Sr1000 Power Se Creen

PARTS BOOK INTRODUCTION
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of Powerscreen. This manual complete or in part must not be loaned to a third party.
SPARE PARTS – CONTENTS
1. GENERAL INFORMATION………………….………...…...............………………………….............................
2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................
3. SPARE PARTS ORDER FORM………………………………...……………….................................................
4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................
5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................
6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................
7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................
9. MACHINE NAVIGATION.........................................……………………………................................................
10. TYPES OF LINERS.................................................…...………….…………................................................
11. PAINT CODES..............................................…………………………...........................................................
POWERSCREEN®
200 COALISLAND ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DR
TEL: +44(0)2887 718500
747231 or sales@powerscreen.com (SALES)
- aftersales@powerscreen.com (TECHNICAL)
- 740701 (HELPDESK)
POWERSCREEN PARTS DEPARTMENT

TEREX (GB) LTD
32 FARLOUGH ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DT
Email: parts@powerscreen.com - Website www.powerscreen.com
Powerscreen reserves the right to change specication without prior notice.

1. GENERAL INFORMATION
• When purchasing Spareparts customers should in their own interest, always use genuine Powerscreen
parts.
• Spare parts must comply with the technical requirements specied by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Powerscreen cannot be relied upon for correct material,
dimensions or nish.
• Powerscreen cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.
2. SPARE PARTS ORDERING PROCEDURE
Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
• Machine Serial Number
• Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required
EXAMPLE:
If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:
Machine Serial Number -

Figure Number – 02-08
Item Number - 27
Part Number - 06663100
Part Description - GEARBOX
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
Orders for spare parts must be sent to your local dealer.
To nd out whom your local dealer is please log on to www.powerscreen.com and use the Dealer Search
function.
3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)
XR400S
2011
44750 KG
PIDXR40SLOMB62940
PIDXR40SLOMB62940
PID XR40S L OM B 6 2940
Powerscreen Model
Check Digit
Month Code
Plant Code
Year Code Sequence Number
SERIAL NUMBER PLATE

5. PARTS SUPPORT - GOOD PRACTISE ADVICE
Be aware there are enquires where the parts should not be supplied without rstly obtaining the Machine
Serial Number and checking the record card. The main components to consider are:
HYDRAULIC PUMPS
Pumps vary depending on the options tted to your machine. This is why the pumps are generally not part-
coded in the parts book.
TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the
parts from the correct supplier. See Section 6 Where to nd your Track Identication Plate.
ENGINE PARTS
The engine tted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively
it can differ due to machine options tted (some options require a higher spec engine) or simply a change
over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the
engine serial number to order parts. This information can be obtained from the engine plate, or from the
machine record. See Section 7 Where to nd your Engine Serial Plate.
ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have
ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along
with your machine serial number..
The identication plate is located on the outside face of each left and right hand track. On some occasions
the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of
tracks tted to our machines.
Track Frame Skid Plate
Identication Plate Locations
Strickland Tracks Terex Tracks
Terex / Trackline Tracks
RMS DUX Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE
It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted
along with your machine serial number..
Depending on the engine tted, the serial plate can be found either on the left / right side of the engine and
in some cases on top. The spares department need all of these numbers in order to determine the
components that were included with the engine. This permits accurate identication of replacement part
numbers.
Above
Right Hand Side Left Hand Side
Caterpillar
Deutz
Scania
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote
these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The identication
sticker which displays the software version is located on the outside of each the PLC and PDM.
PDM Sticker PLC Sticker

Location Location
9. MACHINE NAVIGATION
The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.
Crusher
Right Hand Side
Feed End
Front Back
Discharge
End
Left Hand Side
10. TYPES OF LINERS
‘S’ Tooth (Medium) - Standard

• Suited for most quarry (hard & soft rock) & recycle applications
• Better liner wear life in abrasive, hard materials
• Better ‘Grip’ of material than the Quarry tooth prole
Multi-tooth - Option
• Suited for concrete and recycle applications
• Better ‘grip’ of material
• Smaller product size at same CSS (Closed Side Setting)
• Not suited for hard, abrasive materials, lower wear life
Quarry Tooth - Option

• Suited for quarry (hard and soft rock) applications
• Very good liner wear life in abrasive, hard materials
General (applicable to all proles)

• Both the Fixed liner & the Moving liner can be rotated 180° once the initial face has worn to its limit,
thus doubling the wear life of each liner plate
• Available in 18% and 22% Manganese
• Lifting lugs on both the xed & Moving jaw
11. PAINT CODES
Powerscreen Green - RAL 5021 (RGB 26/122/99)

Table of Contents
Figure Description Page

02-01 CHASSIS ASM (TIER 3) 1
02-02 CHASSIS ASM (TIER 4) 3
02-03 LUBRICATION TANK ASM 7
02-05 CONTROL PANEL ASM 9
02-06 HYDRAULIC CABINET ASM (TIER 3) 11
02-07 CONE CONTROL BLOCK (TIER 3) 13
02-08 HYDRAULIC CABINET ASM (TIER 4) 15
02-09 CONE CONTROL BLOCK (TIER 4) 17
03-01 TRACKS ASM 19
04-01 FEEDER ASM 21
04-02 FEEDER TELESCOPICS ASM 25
05-01 POWERUNIT ASM (TIER 3) 27
05-02 ENGINE ASM (TIER 3) 31
05-03 SCANIA D9 POWERPACK ASM (TIER 4) (EC) 35
05-04 SCANIA D9 ENGINE ASM (TIER 4) (EN) 39
06-01 HYDRAULIC TANK ASM 43
07-01 FUEL TANK (TIER 4) 45
08-01 1000 EXCENTRIC ASSEMBLY 47
08-02 1000 UPPER FRAME ASSEMBLY 49
08-03 1000 COUNTERSHAFT ASSEMBLY 51
08-04 1000 CONEHEAD ASSEMBLY 53
08-05 1000 AUTOMAX GENERAL ASSEMBLY 55
08-08 CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409) 57
09-01 SCREENBOX SUBFRAME ASM 59
10-01 FEEDBOOT ASM 63
10-02 MAIN CONVEYOR 1ST SECTION ASM 65
10-04 MAIN CONVEYOR 3RD SECTION ASM 67
10-05 RECIRCULATING CONVEYOR ASM 71
10-06 RECIRCULATING CONVEYOR CHUTE ASM 75
10-07 STOCKPILER CONVEYOR ASM 77
10-08 LOWER CROSS CONVEYOR ASM 81
10-09 UPPER CROSS CONVEYOR ASM 85
11-01 CATWALK ASM 89
12-00 ELECTRIC COMPONENTS 91

12-01 ELECTRIC COMPONENTS 1 93
12-14 ELECTRIC SCHEMATIC 1 121
13-01 HYDRAULIC SCHEMATIC 1 163
13-02 HYDRAULIC SCHEMATIC 2 165

14-01 WATERPUMP ASM 167
14-02 WATER MANIFOLD ASM 171

THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
NAME: CHASSIS ASM (TIER 3) MACHINE: 1000SR
ILLUSTRATION: AX904-005-601
FIGURE: 02-01 REV: B
5
4
3
9
7
6
14
2
16
12
15
1
10
13
11
Page 1
Item Part No Rev Description Qty
1 AX904-007-501 3 CHASSIS HORNS MWA 1
2 AX904-021-501 1 POWERPACK BEAM AND WALKWAY MOUNT 1
3 AX907-040-501 3 TRESTLE CROSS BEAM 1
4 AX907-038-501 1 REAR CONVEYOR PIVOT MOUNT ASSY 2
5 AX904-006-501 5 1
6 AX848-18 3 CHAMBER MOUNT 4
7 2389_0250 0 ANTI VIB MOUNTS 4
8 AX857-33-02-CP01 0 PLATE 5
9 AX904-041-501 0 TRACK COVER PLATE LHS 1
10 AX904-039-001 0 HOSE CLAMP 4
11 AX904-030-501 1 RECIRC CONV MOUNT ARM 1
12 AX904-031-501 1 RHS WALKWAY SUPPORT ARM 1
13 AX904-041-502 0 TRACK COVER PLATE RHS 1
14 2550-9104 0 PVG 32 VALVE BLOCK 1

ORDER ITEM 14, PART NO. 2550-9111 ECO8921
14 2550-9111 0 PVG VALVE BLOCK 1
DIRECT REPLACEMENT FOR ITEM 14, PART NO. 2550-9104 ECO8921
14 2550-9044 0 PROPORTIONAL VALVE (PVG32-4) 1
UPTO SERIAL NO. PID1000SRPOMA50010 ECO7303
15 2550-9105 0 PVG 32 VALVE BLOCK 1
UPTO SERIAL NO. PID1000SRPOMA50010 ECO7303
16 AX904-082-001 1 PVG MOUNTING BRACKET 4
16 AX904-083-001 1 PVG MOUNTING BRACKET 4

ORDER ITEM 16, PART NO. AX904-082-001, ECO10149
[Figure End]
Page 2
62
61
60
FIGURE: 02-02
59
58
57
8
28 29 30 31 32
33
6
27
NAME: CHASSIS ASM (TIER 4)
53
5
54
4
3
55
34
56
2
26
25 24 23 22
9
50
47
21 20 19 18 35 36 37 38 39 48
51
46
49
40 41 42 43 44 45
17
16
11 10
63
15 14 13 12
Page
REV:
MACHINE: 1000SR
3
1 AX904-051-501 0 HAND RAIL - CHASSIS 1
2 AX904-053-501 0 GUARD RAIL - CRUSHER/ENGINE 1
3 AX907-032-501 0 LUBE TANK FLOORING 1
4 AX868-116-01 2 STEEL PLATE LUBE TANK COVER 1
5 AX907-040-501 3 TRESTLE CROSS BEAM 1
6 AX857-70-01 3 PLATE 1
7 PTS-001-093 1 FUEL TANK 1000 MAX/SR 1
8 AX907-038-501 1 REAR CONVEYOR PIVOT MOUNT ASSY 2
9 AX904-006-501 5 1
10 AX868-438-601 0 LUBE TANK ASSEMBLY 1
11 AX848-30-001 2 ANGLE BRACKET 1
12 AX904-041-501 0 TRACK COVER PLATE LHS 1
13 380312410 0 380312410 PIN 2
14 380316240 0 380316240 PIN 2
15 2550-9104 0 PVG 32 VALVE BLOCK 1

16 AX904-039-001 0 HOSE CLAMP 4
17 AX904-030-501 1 RECIRC CONV MOUNT ARM 1
18 AX904-007-501 3 CHASSIS HORNS MWA 1
19 385330170 0 385330170 PIN 1
20 380316255 0 380316255 PIN 2
21 385330210 0 385330210 PIN 2
22 2217.0011 0 M24 NUT - HEX -PHILIDAS MKV 2
23 2210_0023 0 WASHER BRIGHT M24 BS 4320 FORM A 2
24 AX898-096-001 1 CHASSIS END PLATE 2
25 2323-0006 0 RIGGING STRUT 2
26 2232-1355 0 M24-3.00 X 100 BLACK HEX HEAD BOLT GR 8.8 DIN931 2
27 1550.17.12 0 BEACON MTG 1
28 BOLT-ON.BEACON 0 BEACON 2
29 AX868-09-01 0 VALVE MOUNTING PLATE UPPER CHASSIS 1
Page 4
31 AX868-160-1 0 VALVE COVER UPPER CHASSIS 1

UPTO SERILAL NO. PID100SRCOMC55061
31 AX904-084-501 0 VALVE GUARD ASM 1
FROM SERILAL NO. PID100SRCOMC55062
32 AX868-500-601 0 HYD TANK TIER 4 ASM 1
33 AX904-047-501 1 HYD. TANK HANDRAIL 1
34 AX904-009-501 0 TREAD PLATE FLOOR PANEL WALKWAY 1000SR T4 1
35 380310090 0 380310090 PIN 2
36 AX904-031-501 1 RHS WALKWAY SUPPORT ARM 1
37 380308100 0 380308100 PIN 1
38 380308100 0 380308100 PIN 1
39 AX868-63-02 0 SUPPORT STRUT 1
40 AX868-163-01 2 VALVE GUARD (UNDER DISCHARGE END) 1
41 380312180 0 380312180 PIN 1
42 2495-3004 0 TROUGHING ROLLER SET 2
43 AX904-021-501 1 POWERPACK BEAM AND WALKWAY MOUNT 1
44 AX868-89-01 2 GUARD - CONE BASE 1
45 AX857-33-02 0 SPACER 10
46 AX868-213-001 0 SHIELD CRUSHER FOOT 2
47 AX857-33-03-CP01 0 CHAMBER MTG CLOSER PLT 2
48 2389-1001 0 RUBBER BUFFER 2
50 AX898-118-001 1 4
51 2389_0250 0 ANTI VIB MOUNTS 4
53 PTS-001-118 0 UREA TANK GUARD 1
54 AX904-078-501 0 UREA BOTTOM GUARD 1
55 PTS-CONCEPT-1029 0 UREA TANK 60L 1
56 PTS-001-117 0 1000SR UREA TANK MTG BRACKET 1
57 26.24.00012 0 NYLOC NUT 1
58 26.04.00012 0 M12 PLAIN WASHER 1
59 12.10.0050M 0 HINGE 2
60 PTS-001-119 0 UREA TANK LID 1
Page 5
61 12.86.5080 0 PULL HANDLE 1
62 2294-0009 0 ANTILUCE FITTING 1
63 10.42.0073 0 HYDRAULIC BLOCK 2

