Casein and Caseinate: Methods of Manufacture: Anand Rangrao Sarode Pravin D Sawale

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Casein and Caseinate: Methods of Manufacture

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DOI: 10.1016/B978-0-12-384947-2.00122-7

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Sarode A.R., Sawale P.D., Khedkar C.D., Kalyankar S.D. and Pawshe R.D. (2016) Casein and Caseinate:
Methods of Manufacture. In: Caballero, B., Finglas, P., and Toldrá, F. (eds.) The Encyclopedia of Food and
Health vol. 1, pp. 676-682. Oxford: Academic Press.

© 2016 Elsevier Ltd. All rights reserved.


Author's personal copy

Casein and Caseinate: Methods of Manufacture


AR Sarode, College of Dairy Technology, Pusad, India
PD Sawale, Sardarkrushinagar Dantiwada Agricultural University, Sardarkrushinagar, India
CD Khedkar, College of Dairy Technology, Pusad, India
SD Kalyankar, Government College of Dairy Technology, Udgir, India
RD Pawshe, College of Food Science & Technology, Amravati, India
ã 2016 Elsevier Ltd. All rights reserved.

Introduction byproduct used as an ingredient in many food products,


including dairy products. The general development of food
Casein is the most important protein component in milk, both technologies and their applications has increased the produc-
quantitatively and nutritionally, accounting for about 80% of tion of and demand for casein. Its manufacture differs from
milk’s total nitrogen. It was used in industries producing paper, that of nonedible casein (also called industrial casein) in that
textiles, paint, leather, fiber, and other materials. Edible casein casein for food is produced under sanitary conditions. Further,
and caseinates are also long established dairy byproducts with during its manufacture, food-grade chemicals are used and
uses in many foods. Casein is a very rich source of essential sufficiently heat-treated to make the casein safe for human
amino acids, with the only possible exception of cysteine. It is a consumption. The intensive investigation into manufacturing
phosphorylated and glycosilated complex synthesized by technologies over the years and the introduction of efficient
mammary glands. It is constituted of three different polypep- plant designs have immensely improved the technology for
tide chains (as1, as2, and ß) held together by noncovalent edible casein production.
interactions. Casein fractions are organized in micellar aggre-
gates that also contain bivalent cations (calcium and smaller
amounts of magnesium), ranging 20–300 nm in diameter. Production of Caseins: A Scenario
This structure allows highly stable dispersion of hydrophobic
fractions in a colloidal state by the action of hydrophilic The world production of caseins and caseinates is hard to define
bonds. due to lack of a significant data. However, it could be
The amount of casein in whole milk varies according to the 430 000–460 000 tons. The largest producers of caseins are New
animal breed and stage of lactation. It is generally in the range Zealand (150 000 tons), Netherlands (85 000–10 000 tons),
24–29 g l1. Casein contains 0.7–0.9% phosphorus, cova- and Germany (25 000–40 000 tons). The world market for
lently bound to the protein by a serine ester linkage. casein or caseinates used in the food industry fluctuates
Consequently, casein is known as a phosphoprotein. All the between 200 000 and 2 500 000 tons. The United States is
amino acids that are essential for humans are present in casein the biggest importer of caseins. The demand for food-grade
in high proportions, with the possible exception of cysteine. casein in the US is about 25 000 tons per annum, and the
Thus, casein is considered to be a highly nutritious protein. It corresponding demand for caseinates is around 30 000 tons.
exists in milk in complex groups of molecules called as About 20% of this demand is for nutraceutical applications.
micelles. The micelles consist of casein molecules, calcium, Casein is also utilized for the manufacture of imitation cheeses.
inorganic phosphate, and citrate ions, and they have a typical Japan is the second largest importer of casein.
molecular weight of several hundred million daltons. The production of edible casein is only economically
In terms of physical chemistry, the casein micelles exist in feasible when the whey is efficiently and economically utilized.
milk as a very stable colloidal dispersion. As a protein, casein is This has been one of the main reasons why edible casein is not
made up of hundreds of individual amino acids, each of which produced on a large scale. Most of the requirements of this
may have a positive or a negative charge, depending on the pH byproduct, even for industrial uses, were met through import.
of the milk system. At some pH value, all the positive charges During 1999–2014, a few new large, automatic, and continu-
and all the negative charges on the casein remain in balance ous manufacturing plants have begun to produce edible casein,
(i.e., the net charge on the protein is zero); this pH value is lactose, and whey protein concentrates. The production of
known as the isoelectric point (IEP), which is 4.6 for casein. caseinates has not picked up in many dairying countries,
The IEP is the pH at which the protein is least soluble. Milk has including India, however, because of its high drying cost, low
a pH value of about 6.6, at which the casein micelles have a net bulk density, and high packaging, storage, and transportation
negative charge and are quite stable. Casein consists of several costs.
individual casein components (as1-, as2-, b-, and k-casein),
each having slightly different properties.
Casein is precipitated from skim milk by acidifying it to Casein Manufacturing Processes
produce acid casein, or the milk is treated with rennet to
produce rennet casein. The precipitated casein curd is sepa- Processes for the manufacture of edible casein from milk are
rated from the whey, washed, and dried. The water-soluble well known all over the world (Figure 1). The efficient separa-
derivatives of acid caseins, produced by reaction with alkalis, tion of fat from milk is essential. For this, filtered and warmed
are called caseinates. Edible casein is a long-established dairy milk (40–45  C) should be separated in a hermetic cream

