

600652
Batterieraum- 6027-6029
Ausrüstung
Batterie (ohne 6047-6049
Batteriekabel) 6057-6059
Zellen Ident- Ident-
Type Sonderausrüstung
Nr. Nr.
5PzS550L 528384
5PzW500 / WF200 528385
5PzV500 / GEL 524786
5PzS550L / CSM600 528386 600654 (nicht für 6057-59)
5PzS550L / 600 524108
5PzS550L / CSM625DP 528387
5PzS700L 528388
5PzW600 / WF200 528389
5PzV600 / GEL 524787
5PzS700L / CSM750 528390 600892
5PzS700L / 750 524109
5PzS700L / CSM775DP 528391
6PzS840L 528392
6PzW720 / WF200 528393
6PzV720L / GEL 524788
6PzS840L / CSM900 528394 386168
6PzS840L / 900 524110
6PzS840L / CSM930DP 528395
5PzS700L 528388
5PzW600 / WF200 528389
5PzV600 / GEL 524787 für Variante
5PzS700 / CSM750 528390 623814 Drehsitz
5PzS700L / 750 524109 (nicht für 6057-59)
5PzS700L / CSM775DP 528391

12353

R6027-29
65
BATTERY COMPARTMENT EQUIPMENT 386168
08890

10077

5Pz 600-700 battery; 6Pz 720-840 battery


66
BATTERY COMPARTMENT EQUIPMENT 386168
08890
Fig.Nr Part No. Qty. Description
1 525120 2 CLAMP
2 526032 2 COUNTERSUNK SCREW
3 525699 2 WASHER
4 525698 2 HEXAGON NUT

5Pz 600-700 battery; 6Pz 720-840 battery


Fahrzeug:516046003698
66
ADD.ELECTRICAL INSTALLATION R6046-49-09
09000
Part No. Qty. Description Version
* 620263 0 SIGNAL TRANSMITTER
* 641423 0 RETROFIT pressure sensor port

Fahrzeug:516046003698
67
SIGNAL TRANSMITTER 620263
09370

4H2

E25

2-6
3
4

9962

68
SIGNAL TRANSMITTER 620263
09370
Fig.Nr Part No. Qty. Description
1 525990 1 SIGNAL TRANSMITTER
2-6 608670 1 CABLE TREE
3 524583 1 CONNECTOR
4 527207 1 COVER, COMPL.
5 526986 2 CLIP
6 526884 0 PIPE, TUBE
7 527136 1 CLIP

Fahrzeug:516046003698
68
RETROFIT 641423

1-5
5

2B7
4

E28 7

13935

pressure sensor port


69
RETROFIT 641423
Fig.Nr Part No. Qty. Description
1-5 701516 1 CABLE TREE
2 524852 1 CONNECTOR
3 149991 1 HOUSING
4 526012 0 PIPE, TUBE
5 526896 2 CLIP
6 503668 5 ELECTRICAL TAPE
7 641426 1 LINE, COMPL.

pressure sensor port


Fahrzeug:516046003698
69
HYDRAULIC SYSTEM R6046-49-10
10000
Part No. Qty. Description Version
* 636806 0 HYDRAULIC SYSTEM with pressure regulator
* 519581 0 LOWERING BRAKE R6026-27; R6056-57; telescopic; NiHo; triplex; R6028;
R6058; telescopic; NiHo
* 387737 0 HYD. HOSE LINE telescopic; NiHo
* 399645 0 CROSS-SECT. REDUCER, no restriction
COMPL.
* 613060 0 CONTROL VALVE BLOCK 4 functions block

Fahrzeug:516046003698
70
MOTOR-PUMP UNIT 636800
10200

5
4
3
15

16
17

2-5

2M1

21
7

14
6
13

8
19 20
12
18
11 10
9
11
20 12212

up to week 31, 2005


71
MOTOR-PUMP UNIT 636800
10200
Fig.Nr Part No. Qty. Description Version
* 1 529525 1 PUMP MOTOR
2-5 527211 1 HYD. GEAR PUMP
3 513557 1 O-RING
4 141098 1 CATCH Bosch
161424 1 CATCH Haldex Barnes
5 519693 2 HEXAGON BOLT
6 501035 3 HEXAGON BOLT
7 500951 3 DETENT RING
8 389326 1 AXLE
9 526776 2 BEARING BUSHING
10 527405 1 LOCK PIN
11 526775 2 RUBBER MOUNTING
12 391497 1 BEARING BRACKET
13 501035 4 HEXAGON BOLT
14 500951 4 DETENT RING
15 501044 2 HEXAGON BOLT
16 500951 2 DETENT RING
17 371218 2 WASHER
18 379027 2 SPACER
19 379025 2 BUFFER
20 147420 1 LIQUID PLASTIC
21 396022 1 BEARING BRACKET

up to week 31, 2005


Fahrzeug:516046003698
71
PUMP MOTOR 529525
11200
55 41
56 A1 30 65
57 44 31
45 32
46 33
28 39
47 29
51 48
X14 52
37
64 63 38
19 34 36-39
53
54 50 35
20 27
21
22
17 24
18
64 40
15
16 26
63 13
D2 25
14

66 23-24
2
11 12
6

49

4
5 58
8

10 62
1
9 61

1-66 59
60

10722

72
PUMP MOTOR 529525
11200
Fig.Nr Part No. Qty. Description Version
1-66 529525 1 PUMP MOTOR
160033 1 AT PUMP MOTOR replacement part
160034 1 GT PUMP MOTOR used part
1 273420 4 INSULATION
2 156211 1 LINE
3 156210 1 FIELD COIL
4 328218 1 FIELD COIL,COMPL.
5 328219 1 FIELD COIL,COMPL.
6 156209 1 FIELD COIL
7 273421 4 INSULATION
8 279158 4 MAIN POLE
9 501042 8 HEXAGON BOLT
10 500951 8 DETENT RING
11 520458 1 RIVET
12 288854 3 HARD SOLDER
13 334289 1 INSULATING BUSH
14 334290 1 SOCKET
15 525486 1 OVAL HEAD SCREW
16 333583 1 NUT
17 501031 1 HEXAGON BOLT
18 505585 1 LOCK WASHER
19 156134 1 BEARING RETAINER PLATE
20 522293 2 BELLVILLE SPRING
21 512793 1 GROOVED BALL BEARING
22 502376 1 LOCK RING
23-24 156135 1 BRUSH YOKE RING
24 145617 8 SPRING
25 505274 4 CHEESE-HEAD SCREW
26 502448 4 LOCK WASHER
27 328239 1 SWITCHING BRIDGE
28 334289 1 INSULATING BUSH
29 334290 1 SOCKET
30 525486 1 OVAL HEAD SCREW
31 333583 1 NUT
32 501031 1 HEXAGON BOLT
33 505585 1 LOCK WASHER
34 522999 0 INSULATOR TUBE
35 157300 8 CARBON BRUSH
36-39 155891 1 CABLE TREE
37 526996 1 PIN HOUSING
38 526997 4 BUSHING
39 149993 1 HOUSING

