METHOD STATEMENT OF CONTROL BUILDING

CIVIL WORKS SIBUNDONG HYDRO ELECTRIC POWER PROJECT

1. Introduction
Prior to starting on site, we will seek to meet the Client and Team in order to confirm our full
understanding of the project constraints and the objective all stakeholder. Though this consultative
process, we will respond through the further development of a robust, comprehensive and purposeful
Construction Method Statement and Construction Phase Health and Safety Plan which will be the
sitemap for the project going forward. The Method Statement will be an important management tool
and will set out certain key action, milestone and event again which We will continually monitor
performance in order to ensure the success of the project as it evolves. Post survey and pre-survey will
be arranged by Wika to confirm secure condition of the construction. All of the heavy equipment
document are deemed to be completely established.

2. Scope of works

- Excavate foundation and store material - Top slab

- Lean concrete - Anchor bolt
- Foundation footing - Steel column
- Tie beam - Steel beam
- Pit slab - Bondex slab
- Retaining wall - Concrete slab
- Column - Metal roofing
- Top beam
3. Materials
- Formwork (5108.33 m2)
- Rebar (151.18 ton)
- Concrete material (1377 m3)
- Safety line
- Safety sign
- Flag for traffic management
4. Construction equipment
- Excavator (1)
- Dump Truck ( 2 )
- Hand tools
- Truck mixer (4)
- Concrete pump ( 1 )
- Concrete vibro ( 4 )
5. Manpower
Direct manpower shall be allocated as follow:
- Operator (2)
- Assistant operator (1)
- Driver (6)
- Supervisor (1)
- Safety officer (1)
- Workers ( 40 )

Figure 1. Sibundong Powerhouse Layout

6. Method of work
6.1. Sequence of ground works:
Foundation building will be excavated with the tracked or wheeled excavator and stockpiled
locally in disposal Area The excavation will transport use dump truck and push the excavated
material using bulldozer/vibro roller/stamper to spread and compacting equally to disposal Area.
The excavation will be taken down to a depth where stable ground is met that is suitable for the
construction. The height of the floor level of the control building will be established and the base
slab constructed using in-situ reinforced concrete.

Barricade the area construction with safety line and putting signal man at hill top area for coordination
and traffic management with the other team.

Figure 2. Sibundong control building disposal area layout

Figure 3. Excavation Footing Foundation Plan

Figure 4. Material Dumping at Disposal Area

6.2. Sequence of structure works:
The construction of the control building will be confirmed following planning approval and detail
design. Generally, the construction of the building will require scaffolding, excavator and general
small scale construction tools associated construction. Delivery and storage of building material
will be managed to ensure storage and laydown areas are minimized. scaffolding will be erected
by qualified scaffolding employer and a regular inspection regime developed with "scaff tags" at
all entry points. Setting out will be carried out by WIKA supervising engineer to ensure quality
and specification conformity. The surrounding ground will be reinstated and shaped utilizing
previously excavated and stockpiled materials.

Figure 5. Compacting Foundation

Figure 6. Lean Concrete & Rebar Instsall

Figure 6.1 Lean Concrete and Rebar Install

 Figure 7. Install formwork & Concrete Casting

Figure 7.1 Concrete footing

6.3. Sequence of construction works:

Concrete will be delivered to site in ready mixed concrete lorries in quantities to suites the pours
necessary, vehicles will be either 6 m3 or 8 m3 capacity.
Subject to confirmation of the detail design of the building, the pour schedule.
Lean Concrete - type K150 concrete
Structure - type K250 concrete
Super Structure - type K250/K350 concrete
Slab - type K300 concrete
Access Road - type K250 concrete
 Figure 8. Install formwork columns

Figure 9. Casting Columns

6.4. Sequence of super-structure works

When the substructures are suitably advanced the construction of the reinforced concrete frame
will commence. Early focus will be applied to the stair cores to release these earlier to provide
safe access to upper levels. Columns will be formed concurrently and in coordination with the
shear walls allowing the first floor slab to be formed. As the first floor slab is formed and cured
columns and walls to next level slab will be formed and in turn the upstands at next level will be
completed. Throughout the construction of the concrete frame a member of the site team will be
designated as the temporary works co-ordinator responsible for managing the design and
construction of all temporary works elements e.g. formwork/falsework, scaffolding. A luffing
type crane 50 ton will be erected on site at this stage, to install steel structure and assist with the
material distribution during the concrete frame construction.
 Figure 10. Install formwork & rebar beam

Figure 11. Concrete Casting Beam & Slab

Note: Step of concreting work statement will continue for the next level of slab.