676 Encyclopedia of Food and Health http://dx.doi.org/10.1016/B978-0-12-384947-2.00122-7


The Encyclopedia of Food and Health, (2016), vol. 1, pp. 676-682
Author's personal copy
Casein and Caseinate: Methods of Manufacture 677

Skim milk

Pasteurizationa

Rennet clot Isoelectric precipitation

Mineral acid Ion exchange Lactic acid

Heat

Separation of casein curd

Washing

Dewatering

Drying

Tempering

Grinding

Grading

Blending

Bagging
a
Figure 1 Manufacture of the various types of caseins. Milk for the manufacture of rennet casein for nonfood use is not pasteurized.

separator so that the fat in the skim milk is reduced to less than solution, and at the IEP of casein (about pH 4.6), maximum
0.05%. Achieving the microbiological standards for edible precipitation occurs. At this pH all the calcium is solubilized.
casein also requires the pasteurization of either or both the Not only is the calcium from the caseinate molecule removed,
milk and the curd. Heat treatment tends to produce a higher but the calcium phosphate is also liberated in its soluble
yield of casein. Some researchers hold that the heat treatment form. This allows the plant to wash the soluble salts from
of milk for casein manufacture causes slight insolubility and the curd in order to achieve low ash content in the final
other defects. product.
Ideally, all the casein in a sample of milk would be precip-
itated simply by adding enough acid to bring the pH value
Separation to  4.6. However, the reaction between the acid and the
To extract the casein from milk, it is first separated by means of caseinate complex is not instantaneous, and the pH tends to
centrifuges to produce cream and skim milk. Skim milk can rise slowly with time. Therefore, ample time should be allowed
thus be considered to be the raw material from which casein for achieving equilibrium conditions. When casein is precipi-
products are made. tated from skim milk by the direct addition of acid, the tem-
perature and pH of precipitation and the mechanical handling
of the curd during its formation are very important in deter-
Precipitation mining the subsequent properties of the curd.

An important use of surplus skim milk is in the production of


casein. Casein exists in milk as a calcium caseinate–calcium- Enzymatic coagulation
phosphate complex. When an acid is added to the milk, this In the case of the enzymatic coagulation of casein, the pH of
complex is dissociated. As the pH of the milk is lowered, the the milk does not change. Instead, the coagulation depends on
calcium is displaced from the casein molecules by hydronium the addition of a specific enzyme, chymosin/rennin, which
ions, H30þ, and the calcium phosphate associated with the cleaves a highly charged portion from the k-casein, called
complex is converted into soluble Ca2þ ions and H2PO4 glycomacropeptide. This action causes the remainder of the
ions. At about 5.3 pH, the casein begins to precipitate out of k-casein (now called para-k-casein) to lose its considerable

