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M - Series Alo Loader WSM en PDF
M - Series Alo Loader WSM en PDF
M - Series Alo Loader WSM en PDF
2007-01
EN
Technical manual
Description ...............................................3:1
Definitions ................................................................ 3:1
Tool carrier ............................................................... 3:2
Q Compact Valve..................................................... 3:3
Installation................................................4:1
Checking the subframe hardware ........................... 4:1
Delta subframe preparation ..................................... 4:2
Installing the loader ................................................ 4:3
Control cable replacement ...................................... 4:5
Mounting instructions, Safety Switch ....................... 4:7
Diagram ................................................................... 4:8
Electrical circuit ....................................................... 4:9
Hydraulic Circuits................................................... 4:10
Service ......................................................6:1
Cylinder, seal assembly replacement ...................... 6:1
Seal assembly ......................................................... 6:3
Hydraulic valve ........................................................ 6:4
Thermoshock ........................................................... 6:7
Replacing hose assembly in the loader beam ......... 6:8
Replacing Live Third function hoses........................ 6:8
Hose removal from loader beam ............................. 6:9
Connection WEO Plug-In ...................................... 6:10
Disconnection WEO Plug-In .................................. 6:12
Touch-up painting .................................................. 6:13
2007-01 C:1
Preface
PREFACE
Loader identification
Alignment reference
Throughout this manual, references to the right and left are
seen from the operator's seat in the forward direction.
Note: Some illustrations in this manual may show a
different model of tractor or loader. However the same
information applies to your equipment unless otherwise 1
specified.
Machine sign
2005-05 1:1
Preface
Subframe identification
SUBFRAME DM 2006-01-01
1035XXXX
SUBFRAME DM 2006-01-01
1035XXXX
2006-01-01
1035XXXX
2006-01-01
1035XXXX
SUBFRAME DM
1432XXXX
2006-01-01
1035XXXX
product identification subframe.indd
1:2 2005-09
Preface
2005-09 1:3
1:4
Preface
2005-09
product identification subframe.indd
Safety instructions
SAFETY INSTRUCTIONS
General information
Avoid personal injury. Read the following personal safety
instructions and insist that everybody who works with you
or for also complies with the instructions.
Only use tools which have been approved by the manu-
facturer for use with the loader.
Guards
• This manual contains a number of illustrations which
show the guards removed, to give a better picture.
Never use the machine with the guards removed. If a
guard has been removed for service/repairs, re-install
the guard before the machine is taken back into service.
Warning decals
Warning decals are installed at various places on the loader
and the tools. Localise, read and find out what the decals
mean before the loader and the tools are used. See section
"Location of warning decals".
• Do not cover or remove any warning decal. If a
warning decal is missing or illegible, replace it by a
new decal. New warning decals are available as spare
parts.
Localise, read and find out what the decals mean before the
loader and the tools are used
9020013100a.indd
2005-05 2:1
Safety instructions
Symbol explanation A
A Instruction manual. Read the instruction manual, it
contains important information for your safety.
C
C Tool locking. Check that coupled tools are locked
in place.
2:2 2005-05
Safety instructions
Open
Lock 0136-a
2005-05 2:3
Safety instructions
2:4 2005-05
Safety instructions
2005-05 2:5
Safety instructions
9020013107a.indd
2:6 2007-01
Description
Hydroquick
Equipment for coupling and uncoupling the loader's
hydraulics.
ErgoDrive
Installation kit contains control valve with Joystick control
as well as hydraulic connection for indicated tractor model.
ElectroDrive CDC
Assembly kit as above, but with an electrically operated
valve.
LOCK & GO
Automatic coupling between loader and subframe.
Level indicator
Equipment which shows the inclination of the tool during
lifting and lowering movements.
Control valve
Valve intended for lifting and tool operation on the loader.