FROM SERIAL NO. 500004918
[Figure End]
Page 6
NAME: LUBRICATION TANK ASM MACHINE: 1000SR
24
23 1 2
22
3
21
25
20
19 4
5
15 18
6
17
14
16
13
12 7
11
10 8
Page 7
NAME: LUBRICATION TANK ASM MACHINE: 1000SR
1 2589-2002 0 FILTER/BREATHER CAP 1
2 2589-2032 0 FLOAT LEVEL SENSOR 1
3 2589-2036 0 DOUBLE CARTRIDGE FILTER 1
4 2538-7210 0 FLOW METER 1

UPTO SERIAL NO. ??????? ECO10300
4 60541018 0 LUBE OIL FLOWMETER 1
FROM SERIAL NO.?????? ECO10300
5 2589-2099 0 AIR BLAST COOLER 1
6 2589-2058 0 CHECK VALVE 1" BSP 1
7 2389-0260 0 AV MOUNT 4
8 2589-2031 0 FLUID LEVEL GAUGE 1
9 AX868-440-501 0 WA LUBE TANK FAB 1
10 2589-2060 0 BULLS EYE LEVEL GAUGE 1
11 2589-1074 0 SUCTION FILTER ELEMENT 2" 1
12 AX868-453-001 0 EXTENSION PIPE 1
13 2556-3002 0 GATE VALVE 1.5" 1
14 2510-3807 0 HEX NIPPLE EQUAL M/M GF280 1 1/2" BSPT 1
15 2510-3882 0 1 1/2" BSP CAP 1
16 2589-2030 0 FILTER ELEMENT 25 MICRON 1
17 2589-2125 0 CHECK VALVE 1
18 2520-6051 0 ADAPTER 1
19 AX868-444-501 0 LUBE TANK LID 1
20 2589-2054 0 PUMP GEAR FRAME 1
21 2589-2055 0 BELL HOUSING 1
22 2589-2065 0 MOTOR MOUNT PLATE 1
23 2589-1019 0 PRESSURE GAUGE 0-10 BAR 1
24 2576-4094 0 HYDRAULIC MOTOR 1
25 AX907-075-001 0 LUBE TANK WIRING ANGLE 1

FROM SERIAL NO. PID100SRKOMB83459 ECO8477
[Figure End]
Page 8
NAME: CONTROL PANEL ASM MACHINE: 1000SR
6
5
4
3
2
7
1
Page 9
NAME: CONTROL PANEL ASM MACHINE: 1000SR
1 AX868-201-501 5 ELECT CONTROL BOX NO DOOR 1
2 WESTBURYBOX-800X600 0 CONTROL PANEL 800X600 COMP 1
3 AX857-175-001 1 ELECT CONTROL BOX TOP HAT BRACKET 2
4 AX815-248-001 0 PLASTIC HINGE 1
5 AX868-201-502 4 ELECT CONTROL BOX DOOR COMP 1
6 2301-0005 0 COMPRESSION LOCKING LATCH 1
7 2563-1001 0 GAS STRUT 2
[Figure End]
Page 10
NAME: HYDRAULIC CABINET ASM (TIER 3) MACHINE: 1000SR
ILLUSTRATION: MAX868_200_603
FIGURE: 02-06 REV: A
9
7
10
6
5
4
2
3
1
Page 11
1 AX868-202-501 8 CONTROL CABINET ASM 1
2 2563-1001 0 GAS STRUT 2
3 AX868-207-501 0 SOUNDER MOUNTING PLATE 1
4 14.65.0004 1 WARNING SOUNDER 1
5 14.40.0005 0 GROMMET 1
6 2580-1124 0 24V DC HYD CONTROL-1000SR 1

SEE FIGURE 02-07
8 AX868-202-502 4 CTRL CABINET DOOR ASM 1
10 12.86.5080 0 PULL HANDLE 1
[Figure End]
Page 12
NAME: CONE CONTROL BLOCK (TIER 3) MACHINE: 1000SR
ILLUSTRATION: M2580_1124
1 2 3 4 5 2 6, 7, 8 9
10, 11, 12
13
14
2
5
Page 13
ILLUSTRATION: M2580_1124
1 2589-5270 0 UNLOADER VALVE 1000/1300 HYDRAULIC 1
2 2589-5031 0 BACK MOUNT PRESSURE GAUGE 3
3 2589-5268 0 PRESSURE FILTER 1
4 PRESSURE TRANSDUCER 0 2
5 2589-5266 0 NEEDLE VALVE 2
6 2589-5269 0 SOLENOID VALVE 1
7 2589-5265 0 DOUBLE PILOT OPERATED CHECK VALVE 1
8 GAP CYLINDER REDUCING 0 1

VALVE
9 2589-5276 0 MOUNTING PLATE 1
10 2589-5273 0 PRESSURE RELIEF VALVE 1
11 2589-5272 0 CHECK VALVE 1
12 WEDGE PRESSURE 0 1
REDUCING VALVE
13 2589-5275 0 MANIFOLD BLOCK 1
[Figure End]
Page 14
11
9
10
12
8
6
3
7
5
2
4
1
Page 15
1 AX868-202-501 8 CONTROL CABINET ASM 1
2 2563-1001 0 GAS STRUT 2
3 14.85.1000 0 NODE BLOCK 1
4 AX868-207-501 0 SOUNDER MOUNTING PLATE 1
5 14.65.0004 1 WARNING SOUNDER 1
6 14.40.0005 0 GROMMET 1
7 AX904-080-001 0 INTEGRATED CONE CONTROL MOUNTING PLT 1
8 10.42.0052 1 CONE CONTROL BLOCK 1

SEE FIGURE 02-09
10 AX868-202-502 4 CTRL CABINET DOOR ASM 1
12 12.86.5080 0 PULL HANDLE 1
[Figure End]
Page 16
ILLUSTRATION: 10_42_0052
16
4
9
15
5
14
7
8
11
12
13
10
Page 17
ILLUSTRATION: 10_42_0052
1 10.70.0030 0 CHECK VALVE 1
2 10.21.3698 0 FILTER ELEMENT 1
2 10.70.0031 0 FILTER BOWL 1
3 10.70.0033 0 PRESSURE REDUCING VALVE (SET TO 138 BAR) 1
4 10.70.0034 0 CHECK VALVE 1
5 10.70.0035 0 RELIEF VALVE (SET TO 152 BAR) 1
6 10.70.0036 0 NEEDLE VALVE 1
7 10.70.0036 0 NEEDLE VALVE 1
8 10.70.0037 0 RELIEF VALVE (SET TO 186 BAR) 1
9 10.70.0038 0 PRESSURE REDUCING VALVE (SET TO 145 BAR) 1
10 10.70.0039 0 SOLENOID CARTRIDGE 1
11 10.70.0040 0 P.O. CHECK VALVE 1
12 10.70.0040 0 P.O. CHECK VALVE 1
13 10.70.0041 0 CHECK VALVE 1
14 10.70.0042 0 CHECK VALVE 1
15 10.70.0043 0 FILTER BOWL 1
15 10.21.3693 0 FILTER ELEMENT - REF HP1352A16ANP01 AVAILABLE 1

FOR USE
16 10.70.0044 0 SOLENOID CARTRIDGE 1
[Figure End]
Page 18
NAME: TRACKS ASM MACHINE: 1000SR
Page 19
NAME: TRACKS ASM MACHINE: 1000SR
1 AX900-005-501 1 TRACK - R.H.S 1
2 AX900-005-502 1 TRACK - L.H.S 1
[Figure End]
Page 20
6
37
4
FIGURE: 04-01
7
3
8
36 48
2
NAME: FEEDER ASM
47
9
46
1
ILLUSTRATION: AX868-18
45 54
10
35
44
11
43
12
13
42
52 53
41 49
40
39
14
38
15
16
17
18
50 19
51
34 20
33
21
32
31
22
23
24
25
26
27
28
29
REV:
30
MACHINE: 1000SR
Page 21
B
NAME: FEEDER ASM MACHINE: 1000SR
1 AX907-039-507 0 UPPER PLATFORM HAND RAIL RH 1
2 2360-0050/14.0 0 CONVEYOR BELT - 1000 WIDE X 14.0 M LONG. 1
3 AX868-87-08 3 FEEDER CONV SIDE GUARD LHS 1
4 AX868-87-09 3 FEEDER CONV LARGE SIDE GUARD 1
5 AX868-87-10 3 FEEDER CONV SIDE GUARD 1
6 AX848-65 1 BELT SUPPORT 1
7 AX848-77 2 NIP GUARD - FEED CONVEYOR 1
8 2421-2008SN 0 SQUARE FLANGE UNIT BEARING 65 BORE 1
9 AX848/113 2 FEED CONVEYOR HEAD DRUM 1
10 2473-0005 0 GREARBOX RIDUTTORI TYPE RRM500D 1

FROM SERIAL NO.PID100SRTOMBA3764 ECO8664
11 AX868-435-501 2 HEAD DRUM GEARBOX SUPPORT 1
12 2576-4092 0 DANFOSS MOTOR OMSS 125 1

FROM SERIAL NO.PID100SRTOMBA3764 ECO8664
13 AX848-36-02 2 BELT SCRAPER CLAMP 1
14 AX607/3/46 1 TENSIONING ELEMENT - SPECIAL. 2
15 AX848-66 0 SKID PLATE MOUNTING ANGLE 4
16 AX848-63 0 SKID PLATE MOUNTING ANGLE 2
17 AX868-266-001 1 SPIRAL ROLLER SUPPORT 2
18 380308100 0 380308100 PIN 1
19 AX868-167-01 2 RECIRC. CONV TRANSPORT BRACKET 1
20 2495-3026 0 SPIRAL UNDER ROLLER 1
21 AX868-291-001 0 RECIRC CHUTE BRACE MOUNT SPACER 3
22 AX857-10-01 0 SIDE NIP GUARD - FEED CONVEYOR 2
23 2495-1130A 0 RETURN ROLLER 1
24 AX868-19-01 10 FEED CONVEYOR STRINGER SECTION 1
25 AX818-110-BASE-MIRR 2 DRIVE DRUM ADJUSTER (FEMALE) 1
26 AX848-34-02 4 FEED CONV PLOUGH SCRAPER STRAP 2

REPLACED BY AX907-024-006
26 AX907-024-006 0 CLAMP PLATE 2
ECO7715
27 AX907-024-007 0 POLYURETHANE BLADE. 1
ECO7715
27 AX848-34-03 1 1
28 AX848-34-01 4 FEED CONV PLOUGH SCRAPER 1
Page 22
NAME: FEEDER ASM MACHINE: 1000SR
28 AX907-024-501 5 PLOUGH (FEED CONVEYOR TAIL) 1
ECO7715
29 2421-0011SN 0 PILLOW BLOCK BEARING - 55 BORE 2
30 AX857-156-001 2 FEEDER CONV RH TAIL DRUM MOUNT 1
31 AX857-155-501 4 FEED CONV TAIL DRUM GRD COMP 1
32 AX868/105 1 FEED CONV TAIL DRUM SCRAPER RUBBER 1
33 AX857-158-001 2 FEED CONV TAIL DRUM SCRAPER STRAP 1
34 AX857-157-001 2 FEED CONV TAIL DRUM GRD LH MOUNT 1
35 AX857-215-501 2 UPPER PLATFORM FRAME 1
36 AX907-031-501 0 UPPER PLATFORM FLOORING 1
37 AX907-039-506 0 UPPER PLATFORM HAND RAIL ASSY 1
38 AX818-110-TELE 2 DRIVE DRUM ADJUSTER (MALE) 2
39 AX818-110-BASE 0 DRIVE DRUM ADJUSTER (FEMALE) 1
40 2495-3011 0 FEED CONV INFEED TROUGH ROLL SET COMP 1
41 2489-1070 0 RUBBER COVERED IMPACT ROLLER. 10
42 AX848/70/1 1 FEEDER CONV REAR SIDE BELT SUPPORT PAD 2
43 AX848/70/2 0 FEEDER BELT MID SIDE SKID PLT 2
44 2366-2005 0 FEEDER BELT SKID PLATE COMP 1
45 2495-3012 0 BASE PLATE MOUNTED TROUGH SET. 1
46 AX848-36-01 2 BELT SCRAPER FRAME 1
47 AX868/104 2 SCRAPER BLADE 1
48 AX848-58-1 1 HEAD DRUM BEARING SUPPORT 1
49 2473-0006 0 GREARBOX & MOTOR ASS'Y 14.11:1 RATIO 1