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678 Casein and Caseinate: Methods of Manufacture

power in stabilizing the micelles in milk, and the result is the Washing of Casein Curd
formation of a three-dimensional gel network or coagulum of
The washing of casein curd is one of the most important steps
casein in the presence of calcium ions. This reaction is essential
in casein manufacture as most quality improvement in casein
for the manufacture of virtually all cheeses and in the produc-
is achieved through efficient washing. Large portions of lac-
tion of rennet casein.
tose, minerals, and acids are trapped within the curd, which
prevents their ready removal during washing of the curd. It is
Acid coagulation
necessary to allow sufficient holding time during each washing
Casein precipitated by acid usually includes the name of the
stage in order to permit the diffusion of these whey compo-
acid in its description, as with hydrochloric acid casein and
nents. The diffusion rate depends on the size and permeability
lactic acid casein. Any of the acid precipitation processes can be
of the curd particles and the purity, amount, and rate of move-
used to produce edible casein. The choice of the method for
ment of the wash water. Smaller size and better permeability of
reducing the pH of skim milk to precipitate casein is governed
the curd particles are important for efficient washing. Three
by the cost of acid. The lactic fermentation process is attractive
separate washes of casein curd are required with contact times
in terms of its cost effectiveness. For lactic acid casein, the
of 15–20 min each. As soon as the whey is removed the wash
pasteurized skim milk is cooled to 22–26  C and inoculated
water should be added in equal quantity to the whey that has
with a 0.5% starter of mixed lactic starters and incubated for
drained off. The curd should be well stirred in the wash water,
14–16 h, during which time the pH reduces to 4.6, producing a
either by rakes or by mechanical agitators, but care should be
coagulum. The coagulum is cooked to 50–55  C to create a
taken not to break the curd into fine particles. Firm and friable
curd firm enough for subsequent processing. The acid and heat
curd particles are required to avoid creation of excessive fines.
help in the syneresis of whey.
Rubbery and plastic curds cannot be washed effectively. Effi-
The use of mineral acids has the advantage of completely
cient washing can be achieved through the removal of as much
continuous operation with no holding time for coagulation.
whey as possible at the whey off stage. The temperature and pH
Hydrochloric acid is a superior coagulating agent. When sulfuric
of wash water are important factors affecting quality of casein.
acid or hydrochloric acid is used to precipitate curd, it should be
diluted before being added to the skim milk; otherwise, the local
action of the acid may injure the curd, even though the agitation Temperature of wash water
is rapid. Within reasonable limits, the more dilute the acid the Casein curd acts like a sponge in the water, contracting to expel
better the quality of the casein produced. water when heat is applied (termed as syneresis) and relaxing
when the water temperature is lowered. Heating leads to hard
Temperature of precipitation and rubbery curd, while cold water softens it and causes the
The kind of curd formed is sensitive to heat. Curd precipitated at curd to be fragile and readily broken. The temperature of the
temperatures below 35  C is very soft and fine, and conse- first wash should be the same as the precipitation temperature
quently, it is slow to settle and difficult to wash without loss. in order to produce good curd shrinkage. With lactic casein,
Precipitated at temperatures between 35 and 38  C, the curd is higher temperatures (70  C or above) are necessary at some
coarse, provided stirring is not too fast. Stirring is necessary to stage of washing to reduce the bacteria, which multiply during
distribute the acid uniformly, but rapid stirring at temperatures the incubation of milk with starter. The temperature of the
below 38  C produces a curd so fine that it settles very slowly final wash water should be adjusted to 32–40  C for better
during drainage and washing, and it may be lost to some extent expulsion of water during subsequent pressing.
in the whey and washings. The curd can be made firm either
by heating to a temperature above 38  C or lowering the pH pH of wash water
to 4.1. Curd precipitated at about 43  C has a texture resembling The pH of the water should be around 4.6 for the first two
chewing gum, being stringy, lumpy, and coarse, containing prac- washings to avoid the formation of a gelatinous layer over the
tically no fine particles, and separating cleanly from the whey. curd particles in excessively acid water, as well as the softening
High-grade casein, which is low in ash and readily soluble, and dispersion of the curd in alkaline waters. The gelatinous
is made by the grain-curd process in which the pH and tem- layer, if formed over the curd particles, inhibits the drainage of
perature are closely controlled. The best product is made by the salts and lactose from the curd. Making the pH of the wash
use of hydrochloric acid, but lactic and sulfuric acids may be water the same as that of casein helps maintain the equilib-
used successfully. The temperature of the skim milk should be rium. Dilute sulfuric acid is preferred for this purpose because
held close to 35  C for hydrochloric acid curd. The pH 4.1 is casein is much less soluble in this acid than it is in hydrochloric
adjusted by adding dilute acid slowly with continuous stirring. acid. The third wash should be given with neutral water.
It produces a granular curd that is easy to drain and wash.
Pressing of Casein Curd
Draining of Whey
The efficient pressing of washed casein curd is important for
After precipitation, curd gets settled. Whey should be removed minimizing the energy required for the removal of the remain-
from contact with the curd as soon as possible. The longer the ing water by drying. Inadequate pressing leads to the formation
curd remains in contact with the whey, the more difficult it is to of lumps of curd on subsequent grinding. It also produces a
wash out acids, salts, whey protein, and lactose, as the freshly hard, impervious surface that resists the escape of moisture from
broken curd tends to anneal itself, thereby enclosing these the inside, a condition known as case hardening. The mechan-
constituents within a protein film. ical removal of water is cheaper than thermal vaporization.