Tool carrier
8 = EURO
9 = (Volvo) BM (large)
8+3 = EURO-ÅLÖ (Combi)
8+5 = EURO-SMS (Combi)
8+6 = EURO-VALTRA (Combi)
Q Compact Valve
(3rd and 4th function)
Electric valve installed on the front of the loader, intended
for tools which have hydraulic functions and for loaders
equipped with a hydraulic tool lock.
Operation is with the ONE lever control, which can control
all functions.
9030012107b.indd
2006-01 3:1
Description
Tool carrier
The loader can be equipped with various types of tool
carrier (X), depending on the implement hooks. See section
”Definitions”.
Tools are locked automatically when coupled (Clic on).
Optional equipment for hydraulic coupling and uncoupling
is available.
3:2 2006-01
Description
Q Compact Valve
2005-09 3:3
Description
compact_valve.indd
3:4 2005-09
Installation
INSTALLATION
2005-09 4:1
Installation
fundament.indd
4:2 2005-09
Installation
Lift the loader up onto the subframe. Holes for attaching the
lifting hooks are found on the inside of the tie plates.
Note: Make sure that the lock handle on LOCK & GO is
extended and rests against the lug. When the bearing boxes
passes the mast, the LOCK & GO system will lock the
loader to the subframe. Make sure that the green end of the
lock pin is visible on both the right and left bearing boxes'
inside.
2005-09 4:3
Installation
Check list
When the loader has been installed - check carefully that
everything works before it is taken into service. The
following points must always be checked. Mark them off
and do the necessary adjustments if necessary.
1. Check that everything has been installed in accordance
with the installation instructions.
2. Check that a counterweight is fitted, which is required
for the tool and application.
3. Check that all screws are tightened.
4. Check that the front wheels clear the loader and base
during full wheel lock and oscillation of the front axle
- if this is not the case, oscillation stops or limitation of
steering lock must be installed.
5. Check that the green end of the Lock & Go lock pin is
visible on the inside of both the left and right bearing
housings.
6. Check that no oil leakage occurs.
7. Operate all loader functions several times to remove air
from the system.
8. Check the tractor oil level - top it as necessary.
9. Check that the lock pins engage when a tool is
connected.
10. Check that the loader does not have any visible defects.
9040012107a_mont av lastare_tm.indd
4:4 2005-09
Installation
2005-09 4:5
Installation
Important! If float position cannot be maintained, disconnect lift ram cable from control valve and try moving the spool
carefully using a screwdriver. If it works now, adjust the cable.
4:6 2005-09
Installation
2005-09 4:7
Safetyswitch
4:8
1 6
Installation
Diagram
+ Suspension
2 7 5 -
3 4
- 3;rd
3 4
+ 2 7 5
1 6
4:th
Alt
G
V5
Impl cyl.
F J J
O B
E H Alt
1 M A
N
P
2
2 4 220 bar 220 bar
1 Red
4 U L
D
3 S K
3 C
V4 V3
T V6
R T Red
P Lockcyl
0079_2
2005-05
9090012207a_tm.indd
Installation
Electrical circuit
P/N 5102048, 5102049 and 5102050
elschema_harness for loader.indd
2005-09 4:9
Installation
Hydraulic Circuits
Open Center Walvoil, P/N 550017 and 10550054
hydscheman.indd
4:10 2005-09
hydscheman.indd
2005-09
Open center, Walvoil P/N 521622
A1 B1 A2 B2
185 bar
Open Center Walvoil, P/N 521622
T1
P T
4:11
Installation
Installation
hydscheman.indd
4:12 2005-09
Installation
2005-09 4:13
050821 HYDRAULIC CIRQUIT.
4:14
Load sensing, Walvoil P/N 521622
Installation
A1 B1 A2 B2
Load Sensing Walvoil, P/N 521622
0.6 mm
a1 b1 a2 b2
P Ls T
2005-09
hydscheman.indd
Installation
T
B2
A2
2B
2A
0.6 mm
LS
240bar
B1
1,0mm
240bar
A1
1B
1A
P
X
M
hydscheman.indd
20bar
2005-09 4:15
4:16
Installation
050821
HYDRAULIC CIRQUIT.