6.5. Sequence of steel structure works

Job Site Planning & Preparation
Make sure there is space and firmed pathway for truck delivery, crane truck erection operation.
The suitable truck & crane capacity must be clarified (and listed in the equipment register).
Survey the wind direction to have plan for roof material storage and installation direction. Decide
the plan for unloading and material storage. Choose a firm and dry location. Materials shall be
stored in designated areas for each building and clearly identified for their location in that area.

Material At Site
Upon arrival of materials at the storage yard, the material controller will match delivery notes and
shall verify the consignment. The material controller, then, report to the site supervisor the
received
material list and quality condition. Unloading can be done manually or with cranes. A spreader
should be used for lifting long components. Lifting nylon or cloth belts with suitable SWL shall
be used for unloading the materials to minimize the damage. Be sure to hook belts to component
with the right no. of points and position so that the load of component itself do not damaged or
broken. Always attach a tag line to the lifting component.

Sequence Of Erection
The structural frames and other parts of the building can be erected in various ways which will
depend on the following key factors :
- The type of structures such as: small clear span, large clear span, low rise building, high
building, taper I structure, open-web structure, etc…
- The availability of equipment such as cranes, winch, manually lift, etc…
- The site condition.
- The experience level of the erectors.
- The individual job conditions.
- The sequence/method of erection shall be studied and planned so that execution can be carried
out
in a safe, economical and efficient manner.
- There are certain erection practices which are in general use and have proven sound over the
years.
Below are typical instruction applied for a single/double span structure.

Erection Superintendent
- Reporting
- The Erection Superintendent is to report to the Site Manager and Project Manager
- Main Responsibilities
- Monitoring the Erection team to make sure the Erection work was processed in line with project
schedule , designed quality and approved safety procedures.
- Follow the ITP, checklist to carry out site inspection with the Erection Team to make sure all
inspection steps were done adequately.
- Liaise closely with the Civil contractor to raise timely any of disagreement was found.
- Sign off acceptances with Client inspector for the KIRBY’s works done on site
- Prepare Site daily report for his scope of works.
4.5 Erection Team
- Reporting
- To report to the Erection Superintendents.
- Main Responsibilities
- Process the Erection work in line with project schedule, designed quality and approved safety
procedures.
- Follow strictly all instructions of Erection Superintendents.
- Prepare adequately, qualified labors, machines, equipments to process the Erection effectively.
- Organize and monitor all team members about every aspect.
- Prepare toolbox meeting, safety training course to train team members about safety.
 Figure 12. Protection and Storage Materials at Site

Figure 13. Erecting Column & Beam

6.6. Building envelope

As the superstructure and the floor slabs are completed on a section by section basis the trades
associated with the completion of the building envelope will follow. External insulated render,
installation of doors and windows, and external doors will be coordinated with the installation of
the steel roof and coverings to ensure that overhead working is avoided and that a weather tight
structure is achieved in a timely manner with no adverse impact on health and safety standards, or
programme.
 Figure 15. General Principles of the Erection
- Adequately bracing before releasing lifting equipments or temporarily stop working.
- First braced bay must be completed with rod bracings, eave strut, purlins, girts and flange
bracing as well as all connection bolts must be tightened to ensure the stable place for next
structures connections.
- Only erect rafter after all connections bolts were tighten, rafter was cleaned and rafter was
signed off.
- All connection joints must be completed bolt tightening before releasing lifting equipment.

Figure 16. Control Building transversal section Views

 Figure 17. Control Building Longitudinal section Views

8. Health, Safety & Environmental

General health, safety & environmental rules and regulations:

1) Contractor will comply with Indonesian Government Regulations regarding health, safety and
environment.
2) Contractor will submit Permit to Work and JHA/JSA to Marubeni to get approval before
mobilization.
3) Mandatory PPE for the work are Long sleeve shirts, safety helmet, reflective vest, safety
shoes/boot.
4) All operator should wear mandatory PPE when getting out of the dump trucks and heavy
equipment.
5) Operator of heavy equipment shall have valid SIO (Operating license) and SILO (Equipment
certificates).
6) Contractor will conduct toolbox talk before commencement of works on every shift.
7) Beware of rain and potential failling debris, inform to the supervisor if any findings regarding
this matter.
8) Contractor will minimize any activities involving human-machines interaction at the same
location.
9) Contractor will establish effective communication system between operators, supervisors and
other parties.
10) All personnel should maintain awareness of potential hazards before beginning each shift.
Beware with all safety signs, barricades and other type of safety controls of hazard identification.