Fahrzeug:516046003698
72
PUMP MOTOR 529525
11200
Fig.Nr Part No. Qty. Description Version
40 503691 2 ELECTRICAL TAPE
41 156385 1 CABLE TREE speed transmitter
44 517527 2 HEXAGON BOLT
45 500859 2 LOCK WASHER
46 503691 1 ELECTRICAL TAPE
47 526986 1 CLIP
48 155886 1 INSULATING BUSH
49 156133 1 ARMATURE
50 502328 1 LOCK RING
51 160880 1 RING
52 147420 0 LIQUID PLASTIC
53 502155 4 CHEESE-HEAD SCREW
54 500951 4 DETENT RING
55 156138 1 PROTECTIVE CIRCUIT
56 523903 2 OVAL HEAD SCREW
57 500860 2 LOCK WASHER
58 512793 1 GROOVED BALL BEARING
59 156136 1 BEARING RETAINER PLATE
60 522294 1 SHAFT SEAL
61 501039 4 HEXAGON BOLT
62 500951 4 DETENT RING
63 380990 2 HOLDER
64 526849 4 NOTCHED NAIL
65 156137 1 PROTECTIVE CIRCUIT
66 156234 1 CABLE TREE cable kit for temperature sensor

Fahrzeug:516046003698
72
HYDRAULIC SYSTEM 636806
10000
59
61
60
2
1-2 65
43
58
66 64 44
4 57-59
63 63
3-4
54-55
25
27
22

HZ A
R 26 13 2
16 56
15 29
14 67
CF
23 12 EF
24 17
31 LS
B
13 18
9 21 11
7 5a P
6 45
8
20 10
5-5a B
18 52
HZ 19 35
L 49 53
B
50 51 82
A
49
48
A 47
32
33 46 43 28-29
40
54-55

T 55
29
39 41
42
LS 31
P
34-35
37 30-31
36
38 12210

with pressure regulator


73
HYDRAULIC SYSTEM 636806
10000

77-78
78

76 A2

A1
75
74
74 B
R

73 78

73 71
70-71 71
70-71
72-73

74

74 71

73 70-71

72-73

79

80 79
81

12213

with pressure regulator


73
HYDRAULIC SYSTEM 636806
10000
Fig.Nr Part No. Qty. Description Version
1-2 527246 1 HIGH PRESSURE HOSE
2 041963 2 O-RING
3-4 528146 1 HIGH PRESSURE HOSE
4 041963 2 O-RING
5 387745 1 HOLDER, COMPL.
5a 518114 1 BUSHING
6 501032 3 HEXAGON BOLT
7 500951 3 DETENT RING
8 371218 3 WASHER
9 289543 3 RUBBER RING
10 527030 1 PRIORITY VALVE
11 523938 1 THREADED PIPE
12 524762 1 THREADED PIPE
13 525605 2 UNION
14 527460 1 UNION
15 527734 1 BLEEDER
16 507116 1 RUBBER CAP
17 510618 1 HEXAGON BOLT
18 502082 2 WASHER
19 525714 1 HEXAGON NUT
20 515893 1 PIN
21 398526 1 RING
22 615175 1 CONNECTION BLOCK
23 501032 2 HEXAGON BOLT
24 500951 2 DETENT RING
25 527645 1 SCREW PLUG
26 523937 1 THREADED PIPE
27 601620 1 UNION
28-29 527248 1 HIGH PRESSURE HOSE
29 137479 2 O-RING
30-31 527244 1 HIGH PRESSURE HOSE
31 137479 2 O-RING
32 525548 1 HOLDER
* 33 636800 1 MOTOR-PUMP UNIT up to week 31, 2005
34-35 529554 1 HIGH PRESSURE HOSE up to week 31, 2005
530675 1 HIGH PRESSURE HOSE from week 32, 2005
35 041963 1 O-RING
36 505275 4 CHEESE-HEAD SCREW
37 500939 4 DETENT RING
38 526441 1 O-RING
39 500251 1 O-RING
40 383151 1 INTAKE STUD

with pressure regulator


Fahrzeug:516046003698
73
HYDRAULIC SYSTEM 636806
10000
Fig.Nr Part No. Qty. Description Version
41 505275 4 CHEESE-HEAD SCREW
42 500939 4 DETENT RING
43 523193 2 HOSE CLIP
44 527403 1 INTAKE HOSE up to week 31, 2005
530676 1 INTAKE LINE from week 32, 2005
45 528930 1 SCREW PLUG
46 523828 1 HEXAGON BOLT
47 502082 1 WASHER
48 501435 0 PIPE, TUBE length: 42 mm
49 502231 2 HEXAGON NUT
50 525900 1 PIPE CLAMP
51 512105 2 PIPE CLAMP
52 501035 2 HEXAGON BOLT
53 520152 2 WASHER
54-55 529106 1 HOSE
55 137479 1 O-RING
56 379042 1 SEAL
57-59 157332 1 FILTER CARTRIDGE
58 383892 1 SEAL
59 527370 1 HEXAGON NUT
60 608411 1 COVER, COMPL.
61-62 530420 1 BREATHER FILTER
63 379046 2 SEAL
64 529101 1 HOSE
65 502546 1 HOSE CLIP
66 525605 1 UNION
70-71 528153 1 HIGH PRESSURE HOSE
71 137479 3 O-RING
72-73 528154 1 HIGH PRESSURE HOSE
73 137479 3 O-RING
74 399597 4 UNION
75 528045 1 PRESSURIZING VALVE
76 525836 1 THREADED PIPE
77-78 528155 1 PIPE, TUBE, COMPL.
78 137479 2 O-RING
79 338686 2 CLAMP HALF
80 506016 1 WASHER
81 525714 1 HEXAGON NUT
82 648139 1 NOTE PLATE

with pressure regulator


Fahrzeug:516046003698
73
LOWERING BRAKE 519581
10000

12219

R6026-27; R6056-57; telescopic; NiHo; triplex; R6028; R6058; telescopic; NiHo


74
LOWERING BRAKE 519581
10000
Fig.Nr Part No. Qty. Description
1 519581 1 LOWERING BRAKE

R6026-27; R6056-57; telescopic; NiHo; triplex; R6028; R6058; telescopic; NiHo


Fahrzeug:516046003698
74
HYD. HOSE LINE 387737
10000

3
6
4-6

HZ
R 5

HZ
L
2

1-3

12220

telescopic; NiHo
75
HYD. HOSE LINE 387737
10000
Fig.Nr Part No. Qty. Description Version
1-3 527728 1 HIGH PRESSURE HOSE left
2 508794 1 O-RING
3 500241 1 O-RING
4-6 527263 1 HIGH PRESSURE HOSE right
5 508794 1 O-RING
6 500241 1 O-RING

telescopic; NiHo
Fahrzeug:516046003698
75
CROSS-SECT. REDUCER, COMPL. 399645
10500