Without options
Without options
F J
O B
E H
M A
N
1 2 COMPACT VALVE
L
4
D
3 K
C
2005-09
hydscheman.indd
Trouble shooting
TROUBLE SHOOTING
Faulty functioning of the loader is frequently caused by
factors not related to the loader:
• Check the oil level in the tractor's hydraulic tank. Top
up to the correct level.
• Check that the correct oil is used. Only use the oil
specified in the tractor instruction book. Incorrect oil
can cause foaming, heating and internal leakage.
• Make sure that hoses and couplings are correctly
installed and connected to the tractor. Hydraulic
couplings must be fully inserted.
• Check that the oil is clean and free from moisture.
Change the oil and filter as necessary.
• Check hoses and couplings for leakage, cuts and twists.
• Low temperatures may cause slow movements and/or
that the loader does not work in a normal way until
normal operating temperature has been reached. Check
that the oil is at normal operating temperature before
the loader is tested.
• When a hose kit is used, make sure that the tractor
valve has been adjusted for double action. Check that
flow control has been set to maximum value.
• Operate the loader cylinders to their end positions
several times to remove air from hoses and cylinders.
Most problems which occur with the loader are simple in
nature and can be easily rectified. Use the "Troubleshooting
table" on the following pages to help you localise and solve
problems.
9060012100b.indd
2006-01 5:1
Trouble shooting
5:2 2006-01
Trouble shooting
2006-01 5:3
Trouble shooting
9060012100b.indd
5:4 2006-01
Trouble shooting
2005-09 5:5
Trouble shooting
5:6 2005-09
Trouble shooting
2005-09 5:7
Trouble shooting
felsökning cdc.indd
5:8 2005-09
felsökning inre läckage.indd
2005-09
Example 1: Front wheel drop on a Q55 with loader suspension and with the control valve connected; 0,7 + 0,7 = 1,4 mm/min
Example 2: Bucket drop on a T40 with the control valve disconnected; 0,7 mm/min
Example 3: Bucket drop on a Q35 with 3:rd and 4:th function and with the control valve connected; 1,0 + 1,0 + 1,0 = 3,0 mm/min
Ålö AB 2006-05-24
5:9
Trouble shooting
5:10
Trouble shooting
2005-09
felsökning inre läckage.indd
Service
SERVICE
2005-09 6:1
Service
6:2 2005-09
Service
Reassembly
When reinserting the piston rod assembly, thread the guide
on the piston rod and insert the two pieces together. Check
that the ram is completely compressed before reinserting
the stop screws.
Always study the spare parts sheet of the ram as a guide.
Seal assembly
repanv cylinder.indd
2005-09 6:3
Service
Hydraulic valve
OPEN CENTER HYDRAULIC CONTROL VALVE 521782 / 521822 SDM 143/2 Walvoil
1 Slide Control 15 O-ring
2 Slide Control 16 Support Ring
3 Relief Valve 17 O-ring
3A O-ring 22 Plug
3B Support Ring 22A O-ring
3C O-ring 24 Slide Sealing Set
4 Check Valve 24A O-ring
4A O-ring 50 Unloading Valve
5 Seal Retainer 50A O-ring
repanv ventiler.indd
6:4 2005-09
Service
OPEN CENTER HYDRAULIC CONTROL VALVE 10550083 / 10550191 / 1055192 RMC 202
Nord Hydraulic
O-ring
2005-09 6:5
Service
6:6 2005-09
Service
Thermoshock
On some load sensing hydraulic system tractors which have
a high oil temperature, the spools in the loader control
valves may begin to stick when the loader is operated after
a period of inactivity.