UPTO SERIAL NO.PID100SRTOMBA3763 ECO8664
50 AX868-53-01 12 FEED HOPPER 1
ECO8200
51 AX857-221-001 0 SUPPORT LEG 6
ECO8200
52 AX857-221-002 0 SUPPORT BRACE 1
ECO8200
53 AX907-089-001 0 COVER PLATE 1
FROM SERIAL NO. PID100SRVOMC55023, ECO8751
54 AX868-267-01-CP03 0 SUPPORT PLATE 1
FROM SERIAL NO. PID100SRVOMC55023, ECO8751
[Figure End]
Page 23
Page 24
NAME: FEEDER TELESCOPICS ASM MACHINE: 1000SR
Page 25
NAME: FEEDER TELESCOPICS ASM MACHINE: 1000SR
1 AX857-04-02 1 UPPER TRESTLE 2
2 AX904-070-501 0 RESIRC SUPPORT BRACKET 1
3 AX868-125-01 5 FEEDER LOWER JACKING LEGS COMP 1
4 380312230 0 380312230 PIN 2
5 AX857-174-002 0 CONVEYOR LIFT CYLINDER. 1
6 380308140 0 380308140 PIN 1
7 AX857-174-001 0 CONVEYOR LIFT CYLINDER. 1
[Figure End]
Page 26
1 6
8
2 7 9
3 10
FIGURE: 05-01
11
12
4
5
NAME: POWERUNIT ASM (TIER 3)
39
40
41
42
38
43
19
50 18
44 37
20
45
36 17
46 21
16
15
35 22 14
53 13
52 23
51
24
25
49 34
33
28
27
26
32
48
29
31
REV:
30
47
MACHINE: 1000SR
Page 27
A
NAME: POWERUNIT ASM (TIER 3) MACHINE: 1000SR
1 12.10.0021 0 HINGE 1
2 AX904-341-001 0 RADIATOR FILLER COVER 1
3 AX904-305-501 0 RADIATOR ROOF PANEL 1
4 AX904-308-501 0 ROOF PANEL - OPENING 1
5 2481.0127.B 0 CATCH PLATE (04-663WB) 2
6 AX893-329-001 0 HINGE SPACER 1
7 AX904-307-501 0 ROOF PANEL - FIXED 1

UPTO SERIAL NO.PID10SRVOMA40010 ECO7000
7 AX904-351-501 0 ROOF PANEL - FIXED 1
FORM SERIAL NO.PID10SRVOMA40011 ECO7000
8 2481-0186 0 STAINLESS ROOF HINGE 2
9 AX904-306-501 1 REAR ROOF PANEL 1
10 AX904-352-501 0 RIGHT HAND SIDE PANEL 1

10 AX904-309-501 0 RIGHT HAND SIDE PANEL 1
11 AX904-304-501 1 RIGHT HAND MID CORNER PANEL 1
12 AX904-320-501 0 SILENCER MNT BRACKET (C9) 2
13 AX904-314-501 0 REAR RHS COVER 1
14 AX904-316-501 1 REAR CENTRAL COVER 1
15 AX904-312-501 2 REAR CENTRE PANEL 1
16 AX904-331-501 0 HEAT SHIELD 1
17 AX904-343-501 1 LIFTING/SUPPORT PRESSING 1
18 AX904-342-501 0 EXHAUST CLAMP MNT 1
19 AX904-344-501 0 RHS TENSIONER GUARD 1
20 AX904-337-501 0 PULLY GUARD 3 1
21 2481-0226 0 FUEL LEVEL SENSOR 1
22 2481-0227 0 FUEL LEVEL SENSOR GASKET 1
23 AX904-318-501 0 BATTERY CLAMP 1
24 AX904-326-501 0 BATTERY CLAMP BAR 2
25 12.14.3005 0 BATTERY 2
26 AX904-319-501 1 REAR LHS INSPECTION PLT 1
27 AX904-313-501 1 REAR LHS COVER 1
28 AX904-317-501 0 BATTERY HOLDER 1
Page 28
NAME: POWERUNIT ASM (TIER 3) MACHINE: 1000SR
29 AX848-16-01 3 P/UNIT MTG BRACKET 2
30 AX848-16-02 3 P/UNIT MTG BRKT ASM 2
31 AX904-303-501 0 LEFT HAND MID CORNER PANEL 1
32 AX893-317-501 0 FUEL FILLER ASM 1
33 AX904-301-501 1 DIESEL TANK MWA 1
34 10.22.6750 0 FILLER CAP 1
35 AX904-347-001 0 DIESEL TAKE UP/RETURN PLT GASKET 1
36 AX904-346-501 0 DIESEL TAKE UP/RETURN ASM 1
37 AX904-315-501 1 AIR CLEANER MNT 1
38 AX904-340-501 0 WIRE MNT PLT 1
39 AX893-315-001 0 CATCH STRENGTHENER 2
40 2481-0104 0 HANDLE 1
41 2481-0105 0 HANDLE END STAY 2
42 AX904-336-501 0 ALTERNATOR GUARD 1
43 AX904-335-001 0 PULLY GUARD 2 1

43 AX904-353-001 0 PULLY GUARD 2 1
44 AX904-334-501 0 PULLY GUARD MNT 2 1
45 AX904-333-501 0 PULLY GUARD MNT 1 1
46 AX904-332-501 0 PULLY GUARD 1 1
47 AX904-310-501 0 LEFT HAND SIDE PANEL 1
48 2481.0127.A 0 PULL DOWN LATCH 2
49 AX893-314-001 0 PULL DOWN LATCH STRENGTHENER 2
50 AX818-136 0 CLUTCH FLOW VALVE MNT 1
51 AX904-345-501 0 LHS TENSIONER GUARD 1
52 AX904-302-501 1 FRONT PANEL 1
53 AX904-311-501 0 RADIATOR COVER 1
[Figure End]
Page 29
Page 30
NAME: ENGINE ASM (TIER 3) MACHINE: 1000SR
20
21
23
17
18
19
22
24
25
26
10
14
15
16
6
13
27
11
12
5
40
1
28
39
29
30
38
31
35
32
37
36
33
34
Page 31
1 2481-0233 0 DUST EJECTOR PRECLEANER 1
2 2481-0240 0 COBRAHEAD AIR INLET 1
3 2563-0020 0 GAS STRUT - 750N 1
4 2481-0236 0 RUBBER ADAPTOR 1
5 AX904-324-501 0 AIR CLEANER PIPE 1

REPLACED BY AX907-309-001 ECO8659
5 AX907-309-001 1 RUBBER MOULDED AIR INTAKE PIPE C9 1
ECO8659
6 AX904-348-001 0 PULLY SPACER 1
7 2481-0254 0 CLAMP (EXHAUST TO TURBO) 1
8 AX904-330-501 0 EXHAUST PIPE 1 1
9 2481-0259 0 122-130MM JUBILEE SUPERCLAMP 2
10 2481-0258 0 5" S/S BELLOW C/W CUFFED ENDS 1

ORDER ITEM 10, PART NO, 12.17.0089 ECO11216
10 12.17.0089 0 5" S/S BELLOW C/W CUFFED ENDS M19881 1
11 12.17.0170 0 MIKALOR CLAMP 1
12 2481-0851 0 C9 AIR FILTER 1
13 2481-0640 0 FUSE BOX 1000MXT 1
14 AX904-325-501 0 EXHAUST PIPE 2 1
15 2481-0532 0 ANTI-VIBRATION MOUNT 4
16 2481-0243 0 1
17 2481-0391 0 5" RAIN CAP 1
18 AX904-339-501 0 VALVE MNT 1
19 2481-0639 0 C9 EXHAUST SILENCER BOX 1
20 AX904-329-501 0 SCAVENGE ADAPTOR 1
21 AX904-321-501 0 SILENCER CLAMP (C9) 2
22 2481-0252 0 5" EXHAUST CLAMP - U BOLT TYPE 2
23 2443-8334 0 T/LOCK BUSH 1
24 2443-1708 0 ENGINE PULLEY 300PCDX8SPC 1
25 AX904-322-501 0 CLUTCH SUPPORT PLT 1
26 2451-1021 0 CLUTCH 1
27 AX904-323-501 0 FILLER PLT 1
28 2573-6001 0 PUMP HYDRAULIC AXIAL PISTON 2
Page 32
29 2481-0629 0 HELICAL WIRE HOSE 3" I/D 1
30 10.22.6750 0 FILLER CAP 1
31 2481-0128 0 1
32 AX904-338-501 0 FILTER MNT 2
33 2481-0246 0 AIR RESTRICTION INDICATOR 1
34 2481-0053 0 WATERTRAP COMPLETE C9 1
35 AX904-328-501 1 TENSIONER ASM LHS 1
36 AX801/14 0 PUMP PULLEY 280PCD X2SPB 2
37 13847D00 0 PUMP DRIVE PULLY 315 PCD 4 GROOVE SPB 1
38 2480-0070 0 1
39 2563-0021 0 GAS STRUT - 650N (SAFETY LOCK) 1
40 15.04.3095 0 CAT STARTER MOTOR 1

ECO 10107
[Figure End]
Page 33
Page 34
59
44
2 1
FIGURE: 05-03
3
9 10 11
58
44
45 12
1
46
47 13
ILLUSTRATION: PTS-001-SECT02
48 49 45 4
50
13 11 14
51 3
2
6
7
8
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC)
52 53 54 44 55
43 56
57
15
42 16
17
18
41
40
39
38
37
19
36 20
21
35 22
34
28
27
26
25
24
23
REV:
33 32 31 30 29
MACHINE: 1000SR
Page 35
A
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC) MACHINE: 1000SR
1 PTS-001-058 3 GULL WING DOOR - MWA 2
2 26.04.00006 0 M6 PLAIN WASHER 34
3 2215-0010 0 M6-1.00 PLAIN HEX HEAD NUT GR 8.8 BS3692 34
4 12.60.1000 0 TITENFAST 100 EDGE PROTECTOR 4
5 12.11.0043 0 GAS STRUT 4
6 1312.17.38 0 BATTERY SECURING STRAP 2
7 26.26.10254 0 10" EYE BOLT 4
8 12.14.3007 0 BATTERY 12V 2
9 PTS-001-110 0 SCANIA DC9 5" EXHAUST CLAMP MOUNTING 1
10 26.50.10025 0 M10X25 SOCKET HD CAPSCREW 1
11 26.04.00010 0 M10 PLAIN WASHER 2
12 PTS-001-044 0 5" EXHAUST CLAMP HINGE 1
14 26.04.10040 0 METRIC COURSE SET SCREW M10X40 GR 8.8 1
15 20.1312.17.01 0 BATTERY BOX RUBBER 2
16 60522024 0 FUSE / RELAY BOX 1
17 PTS-001-040 0 PUMP SUPPORT BRACKET 1 1
18 PTS-001-128 0 EXHAUST HEAT DEFELCTOR GUARD 1
19 AX848-59-09 0 PULLY NIP GUARD SUPPORT 1
20 AX848-59-08 0 PULLY NIP GUARD 1
21 2443-1708 0 ENGINE PULLEY 300PCDX8SPC 1
22 2443-8334 0 T/LOCK BUSH 1
23 PTS-001-053 0 CLUTCH SUPPORT PLT 1
26 PTS-001-014 6 ENCLOSURE FRAME - REAR 1
27 PTS-001-112 0 FILTER MOUNTING BRACKET 1
28 PTS-001-001 5 DC9 DD ENG FRAME 1
29 PTS-001-001-005 5 CROSS MEMBER 4
30 PTS-001-092 1 REAR COVER PLATE 1
Page 36
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC) MACHINE: 1000SR
31 PTS-001-091 1 FRONT COVER PLATE 1
32 PTS-001-060 2 RIGHT SIDE PANEL 1
33 14.77.0500 0 BATTERY ISOLATOR SWITCH 1
34 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 4
36 26.04.00008 0 M8 PLAIN WASHER 32
37 26.24.00008 0 NYLOC NUT 16
38 PTS-001-059 2 FRONT LOUVER PANEL 1
39 20.15.0010-03 0 POWERUNIT DOOR SEAL 2
40 20.15.0010-04 0 POWERUNIT DOOR SEAL 2
41 PTS-001-021 0 LOUVRE PANEL 1
42 26.04.00012 0 M12 PLAIN WASHER 2
45 12.10.0050M 0 HINGE 4
46 M6.WASHER 0 M6 FORM C WASHER 24
47 M6.NYLOC 0 M6 NYLOC NUT 12
48 12.86.3029 0 VISE ACTION COMPRESSION LATCH 1
49 PTS-003-027 0 FILLER CAP ACCESS LID 1
50 12.86.3032 1 CATCH PLATE 4
51 12.86.5060 0 PULL HANDLE TUBE 2
52 60522025 0 FUSE / RELAY BOX 1
53 PTS-001-073 0 MTG BRACKET 1
54 2534-4001 0 HEAT EXCHANGER 1
55 12.86.5061 0 PULL HANDLE END SUPPORT 4
56 PTS-001-061 1 LEFT SIDE PANEL 1
57 2550-8049 0 PRESSURE REDUCING VALVE 1
58 PTS-001-015 2 ENCLOSURE FRAME CROSSMEMBER 1
59 12.10.0021 0 HINGE 6
[Figure End]
Page 37
Page 38
NAME: SCANIA D9 ENGINE ASM (TIER 4) (EN) MACHINE: 1000SR
ILLUSTRATION: SCANIA D9 ENGINE ASM (TIER 4) (EN)
8
9
6
28
10
5
27
11
4
3
2
1
DETAIL A
DETAIL A
23
12
22
26
13
25
24
14
15
23
16
17
DETAIL B
22
21
DETAIL B
18
20
19
Page 39
1 10.24.3694 0 51CC ACW PUMP 1