A2

A1
P

B
2 R

1-2

2B4

2B3

2B2

2B1

10103

no restriction
76
CROSS-SECT. REDUCER, COMPL. 399645
10500
Fig.Nr Part No. Qty. Description
1-2 525836 2 THREADED PIPE
2 146884 1 SEAL

no restriction
Fahrzeug:516046003698
76
CONTROL VALVE BLOCK 613060
10500

35

32

30

42
29

34

13
14 33
31

38
41
37
15 40 39
16

17 36
26 2
23
19 22 3
18 4
21 24
20 25

1 27 21
12
28
11
5
8
7
6
10
9

10800

4 functions block
77
CONTROL VALVE BLOCK 613060
10500
Fig.Nr Part No. Qty. Description Version
2 601878 1 BRACKET, WD
3 501032 3 HEXAGON BOLT
4 500951 3 DETENT RING
5 289543 4 RUBBER RING
6 502177 4 CHEESE-HEAD SCREW
7 500951 4 DETENT RING
8 506016 4 WASHER
9 382870 1 UNION
10 523938 1 THREADED PIPE
11 523936 4 THREADED PIPE
12 526775 2 RUBBER MOUNTING
13 654450 1 BALANCER
14 615130 1 PIN
15 501031 1 HEXAGON BOLT
16 500951 1 DETENT RING
17 501075 1 HEXAGON BOLT
18 500952 1 DETENT RING
19 502234 2 HEXAGON NUT
20 616092 2 AXLE
21 526775 2 RUBBER MOUNTING
22 601875 4 LEVER
23 601897 4 BOLT
24 502082 4 WASHER
25 361894 4 PLUG
26 270432 4 NUT
27 500952 4 DETENT RING
28 502234 4 HEXAGON NUT
29 601884 1 LEVER
30 355450 1 SYMBOL PLATE
31 601883 1 LEVER
32 355451 1 SYMBOL PLATE
33 601882 1 LEVER
34 601881 1 LEVER
35 355456 2 SYMBOL PLATE
36 528112 1 SHOCK MOUNT
37 506016 2 WASHER
38 525714 1 HEXAGON NUT
39 601880 1 CROSS-SECT. REDUCER series; dark grey
644220 1 CROSS-SECT. REDUCER with pressure regulator; dark grey
40 523759 2 OVAL HEAD SCREW
41 519635 2 WASHER

4 functions block
Fahrzeug:516046003698
77
ELECTRIC MOTOR SYSTEM R6046-49-11
11000
Part No. Qty. Description Version
* 529061 0 MOTOR 1001152 / ab 05.99
* 529525 0 PUMP MOTOR
* 604036 0 INDEPEND. AIR COOLING

Fahrzeug:516046003698
78
INDEPEND. AIR COOLING 604036
11560

3
5
4
2

9 15
16
1-5 6 14
14

14

7
10
18
17 16 13
12 15

11

20

19

22
21

7113

79
INDEPEND. AIR COOLING 604036
11560
Fig.Nr Part No. Qty. Description
1-5 600916 1 FAN, COMPL.
2 380990 1 HOLDER
3 522973 2 RIVET
4 502536 0 INSULATOR TUBE
5 149991 1 HOUSING
6 604003 1 HOLDER
7 501035 2 HEXAGON BOLT
8 520152 2 WASHER
9 394445 1 FILTER ELEMENT
10 394446 1 SEALING FRAME
11 396005 1 AIR INTAKE HOSE
12 396740 1 AIR INTAKE HOSE
13 603003 1 HEAT SHIELD
14 366192 5 SPACER
15 502231 3 HEXAGON NUT
16 520152 3 WASHER
17 600917 1 AIR INTAKE HOSE
18 502547 1 HOSE CLIP
19 604004 1 AIR INTAKE HOSE
20 600904 1 HEAT SHIELD
21 502231 2 HEXAGON NUT
22 519694 2 WASHER

Fahrzeug:516046003698
79
ADD. HYDRAULICS R6046-49-13
13000
Part No. Qty. Description Version
* 387747 0 ADD. HYDRAULICS 4 functions block with hoses
* 607194 0 PRESSURE REGULATOR 4 functions; joystick
* 398257 0 HOSE LINE NiHo

Fahrzeug:516046003698
80
ADD. HYDRAULICS 387747
13400

11
9
A2
A1

B
6 4 R

10 3-4
8
4 2

3-4 1-2

2 6
1-2

10
9
1-2
2

1-2
6
2
6

8
10 10
5
6 9 10 7
11

3-4
4

3-4
4
12222

4 functions block with hoses


81
ADD. HYDRAULICS 387747
13400
Fig.Nr Part No. Qty. Description
1-2 385083 2 HIGH PRESSURE HOSE
2 506411 2 SEAL
3-4 397513 2 HIGH PRESSURE HOSE
4 506411 2 SEAL
5 525714 1 HEXAGON NUT
6 338686 10 CLAMP HALF
7 501039 2 HEXAGON BOLT
8 501050 2 HEXAGON BOLT
9 502082 2 WASHER
10 506016 5 WASHER
11 525714 2 HEXAGON NUT

4 functions block with hoses


Fahrzeug:516046003698
81
PRESSURE REGULATOR 607194
13410

A
8-9

7
6
1-7
9 5

10

2B5

4
3
2
11

12

10829

4 functions; joystick
82
PRESSURE REGULATOR 607194
13410
Fig.Nr Part No. Qty. Description
1-7 528148 1 PIPE, TUBE, COMPL.
2 161955 1 SCREW WITH BORE
3 500245 1 O-RING
4 158449 1 SEAL
5 158448 1 SEAL
6 161950 1 O-RING
7 161956 1 SCREW WITH BORE
8-9 604116 1 SENDER, COMPL.
9 149991 1 HOUSING
10 520874 1 RELIEF VALVE
11 523937 1 THREADED PIPE
12 529101 1 HOSE

4 functions; joystick
Fahrzeug:516046003698
82
HOSE LINE 398257
13500
25
24
23
1
28 1
28 24 5
A 23 2
4 5
28 26 4 3
27 23 2 F
B 5
26 4 3
54
C
14

30
A
L
B
15 31

L 13
B
B
18
17
16 29
B 33

19
sw C
rt
11 32
12
10
22
35 34

21
20
7
8
8
9
6
F:gefettet
9630

NiHo
83
HOSE LINE 398257
13500
Fig.Nr Part No. Qty. Description Version
1 398325 2 HOLDER
2 318629 6 AXLE
3 286600 6 HOSE ROLLER
4 501014 12 HEXAGON BOLT
5 147420 0 LIQUID PLASTIC
6 393798 0 HOSE CLIP
7 505274 0 CHEESE-HEAD SCREW
8 502080 0 WASHER
9 525713 0 HEXAGON NUT
10 398323 0 COUPLING SUPPORT
11 525714 0 HEXAGON NUT
12 502082 0 WASHER
13 399314 1 GUIDE RAIL right; length: 540 mm; mast height: 1850 to 2000 mm
399315 1 GUIDE RAIL right; length: 740 mm; mast height: 2050 to 2400 mm
399317 1 GUIDE RAIL right; length: 1400 mm; mast height: 2850 to 3250 mm
399316 1 GUIDE RAIL right; length: 1000 mm; mast height: 2450 to 2800 mm
399308 1 GUIDE RAIL left; length: 540 mm; mast height: 1850 to 2000 mm
399309 1 GUIDE RAIL left; length: 740 mm; mast height: 2050 to 2400 mm
399310 1 GUIDE RAIL left; length: 1000 mm; mast height: 2450 to 2800 mm
399311 1 GUIDE RAIL left; length: 1400 mm; mast height: 2850 to 3250 mm
14 525237 0 OVAL HEAD SCREW
15 398273 1 GUIDE RAIL, WD right; length: 606 mm; mast height: 1850 to 2000 mm
398274 1 GUIDE RAIL, WD right; length: 706 mm; mast height: 2050 to 2200 mm
398275 1 GUIDE RAIL, WD right; length: 806 mm; mast height: 2250 to 2400 mm
398276 1 GUIDE RAIL, WD right; length: 906 mm; mast height: 2450 to 2600 mm
398277 1 GUIDE RAIL, WD right; length: 1006 mm; mast height: 2650 to 2800 mm
398278 1 GUIDE RAIL, WD right; length: 1106 mm; mast height: 2850 to 3250 mm
398265 1 GUIDE RAIL, WD left; length: 606 mm; mast height: 1850 to 2000 mm
398266 1 GUIDE RAIL, WD left; length: 706 mm; mast height: 2050 to 2200 mm
398267 1 GUIDE RAIL, WD left; length: 806 mm; mast height: 2250 to 2400 mm
398268 1 GUIDE RAIL, WD left; length: 906 mm; mast height: 2450 to 2600 mm
398269 1 GUIDE RAIL, WD left; length: 1006 mm; mast height: 2650 to 2800 mm
398270 1 GUIDE RAIL, WD left; length: 1106 mm; mast height: 2850 to 3250 mm
16 500768 0 SCREW
17 506016 0 WASHER
18 525714 0 HEXAGON NUT
19 294850 0 SEAL
20 502207 0 HEXAGON NUT
21 529471 0 DUST CAP red
529474 0 DUST CAP black
22 632073 0 PLUG
23 338686 0 CLAMP HALF