A small amount of oil is diverted from the stand by pres-
sure, via a restrictor with a 0.6mm hole, to keep the valve at
an even temperature. When the loader is operated after a
period of inactivity, hot oil enters the valve. This hot oil
heats up the cool spools causing them to expand quicker
than the control valve casting. This sudden expansion
causes the spools to stick and in some cases the spool will
not move, this is known as ‘Thermoshock’.
If this problem is observed, proceed as follows:
Remove the blanking plug with a 4mm Allen key hole (see
diagram) to locate the restrictor.
Before removing the restrictor, remove the return hose
(directly underneath) just in case the restrictor falls from the
Allen key.
Drill the 0.6mm hole to 1mm and refit, or order a 1.0mm
version from Alo parts. This should rectify any future
Thermoshock problems.
Restrictor
Blanking plug
Return port
repanv ventiler.indd
2005-09 6:7
Service
fig. 1
fig. 2
fig. 3
2005-09
Service
3. Push the plug all the way in until the assembly stop
touches the socket.
6:10 2005-09
Service
3
byte plugginkoppling.indd
2005-09 6:11
Service
3
byte plugginkoppling.indd
6:12 2005-09
Service
Touch-up painting
Foundation
The foundation must be spray painted using the Ålö paint in
litre cans or spray cans.
Loader
The loader is powder coated and must be touched-up with
care. Use a small brush and apply the paint by dabbing the
brush carefully against the damaged surface.
Parallel rod
The parallel rod is painted with metallic paint. Use a small
brush and apply the paint by dabbing the brush carefully
against the damaged surface.
Thickness Drying time
Foundation 60-160 μ 60-160 min
Loader and parallel rod 100-180 μ
bättringsmålning_en.indd
2005-09 6:13
6:14
Service
2005-09
bättringsmålning_en.indd
Accessories
ACCESSORIES
Hydraulic locking
Quicke Q Lock and Trima AutoPlus
The hydraulic locking cylinder completely replaces the
mechanical locking mechanism on the tool carrier. The
locking system is available on the Euro, Euro Combi 8 + 3
and Euro Combi 8 + 5 tool carriers.
The locking cylinder includes two check valves to ensure
the locking pins do not close while unlatched or to open
when latched.
The HLV is installed into the Compact Valve via the 3rd
service port. The hose originally connected to the 3rd
service port is installed into the rear of the “Tee Plug-in”.
2005-09 7:1
Accessories
hydraulic locking.indd
7:2 2005-09
Accessories
2005-09 7:3
Accessories
Accumulators
The following Quicke and Trima loaders are fitted with one
accumulator – 15 bar. Quicke Q20, Q30, Q40, Q35 and
Q45, Trima +1.0, +2.0, +3.0, +2.0P and +3.0P
The following Quicke loaders are fitted with two accumula-
tors – 15 bar and 22 bar respectively Quicke Q50, Q60,
Q65, Q75 and Q85
loader shock absorbing system.indd
7:4 2005-09
Accessories
2005-09 7:5
Accessories
7:6 2005-09
Accessories
2005-09 7:7
Accessories
Shut-off, electric
10 Protection plate
7:8 2005-09
Accessories
Shut-off, manual
����������������������������� � �������������
�
�
�
�
2005-09 7:9
Accessories
3rd function
Mounting Instructions
15
A
5
D
RE UE
BL
16
80 Nm
B
13
6
14
C
2
10 12
7
3
11
1 1
2
4
5 8
D
RE
E M 5215251
LU 6 9
funktion 3.indd
7:10 2005-09
Accessories
Parts
2005-09 7:11
Accessories
6
2
3
1
7:12 2005-09
Accessories
Opening Implement
a. Loader control valve.
b. 3rd service spool
c. Servo block
Closing Implement
a. Loader control valve.
b. 3rd service spool
c. Servo block
3rd service pilot system.indd
2005-09 7:13
Accessories
4th function
Mounting Instructions
- Activate floating position.