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Casein and Caseinate: Methods of Manufacture 679

The batch pressing operation is usually an overnight operation manufacturing costs for improving the value of milk proteins,
(not less than 12–15 h) with 34 kg cm2 pressure. The propor- related to that of dried milk, and also elevated the status of
tion of water in washed curd and its ease of removal depend on casein for both industrial and food uses. These plants are also
the type of curd made. The appropriate pH and a temperature of highly labor-saving, because a large casein plant, with contin-
41  C produce a firm, friable curd that drains and presses well. uous hydrochloric acid precipitation and a capacity of
The final moisture content is usually 55–60%. 14 000 l h1, requires only one person to operate it. The sys-
tems are designed to accurately measure pumping rates in
order to ensure a constant flow of milk and acid, mixing acid
Milling and Drying of Casein
with skim milk at controlled temperatures of 25  C or lower.
Pressed curd is prone to microbial attack and, therefore, should This ensures equilibrium conditions before coagulation
be shredded and dried as promptly as practicable. Pressing begins, automatic regulation of steam injection to achieve the
produces particles of uniform size and surface for drying. coagulation temperature, and a holding tube capable of
Uneven drying leads to large particles or lumps that dry on obtaining complete coagulation and a well-settled curd, all of
the outside, forming a hard, impervious outer surface that which lead to less than 1% losses of casein in whey.
prevents the diffusion of the remaining moisture from the After precipitation, casein curd is concentrated by passage
interior of the particles. over stationary, inclined and fine mesh screens, which remove
The ground curd is spread on trays. It should be spread between 70% and 90% of the whey. Several dairy companies
evenly, and no more than 0.9–1.1 kg of curd should be placed have installed and are successfully operating roller presses and
on a tray of 75  75 cm. The bottom tray on each truck should lately decanters for removing the whey. Hydrocyclones may be
have a finer mesh than the others, or it should be covered with employed to recover fine particles from whey and wash water.
a cloth to catch fine particles that may sift through the other For continuous washing of casein curd, the most common
trays. The proper control of the temperature and humidity of procedure now adopted is a counter flow which reduces both
the air coming in contact with the curd are essential for the the volume of water needed and the loss of casein fines; the
efficient drying of casein. The inlet air temperature of 52–57  C technique involves as many as five washing stages. These stor-
is suitable for any type of curd. Once started, drying should not age tanks are of sufficient capacity to permit an average holding
be interrupted until the moisture content is about 8%. Properly time of 20–30 min. Continuous curd pressing is done in
dried casein has the same fine, granular characteristics as the mechanically driven roller presses, by belt, or by passing the
properly ground curd from which it is made. material through decanters, where water is sufficiently expelled
for subsequent economical drying.
There are a number of types of equipment for the drying of
Tempering, Grinding, Sieving, and Bagging of Casein
casein. The most widely used in recent years is a vibratory type
Tempering: It is the holding of casein for a period of 24 h to allow of drier. The curd passes through a mill to reduce it to even-
efficient cooling, hardening, and even distribution of moisture sized particles, which then travel by means of a vibratory action
throughout the batch. Casein shows variation in moisture con- over trays of perforated stainless steel, transferring to succes-
tent during a day’s run, as it comes from the drier. The most sively lower trays. The heated air flows through the beds of
efficient tempering consists of recirculating the dried casein by curd from the bottom to the top, thus encountering layers of
pneumatic conveyers. It has the advantage that the air used for curd of increasing water content and providing improved effi-
the transport of the casein assists in cooling the curd. ciency of heat utilization.
Grinding: The casein must be cooled before grinding
because warm casein is plastic and causes ‘burn on’ of the
rollers. Grinding and sieving are necessary to produce the high- Method of Manufacture of Caseinates
est proportion of the product in the size range desired by the
buyer. The grinding is completed by roller mills, pin mills, or The caseinate is prepared from freshly precipitated acid casein
hammer mills. For the production of 60- and 80-mesh casein, curd or from dry acid casein by reaction with dilute alkali
pin mills are much more efficient than hammer mills. solutions (Figure 2). Sodium caseinate is the most commonly
Sieving: The grinding operation is followed by sieving into used form of casein, and it is used in wide range of processed
various mesh sizes, and then bagging. Common mesh sizes are food products as a source of protein, and for their physico-
30–40 mesh casein, 60-mesh casein, and 90-mesh casein. chemical, nutritional, and functional properties. Next to
Bagging: The casein is packed in sacks or bags of 100 or sodium caseinate, calcium caseinate is common and finds its
200 lb capacity, as prescribed by the grade classification of the use in both pharmaceutical preparations and as a food ingre-
casein. Burlap sacks lined with closely woven cloth or heavy dient. It functions as supplier of both calcium and protein. The
papers, or three-ply paper bags may be used for bagging of specifications for this product vary with its end use, but they
caseins. frequently include a limitation of calcium content to within
the range of 1.0–1.5%.