NiHo
Fahrzeug:516046003698
83
HOSE LINE 398257
13500
Fig.Nr Part No. Qty. Description Version
24 398249 0 COVER
25 501044 0 HEXAGON BOLT
26 500769 0 SCREW
27 502082 0 WASHER
28 525714 0 HEXAGON NUT
29 393795 0 HOLDER
30 393789 0 HOLDER
31 520436 0 FEMALE THREAD BUSH
32 626045 0 CROSS SUPPORT
33 398284 0 HOLDER
34 341486 0 HOLDER
35 525263 0 BOLT

NiHo
Fahrzeug:516046003698
83
MAST R6046-49-20
20000
Part No. Qty. Description Version
* NIHO 6046/47 (1) 0 MAST from week 12, 2004
* 656593 0 LIFT HEIGHT SENSING NiHo; 3.5-4.5 t
* 656599 0 LIFT HEIGHT SENSING triplex; 3.5-5.0 t

Fahrzeug:516046003698
84
CONSTRUCTION PARTS 395455
21200
DS

6
6

3-6 l
5
4

7
6
9

8 40

Mit Pos. 8/9: gesichert u. gedichtet 12144

lift cylinder; left; piston diameter: 40 mm


85
CONSTRUCTION PARTS 395455
21200
Fig.Nr Part No. Qty. Description Version
1 395484 1 CIRCLIP
2 395485 1 GUIDE RING
3-6 155802 1 CYLINDER HEAD
4 522350 1 HEXAGON BOLT
5 500265 1 SEAL
6 149099 1 SEAL KIT seal kit
7 392060 1 ADAPTOR
8 147420 0 LIQUID PLASTIC
9 145358 0 LIQUID PLASTIC

lift cylinder; left; piston diameter: 40 mm


Fahrzeug:516046003698
85
CONSTRUCTION PARTS 395423
21200
DS
4
4
4

1-4
3
2 r

40

10

8
7
11

Mit Pos. 10: 3-Punkt gesichert


Mit Pos. 11: vollflächig gesichert 12143

lift cylinder; right; piston diameter: 40 mm


86
CONSTRUCTION PARTS 395423
21200
Fig.Nr Part No. Qty. Description Version
1-4 155802 1 CYLINDER HEAD
2 522350 1 HEXAGON BOLT
3 500265 1 SEAL
4 149099 1 SEAL KIT seal kit
5 381378 1 PISTON up to week 16, 2002
613589 1 PISTON from week 16, 2002
6 395483 1 PISTON COVER
7 526806 1 CIRCLIP
8 381362 1 CROSS-SECT. REDUCER omitted from week 16, 2002
9 526805 1 SPRING
10 147420 0 LIQUID PLASTIC
11 145358 0 LIQUID PLASTIC

lift cylinder; right; piston diameter: 40 mm


Fahrzeug:516046003698
86
CONSTRUCTION PARTS 396263
21200
DS

5
5

2-5 2
4
3

5
85

Mit Pos. 7: 3-Punkt gesichert


Mit Pos. 8: vollflächig gesichert 9601

lift cylinder; centre; piston diameter: 85 mm


87
CONSTRUCTION PARTS 396263
21200
Fig.Nr Part No. Qty. Description Version
1 278057 1 BUSHING
2-5 145528 1 CYLINDER HEAD, COMPL.
3 522350 1 HEXAGON BOLT
4 500265 1 SEAL
5 149103 1 SEAL KIT seal kit
6 278059 1 PISTON COVER
7 147420 0 LIQUID PLASTIC
8 145358 0 LIQUID PLASTIC

lift cylinder; centre; piston diameter: 85 mm


Fahrzeug:516046003698
87
PIPE, TUBE, COMPL. 399285
20300

3 2

1-3

12192

lead time
88
PIPE, TUBE, COMPL. 399285
20300
Fig.Nr Part No. Qty. Description
1-3 399285 1 PIPE, TUBE, COMPL.
2 529024 2 UNION NUT
3 158552 2 SEAL

lead time
Fahrzeug:516046003698
88
MAST NIHO 6046/47 (1)
20300
Part No. Qty. Description Version
* 700185 0 MAST Niho; mast height: 2282 mm-solid tyres; mast height: 2325 mm-pneumatic tyres

from week 12, 2004


Fahrzeug:516046003698
89
CONSTRUCTION PARTS 700181
20300
14
15
16

4 3
5 1 A
2
13
6

17
28-29
29
7

8
12

30 A

21 9 31

11
10

23
24 25

20 19
27
22 26
18

15113

NiHo;
90
CONSTRUCTION PARTS 700181
20300
Fig.Nr Part No. Qty. Description
2 522121 1 CHEESE-HEAD SCREW
3 505852 1 DETENT RING
4 502363 2 LOCK RING
5 522120 2 THRUST WASHER
6 293321 2 WASHER
7 387389 2 TENSIONER
8 390891 2 CHEESE-HEAD SCREW
9 626923 1 CLAMP
10 502140 2 CHEESE-HEAD SCREW
11 500941 2 DETENT RING
12 390570 1 CROSSHEAD
13 390555 2 CHAIN ROLLER
14 650750 2 FINGER PROTECTION, WD
15 502294 4 COUNTERSUNK SCREW
16 500968 4 WASHER
17 502065 2 WASHER
18 502924 3 PIPE CLAMP
19 502231 3 HEXAGON NUT
20 502082 9 WASHER
21 527262 4 BEARING BUSHING
22 522100 1 CHECK VALVE
23 523970 1 CHECK VALVE
24 527664 1 HOSE LINE
25 500177 1 O-RING
26 502163 3 CHEESE-HEAD SCREW
27 500951 3 DETENT RING
28-29 527507 1 THREADED PIPE
29 146883 1 SEAL
30 147420 0 LIQUID PLASTIC
31 511858 2 WASHER

NiHo;
Fahrzeug:516046003698
90
MAST 700185
20300
NIHO

1-12

21200/r.
21200/l.