ORDER ITEM 1, PART NO. 10.24.3698 ECO 11207
1 10.24.3698 0 PUMP 1
DIRECT REPLACEMENT FOR ITEM 1, PART NO. 10.24.3694 ECO 11207
2 10.24.3696 0 51CC CW PUMP 1
ORDER ITEM 2, PART NO. 10.24.3699 ECO 11207
2 10.24.3699 0 PUMP 1
DIRECT REPLACEMENT FOR ITEM 2, PART NO. 10.24.3696 ECO 11207
3 10.24.4569 0 36CC PUMP 1
4 2451-1609 0 CLUTCH HPTO ASSEMBLY 1
5 12.17.0143 0 CONST TORQUE CLAMP 1
6 12.01.0028 0 RUBBER HUMP REDUCER 1
7 PTS-001-032 1 AIR INTAKE PIPE - SCANIA DC09 1
8 12.17.0144 0 CONSTANT TORQUE CLAMP 2
9 12.01.0017 0 RUBBER ADAPTOR-HUMP REDUCER 1
10 12.17.0142 0 CONST TORQUE CLAMP 1
11 PTS-CONCEPT-1020D 0 AIR FILTER HOOD ASSY 1
12 PTS-001-022 2 SCANIA ENGINE MOUNT 2
13 15.07.1031 0 WATERTRAP FILTER ELEMENT 1
14 2531-5152 0 PRESS FILTER ELEMENT 2
15 15.07.1005 0 FUEL FILTER KIT 1
16 15.07.1026 0 OIL FILTER KIT 1
17 PTS-001-009 2 DC09 SCR MOUNTING 1
18 PTS-001-031-001 1 COVER PLT 1
20 26.04.00008 0 M8 PLAIN WASHER 6
21 26.24.00008 0 NYLOC NUT 3
22 PTS-001-105CA 0 EXHAUST PIPE - HYDROLYSIS TO SCR 1

FROM SERIAL NO. PID100SREOMB32507 ECO7844
22 PTS-001-011CA 0 EXHAUST PIPE - HYDROLYSIS TO SCR 1
MACHINES UPTO SERIAL NO. PID100SREOMB32506 ORDER ITEM 22, PART
NO. PTS-001-105CAECO7844
23 PTS-001-107CA 0 SCANIA T4I EXHAUST PIPE TURBO - HYDROLYS 1

FROM SERIAL NO. PID100SREOMB32507 ECO7844
23 PTS-001-155 0 EXHAUST PIPE (D9) 1
UPTO SERIAL NO. PID100SREOMB32506 ECO7844
24 PTS-003-069 0 SCANIA DC13 70A EXHAUST PIPE 1
Page 40
25 12.17.2085 0 RAIN CAP 1
26 PTS-001-130 0 CONE SCR COVER PLT 1
27 15.07.1001 0 OUTER AIR FILTER 1
28 15.07.1002 0 INNER AIR FILTER 1
[Figure End]
Page 41
Page 42
NAME: HYDRAULIC TANK ASM MACHINE: 1000SR
2
7
1
3
4
5
Page 43
NAME: HYDRAULIC TANK ASM MACHINE: 1000SR
1 2538-0053 0 SUCTION FILTER GAUGE. 1
2 2531-5060 0 RETURN LINE FILTER 1
2 2531-5151 0 FILTER ELEMENT 1
3 2589-2105 0 FLUID LEVEL / FLOAT SWITCH. 1
4 2531-5154 0 MP FILTRI SF2501 2
5 2580-8005 0 INSPECTION DOOR 2
6 AX868-443-501 0 HYD TANK FAB 1
7 2531-1000 0 MP FILTRI-CSA 1
[Figure End]
Page 44
NAME: FUEL TANK (TIER 4) MACHINE: 1000SR
ILLUSTRATION: PTS-001-093CA
FIGURE: 07-01
3 REV: A
10
7
9
1
12
11
13
21
14
15
20
16
19
18
17
Page 45
NAME: FUEL TANK (TIER 4) MACHINE: 1000SR
ILLUSTRATION: PTS-001-093CA
1 PTS-001-093-012 1 PLATE FUEL TANK 1000 MAX/SR 1
2 14.85.1153 0 FUEL SENSOR 1
3 PTS-001-093-017 0 LID PLATE FUEL TANK 1000 MAX 1
4 02211163 0 LOCKING DIESEL FILLER CAP 1
5 12.10.0050M 0 HINGE 1
6 PTS-001-093 1 FUEL TANK 1000 MAX/SR 1
7 12.09.1055 0 ANTI-VIB MOUNT 1
8 10.12.0027 0 3/4 BONDED SEAL 1
9 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 1
10 10.16.0048 0 BALL VALVE 1
11 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR 1
12 10.12.0025 0 3/8 BONDED SEAL 1
13 10.12.0026 0 BONDED SEAL 1
14 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR 1
15 10.08.0009 0 3/8" F BLANKING CAP 1
16 10.23.5004 0 FUEL LEVEL GUAGE (LONG) 1
17 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR 1
18 10.12.0025 0 3/8 BONDED SEAL 1
19 10.09.0018 0 3/4 MALE BLANKING PLUG 1
20 10.12.0027 0 3/4 BONDED SEAL 1
21 10.23.6555 0 AIR BREATHER 1
[Figure End]
Page 46
NAME: 1000 EXCENTRIC ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
4
3
2
1
6
7
8
10
15
13
11
14
9
12
Page 47
NAME: 1000 EXCENTRIC ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
1 2410-9007 0 LINEAR ROLLER BEARING 2
2 2430-0584 0 INTERNAL CIRCLIP 1
3 2415-9901 0 TAPER ROLLER BEARING 1
4 302-15 0 BEVEL GEAR 1
5 2212-2005 0 M16 BLACK HARDENED WASHER BS 4395 5
6 332-2 0 KEY 2
7 2222-6748 0 CAPSCREW M16X45 WEDGELOCK 2
9 603-6008 0 49 mm ECCENTRIC 1000 AUTOMAX 1
10 2152-9050 1 LABYRINTH STRIP 8
11 2222-6753 0 CAPSCREW M16X70 WEDGELOCK 4
12 323-37 0 5
13 307-2 3 O RING ROTARY SEAL RING PISTON RING 1
14 603-9079 0 PISTON RING (ROTARY SEAL) 1
15 31.12.0274 0 ROTARY SEAL RING(LONG THROW) 1

REF 603-9174
[Figure End]
Page 48
NAME: 1000 UPPER FRAME ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
4
2
5
16
Page 49
NAME: 1000 UPPER FRAME ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
1 320/33 0 SHOULDERED DOWEL PIN 3
2 603-9089MCD 0 ONE PIECE UPPER FRAME (MC) 1
3 2530-1135 0 GREASE NIPPLE 1/8 BSP IND BUTTON HEAD 12
4 2402-2040 1 PLAIN SPHERICAL BEARING 6
5 603-9071 0 CONCAVE AUTOSAND 1

(OPTION)
5 603-9052 0 MC CONCAVE 1
5 603-9053 0 CONCAVE EXTRA COURSE 1

(OPTION)
5 603-9107 0 CONCAVE COURSE 1
(OPTION)
6 603-9090 0 CONCAVE WEDGE 3
7 2144-0031 0 KORROBOND 65 BACKING COMPOUND 10KG TUB 5

NOT SHOWN
8 2144-0032 0 RELEASE AGENT 250ML 1
NOT SHOWN
[Figure End]
Page 50
NAME: 1000 COUNTERSHAFT ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
14
1
DETAIL A
DETAIL A
2
13
3
15
4
5
6
7
8
12
9
10
11
Page 51
NAME: 1000 COUNTERSHAFT ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
1 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 6

DIN933
2 605-909 0 COUNTERSHAFT 1
3 603-9019 0 1
4 2503-3153 0 OIL LIP SEAL 1
5 2217-9007 0 1000 COUNTERSHAFT LOCKING NUT 1

DIN933
7 2415-9002 0 COUNTERSHAFT TAPER BEARING 2
8 603-9022 0 2
9 603-9004MCD 0 1000 COUNTERSHAFT HOUSING 1
10 307-6 0 O RING COUNTERSHAFT HOUSING 1
11 302-26 0 1
12 2450-5002 0 RINGFEDER 85X125 RFN7012 1
13 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 6
14 2432-1404 0 KEY 1
[Figure End]
Page 52
NAME: 1000 CONEHEAD ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
9
3
5
4
7
1
16
14
12
10
17
13
15
11
Page 53
NAME: 1000 CONEHEAD ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
1 2226-0889 0 M20-2.50 X 50 BLACK SOCKET HEAD COUNTERSUNK 4

SET SCREW GR 10.9
2 603-936 0 DISTRIBUTION PLATE 1
3 603-915 0 MANTLE NUT PLUG 1
4 603-929 0 MANTLE NUT 1
5 2230-1220 0 BLACK HEX HEAD CAP SCREW 4
6 603-6020 0 1
7 2501-1250 0 O RING 202-834-4470 (92.2X5.7) 1
8 603-9106 0 MANTLE 1
9 603-9082 0 CONE HEAD 1000 CONE 1
10 307-1 2 O RING CONE HEAD PISTON RING 1
11 603-955MCD 0 PISTON RING CONE HEAD 1
12 603-1040 1 SNAP RING - OIL FLINGER 1
13 603-1039 0 CONEHEAD OIL FLINGER 1
14 307-4 0 O RING OIL FLINGER 1
15 2415-9900 0 TAPER ROLLER BEARING 1
16 2430-0584 0 INTERNAL CIRCLIP 1
17 2410-9006 1 CYLINDRICAL ROLLER BEARING 1

USE PART NUMBER 2410-9006
[Figure End]
Page 54
20
FIGURE: 08-05
19
ILLUSTRATION:
DETAIL D 3 1
18
21
2
DETAIL D
NAME: 1000 AUTOMAX GENERAL ASSEMBLY
DETAIL A
4
17 DETAIL A
7
16
5
14 12 8
DETAIL B
15
6 DETAIL B 9
10
DETAIL C 25
24
DETAIL C 11
13
22 23
REV:
MACHINE: 1000SR
Page 55
A
NAME: 1000 AUTOMAX GENERAL ASSEMBLY MACHINE: 1000SR
ILLUSTRATION:
4 603-1022-2 0 BEARING PAD 2
5 603-1014-MCD 1 ANTI ROTATION STOP PLATE 1
6 603-9154 0 1000 COUNTERSHAFT ASSEMBLY DRAWING 1

SEE FIG 08-03 FOR BREAKDOWN
10 603-9199-2 0 SINGLE COTTON PLY 5
11 603-9199-1 1 INSPECTION WINDOW HANDLE 5
12 2564-0040 2 HYDRAULIC RAM 5
13 603-9100 2 1000 CLEVIS PIN 12
14 2201-0148 2 PIN - SPLIT COTTER DIA 5X56 BS 1574 24
15 2210-2017 0 M39 BLACK WASHER FORM E BS4320 24
16 603-9143 1 BEARING CLAMP 1
17 2222-6687 0 M12X35 CAPSCREW WEDGELOCK 4
18 603-9144 0 OIL FLINGER 1
19 603-9142 1 STUB SHAFT 1
20 307-17 3 STUB SHAFT O-RING 1
21 603-9219 0 TRANSPORT BAR 1
22 2564-9310 0 CYLINDER SEAL KIT FOR 2564-0040 6