Continuous Casein Manufacture


Manufacturing Process
Due to the advancement of technology and automation, con-
tinuous casein-manufacturing plants have replaced batch pro- The fresh acid casein curd is preferred over dried casein as a raw
cesses for large-scale production. These plants reduced the material because the former yields caseinates with blander

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680 Casein and Caseinate: Methods of Manufacture

Starting materiala After the final casein wash, the curd is dewatered to about 45%
solids and then mixed with water (to 25–30% solids) prior to
entering the colloid mill. The temperature of the emerging
Mixing with water slurry, which has a pasty consistency, should be below 45  C,
because it has been observed that milled curd can
Wet milling reagglomerate at higher temperatures.

Mixing Addition of Alkali and pH Control


The common alkali used in the production of sodium casein-
Dissolving with agitation and heating ate is sodium hydroxide in the form of 2.5 M solution. The
quantity of alkali required is generally 1.7–2.2% by weight of
the casein solids. Other alkalis such as sodium bicarbonate or
Dryingb
sodium phosphates may be used, but the amounts required
and their costs are both greater than those of sodium hydrox-
Blending ide. Hence, they are used only for specific purposes, such as the
manufacture of citrated caseinate. The addition of the dilute
Bagging alkali, preferably by dosing into the recirculating line just prior
to the pump, must be carefully controlled with the aim of
Figure 2 Conventional method for the manufacture of caseinates. reaching a final caseinate pH of 6.6–7.0.
a
Either fresh, acid casein curd, or dried casein; busually spray- or roller-
dried.
Dissolving
flavor than does the latter. Caseinates prepared from dry casein The viscosity of sodium caseinate solutions can be expressed as
will also incur the additional manufacturing costs associated a logarithmic function of the total solid concentration. Each
with the drying, dry processing, bagging, and storage of the dissolving vat, therefore, must be equipped with a powerful
casein prior to its conversion to sodium caseinate. However, in agitator and a high speed recirculating pump. In addition to
countries that import casein, buyers may still prefer to pur- concentration, temperature, and pH, the calcium content of
chase casein and produce their own sodium caseinate. Casein the curd, the type of alkali used, and seasonal and genetic
should have a low calcium content (0.15% dry basis) in order factors also affect the viscosity of the product. Once the alkali
to produce a caseinate solution with a low viscosity, and a low has been added to the casein, it is important to raise the
lactose content (0.2% dry basis), with the goal being sodium temperature as quickly as possible to 60–70  C, in order to
caseinate with the best color, flavor, and nutritional value. reduce the viscosity. During the dissolving operation, the
Control of the curd characteristics is also important to ensure incorporation of air should be kept to a minimum, because
rapid dissolution. caseinate solutions form very stable foams.

