Prevent Real Life Problems with Elgi Airmate Refrigeration Air Dryers and Filters ye Real life problem 1 Unwanted Abrasive Sludge Why do we need to dry the air? When atmospheric air cools down, as happens following a compressor compression process, water vapour precipitates as condensate Thisis the form of water thats naturally present inthe ai we breathe. Under average conditions, a compressor witha capaciy of 3m Zin at 7.Sbar wil generate approximately 40 les of water per day. This condensate needs to be removed from the compressed air system to prevent corrosion and damage to transmission piping and end use ‘machines, Compressed air drying s hence essential andisan important par of air treatment process. Compressed air will aso contain water, dirt, wear patties, bacteria and even degraded lubricating oll. All these impurities mix tagether to form an abrasive sludge, Ths sludge is often acidic and accelerates wear and tear of tools, pneumatic ‘machinery, block valves and orifices, Tis results in costly alr leaks and high maintenance, It also cortodes pipes and can bring production process to astandstl Cniy compressed airthatis totally clean and dry wil ensure reliable working of compressed air systems and maximum savings. The favoured method of drying the compressed ai is through reftigeration dryers. i lgioffer a reliable solution through El Airmate Refrigerant Air Dryers, Te dryers ensure long life of compressed air systems through efficient removalof the condensate and contaminants Real life problem 2 Corrosion of Piping AIRMATE” FW NASI Real life problem 3 Damaged Pneumatic Tools Total Air Cure Solutions for clean and dry air ‘Ambient a of 3m at 35°C with 60% RH contains 82 Hrs of water day Compression ratio 110 working volume of (0-3m/min at 45C wil precipitate 6 ives of vatertay & get removed by the moisture Separator igi imate Refrigerant Dryer and Filter wi remove 19 20 irs of water day Ec le Tenpecse 0 Adding value to the Elgi Compressor range Elgi Air AccessoriesCycle controller The pressure operated 100% modulating ce controler provides a quicker and reliable response tothe inlet ar temperature It ensures optimum dew point contol under all operating condtions is primary sed to prevent feezing phenomenon inthe evaporator. Mechanical ‘ype ce controler i sed inthe Figher flow models and solenaid operated cyleconvalerisusedin loner flow models Controller The use of microprocessor based controller ensures higher perfomance reliability ofthe drier The controler indicates te pressure dew point for online monitoring Setting options for conaling the cle controler and automaticdtain vas are provided. Refrigeration compressor ly sealed and highly energy efficient piston compressor ensures effective sion of the rele e Condenser Highiyefcient copper tubed Aluminum finned condenser The hot and hgh pressure refigerant ener ico the condenser in gaseous state and gets cooled through the fenced culation of cold air using expansion valve in quid state Installation of Air Accessories Compressed Air Supply SystemCapillary/Expansion Device Use of capillary ergerant expander or mechanical expansion 7183 device prior tothe heat exchanger ensures thatthe refgerant Wie fl into the evaporators onl in the liquid state. High quality Se copper ensures minimum due point fucuation and maximum > heat transfer efficiency between compressed airandreigerat. ry Heat exchanger High efficiency ‘ube in tube’ heat exchanger. The high (quality copper tube ensures maximum heat transfer efficiency, coosion resistance and minimum pressure drop. The heat exchanger is filed with PUF for better insulation and efficiency. It performs the function of both pre-cooler and evaporator. art) Cos ror Condensate drain coo High reliability automatic condensate drain ensures maximum occ condensate removal form the system, The drain i solenoid eee controlled and the timings of moisture draining can beset by the OEE User using the micaprocessor based contol. This controllable Se elehehih| feature ensues reliable moisture cured ai even athigh humid and anne tropical conditions. TI Airmate Refrigeration Air Dryer Cena) PoPer ts) OZONE Waar yh Ozone-friendly refrigerant Eg thinks long run to make the earth and the environment a safer and a better place to live. As per international protocol, Eg uses ozone-tiendly R 134A gas asthe refrigerant which has zero ozone-depletion potentialELGI Refrigeration Air dryer Schematic diagram Refrigerant circuit 2 pi Circ Rofigeran gas Liquid 1 lrcoming hot wet ar Refigeran 3s 1 Cool net air ot refigeran as Outgoing dy air Cold eigerant quid Expands refgean quid ir-ta heat exchanger Dirt -refigerent eat exchanger Invited water separator Lig separator Regulation device Refogeran compressor Refogeran condense Regret iter (@ Thermostatic expansion valve eceeoooe mEEEE ano | 10 4% e020 | 20 “6 | arpa | 30 a oo | 20 a | ano050 | 50 a fimooso | a0 a | euro 100 | 100 1 eins | 150 135 | R020 | 200 135 10300 | 300 200 | aro a00 | 400 250, uno 500 | 500 250 | «uno 600 | 600 25 euro 750, | 750 3 | R050 | 900 225 | ful Water ao 100 | 1100 225 | ed Water eo 54 | 1256 000 | aiater uno 1552 | 1582 1200 | Water uno 1750 | 1750 125, so | 1800 | aiater no 2000 | 2000 | 5663 | 125 | 415 1300 | 1800 | 1900 | 1600 | Avner csc a abe Correction factors Inlet temp, Fg Ei we | 8c | we we factor 12 120 5 085 oF Ambient temp, | 20 25% a0 asic asic sre factor 120 178 10 1 oa? 078 Working Pressure [ébng | stg | ébwo | 7bag | Sbag | Sbarg | bag | tba Tactor 075 085 | 093 Hi 106 | | Ms |B