USE FOR ITEM 12
23 2443-1787 0 PULLEY 1
24 2443-8365 0 T/LOCK BUSH 1
25 2432-1404 0 KEY 1
[Figure End]
Page 56
NAME: CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409) MACHINE: 1000SR
ILLUSTRATION: MAX907-71-603
5
4
3
2
6
7
1
14
13
8
12
11
10
Page 57
NAME: CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409) MACHINE: 1000SR
ILLUSTRATION: MAX907-71-603
1 AX907-71-501 0 CRUSHER FEED BOX WEDLED ASSEMBLY 1
2 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4
3 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 8
4 AX907-71-502 0 CRUSHER FEED BOX DOOR ASSEMBLY 1
5 2294.0009 0 ANTI-LOOSE FASTENER 4
6 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 2
7 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 2
9 AX860-335-501 1 LEVEL SENSOR SUPPORT 1
10 2512-0004 0 M10 ZINC STANDARD U BOLT (32MM/1 1/4" PIPE) 2
11 2640-5008 0 LEVEL SENSOR PROBE 1
12 AX848/78/2 1 SPRAY BAR 1
13 2512-0024 0 U-BOLT 2
14 2540-0006 0 SPRAY NOZZLE NS-1 3
[Figure End]
Page 58
NAME: SCREENBOX SUBFRAME ASM MACHINE: 1000SR
ILLUSTRATION: 6650106
Page 59
1 AX868-69-01 2 RS SUPPORT BRKT 2
2 AX868-144-03 12 UPPER CROSS CONV SUPPORT 1
3 2294-0002 0 QUICK RELEASE LATCH 2
4 380310120 0 380310120 PIN 2
5 AX868-288-001 0 EXTENSION COVER 1
6 AX862-96-01 3 AIR BLAST COOLER FRAME 1
7 2592-2006 1 INTEGRAL SUPPRESSER 1
8 AX868-157-01 2 X CON TRAVEL BRACKET 1
9 ax862-96-02 3 AIR BLAST COOLER COVER. 1
10 AX868-144-02 12 HORIZONTAL FRAME 1
11 380316240 0 380316240 PIN 2
12 AX862-187 3 STOCKPILER CONVEYOR MTG ASM 2
13 AX862/56/3 3 FRONT FRAME PIN. 2
14 AX868-156-01 0 XCONV TRAVEL BRKT ASM 1
15 AX862_203_CP01 0 RETAINING BAR 2
16 AX862_203_CP02 0 RETAINING BAR HOOK 4
17 380312280 0 380312280 PIN 2
18 6650106-SECT 1 PEGSON 10X5 SBOX (ORIGINALLY PN 2371-2001) 1
19 AX862-45-02 6 SCREEN STRUT INNER MEMBER. 2
20 AX862-45-01 6 SCREEN STRUT OUTER MEMBER. 2
21 2564-5043-ROD 1 HYD CYL ROD 2
22 AX862-60-03 3 STRUT CYLINDER PIN 2
23 2564-5043 1 SCREEN TELESCOPICS HYD CYLINDER 2
24 AX862-60-02 2 PIN ASM 2
25 380316255 0 380316255 PIN 2
26 AX868-144-01 13 FRONT SUPPORT FRAME 1
28 AX862/260/1 1 ROLLER - XCONV 9
30 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 9
Page 60
31 AX868-158-01 2 TRAVEL BRACKET LOCATION PIN 2
32 2294/0015 0 LINCH PIN - DIA 6X44 LONG 4
[Figure End]
Page 61
Page 62
NAME: FEEDBOOT ASM MACHINE: 1000SR
17
18
19
16
20
21
12
15
14
11
13
9
10
8
7
22
6
23
4
24
5
3
2
Page 63
NAME: FEEDBOOT ASM MACHINE: 1000SR
1 AX857-219-505 0 FEED BOOT MOUNT FRONT LHS 1
2 AX857-219-507 0 FEED BOOT MOUNT MID LHS 1
3 AX904-046-502 0 FEED BOOT LHS REAR 1
4 AX904-046-504 0 FEED BOOT MOUNT FRONT LHS 1
5 AX857-181-001 0 FEED BOOT LINER PLATE REAR LHS 1
6 AX857-180-001 0 FEED BOOT LINER PLATE MID LHS 1
7 AX857-185-001 0 FEED BOOT LINER PLATE FRNT LHS 1

DIN933
9 AX857-219-511 0 FEED BOOT LHS FRONT 1
10 AX868-35-11 5 COLL CONV FB REAR SIDE RUBBER CLAMP 2
11 AX868-35-10 5 COLL CONV FB FRONT SIDE RUBBER CLAMP 2
12 AX868_91_1 0 FEED BOOT SIDE SKIRT 2
13 AX857-184-001 0 FEED BOOT LINER PLATE RHS REAR 1
14 AX857-183-001 0 FEED BOOT LINER PLATE RHS MID 1
15 AX857-182-001 0 FEED BOOT LINER PLATE RHS FRNT 1
16 2226-0856 0 M16-2.00 X 50 BLACK SOCKET HEAD COUNTERSUNK 2

SET SCREW GR 10.9
17 AX904-046-503 0 FEED BOOT MOUTNING LEG RHS FRNT 1
18 AX857-219-510 0 FEED BOOT RHS FRONT 1
19 AX857-219-506 0 FEED BOOT MOUTNING LEG MID RHS 1
20 AX904-046-501 0 FEED BOOT R.H SIDE REAR 1
21 AX857-219-504 0 FEED BOOT MOUTNING LEG RHS 1
22 AX904-046-505 0 FEED BOOT REAR 1
23 AX868-35-12 5 COLL CONV FB REAR RUBBER CLAMP 1
24 AX848/89/2 0 F BOOT REAR RUBBER 1
[Figure End]
Page 64
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: 1000SR
Page 65
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: 1000SR
2 2495-1129 0 102 OD 1020 LNG CENTRE ROLLER 2
3 2495-1159 0 120 OD 1020 LNG IMPACT ROLLER 6
4 AX857-79 0 SHIM FOR TAIL SECTION BEARINGS. 4
5 2421-0010SN 0 MP50 PILLOW BLOCK 2
6 AX857/53 3 PROD CONV TAIL DRUM 1
7 380312140 0 380312140 PIN 4
8 AX868-70-01 3 1000SR COLL CONV TAIL HANGER 2
9 AX868-50-01 2 PROD CONV TAIL FRAME 1
[Figure End]
Page 66
NAME: MAIN CONVEYOR 3RD SECTION ASM MACHINE: 1000SR
ILLUSTRATION: AX868_76
14
15
13
16
12
11
23
24
10
22
9
25
8
21
7
20
6
19
5
26
17
4
37
18
3
36
28
2
27
38
1
29
30
39
50
40
43
42
41
49
31
32
48
35
34
33
47
46
45
44
Page 67
1 AX868/83 1 CAVAS COVER WITH HOOKS 1
2 AX848/71/01 0 PROD CONV SKIRTCLAMP STRIPS 2
3 AX818-156 2 DUST CVR SUPPORTS WITH NOTCHES 5
4 AX868-39-01 1 SPRAYBAR DEFLECTOR ASM 1
5 2576-4073 2 PRODUCT CONV MOTOR 1
6 AX818-74-01 3 SPEED SENSOR 1
7 2450-5503 0 50MM 603-SHRINK DISC 630M0050 1
8 AX857_65_01 0 COUPLING GUARD 1
9 AX868/111/1 2 PRODUCT CONV HEAD DRUM 1
10 AX868-39-05 1 DEFLECTOR SUPPORT BRK 1
11 AX868-39-04 2 PRODUCT CON SPREADER PLATE FRAME 1
12 AX868-39-03 1 CLAMP PLATE 1
13 AX868/41/1 1 DEFLECTOR SKIRT RUBBER PROD CONV 1
15 AX868-39-02 1 SPRAYBAR DEFLECTOR SUPPORT ASM 1
16 AX857/56/01 1 1
17 AX857-226-501 0 BARGE BOARD - MID R.H 2
18 AX607/3/46 1 TENSIONING ELEMENT - SPECIAL. 2
19 AX818-34-03 0 CLAMP 1
20 AX818_34_2 0 SCRAPER BLADE FRAME 1

UPTO SERIAL NO. PID100SRLOMC34579, ECO8653
21 12.53.0010 0 HEAD DRUM TENSIONER ASM 1
FROM SERIAL NO. PID100SRLOMC34580, ECO8653
24 AX868-39-06 1 DEFLECTOR PLATE 1
25 AX868-65-01 0 ROSTA UNIT SUPPORT 1
26 AX857_50_03_CP01 0 SPIRAL ROLLER BRACKET 2
27 AX857-57-01-CP01 0 SPIRAL NIP GUARD 1
28 AX818-34-01 0 SCRAPER BLADE FRAME 1
Page 68
29 AX857/50/02 0 REMOVABLE CROSS MEMBER 1
30 AX868-37-01 6 1
31 AX857-64 1 SPIRAL ROLLER NIP GUARD 2
33 2366-0400-CA01 0 SPEED SENSOR ASM 1
34 2683-2151 0 SPEED SENSOR CABLE 1
35 2366-0400-CA02 2 SPEED SENSOR MOUNT 1
36 AX857-55 1 HEAD DRUM NIPGUARD ASM 1
37 AX868-65-02 0 ROSTA UNIT SUPPORT 1
39 2495-3005-5 0 SIDE TROUGHING ROLLER 4
40 2495-3005-5-MIRR 2 SIDE TROUGHING ROLLER 4
41 2495-3005-1 2 ROLLER MOUNT PLATE 4
42 2495-3005-2 0 TROUGHING ROLLER 4
43 AX848/71/02 0 PROD CONV SKIRTCLAMP STRIPS 4
45 AX868/74/1 1 RUBBER SKIRTING 2
46 AX868-38 2 HEAD CONVEYOR LOWER GUARD 1
47 AX857-226-502 0 BARGE BOARD - MID L.H 2
48 2323-0006 0 RIGGING STRUT 2
49 AX868-96-01 0 PRODUCT CONVEYOR SUPPORT STRUT. 2
50 AX857/56/02 1 1
[Figure End]
Page 69
Page 70
NAME: RECIRCULATING CONVEYOR ASM MACHINE: 1000SR
53
52
2 3
51
4
54
5
1
50
8
9
6
49 7
10
11
12
13
14
48
47
46
42
18
DETAIL A
45
21
44 23
22
25
43
41
24 16 17
15
40
26 30
39
27 31
38
28
32
29 19
33 20
37 34
DETAIL A
36
35
Page 71
1 2360-0066/21.0 0 CONV BELT 500WROPLY 15 HIGH CLEAT 1
2 AX862-341-501 2 RECIRC CONV HEAD DRUM NIP GUARD 1
3 AX868-110-01 0 1
4 2450-5503 0 50MM 603-SHRINK DISC 630M0050 1
5 AX868-252-001 1 COUPLING GUARD. 1

ORDER ITEM 5, PART NO. AX904-086-501 ECO11437
5 AX904-086-501 1 COUPLING GUARD 1
DIRECT REPLACEMENT FOR ITEM 5, PART NO. AX868-252-001 ECO11437
6 AX815-90 1 TORQUE ARM ASM 1
7 2576-4076 0 OMT MOTOR 1
8 2495-3021-40DEG 0 TROUGHING ROLLER SET 9
9 2495-3021-005 0 WING ROLLER 2
10 2495-3021-001 0 TROUGHING ROLLER MTG PLT 2
11 2495-3021-006 0 WING ROLLER 2
12 2495-3021-004 0 CENTRE ROLLER 2
13 2660-2005 0 M32 LOCKNUT 4
14 2660-2004 0 M32 LONG REACH BUSH 4
15 2520-6348 0 3/4" M/F COMPACT 90 ELBOW 4
16 2579-0018 0 CHECK VALVE CT 3/4 BSP 1
17 2500-1021 0 BONDED SEAL 3/4"BSP 4
18 AX868-52-01 3 RC CONV SUPPORT BRACKET 1
19 2510-3895 0 BACKNUT GF312 1BSP 4
20 2520-6291 0 3/4 BULKHEAD C/W BACKNUT 4
21 AX868-244-501 3 RECIRC CONV MWA 1
22 AX862-342-501 2 RC CONV NIP GUARD 5
23 2495-3022 0 RS CONV RETURN ROLLER 5
24 AX862-13-02 17 CONV PIVOT MWA 1
25 2495-3023 0 RETURN ROLLER 1
26 AX868-249-501 2 RC CONV INFIL PLT 1
27 AX862-320-001 1 RC CONV PLOUGH SCRAPER STRAP 2
28 AX862-319-001 1 RECIRC CONV PLOUGH SCRAPER 1
29 AX862-318-501 1 PLOUGH BELT SCRAPER 1
Page 72
30 AX868-240-001 1 REAR SKIRT RUBBER 1
32 AX862-141-06 3 FEED BOOT REAR CLAMP STRIP. 1
33 AX862-325-501 1 FEEDBOOT REAR PLT ASM 1
34 AX862-331-001 3 FEED BOOT REAR PLATE 1
35 AX862-337-501 2 RECIRC CONV TAIL DRUM GUARD 1
36 AX862/17 3 RC CONV TAIL DRUM COMP 1
37 AX862-316-501 2 RECIRC CONV TAIL DRUM NIP GUARD 1