13
14 7-9

4-6
8 9

7-9
5 6

4-6 21200/m.
13
14

10-12

10-12

11 12

1
2

Pos.13: BEI GABELTRAEGER FORM:B


Pos.14: BEI GABELTRAEGER FORM:A 15114

Niho; mast height: 2282 mm-solid tyres; mast height: 2325 mm-pneumatic tyres
91
MAST 700185
20300
Fig.Nr Part No. Qty. Description Version
* 700181 0 CONSTRUCTION NiHo;
PARTS
* 395455 0 CONSTRUCTION lift cylinder; left; piston diameter: 40 mm
PARTS
* 395423 0 CONSTRUCTION lift cylinder; right; piston diameter: 40 mm
PARTS
* 396263 0 CONSTRUCTION lift cylinder; centre; piston diameter: 85 mm
PARTS
1-12 700185 1 MAST mast height: 2282 mm solid rubber tyres; mast height:
2325 mm cushion tyres
1 661514 1 OUTER MAST lead time
2 390373 1 INNER MAST lead time
* 3 399285 1 PIPE, TUBE, COMPL. lead time
4-6 395467 1 LIFT CYLINDER, lead time
COMPL.
5 396396 1 PLUNGER CASE lead time
6 396242 1 CYLINDER BARREL, lead time
WD
7-9 395435 1 LIFT CYLINDER, lead time
COMPL.
8 396212 1 PISTON ROD lead time
9 396242 1 CYLINDER BARREL, lead time
WD
10-12 396275 1 LIFT CYLINDER, lead time
COMPL.
11 279381 1 PLUNGER CASE lead time
12 396306 1 CYLINDER BARREL, lead time
WD
13 293133 2 LIFT CHAIN, COMPL. length: 1445 mm
14 293136 2 LIFT CHAIN, COMPL. length: 1597 mm

Niho; mast height: 2282 mm-solid tyres; mast height: 2325 mm-pneumatic tyres
Fahrzeug:516046003698
91
LIFT HEIGHT SENSING 656593
13
17
3
11

12
14
4

2
1

7 8
5
6

10
16

15

13975

NiHo; 3.5-4.5 t
92
LIFT HEIGHT SENSING 656593

656580

10

HG X
NIHO
294
3,5 - 5,0 t
DREI-
FACH 303
3,5 - 5,0 t
13973

NiHo; 3.5-4.5 t
92
LIFT HEIGHT SENSING 656593

656488 657652
L

HG L
NIHO
750
2,2 - 2,5 t
NIHO
3,5 - 5,0 t 850
13974

NiHo; 3.5-4.5 t
92
LIFT HEIGHT SENSING 656593
Fig.Nr Part No. Qty. Description
1 521224 1 CAP
2 505348 2 HEXAGON BOLT
3 502082 2 WASHER
4 657653 1 BRACKET, WD
5 510615 2 HEXAGON BOLT
6 502079 2 WASHER
7 523802 2 CAP
8 653481 1 SENSOR
9 241508 2 PIPE, TUBE
10 503668 10 ELECTRICAL TAPE
11 656598 1 GUIDE BRACKET
12 657738 1 PLATE
13 656488 1 HOLDER
14 657652 1 STOP
15 656580 1 STOP
16 519938 5 ELECTRICAL TAPE

NiHo; 3.5-4.5 t
Fahrzeug:516046003698
92
LIFT HEIGHT SENSING 656599

9
10

4
3
2
1

7
5
6
14

11
13

12

13993

triplex; 3.5-5.0 t
93
LIFT HEIGHT SENSING 656599

656580

10

HG X
NIHO
294
3,5 - 5,0 t
DREI-
FACH 303
3,5 - 5,0 t
13973

triplex; 3.5-5.0 t
93
LIFT HEIGHT SENSING 656599

24
+ 0,5
150 -
L

HG L
DREI-
FACH 860
2,2 - 3,0 t
DREI-
FACH 760
3,5 - 5,0 t
13976

triplex; 3.5-5.0 t
93
LIFT HEIGHT SENSING 656599
Fig.Nr Part No. Qty. Description Version
1 521224 1 CAP
2 505348 2 HEXAGON BOLT DIN M8x30
3 502082 2 WASHER DIN 125 8.4 ST A2C
4 657653 1 BRACKET, WD
5 510615 2 HEXAGON BOLT DIN 933 M5x40 8.8
6 502079 2 WASHER DIN 125 5.3
7 523802 2 CAP WAF: 8 mm
8 241508 2 PIPE, TUBE
9 658360 1 GUIDE BRACKET
10 657738 6 PLATE
11 503668 10 ELECTRICAL TAPE
12 656580 1 STOP
13 519938 5 ELECTRICAL TAPE
14 653481 1 SENSOR

triplex; 3.5-5.0 t
Fahrzeug:516046003698
93
FORK CARRIAGE R6046-49-22
22000
Part No. Qty. Description Version
* 390415 0 FORK CARRIAGE form B; Niho; triplex; width: 1100 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
* 390416 0 FORK CARRIAGE form B; Niho; triplex; width: 1200 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
* 390465 0 FORK CARRIAGE form B; NiHo; triplex; width: 1100 mm; 4 rollers; solid rubber tyres; 3.5-4 t
* 390466 0 FORK CARRIAGE form B; NiHo; triplex; width: 1200 mm; 4 rollers; solid rubber tyres; 3.5-4 t

Fahrzeug:516046003698
94
FORK CARRIAGE 390415
22000

3
2

5
4

9647

form B; Niho; triplex; width: 1100 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
95
FORK CARRIAGE 390415
22000
Fig.Nr Part No. Qty. Description Version
1 390419 1 FORK CARRIAGE, WD width: 1100 mm
2 502116 2 CHEESE-HEAD SCREW
3 505852 2 DETENT RING
4 502177 2 CHEESE-HEAD SCREW
5 502231 2 HEXAGON NUT

form B; Niho; triplex; width: 1100 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
Fahrzeug:516046003698
95
FORK CARRIAGE 390416
22000

3
2

5
4

9647

form B; Niho; triplex; width: 1200 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
96
FORK CARRIAGE 390416
22000
Fig.Nr Part No. Qty. Description Version
1 390420 1 FORK CARRIAGE, WD width: 1200 mm
2 502116 2 CHEESE-HEAD SCREW
3 505852 2 DETENT RING
4 502177 2 CHEESE-HEAD SCREW
5 502231 2 HEXAGON NUT

form B; Niho; triplex; width: 1200 mm; 4 rollers; pneumatic tyres; 3.5-4.0 t
Fahrzeug:516046003698
96
FORK CARRIAGE 390465
22000

3
2

5
4

9647

form B; NiHo; triplex; width: 1100 mm; 4 rollers; solid rubber tyres; 3.5-4 t
97
FORK CARRIAGE 390465
22000
Fig.Nr Part No. Qty. Description Version
1 390489 1 FORK CARRIAGE, WD width: 1100 mm
2 502116 2 CHEESE-HEAD SCREW
3 505852 2 DETENT RING
4 502177 2 CHEESE-HEAD SCREW
5 502231 2 HEXAGON NUT

form B; NiHo; triplex; width: 1100 mm; 4 rollers; solid rubber tyres; 3.5-4 t
Fahrzeug:516046003698
97
FORK CARRIAGE 390466
22000

3
2

5
4

9647

form B; NiHo; triplex; width: 1200 mm; 4 rollers; solid rubber tyres; 3.5-4 t
98
FORK CARRIAGE 390466
22000
Fig.Nr Part No. Qty. Description Version
1 390490 1 FORK CARRIAGE, WD width: 1200 mm
2 502116 2 CHEESE-HEAD SCREW
3 505852 2 DETENT RING
4 502177 2 CHEESE-HEAD SCREW
5 502231 2 HEXAGON NUT

form B; NiHo; triplex; width: 1200 mm; 4 rollers; solid rubber tyres; 3.5-4 t
Fahrzeug:516046003698
98
MAST BEARING R6046-49-24
24000
Part No. Qty. Description Version
* 659376 0 MAST BEARING from week 50, 2003