Drying
Sodium Caseinate
The homogeneous sodium caseinate solution is usually spray-
The manufacture of sodium caseinate consists of the formation dried in a stream of hot air. In order to ensure efficient atom-
of a casein suspension, solubilization of casein using sodium ization of the sodium caseinate solution, the solution must
hydroxide, and drying the sodium caseinate produced. have a constant viscosity as it is fed to the drier. It is common
practice to minimize the viscosity by preheating the solution to
a temperature of 90–95  C just prior to spray drying. Care
Casein Suspension and Solubilization should be taken to minimize the time for which the caseinate
solution is at high temperature.
The main difficulties experienced in the conversion of acid
casein to sodium caseinate are as follows:

(a) The very high viscosity of sodium caseinate solution of Other Caseinates
moderate concentration limit the solids content for spray
drying to 20%. The manufacture of potassium and ammonium caseinates is
(b) The formation of a relatively impervious, jelly-like, viscous very similar to that of sodium caseinate, although, in the case
coating on the surface of casein micelles impedes their of ammonium caseinate, a lot of the ammonia is evaporated
dissolution on the addition of alkali. To overcome the from the solution during the drying process. A solution of
former difficulty, it is essential that the pH and tempera- sodium caseinate, like those of potassium and ammonium
ture are controlled during conversion, because these influ- caseinates, has a straw-like color, and it is completely different
ence viscosity. The latter challenge can be overcome by in appearance from milk. Solutions of calcium caseinate, on
reducing the particle size by passing the casein and water the other hand, are very white and opaque (even whiter than
mixture through a colloid mill prior to the addition of milk), and they are less viscous than solutions of the other
alkali. caseinates. Calcium caseinate solutions are produced by

The Encyclopedia of Food and Health, (2016), vol. 1, pp. 676-682


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Casein and Caseinate: Methods of Manufacture 681

adding a slurry of lime (calcium hydroxide) in water to a casein usually to a somewhat higher pH (7.5–9.5, or higher) than
curd–water mixture, and the combined slurries react at a rela- that used for edible applications.
tively low temperature (<45  C) until the neutralization is
completed. Use of higher temperatures before neutralization
is likely to result in the precipitation or coagulation of the Water Absorption and Viscosity
partly reacted calcium caseinate, with the probable dumping Casein products can absorb substantial amounts of water, and,
of the contents of the reaction vessel. All caseinate powders as a result, they can modify the texture of dough or baked
have a white appearance. products, serve as the matrix former in cheese-type products,
produce specialized plastic materials, or increase the consis-
tency of solutions such as soups. They are good film-formers
Composition of Casein and Caseinates
and find use in whipping and foaming applications, and in
emulsions of fats or oils in water.
The typical composition of casein and caseinates is shown in
Table 1. The caseins produced from lactic, sulfuric, or hydro-
chloric acid precipitation are almost indistinguishable from one Melting Properties
another. The rennet casein differs from acid casein particularly
in ash content and pH. During the acidification process, the Casein exhibits melting properties that are unique among pro-
calcium and inorganic phosphate, which are associated with the teins. Following limited proteolysis, casein becomes thermo-
casein micelles in milk, are dissolved and leached from the curd plastic and flows when heated. A similar affect can be achieved
leaving only the organic phosphorus and a small residue of by chelating of some of the calcium ions present. These phe-
calcium. Rennet casein contains about 3% calcium and approx- nomena are the basis for the melting of natural cheeses and the
imately 1.4% phosphorus. Sodium and calcium caseinates are production of process or imitation processed cheeses. A struc-
spray-dried products, their moisture content is much lower than ture must exist before a substance can be said to melt. With
that of the caseins, and their protein content is higher. With a caseins, this structure may be obtained by precipitation with
pH in the range 6.5–7.0, sodium caseinate usually contains calcium, acid, or the addition of rennin. Casein does not form
1.2–1.4% sodium, whereas the calcium content of calcium thermal gels and has little functionality in applications that
caseinate is in the range 1.3–1.6% (Table 2). require temperature set.
High heat stability and the ability to melt are the two
properties of caseinates that make them difficult to replace in
Properties of Casein and Caseinates many food applications. The demand for casein for use in
products such as cheese analogs (processed cheese,
Solubility
mozzarella cheese) depends on the formation of a protein
Acid and rennet casein are insoluble in water. Virtually all matrix from calcium caseinate, which undergoes thermo-
applications of casein products require them to be dissolved melting similar to its processed cheese counterpart.
first. Consequently, before use, acid casein must be dissolved
using an alkali to produce a solution with a pH of 6.5 or
higher. For nonfood, technical applications, acid casein may Whipping/Foaming Ability
be dissolved in other alkalis, such as borax or ammonia, Caseinates generally produce higher foam overruns, but they
also produce less stable foams than egg white or whey protein
Table 1 Composition of casein products concentrates. The excellent surfactant property of the
amphiphilic casein is also responsible for its use in whipped
Acid Rennet Sodium Calcium
toppings, cake mixes, and ice cream.
Parameters casein casein caseinate caseinate