41 AX868-284-001 0 LINK - NIP GUARD/PLOUGH 2
42 AX868-134-01 1 SUPPORT STRUT (RECIRC CONV) 1
43 AX868-246-501 1 RECIRC CONV FEEDBOOT RHS 1
44 AX862-336-001 1 CLAMPING STRIP - RECIRCULATING CONVEYOR. 2
46 AX868-247-001 2 SKIRT RUBBER SIDE 2
49 AX868-245-501 1 RECIRC CONV FEEDBOOT RHS 1
50 AX862-88-04 4 CLAMPING STRIP - RECIRC 4
52 AX862-88-08 4 CLAMPING STRIP-RECIRC. CONV.-4242SR 2
[Figure End]
Page 73
Page 74
NAME: RECIRCULATING CONVEYOR CHUTE ASM MACHINE: 1000SR
5
6
16
15
14
13
17
18
10
19
12 11
Page 75
NAME: RECIRCULATING CONVEYOR CHUTE ASM MACHINE: 1000SR
1 AX868-299-001 0 RECIRC CHUTE WEAR PLATE 1
2 AX868-295-001 0 RECIRC CHUTE BTM WEAR PLATE 1
4 AX868-292-501 1 RECIRC CHUTE 1
5 2564-5046-002 0 CYLINDER - RECIRC CHUTE 1
6 2564-5046-001 0 RECIRCULATING FEED CHUTE LIFT CYLINDER. 1
7 AX868-122-01 2 CHUTE SUPPORT STRUT 1
9 2210-0021 1 M20 BRIGHT WASHER FORM A BS4320 1
11 385022330 0 385022330 PIN 1
12 380006270 0 380006270 PIN 1
13 AX868-12-03-CP01 1 RECIRC CONV MOUNTING HOOK 1
14 AX868-12-04-CP01 0 RECIRC CONV MOUNTING HOOK 1
17 AX868/92/1 0 RECIRC CHUTE RUBBER 1
18 AX868-300-501 1 COVER PLT ASM 1
[Figure End]
Page 76
NAME: STOCKPILER CONVEYOR ASM MACHINE: 1000SR
6
5
9
4
8
3
7
2
1
10
40
39
42
38
41
37
11
36
35
34
12
13
14
33
43
16
32
15
17
18
19
29
31
20
28
21
27
22
26
30
25
23
24
Page 77
1 2576-4076 0 OMT MOTOR 1
2 AX815-90 1 TORQUE ARM ASM 1
3 AX862-91 0 COUPLING GAURD 1
4 2450-5503 0 50MM 603-SHRINK DISC 630M0050 1
5 2421-0010S 0 MP50 PILLOW BLOCK 4
6 AX862/16 4 HEAD DRUM 550 WIDE COMP 1
7 AX862-261-01 1 STOCKPILER SUPPORT BARCKET 2
8 2660-2005 0 M32 LOCKNUT 4
9 2660-2004 0 M32 LONG REACH BUSH 4
10 AX868-203-001 0 LIFTING LABEL 4
11 AX868-133 1 SUPPORT STRUT (STOCKPILER) 2
12 AX868-280-501 1 FEED BOOT SIDE PANEL 1
14 2495-3023 0 RETURN ROLLER 1
15 2495-3022 0 RS CONV RETURN ROLLER 4
16 AX862-342-501 2 RC CONV NIP GUARD 4
19 AX862-141-06 3 FEED BOOT REAR CLAMP STRIP. 1
20 AX862-320-001 1 RC CONV PLOUGH SCRAPER STRAP 2
21 AX862-319-001 1 RECIRC CONV PLOUGH SCRAPER 1
22 AX868-284-001 0 LINK - NIP GUARD/PLOUGH 2
23 AX862-337-501 2 RECIRC CONV TAIL DRUM GUARD 1
24 AX862/17 3 RC CONV TAIL DRUM COMP 1
25 AX862-318-501 1 PLOUGH BELT SCRAPER 1
26 AX862-316-501 2 RECIRC CONV TAIL DRUM NIP GUARD 1
27 AX868-283-001 0 CLAMP 1
28 AX868-281-501 1 PLATE 1
29 AX868-282-001 0 10MM RUBBER 1
Page 78
33 AX868-280-502 1 FEED BOOT SIDE PANEL 1
34 2495-3021-40DEG 0 TROUGHING ROLLER SET 6
36 AX862-321-501 3 STK/PILE CON 1
40 AX862-341-501 2 RECIRC CONV HEAD DRUM NIP GUARD 1
42 2495-3021-30DEG 1 2
43 2360-0066/18.0 0 CONV BELT 500WROPLY 15 HIGH CLEAT 1
[Figure End]
Page 79
Page 80
FIGURE: 10-08
44 14
43 15
42 16
1 11 17
13
10 18
12 19
9
8 20
7 21
NAME: LOWER CROSS CONVEYOR ASM
6
5 22
50 24
4
25 23
46
26
51
27
3
28
2
29
30 DETAIL A
38 31
39
40 32
42
41
43
45
46 47 51 35 34 46 47 48 33 49 46 37 36 50
SEE DETAIL A
REV:
MACHINE: 1000SR
Page 81
A
NAME: LOWER CROSS CONVEYOR ASM MACHINE: 1000SR
1 AX868-227-001 0 CROSS CONV BELT 1
2 AX862/235/1 2 END SKIRT RUBBER 1
3 AX862-230-01 1 END SKIRTCLAMP 1
4 AX862-266-01 9 TAIL DRUM GUARD MOUNTING PLATE 2
5 AX868-151-01 3 SETTING / SUPPORT RAIL 1
6 AX862/125 9 SKIRT RUBBERS - CROSS CONVEYOR 2
7 AX862-233-01 0 SIDE SKIRT RUBBER CLAMP STRIP 2
8 AX862-226-01 3 BARGE BOARD 1
9 AX904-069-501 0 SIDE SKIRT BRACKET 2
10 2495-3027 9 IDLER ROLLER - CROSS CONVEYOR 4
11 AX862-222-01 5 CROSS CONVEYOR STRINGER SECTION 1
12 AX868-230-001 1 SCRAPER MOUNTING PLATE 1
13 AX868-229-501 3 SCRAPER BRKT 1
14 2421-2003SN 9 SQUARE FLANGE BRG TEXT 5958 2
15 AX862-167 1 CROSS CONVEYOR BEARING ADJUSTER 2
16 AX868-112-01 0 DRIVE DRUM 1
17 2530-1070 0 GREASE NIPPLE 2
18 AX862-168 9 MOTOR TORQUE PLATE SUPPORT STUD 2
19 AX862-84 9 MOTOR TORQUE PLATE 1
20 AX862-86 9 MOTOR STUD 1
21 AX862-137-01 1 CROSS CONVEYOR SHRINK DISK GUARD 1
22 2450-5508 0 SHRINK DISK 1
23 2576-4089 0 HYDRAULIC MOTOR - OMR160 1

UPTO SERIAL NO.PID100SRLOMBB4000 ECO8149
23 T118511 0 MOTOR 1
FROM SERIAL NO.PID100SRLOMBB4001 ECO8149
24 AX868-222-001 9 PLATE MOUNT BEARING 2
25 AX868-221-501 3 NIP GAURD 1
26 AX868-229-502 3 SCRAPER BRKT RH 1
27 AX868-233-001 2 ELEMENT TENSIONING (MODIFIED) 2
28 AX868-231-001 2 SCRAPER 1
29 AX868-232-001 1 CLAMP STRIP - SCRAPER 1
Page 82
NAME: LOWER CROSS CONVEYOR ASM MACHINE: 1000SR
30 AX862-227-01 1 LOWER CON HOSE TRAY 1
31 AX862-265-01 1 HOSE TRAY COVER 2
32 39-1142 0 MASS PLATE 2
33 AX862-87-01 10 COVER - CROSS CONVEYOR 6
34 AX868-150-01 4 SETTING/SUPPORT RAIL 1
35 AX868-206-001 0 LIFTING LABEL 3
36 AX868-109-01 0 TAIL DRUM PACKER 2
38 AX862-263-01 9 CLAMP STRIP 2
39 AX862-262-01 0 SCRAPER BLADE 1
40 AX862/15 1 TAIL DRUM - CROSS CONVEYOR 1
41 AX862-236 1 TAIL DRUM GUARD 1

DIN933

DIN933
46 2210_0017 0 WASHER BRIGHT M12 BS4320 FORM A 55

DIN933
[Figure End]
Page 83
Page 84
NAME: UPPER CROSS CONVEYOR ASM MACHINE: 1000SR
8
7
3
6
5
19
14
4
9
1
13
10
18
11
17
12
16
37
35
36
15
34
20
21
33
22
32
23
31
29
30
28
27
26
25
24
Page 85
1 AX868-255-001 9 CLAMP STRIP 2
2 AX868-237-501 2 DISCHARGE CHUTE 1
3 AX868-238-001 9 DISCHARGE CHUTE RUBBER 1
4 AX868/112/1 4 HEAD DRUM - CROSS CONVEYOR 1
5 AX868-222-001 9 PLATE MOUNT BEARING 2
6 2421-2003SN 9 SQUARE FLANGE BRG TEXT 5958 2
7 2450-5508 0 SHRINK DISK 1
8 2576-4089 0 HYDRAULIC MOTOR - OMR160 1

UPTO SERIAL NO.PID100SRLOMBB4000 ECO8149
8 T118511 0 MOTOR 1
FROM SERIAL NO.PID100SRLOMBB4001 ECO8149
9 AX868-229-501 3 SCRAPER BRKT 1
10 AX868-230-001 1 SCRAPER MOUNTING PLATE 1
11 AX868-231-001 2 SCRAPER 1
12 AX868-232-001 1 CLAMP STRIP - SCRAPER 1
13 AX862-137 1 CROSS CONVEYOR SHRINK DISC GUARD 1
14 AX862-84 9 MOTOR TORQUE PLATE 1
15 AX868-152-01 3 SETTING / SUPPORT RAIL. 1
16 AX862-86 9 MOTOR STUD 1
17 AX862-167 1 CROSS CONVEYOR BEARING ADJUSTER 2
18 AX862-168 9 MOTOR TORQUE PLATE SUPPORT STUD 2
19 AX868-227-001 0 CROSS CONV BELT 1
20 AX862-263-01 9 CLAMP STRIP 2
21 AX862/262/1 9 SCRAPER BLADE 1
23 AX862-266-01 9 TAIL DRUM GUARD MOUNTING PLATE 2
24 AX862-236 1 TAIL DRUM GUARD 1
25 AX862/15 1 TAIL DRUM - CROSS CONVEYOR 1
26 AX862-234-01 9 UPPER CONVEYOR END BARGE BOARD 1
27 AX862-222-01 5 CROSS CONVEYOR STRINGER SECTION 1
28 2495-3027 9 IDLER ROLLER - CROSS CONVEYOR 4
29 AX862-87-01 10 COVER - CROSS CONVEYOR 8
Page 86
30 AX904-069-501 0 SIDE SKIRT BRACKET 2
31 AX862/125 9 SKIRT RUBBERS - CROSS CONVEYOR 2
32 AX862-233-01 0 SIDE SKIRT RUBBER CLAMP STRIP 2
33 AX862-226-01 3 BARGE BOARD 1
34 AX868-229-502 3 SCRAPER BRKT RH 1
35 AX868-233-001 2 ELEMENT TENSIONING (MODIFIED) 2
36 AX868-221-501 3 NIP GAURD 1
37 AX868-256-001 9 CLAMP STRIP 1
[Figure End]
Page 87
Page 88
NAME: CATWALK ASM MACHINE: 1000SR
13
1
7
2
12
14
11
15
10
16
9
21
17
18 20
8
19
Page 89
NAME: CATWALK ASM MACHINE: 1000SR
1 AX904-049-501 0 RECIRC CONV. PLATFORM HANDRAIL ASSY 1
2 AX868-77-01 4 ENG PLT FORM(OVER RECIRC CONV) 1
3 AX904-050-501 0 RECIRC CONV PLATFORM FLOORING FRONT 1
4 AX904-050-502 0 RECIRC CONV PLATFORM FLOORING REAR 1
5 AX868-63-02 0 SUPPORT STRUT 1
6 AX868-63-01 0 ENGINE PLATFORM SUPPORT 1
7 AX904-051-501 0 HAND RAIL - CHASSIS 1
8 AX904-047-501 1 HYD. TANK HANDRAIL 1
9 AX904-008-501 0 ENGINE/ HYD. TANK PLATFORM FLOORING 1
12 AX904-053-501 0 GUARD RAIL - CRUSHER/ENGINE 1
13 AX907-033-501 0 UPPER PLATFORM SHIPS LADDER 1
14 AX907-032-501 0 LUBE TANK FLOORING 1
15 AX907-037-502 0 ENG. PLATFORM FLOORING LH 1
16 AX907-036-502 0 ENG. PLATFORM FLOORING L.H 1
17 AX907-028-501 0 ENGINE PLATFORM FLOORING 1
18 AX904-048-501 0 ENGINE PLATFORM FLOORING - REAR L.H 1
19 AX907-039-502 0 ENGINE PLATFORM HANDRAIL L.H 1
20 AX907-039-504 0 CRUSHER PLATFORM HANDRAIL LH 1
21 AX907-039-505 0 LADDER HANDRAIL 1
[Figure End]
Page 90
NAME: ELECTRIC COMPONENTS MACHINE: 1000SR
ILLUSTRATION:
1 2
1 2
3 4
3 4
5
0 I 6
5 6
7 8
7
0 I 8 9 START START 0
TEREX R
TEREX R
1
2
Page 91
NAME: ELECTRIC COMPONENTS MACHINE: 1000SR
ILLUSTRATION:
1 2686-9038 0 UMBILICAL SYS-EXTEN CABLE 1