Fahrzeug:516046003698
100
MAST BEARING 659376
24000

5
4

3
2

6651

from week 50, 2003


101
MAST BEARING 659376
24000
Fig.Nr Part No. Qty. Description Version
1-3 659352 1 MAST PIVOT, COMPL. right
659353 1 MAST PIVOT, COMPL. left
2 511445 2 BALL SOCKET
3 527733 2 LUBRICATOR
4 530494 4 HEXAGON BOLT
5 500960 4 DETENT RING

from week 50, 2003


Fahrzeug:516046003698
101
TILT CYLINDER R6046-49-25
25000
Part No. Qty. Description Version
* 398271 0 OVERVIEW OF TILT CYLINDERS R6046-49
* 398337 0 TILT CYLINDER, COMPL. length: 522 mm; telescopic; NiHo

Fahrzeug:516046003698
102
OVERVIEW OF TILT CYLINDERS 398271
25000
Bis KW 11 / 04
HUBGERÜST Bauhöhe Neigung Ident-Nr.
Art Tragfähigk. von bis α β 2x pro Fahrzg. Lg. Hub
1782 2775 3 10 398336 504 121
3,5t 2782 3225 3 8 398337 522 103
T 4,0t 1782 3225 6 7 606321 534 121
4,5t
4,99t
1782 2775 3 10 398336 504 121
3,5t 2782 3025 3 8 398337 522 103
1782 3025 6 7 606321 534 121
N 4,0t
4,5t
1782 3225 3 8 399319 522 103
3,5t 1782 3225 6 7 606329 534 121
D 4,0t
4,5t
4,99t

Ab KW 12 / 04
HUBGERÜST Bauhöhe Neigung Ident-Nr.
Art Tragfähigk. von bis α β 2x pro Fahrzg. Lg. Hub
2182 3225 3 8 398337 522 103
3,5t 2182 3225 6 6 661530 545 110
T 4,0t
4,5t
4,99t
2132 3025 3 8 398337 522 103
3,5t 2132 3025 6 6 661530 545 110
N 4,0t
4,5t
2182 3225 3 8 399319 522 103
3,5t 2182 3225 6 6 661533 545 110
D 4,0t
4,5t
4,99t
15127

R6046-49
103
TILT CYLINDER, COMPL. 398337
25000

5
L 3

1
2
9
4
7
5
6

HUBGERÜST Bauhöhe Neigung


Art Tragfähigk. von bis a ß Ident-Nr. Lg. Hub
3,5t
2182 3225 3 8 398337 522 103
4,0t 2182 3225
T 6 7 661530 545 110
4,5t
4,99t

3,5t 2132 3025 3 8 398337 522 103


N 4,0t 2132 3025 6 7 661530 545 110
4,5t

13878

length: 522 mm; telescopic; NiHo


104
TILT CYLINDER, COMPL. 398337
25000
Fig.Nr Part No. Qty. Description Version
* 1 394154 1 TILT CYLINDER, COMPL. length: 522 mm; rated lift: 103 mm
* 2 394155 1 TILT CYLINDER, COMPL. length: 522 mm; rated lift: 103 mm
3 276003 2 BOLT
4 391646 2 BOLT
5 502365 8 LOCK RING
6 600935 2 BELLOWS
7 522898 4 THRUST WASHER
8 529400 2 HOSE CLIP
9 518808 2 HOSE CLIP

length: 522 mm; telescopic; NiHo


Fahrzeug:516046003698
104
TILT CYLINDER, COMPL. 394154
25000
7
17
6
1-18 17
17
5
4
3

11
2
L 17

17

10
9

16

15

L
18

13
14-15

12
10872

length: 522 mm; rated lift: 103 mm


105
TILT CYLINDER, COMPL. 394154
25000
Fig.Nr Part No. Qty. Description Version
1-18 394154 1 TILT CYLINDER, COMPL. left
1 376234 1 EYE BOLT
2 503337 1 BALL SOCKET
3 519150 1 HEXAGON NUT
4 265245 1 WASHER
5 254602 1 CIRCLIP
6 299985 1 CYLINDER HEAD
7 522408 1 LOCK RING
8 334097 1 PISTON ROD
11 324994 1 PISTON
13 334065 1 SPACER
14-15 394164 1 CYLINDER PIPE, COMPL.
15 503337 1 BALL SOCKET
16 521077 0 LIQUID PLASTIC
17 144922 1 SEAL KIT seal kit
18 511641 2 PLUG

length: 522 mm; rated lift: 103 mm


Fahrzeug:516046003698
105
TILT CYLINDER, COMPL. 394155
25000
7
17
6
1-18 17
17
5
4
3

11
2
L 17

17

10
9

16

15

L
18

13
14-15

12
10872

length: 522 mm; rated lift: 103 mm


106
TILT CYLINDER, COMPL. 394155
25000
Fig.Nr Part No. Qty. Description Version
1-18 394155 1 TILT CYLINDER, COMPL. right
1 376234 1 EYE BOLT
2 503337 1 BALL SOCKET
3 519150 1 HEXAGON NUT
4 265245 1 WASHER
5 254602 1 CIRCLIP
6 299985 1 CYLINDER HEAD
7 522408 1 LOCK RING
8 334097 1 PISTON ROD
11 324994 1 PISTON
13 334065 1 SPACER
14-15 394165 1 CYLINDER PIPE, COMPL.
15 503337 1 BALL SOCKET
16 521077 0 LIQUID PLASTIC
17 144922 1 SEAL KIT seal kit
18 511641 2 PLUG

length: 522 mm; rated lift: 103 mm


Fahrzeug:516046003698
106
ATTACHMENT R6046-49-27
27000
Part No. Qty. Description Version
* 600180 0 ATTACHMENT R6026; R6046; R6056
* 600181 0 ATTACHMENT R6027; R6047; R6057
* 600190 0 ATTACHMENT R6028; R6048; R6058
* 610431 0 ATTACHMENT R6029; R6049; R6059

Fahrzeug:516046003698
107
ATTACHMENT 600180
27000
R6026 R6046 R6056
600180

Benennung Ident-Nr. Zusatz- Hydraulik


Fabrikat / Typ hydraulik Anschluß
Gabelverlängerung ohne
Vetter A4
Warnschutzbalken ohne
Schutzgitter ohne
Still / Kaup 4T163
Dorn ohne
Durwen 30 TTD
Kranarm ohne
Durwen KF 45
Schneeräumer ohne
Durwen SSV / SSF
Schaufel 1600 breit einfach
Seith 30.20.08
Schaufel 1900 breit einfach
Seith 30.20.10

Seitenschieber einfach
Kaup 4T151P2
*
Seitenschieber einfach
Cascade 100E
Seitenschieber * einfach
Saco (Bolzoni) SL6
Klammergabel o.SS
*
einfach
Kaup 4.5T401
Ballenklammer o. SS
** einfach
Kaup 4T403
Klammergabel m.SS
** doppelt
Kaup 4.5T411
Ballenklammer m. SS
**
doppelt
Kaup 4T413
Zinkenverstellgerät
**
doppelt
Kaup 4T163

* Festanschluß * * nur für Gabelträger mit Anschlußmaß


nach DIN 15173-3B
Bei Nachrüstung ihres Staplers mit einem Anbaugerät wenden Sie sich bitte an
die für Sie zuständige Niederlassung / Tochtergesellschaft 12254

R6026; R6046; R6056


108
ATTACHMENT 600180
27000
Fig.Nr Part No. Qty. Description Version
1 170560 1 SPARE PARTS LIST A10
2 170560 3 SPARE PARTS LIST