Moisture (%) 12.0 12.0 3.8 3.8


Protein (%) 90.0 84.0 91.4 91.2
Nutritional Properties
(Nx6.38) The nutritional quality of a protein is primarily determined by
Ash (%) 2.5 7.5 3.8 3.6 its essential amino acid content. For adult man, eight amino
Lactose (%) 1.0 1.0 0.1 0.1
acids are essential. These are isoleucine, leucine, lysine, methi-
Fat (%) 2.0 2.0 1.1 1.1
onine, phenylalanine, threonine, tryptophan, and valine; the
pH – – 6.5–6.9 6.8–7.0
infant requires histidine as well. In comparison with an ideal
reference protein composition that was developed by the FAO
in 1973, casein contains an adequate amount of all the essen-
Table 2 Mineral content of caseinates
tial amino acids, with the possible exception of the sulfur-
Minerals Sodium caseinate Calcium caseinate containing amino acids methionine and cysteine.

Sodium (%) 1.2–1.4 0.1


Calcium (%) 0.1 1.3–1.6 See also: Bioactive Peptides in Foods; Coffee: Analysis and
Iron (mg kg1) 3–20 10–40 Composition; Milk: Sources and Composition; Protein: Food Sources;
Copper (mg kg1) 1–2 1–2 Protein Quality and Amino Acids in Maternal and Child Nutrition and
Lead (mg kg1) <1 <1 Health.

The Encyclopedia of Food and Health, (2016), vol. 1, pp. 676-682


Author's personal copy
682 Casein and Caseinate: Methods of Manufacture

Further Reading Swaisgood HE (2003) Chemistry of the caseins. In: Fox PF and Sweeney PLH (eds.)
Advanced dairy chemistry – 1, proteins, 3rd ed., pp. 139–201. New York: Kluwer
Carie M (1994) Casein. In: Concentrated and dried dairy products, pp. 199–225. Academic/Plenum.
New York: VCR Publishers, Inc. Wang J, Su J, Jia F, and Jin H (2013) Characterization of casein hydrolysates derived
Fadaei V (2012) Milk proteins-derived antibacterial peptides as novel functional food from enzymatic hydrolysis. Chemistry Central Journal 7: 62–66.
ingredients. Annals of Biological Research 3(5): 2520–2526. Whiteley P, Shattock P, Knivsberg AM, et al. (2013) Gluten- and casein-free dietary
Frisher H, Meisel H, and Schlimme E (2011) OPA method modified by use of N, intervention for autism spectrum conditions. Frontiers in Human Neuroscience
N-dimethyl-2-mercaptoethylammonium chloride as thiol components. Fresenius’ 6: 344–350.
Journal of Analytical Chemistry 330: 631–633.
Mocanua AM, Moldoveanub C, Lucia Odochianb L, Cristina MP, Apostolescua N, and
Neculauc R (2012) Study on the thermal behavior of casein under nitrogen and air
atmosphere by means of the TG-FTIR technique. Thermochimica Acta 546: 120–126. Relevant Websites
Pedersen L, Parlar S, Kvist K, Whiteley P, and Shattock P (2014) Data mining the
ScanBrit study of a gluten- and casein-free dietary intervention for children with http://ajpendo.physiology.org/content/300/3/E610 – American Journal of Physiology.
autism spectrum disorders: behavioural and psychometric measures of dietary http://journal.chemistrycentral.com/content/7/1/62 – Chemistry Central Journal.
response. Nutritional Neuroscience 17(5): 207–213. http://www.nutritionj.com/content/11/1/35 – Nutrition Journal and BioMed Central.
Southward CR (1994) Utilization of milk components: casein. In: Robinson RK (ed.) http://scholarsresearchlibrary.com/archive.html – Archives of Applied Science Research
Modern dairy technology. Advances in milk processing, vol. 1, 2nd ed., Journals.
pp. 375–432. London, UK: Chapman Hall.

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