TIER 3 MACHINE ONLY
1 60501025 0 UMBILICAL CONTROL KIT TELE RADIO UMB-POW 1
TIER 4 MACHINE ONLY
2 2686-0053 0 TELE-RADIO OPTION 1
TIER 3 MACHINE ONLY - DIRECT REPLACEMENT FOR ITEM 2, PART NO.
2686-0054 ECO7932
2 2686-0054 0 TELE-RADIO NON EURO OPTION 1

TIER 3 MACHINE ONLY - REPLACED BY ITEM 2, PART NO. 2686-0053 ECO7932
2 60501075 0 TELERADIO REMOTE CONTROL KIT 1
TIER 4 MACHINE ONLY
[Figure End]
Page 92
NAME: ELECTRIC COMPONENTS 1 MACHINE: 1000SR
ILLUSTRATION: 07_1000SR_MK10B_1
2 4
Page 93
1 60501911 0 1000SR T4 CONTROL PANEL 1
1 60501912 0 1000SR T4 SP CONTROL PANEL 1
2 60515019 0 DIESEL STARTER SWITCH CARGO 1
3 14.85.1114 0 PDM SCREEN 1
4 14.86.0017 0 MUSHROOM HEAD ESTOP 1
4 14.86.0018 0 N/C CONTACT TELEMANIQUE 1
[Figure End]
Page 94
1 23 4 5 678 9 10
16 15 14 13 12 11
Page 95
1 14.85.1022 0 16A MCB B TYPE 1
2 14.85.1022 0 16A MCB B TYPE 1
3 14.85.1022 0 16A MCB B TYPE 1
4 14.85.1025 0 10A MCB B TYPE 1
5 14.85.1023 0 20A MCB B TYPE 1
6 14.85.1026 0 4A MCB B TYPE 1
7 14.85.1022 0 16A MCB B TYPE 1
8 14.85.1021 0 1A MCB B TYPE 1
9 14.85.1026 0 4A MCB B TYPE 1
10 14.85.1025 0 10A MCB B TYPE 1
11 14.85.1026 0 4A MCB B TYPE 1
12 14.85.1025 0 10A MCB B TYPE 1
13 14.85.1084 0 6A MCB C TYPE 1
14 14.85.1021 0 1A MCB B TYPE 1
15 14.85.1021 0 1A MCB B TYPE 1
16 14.85.1019 0 LOAD DUMP MODULE 1
[Figure End]
Page 96
KO K1 K2
3 1
Page 97
1 14.71.0104 0 RELAY/BASE 1
K0
2 14.71.0104 0 RELAY/BASE 1
K1
3 14.71.0104 0 RELAY/BASE 1
K0
[Figure End]
Page 98
2 3 4 5 6 78 9
Page 99
1 2683-2253 0 MAIN PLC 1
1 60526028 0 PLC SAFETY CONTROLLER IFM CR7021 1
2 14.71.0100 0 EMERGENCY STOP RELAY 1
3 14.71.0102 0 SAFETY CONTACTOR 1
4 14.71.0102 0 SAFETY CONTACTOR 1
5 14.71.0106 0 RELAY/BASE 1
K6
6 14.71.0106 0 RELAY/BASE 1
K7
7 14.71.0106 0 RELAY/BASE 1
K8
8 14.71.0106 0 RELAY/BASE 1
K9
9 14.71.0106 0 RELAY/BASE 1
K10
[Figure End]
Page 100
ILLUSTRATION:
1
ENGINE
2 NODE 6
3 RADIO NODE 4
NODE 5
4 UMBILICAL
NODE 2
7 NODE 3
5
11
6 10
31 8
9
13 FLHS OPERATION
STATION 31 12
NODE 1
14 SOUNDER
MAIN CONTROL PANEL
15 PLATFORM
RJB 25
26 RRHS
16 BEACON
27 RLHS
17 METAL DETECT
BEACON
LUBE OIL
28 FLOW
18 DOWNSTREAM
CLEAR UPSTREAM
29 FEED
30
M/C SPEED METAL
19 WHEEL DETECTOR
HYDRAULIC OIL
20 COOLER
CRUSHER LUBE
21 OIL COOLER
PT TECH
22 CLUTCH
23 W15
24 W16
Page 101
ILLUSTRATION:
1 60552129 0 T4 ENGINE HARNESS KIT 1
5 60501866 0 1000SR T4 NODE 6 C/W CABLE WN6 1
6 60501864 0 1000SR T4 CABLE WN4A 1
9 60501859 0 1000SR T4 OPERATOR STATION C/W CABLE WN1 1
10 60501860 0 1000SR T4 CABLE WN2A 1
13 60501867 0 1000SR T4 FLHS E-STOP C/W CABLE W1 1
14 60501868 0 1000SR T4 SOUNDER C/W CABLE W2 1
15 60501877 0 1000SR T4 RJB C/W CABLE W11 1
16 60501869 0 1000SR T4 AMBER BEACON C/W CABLE W3 1
17 60501870 0 1000SR T4 METAL DETECT BEACON (RED) C/W CABLE 1

W4
18 60501871 0 1000SR T4 DOWNSTREAM CLEAR CABLE W5 1
19 60501872 0 1000SR T4 SPEED WHEEL CABLE W6 1
20 60501873 0 1000SR T4 HYD OIL COOLER CABLE W12 1
21 60501874 0 1000SR T4 LUBE OIL COOLER CABLE W13 1
22 60552137 0 PT TECH DRY 12 HARNESS 1
23 60501875 0 1000SR T4 LEFT TRACK DIVERT CABLE W15 1
24 60501876 0 1000SR T4 RIGHT TRACK DIVERT CABLE W16 1
25 60501878 0 1000SR T4 PLTFORM E-STOP C/W CABLE W20 1
26 60501879 0 1000SR T4 RRHS E-STOP C/W CABLE W21 1
27 60501880 0 1000SR T4 RLHS E-STOP C/W CABLE W22 1
28 60501881 0 1000SR T4 LUBE OIL FLOW CABLE W23 1
29 60501882 0 1000SR T4 UPSTREAM FEED CABLE W24 1
Page 102
ILLUSTRATION:
30 60501883 0 1000SR T4 METAL DETECTOR CABLE W25 1
31 14.85.1035 0 TEE PIECE 1
[Figure End]
Page 103
Page 104
ILLUSTRATION:
NODE 1 & NODE 2
1 1 1
2 2
3 3 2
4 4
5 5
1 1
2 2
3
3
4 4
3
5 5
1 1
2 2
3 3 4
4 4
5 5
1 1
2 2
3 3
4 4 5
5 5
1 1
2 2
3 3
4 4
5 5
Page 105
ILLUSTRATION:
1 60501859 0 1000SR T4 OPERATOR STATION C/W CABLE WN1 1
2 60501884 0 1000SR T4 FEED CONV RAISE/LOWER CABLE WN2_1/2 1
3 60501885 0 1000SR T4 SCREEN RAISE/LOWER CABLE WN2_3/4 1
4 60501886 0 1000SR T4 RECIRC CONV RAISE/LOWER CABLE 1

WN2_5/6
5 60501887 0 1000SR T4 RECIRC CHUTE RAISE/LOWER CABLE 1

WN2_7/8
[Figure End]
Page 106
ILLUSTRATION:
NODE 3
1 1
1 2 2
3 3 1
4 4
5 5
1 1
2 2 2
3 3 2
4 4
5 5
1 1
2 2
3 3
4
3
4
5 5
1 1
2 2
3 3 4
4 4
5 5
1 1
2 2
3 3 5
4 4
5 5
1 1
2 2
3 3
4
6
4
5 5
Page 107
ILLUSTRATION:
1 60501889 0 1000SR T4 SCREEN & FINES CONV CABLE WN3_2B 1
2 60501888 0 1000SR T4 STOCKPILE RECIRC CABLE WN3_2A 1
3 60501891 0 1000SR T4 LUBE PUMP SOL CABLE WN3_4B 1
4 60501890 0 1000SR T4 SCREEN TENSIONER DIVERTER SOL 1

CABLE WN3_4A
5 60501892 0 1000SR T4 FEED CONV SOL CABLE WN3_6 1
6 60501893 0 1000SR T4 O/S TRACK VALVE CABLE WN3_8 1
7 14.86.0049 0 NODE MOUNTED T 1
[Figure End]
Page 108
NODE 4
FIGURE: 12-08
ILLUSTRATION:
1
2 1 1 1 1
2 2 2 2 7
3 3 3 3
4 4 4 4
NAME: ELECTRIC COMPONENTS 8
5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3 8
3 4 4 4 4
4 5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
5
1 1 1 1
2 2 2 2
3 3 3 3
6 4 4 4 4
5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
REV:
MACHINE: 1000SR
Page 109
A
ILLUSTRATION:
1 60501894 0 1000SR T4 HYD OIL LEVEL CABLE WN4_1 1
3 60501896 0 1000SR T4 HYD OIL TEMP CABLE WN4_3 1
4 14.85.0015 0 TEMPERATURE SENSOR 1
5 60501895 0 1000SR T4 ON PLANT CONV SOL CABLE WN4_2 1
6 60501897 0 1000SR T4 X CONV 1 & 2 SOL CABLE WN4_4 1
7 14.86.0049 0 NODE MOUNTED T 1
8 60501899 0 1000SR T4 N/S TRACK VALVE CABLE WN4_8 1
[Figure End]
Page 110
ILLUSTRATION:
NODE 5
1
2 1 1
2 2
3 3
4 4
5 5
1 1
2 2
3 3
3 4 4
5 5
1 1
2 2
3 3 6
4 4
5
4 5
1 1
2 2
3 3
5 4 4
5 5
1 1
2 2
3 3
4 4
5 5
Page 111
ILLUSTRATION:
1 60501900 0 1000SR T4 LUBE OIL LEVEL CABLE WN5_1 1
2 2683-2234 0 LUB TANK OIL LEVEL SENSOR TEXT9080 1
3 60501901 0 1000SR T4 FILTER BLOCKAGE CABLE WN5_3 1
4 60501903 0 1000SR T4 FUEL LEVEL CABLE WN5_7 1
5 60501902 0 1000SR T4 LUBE OIL TEMP CABLE WN5_5 1
6 14.85.0015 0 TEMPERATURE SENSOR 1
[Figure End]
Page 112
FIGURE: 12-10
NODE 6
ILLUSTRATION:
1
1 1 1 1
2 2 2 2 6
3 3 3 3
4 4 4 4
5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3 7
2 4 4 4 4
3 5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
4
1 1 1 1
2 2 2 2 8
3 3 3 3 9
5 4 4 4 4
5 5 5 5
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
REV:
MACHINE: 1000SR
Page 113
A
ILLUSTRATION:
1 60501904 0 1000SR CRUSHER CYL PRESS SENSOR CABLE WN6_1 1
2 60501906 0 1000SR WEDGE PRESS SENSOR CABLE WN6_3 1
3 14.85.1113 0 IFM PRESSURE SENSOR 0-250 BAR PA9021 1
4 60501905 0 1000SR CONE CLOSE SOL A CABLE WN6_2 1
5 60501907 0 1000SR CONE OPEN SOL B CABLE WN6_4 1
6 60501908 0 1000SR CONE DUMP SOL C CABLE WN6_6 1
7 60501909 0 1000SR CRUSHER BOWL LEVEL SENSOR CABLES 1

WN6_7/7A
8 14.85.1108 0 CONE BOWL LEVEL ULTRASONIC SENSOR 1
9 60501910 0 1000SR HEAT EXCHANGE CABLE WN6_8 1
[Figure End]
Page 114
ILLUSTRATION:
EMS CONN 2
SCR CONN 3
PANEL SIG CONN
1 FUEL HTR CONN
4
5
6
PANEL PWR CONN