R6026; R6046; R6056


Fahrzeug:516046003698
108
ATTACHMENT 600181
27000
R6027 R6047 R6057
600181

Benennung Ident-Nr. Zusatz- Hydraulik


Fabrikat / Typ hydraulik Anschluß
Gabelverlängerung ohne
Vetter A4
Warnschutzbalken ohne
Schutzgitter ohne
Still / Kaup 4T163
Dorn ohne
Durwen 30 TTD
Kranarm ohne
Durwen KF 45
Schneeräumer ohne
Durwen SSV / SSF
Schaufel 1600 breit einfach
Seith 30.20.08
Schaufel 1900 breit einfach
Seith 30.20.10

Seitenschieber einfach
Kaup 4T151P2
*
Seitenschieber einfach
Cascade 100E
Seitenschieber * einfach
Saco (Bolzoni) SL6
Klammergabel o.SS
*
einfach
Kaup 4.5T401
Ballenklammer o. SS
** einfach
Kaup 4T403
Klammergabel m.SS
** doppelt
Kaup 4.5T411
Ballenklammer m. SS
**
doppelt
Kaup 4T413
Zinkenverstellgerät
**
doppelt
Kaup 4T163

* Festanschluß * * nur für Gabelträger mit Anschlußmaß


nach DIN 15173-3B
Bei Nachrüstung ihres Staplers mit einem Anbaugerät wenden Sie sich bitte an
die für Sie zuständige Niederlassung / Tochtergesellschaft 12255

R6027; R6047; R6057


109
ATTACHMENT 600190
27000
R6028 R6048 R6058
600190

Benennung Ident-Nr. Zusatz- Hydraulik


Fabrikat / Typ hydraulik Anschluß
Gabelverlängerung ohne
Vetter A4
Warnschutzbalken ohne
Schutzgitter ohne
Still / Kaup 4T163
Dorn ohne
Durwen 30 TTD
Kranarm ohne
Durwen KF 45
Schneeräumer ohne
Durwen SSV / SSF
Schaufel 1600 breit einfach
Seith 30.20.08
Schaufel 1900 breit einfach
Seith 30.20.10

Seitenschieber einfach
Kaup 4T151P2
*
Seitenschieber einfach
Cascade 100E
Seitenschieber * einfach
Saco (Bolzoni) SL6
Klammergabel o.SS
*
einfach
Kaup 4.5T401
Ballenklammer o. SS
** einfach
Kaup 4T403
Klammergabel m.SS
** doppelt
Kaup 4.5T411
Ballenklammer m. SS
**
doppelt
Kaup 4T413
Zinkenverstellgerät
**
doppelt
Kaup 4.5T163

* Festanschluß * * nur für Gabelträger mit Anschlußmaß


nach DIN 15173-3B
Bei Nachrüstung ihres Staplers mit einem Anbaugerät wenden Sie sich bitte an
die für Sie zuständige Niederlassung / Tochtergesellschaft 12256

R6028; R6048; R6058


110
ATTACHMENT 610431
27000
R6029 R6049 R6059
610431

Benennung Ident-Nr. Zusatz- Hydraulik


Fabrikat / Typ hydraulik Anschluß
Gabelverlängerung ohne
Vetter A4
Warnschutzbalken ohne
Schutzgitter ohne
Still / Kaup 4T163
Dorn ohne
Durwen 30 TTD
Kranarm ohne
Durwen KF 45
Schneeräumer ohne
Durwen SSV / SSF
Seitenschieber einfach
Kaup 4T151P2
Seitenschieber
*
einfach
Cascade 100E
Seitenschieber * einfach
Saco (Bolzoni) SL6
Zinkenverstellgerät
*
doppelt
Kaup 4.5T163

* Festanschluß * * nur für Gabelträger mit Anschlußmaß


nach DIN 15173-3B
Bei Nachrüstung ihres Staplers mit einem Anbaugerät wenden Sie sich bitte an
die für Sie zuständige Niederlassung / Tochtergesellschaft 12257

R6029; R6049; R6059


111
ACCESSORY R6046-49-30
30000
Part No. Qty. Description Version
* 163934 0 ACCESSORY R6046-49
* 386865 0 LABEL standard
* 646203 0 IDENTIFICATION PLATE GB
* 392706 0 IDENTIF.PLATE R6026; R6046; standard
* 638655 0 LOAD CAPACITY PLATE R6026; R6046

Fahrzeug:516046003698
112
ACCESSORY 163934
30100
FABRIKATIONS-NR.

2 1 30 45 55

148920

3 4 6
Hauptverband dergewerblichen Berufsgenossenschaften
STILL
Zentralstelle für Unfallverhütung und Arbeitsmedizin, Alte Heerstraße 111, 53757 Sankt Augustin

Service Fachausschuß "Fördermittel und Lastaufnahme"

international Bestell-Nr.: ZH1/304


Prüfbuch für kraftbetreibenes Flurförderzeug Ausgabe: Oktober 1990

Prüfbuch
für kraftbetriebenes Flurförderzeug

Nr. .......

Service- Firma:

Information
5
SORGFALT UND
TECHNIK

R 60 - 35 R 60 - 40 R 60 - 35 R 60 - 40
R 60 - 45 R 60 - 50 R 60 - 45 R 60 - 50
BETRIEBSANLEITUNG

D
Elektro-Gabelstapler Elektro-Gabelstapler

REGELN

für die bestimmungs- und


ordnungsgemäße Verwendung
DOCUMENTATION

DOCUMENTATION

von Flurförderzeugen

7
ELECTRONIC

ELECTRONIC

Fassung Januar 1994


SYSTEM

SYSTEM
STILL

STILL
STEDS

STEDS

VDMA Postfach 710864


Fördertechnik
60498 Frankfurt/Main
Telefon 069/6603-1505

Betriebsanleitung für den Fahrer Wartungsanleitung für die Werkstatt

Ident-Nr. 163 601 - 02.01 R6046 - R6049 BA D Ident-Nr. 163 601 - 02.01 R6046 - R6049 WA D

STILL Gmbh STILL Gmbh

Betriebsstoffübersicht/Recommended Fuels and Lubricants R 6046 - R6049


Huiles et graisses/Tabella Lubrificanti/Tabla de Lubricantes

10
DOCUMENTATION

BF
ELECTRONIC

SYSTEM
STILL

F
STEDS

FL
Ersatz- Spare Catalogue Catálogo Catalogo
teil- Parts de pièces de parti di
Liste List détachées recambio ricambio

FP Ident-Nr. 163 631 R6046 - R6049

STILL Gmbh

http://www.still.de
ABB: D 13478

R6046-49
113
ACCESSORY 163934
30100
Fig.Nr Part No. Qty. Description Version
1 146792 0 FILE 30 mm; STILL
146793 0 FILE 45 mm; STILL
146794 0 FILE 55 mm; STILL
146797 0 FILE 30 mm; Saxby
146798 0 FILE 45 mm; Saxby
155059 0 FILE 55 mm; Saxby
2 148920 1 STICKER
3 905146 0 ADMISSION PRESSURE Germany only
4 157528 0 SERVICE BOOKLET
5 148837 0 SERVICE INFORMATION Germany only
6 135745 0 CHECK BOOK Germany only
7 149393 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
German
149394 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
English
149395 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
French
149396 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Spanish
149397 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Italian
145726 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Danish
145727 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Dutch
145728 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Portugese
145729 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Greek
155912 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Swedish
155913 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Norwegian
155914 0 GUIDELINE Verband Deutscher Maschinen- und Anlagenbau e.V.;
Finnish
8 163601 0 OPERAT. D
INSTRUCTIONS
163602 0 OPERAT. GB
INSTRUCTIONS
163603 0 OPERAT. F
INSTRUCTIONS
163604 0 OPERAT. I
INSTRUCTIONS
163605 0 OPERAT. E
INSTRUCTIONS
163606 0 OPERAT. DK
INSTRUCTIONS
163607 0 OPERAT. NL
INSTRUCTIONS