- Remove hoses from ”K” and ”L” on compact valve. Fig.A.
- Remove plug-in couplings from ”K” and ”L”. Use a 10 mm Allen key. Fig.B.
- Remove plugs inside ”S” and ”U” in 4th function valve. Use a 5 mm Allen key. Fig.B.
- Install 4th function valve in ”K” and ”L” on compact valve. NOTE the washer with O-rings. Use a 10 mm Allen key.
Screw alternately. Tightening torque = 85 Nm (62 ft/lbs). Fig.C.
- Install plugs inside ”S” and ”U”. Tightening torque =25Nm (18 ft/lbs). Fig.D.
- Install plug-in couplings in ”S” and ”U”. Tightening torque = 85 Nm. Connect hose ”4” to ”U” and hose ”3” to ”S”.
Fig.D.
- Connect electr. connector marked ”4” to solenoid. Fig.D.
- Install quick coupling bracket. Install bracket (1) between bracket for 3rd function and tool carrier. Fig.F.
- Install hose guide. Fig.F.
- Connect hoses to ”R and T”. Fig.E.
funktion 4.indd
7:14 2005-09
Accessories
4th function
2005-09 7:15
Accessories
Parts
A B
Y
X
L
K
U
m S
m m 5m
10
C D
"4"
L U
K
4
3 25 Nm S
U 18 ft/lbs
S 85 Nm
62 ft/lbs 62 ft/lbs
E
T
R
10
14
D
RE 7
UE 13(Blue)
BL 11
2
F 12(Red)
5 4
1
8 11
9
10
4,6
3 M 5215254
1 Bracket 9 Adaptor
2 Bracket 10 Hose
3 Hose guide 11 Hose
4 Nut Diverter valve
5 Screw 12 Plastic washer, red
6 Screw 13 Plastic washer, blue
4th service.indd
7:16 2005-09
Accessories
Mounting Instructions
Hydro-Quick/Multi-Doc
This set is aimed for the fitting of HYDRO-QUICK/MULTI-DOC in cases where a separate control valve is not being used.
- Install the lower part on the loader subframe according to fig. A or B.
- The hydraulic hoses from the tractor valve shall be equipped with adaptors 1/2 BSP or M 22 x 1,5 - EGES 15 LR-WD
(Walterscheid or 1 1/16” UNF.
- Replace existing adaptor in the lower part by the adaptor in the lower part by the adaptor, pos. 2, for improved sealing.
1 Bracket
2 Adaptor
3 Adaptor
4 Packing ring
hydroquick_multidock.indd
2005-09 7:17
Accessories
Lock & Go
Mounting Instructions
Item Description
1 LOCK & GO, Left Kit
2 Stop Pin
3 Protector
5 Screw
6 Screw
7 Screw
8 LOCK & GO, Right Kit
2 Stop Pin
4 Protector
5 Screw
6 Screw
7 Screw
lock and go.indd
7:18 2005-09
Accessories
A
Live 3:rd
A B B
A B
P T
P2
P
To tractor system
T T1
1
B
2
Loader valve
HPCO P2
1
P
T
P T
T1
T-coupling
live third.indd
2005-09 7:19
Accessories
live third.indd
7:20 2005-09
Loader specification
DATA
2007-01 8:1
Loader specification
Self leveling
Q25 Q35 Q45 Q55 Q65 Q75 Q85
System DM DS/DM DM DM DM DM DL
Max recommended tractor weight, kg 3000 4000 4500 5200 6000 7000 9000
Tractor size, Hp 50-70 50-80 60-100 80-120 100-150 120-190 >150
Tractor size, KW 37-52 37-60 45-75 60-90 75-112 90-142 >112
Loader weight, kg 505 521 585 621 712 760 808
9080012107b_tm.indd
8:2 2007-01
ÅLÖ AB, SE-901 37 UMEÅ, SWEDEN
www.alo.se