R6046-49
Fahrzeug:516046003698
113
ACCESSORY 163934
30100
Fig.Nr Part No. Qty. Description Version
8 163608 0 OPERAT. P
INSTRUCTIONS
163609 0 OPERAT. GR
INSTRUCTIONS
163610 0 OPERAT. S
INSTRUCTIONS
163611 0 OPERAT. N
INSTRUCTIONS
163612 0 OPERAT. FIN
INSTRUCTIONS
163613 0 OPERAT. RUS
INSTRUCTIONS
9 143336 0 FACTORY SUPPLY D; GB; F; I; E
146334 0 FACTORY SUPPLY D; GB; F; I; E; SAXBY
145730 0 FACTORY SUPPLY D; DK; NL; P; GR
149845 0 FACTORY SUPPLY D; S; N; FIN; RUS
10 163631 0 SPARE PARTS LIST only available with serial number

R6046-49
Fahrzeug:516046003698
113
LABEL 386865
30400
1
16 9
17 15
8

2 3 19
4 12
DANGER DANGER 1
2
3 9
5
6
19
14
4 15
7
12 10
13
12 18 11
7 8
DANGER DANGER

5 6 STOP

STILL GmbH Hamburg

jährliche Pr fung

DANGER
11 gem. UVV
Mängel siehe Prüfbuch
letzte Pr üfung

9 10

20..

UVV
20..

15 nächste Prü fung

13 10 bar 9 bar 14 D
A
N
G
E
R
8,5 bar 18
16

19
17

13072

standard
114
LABEL 386865
30400
Fig.Nr Part No. Qty. Description Version
1 316662 2 TRADEMARK
2 646136 2 WARNING SIGN
3 646135 2 WARNING SIGN
4 621275 1 NOTE PLATE
5 646133 2 WARNING SIGN
6 646132 2 WARNING SIGN
7 342889 1 NOTE PLATE
8 650628 1 NOTE PLATE
9 646131 2 WARNING SIGN
10 648143 1 WARNING SIGN
11 251248 1 BASE PLATE
12 240996 1 NOTE PLATE
13 266486 1 NOTE PLATE
14 266489 1 NOTE PLATE
15 393264 1 PLATE
16 528941 1 NOTE PLATE
17 503668 1 ELECTRICAL TAPE
18 266490 1 NOTE PLATE twin tyres
19 701387 1 NOTE PLATE
20 116305 0 WARNING SIGN
21 116306 0 WARNING SIGN

standard
Fahrzeug:516046003698
114
IDENTIFICATION PLATE 646203
30400

12435

GB
115
IDENTIFICATION PLATE 646203
30400
Fig.Nr Part No. Qty. Description Version
1 646203 1 IDENTIFICATION PLATE GB

GB
Fahrzeug:516046003698
115
IDENTIF.PLATE 392706
30400

12262

R6026; R6046; standard


116
IDENTIF.PLATE 392706
30400
Fig.Nr Part No. Qty. Description
1 375051 2 IDENTIF.PLATE

R6026; R6046; standard


Fahrzeug:516046003698
116
LOAD CAPACITY PLATE 638655
30410

h(mm)
Q(kg) c(mm)

Tabelle : 638655/1

Luft - Bereifung
Gabelquerschnitt
Hubgeruest 100x50 120x50 Gabel
laenge
lfd. lfd. lfd.
Bauart Bauhoehe bis
bis Nr. Ident-Nr. Nr. Ident-Nr. Nr. Ident-Nr.
T/N 3225 1 638656 9 17
2 638657 10 18 1200
D 3225
T/N 3225 3 11 638658 19
12 638659 20 1600
D 3225 4
T/N 5 13 21
D 6 14 22
T/N 7 15 23
D 8 16 24
SE - Bereifung
Gabelquerschnitt
Hubgeruest Gabel
140x50
100x50 150x50 laenge
120x50
Bauhoehe lfd. lfd. lfd. bis
Bauart bis Nr. Ident-Nr. Nr. Ident-Nr. Nr. Ident-Nr.
T/N 3200 25 638660 33 41 638662
26 638661 1200
D 3200 34 42 638663
T/N 3200 27 35 638662 43 1600
D 3200 28 36 638663 44
T/N 29 37 45 638532 2000
D 30 38 46
T/N 31 39 638532 47
32 48 2400
D 40

12269

R6026; R6046
117
LOAD CAPACITY PLATE 638655
30410

h(mm)
Q(kg) c(mm)

Tabelle : 638655/2

Vollgummi - Bereifung
Gabelquerschnitt
Hubgeruest 100x50 120x50 Gabel
laenge
lfd. lfd. lfd.
Bauart Bauhoehe bis
bis Nr. Ident-Nr. Nr. Ident-Nr. Nr. Ident-Nr.
T/N 3225 49 638660 57 65
50 638664 58 66 1200
D 3225
T/N 3225 51 59 638662 67
60 638665 68 1600
D 3225 52
T/N 53 61 69
D 54 62 70
T/N 55 63 71
D 56 64 72

Hubgeruest Bauhoehe
bis Pos. Ident-Nr. Bereif. Spezifikation
T/N 2525 73 638541 SE Daimler Chrysler
T/N 3225 74 638612 SE 140x60/150x60 bis L = 2400
D 3225 75 649626 SE Daimler Chrysler
76
77
78
79
80

12270

R6026; R6046
117
LOAD CAPACITY PLATE 638655
30410

h(mm)
Q(kg) c(mm)

Tabelle:638655

für Einbauseitenschieber
Kaup 4T151SI/ 4,5T151SI
Gabelquerschnitt
Hubgeruest 100x50
120x50 Gabel
140x50 laenge
Bauart Bauhoehe
bis Ident-Nr. Ident-Nr. Ident-Nr. bis
T 3225 638656
N 3025 638656 1200
D 3225 651494
T 3225 638656
N 3025 638656 1000
D 3225 651494

13084

R6026; R6046
117
LOAD CAPACITY PLATE 638655
30410
Fig.Nr Part No. Qty. Description
1 638656 1 LOAD CAPACITY PLATE
2 638657 1 LOAD CAPACITY PLATE
3 638658 1 LOAD CAPACITY PLATE
4 638659 1 LOAD CAPACITY PLATE
5 638660 1 LOAD CAPACITY PLATE
6 638661 1 LOAD CAPACITY PLATE
7 638662 1 LOAD CAPACITY PLATE
8 638663 1 LOAD CAPACITY PLATE
9 638532 1 LOAD CAPACITY PLATE
10 638664 1 LOAD CAPACITY PLATE
11 638665 1 LOAD CAPACITY PLATE
12 638541 1 LOAD CAPACITY PLATE
13 638612 1 LOAD CAPACITY PLATE
14 638656 1 LOAD CAPACITY PLATE
15 644314 1 LOAD CAPACITY PLATE
16 649626 1 LOAD CAPACITY PLATE

R6026; R6046
Fahrzeug:516046003698
117

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