FUEL LEV CON
AIR FILT CON
7
8
STARTER - VE
STARTER + VE
Page 115
ILLUSTRATION:
2 60522024 0 FUSE / RELAY BOX 1
3 60511045 0 AUTOMOTIVE FUSE BLOCK - 6 CIRCUIT 1
4 60511013 0 FUSE AUTOMOTIVE 20A 1
5 60511015 0 FUSE AUTOMOTIVE 30A 1
6 60519053 0 RELAY 24VDC 10/20A CHANGEOVER 1
7 60511017 0 FUSE STRIP 40A 1
8 60511018 0 FUSE STRIP HOLDER 1
[Figure End]
Page 116
FIGURE: 12-12
ILLUSTRATION:
1 4
CLUTCH PWM
CONTROL PANEL CONNECTION
CLUTCH CONTROLLER CONNECTION INPUT SPEED PICKUP
H
HPPTO 12 CLUTCH ON/OFF
TO 12
CLUTCH PRESSURE
CLUTCH CONTROLLER CONNECTION TRANSDUCER
2 3
REV:
MACHINE: 1000SR
Page 117
A
ILLUSTRATION:
1 2451-1608 0 HPTO 12 DRY CLUTCH CONTROLLER 1
2 60552137 0 PT TECH DRY 12 HARNESS 1
3 2451-1611 0 CLUTCH HPTO12 WCS KIT 1
4 2451-9176 0 SPEED PICK UP 3/8" W/DEUTSCH 1
[Figure End]
Page 118
ILLUSTRATION:
1
4
1 2
3 4
5
0 I 6
7 8
9 START START 0
TEREXR
1 2
6 3 4
5 5 6
7
0 I 8
TEREX
R
Page 119
ILLUSTRATION:
2 60501294 0 TELERADIO TRANSMITTER FROM 60501075 1
3 60501760 0 TELERADIO RECEIVER FROM KIT 60501075 1
4 2686-9007 0 TELERADIO 860CHARGER LEAD 1
5 2686-9008 0 ANTENNA 1
7 65502549 0 TELERADIO RECEIVER MAGNET 1
[Figure End]
Page 120
NAME: ELECTRIC SCHEMATIC 1 MACHINE: 1000SR
1
ALTERNATOR
80A
G
2
ISOLATOR
STARTER
MOTOR
3
M
4
SMMS
15A
40A
5
+B
6
AT
TU
+B NS
AT WI
TU TC
+B NS HE
AT WI D
TU TC
+B NS HE
AT WI D
T TC
-BA SWI HE
D
TT TC
7
HE
-BA D
TT
-BA
TT
SH
UT
DO
MA WN
IN
T.
CL
8
MA EA
IN R
T.
OV
ER
DU
WA EL
AM
RN P
IN
PT GL
OR AM
AM P
PT PU
9
OR P
AM
PT PD
OE OW
NA N
BL
E
DI
AG
NO
10
+J ST
19 IC
39 LA
MP
-J1
93
9
J19
39
SC
+C RN
AT
DA
11
-CA TA
TD
AT
-D A
IG
ITA
CO LS
OL EN
A SO
+D NT LE R
IG
ITA VEL S
LS IG
EN
12
SO
R
FUEL SENSOR COOLANT SENSOR
Page 121
[Figure End]
Page 122
+PNL-XP
+WP-XS
-X2
+ENG/1.5 / RED_24V
1
1
501
+ENG/1.5 / BLK_0V
00
+DOOR
+ENG/1.5 / RED_WHT_24V 24VDC / 2.1
-K1
/1.3
-S1
+ENG/1.5 / BLK_0V_1 0V / 2.1
2
13
14
4
-VE
-QE1
6A B
OFF ON START
-K1
-X2
43
33
23
14
IGN
BAT
A2
A1
1
503
44
34
24
13
S
/2.5
/2.4
/2.3
/1.2
+PNL-XS
+WS-XS
3
-X2
-X2
+ENG/1.9 / START_INTERLOCK
R
510
505
LINK
-K2A
-K4
/6.8
/3.4
-X2
4
+ENG/1.8 / SWITCHED_POS
14
11
14
13
P
519
503
+DOOR
-QE2
1A B
MAINT
LAMP
-H1
+ENG/1.8 / MAINT_DUE
5
x2 DIAG
x1
1
E
504
LAMP
-H2
+ENG/1.10 / DIAGNOSTIC_LAMP
x2 WARN
x1
C
504
LAMP
-H3
+ENG/1.9 / WARNING_LAMP
x2
x1
D
504
6
GUAGE
FUEL
-H4
-X2
+
-
00
503
FUEL_LEVEL
7
+ENG/1.10 /
S
Q
SELECTION
SPEED
-S2
ENG
+ENG/1.8 / INTERMEDIATE_SPEED
4
3
H
00
8
CANTRAK
-A2
+ENG/1.9 / PTO_RAMP_DOWN
+
2
N
503
1
-
00
9
LO
+ENG/1.9 / PTO_RAMP_UP
7
M
44
HI
8
+DOOR-XP
43
-XP
10
A
-K4
-K2
/6.8
/3.2
+ENG/1.8 / E_STOP_NEG
24
21
14
13
J
B
522
00
+ENG/1.10 / J1939_HI
K
11
+ENG/1.10 / J1939_LO
F
+ENG/1.11 / J1939_SCRN
G
CAN2_H / 4.7
CAN2_L / 4.8
+ENG/1.11 / CAT_DATA_HI
12
A
+ENG/1.11 / CAT_DATA_LO
B
Page 123
[Figure End]
Page 124
A
Page 125
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
1.2 / 24VDC 24VDC / 3.1
1 11 1 11 1 1 1
-Q2 -Q3 -Q1 -Q5 -Q6
16A B 2 14 16A B 2 14 16A B 2 6A B 2 6A B 2
/5.3
/5.3
23 33 43 23 33
-K1 -K1 -K1 -K2A -K2A
/1.3 24 /1.3 34 /1.3 44 /3.4 24 /3.4 34
1 1 11 1 11
-K3 -Q7 -Q8
/6.7 3 4A B 2 14 2A B 2 14
/5.4
/5.4
-X1 601 604
+PNL-X25 1 +PNL-X26 1
-G1
RADIO_SUPPLY
NODE_SUPPLY
UMB_SUPPLY
OP_SUPPLY
LOAD DUMP
+W25-XP 1 +W26-XP 1
+CABLES/9.5
+W25-CAB BRN +W26-CAB BRN
6.2 /
8.6 /
6.2 /
8.2 /
+W25-XS 1 +W26-XS 1
1 1
-M1
M -M2
M
HYDRAULIC CRUSHER LUBE
OIL COOLER 2 OIL COOLER 2
NAME: ELECTRIC SCHEMATIC 3
+W25-XS 2 +W26-XS 2
+W25-CAB BLU +W26-CAB BLU
+W25-XP 2 +W26-XP 2
+CABLES/9.5
+PNL-X25 2 +PNL-X26 2
FIGURE: 12-16
-X1 - -
1.2 / 0V 0V / 3.1
[Figure End]
Page 126
A
Page 127
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
2.12 / 24VDC 24VDC / 4.1
+FLHS -S1 +OP -S1
1 11
-Q4
1A B 2 14
1 2 1 2
/5.4
+CABLES/9.11
1 2 1 2
+W3A-CAB
/ 8.7
UMB_STOP_SND / 8.6
+W3A-XP 1 2 4 3 +WN2-CAB
UMB_STOP_RTN
/6.5
/6.5 C7 C9 C10 C8
+W3-XS 1 2 4 3
+W3-CAB BRN WHI BLK BLU
+W3-XP 1 2 4 3 +WN2-XP A7 A9 B2 A8
+CABLES/7.5
+DOOR
-S3
+PNL-X3 1 2 4 3 +PNL-WN2 A7 A9 B2 A8
1 2
-X1 81 9 1 9 2 8 2 8 2 9 2 7 8
1 2
+RLHS -S1 +RRHS -S1 +PLTFRM -S1
1 2 1 2 1 2
-K2 A1 S11 S21 S52 23 24 -K2A A1 X1 +CABLES/8.12 +CABLES/8.12 +CABLES/8.12
1 2 1 2 1 2
E/STOP RELAY
E/STOP RELAY
SLAVE +W19A-CAB C1 C2 C4 C3 +W18A-CAB C1 C2 C4 C3 +W17A-CAB C1 C2 C4 C3
A2 S34 S22 S12 33 34 A2 X2
+W19-XP 1 2 4 3 +W18-XP 1 2 4 3 +W17-XP 1 2 4 3
+
R JB-X19 1 2 4 3 +
R JB-X18 1 2 4 3 +
R JB-X17 1 2 4 3
31
+W19-CAB C1 C2 C4 C3 +W18-CAB C1 C2 C4 C3 +W17-CAB C1 C2 C4 C3
-K4
+
R JB
/6.8 3 2
-X1 86 9 6 9 5 8 5 85 9 5 9 4 8 4 84 9 4 93 8 3
+W6-CAB
/7.5 C2 C4 C3 C1
/7.5
+W6-XP A2 A4 +W6-XP A3 A1
+CABLES/8.1 +CABLES/8.1
13 14 /1.10 13 14 /1.4
41 42 /7.2 23 24 /2.6
33 34 /2.9 +PNL-X6 A2 A4 +PNL-X6 A3 A1
51 52 /7.2
FIGURE: 12-17
61 62 /7.3 -X1 7 8 7 8
2.12 / 0V 0V / 4.1
[Figure End]
Page 128
3.12 /
3.12 /
24VDC
1
0V
2
+DOOR
-A1
-Q9
TDM
4A B
3
-X1
-X1
DISPLAY SCREEN
2 0V DC +24V DC 6
1
-
72
3 CAN GND CAN H 5
15
51
4
CAN L 1
50
-A1
PLC
5
01 GND S VBB S 23
-
72
15 CAN GND VBB O 05

15
72
6
-X1
26 CAN GND TEST 24
24
72
06 TxD CAN1 H 51
6
51
07 RxD CAN1 L 50
7
50
7
120R
-R1
13 GND
-X2
13
CAN H 43 CAN2_H / 1.12

43
CAN L 44 CAN2_L / 1.12

44
6.7 / COOLER 38 OUT 0 IN 0 40 KOBOLD / 7.8
6.8 / ENG_SHUTDOWN 39 OUT 1 IN 1 41 SPEED_WHEEL / 7.10
6.9 / RADIO_TRACK_ENABLE 54 OUT 2 IN 2 52 E/STOP_ACTIVE / 7.2
6.10 / UMB_TRACK_ENABLE 55 OUT 3 IN 3 53 RADIO_STOP / 8.3
IN 4 46 CRUSHER_LVT / 7.11
9
-X1
IN 5 47
47
IN 6 48
48
IN 7 49
10
11
CAN_GND / 5.1
0V / 5.1
CAN_L
CAN_H / 5.1
PLC / 5.1
24VDC / 7.1
12
/ 5.1
Page 129
[Figure End]
Page 130
FIGURE: 12-19
4.12 / REV: A
4.12 /
4.12 /
CAN_GND
4.12 /
1
4.12 /
CAN_H
CAN_L
PLC
0V
2
NODE ID = 1
-NODE1
-Q2
/2.3
13 GND IN1 01
14
11
3
-Q3
14 GND +UB 02
/2.4
OUTPUTS
15 IN/OUT8 IN4 03
14
11
-Q4
16 GND +UB 04
/3.2
17 IN9 IN3 05
14
11
4
-Q8
-Q7
18 GND +UB 06
/2.7
/2.6
INPUTS
X1
IN5 07
14
11
14
11
+UB 08
+UB 09
-Q10
+UB 10
/7.6
5
IN6 11
14
11
IN/OUT7 12
14 /7.5
11
14 /7.3
11
-Q12
-Q11
13 GND IN10 01 RADIO_FEEDER / 8.4
6
14 GND +UB 02
OUTPUTS
15 IN/OUT16 IN11 03 RADIO_SOUNDER / 8.4
16 GND +UB 04
6.11 / AUDIBLE 17 IN/OUT16 IN12 05 METAL_DETECTOR / 7.6
7
18 GND +UB 06
INPUTS
X2
IN13 07 UMB_STOP / 8.7
+UB 08
+UB 09
+UB 10
8
IN14 11 UMB_SOUNDER / 8.8
IN/OUT7 12
-X1
-X1
02 GND +UB 01
-
72
9
X3
04 GND CAN H 06
15
51
CAN L 05
50
10
11
CAN_GND / 6.2
0V / 6.2
CAN_L
CAN_H / 6.2
PLC / 6.2
12
/ 6.2
Page 131
[Figure End]
Page 132
A
Page 133
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
2.9 / OP_SUPPLY
2.9 / NODE_SUPPLY
5.12 / PLC PLC / 7.1
/ 4.9
5.12 / CAN_H
/ 4.9
RADIO_TRACK_ENABLE
5.12 / CAN_L
ENG_SHUTDOWN / 4.8
UMB_TRACK_ENABLE
-X1 71 50 51 71 50 51 66 50 51
+PNL-WN8 +PNL-WN6 +PNL-WN2
/ 5.7
1/RED 4/BLU 5/WHT 1/RED 4/BLU 5/WHT A1 A5 A6
/ 4.8
AUDIBLE
COOLER
+WN8-XP 1/RED 4/BLU 5/WHT +WN6-XP 1/RED 4/BLU 5/WHT +WN2-XP A1 A5 A6
+CABLES/7.5
+WN2-CAB
/3.10
/6.5 C1 C5 C6
-X5 116
WN8.CH
WN6.CH
WN2.CH
WN8.CL
WN6.CL
WN2.CL
WN8.P
WN6.P
WN2.P
+PNL-X5 4
/
+OP/1.8 /
+W5-XP 4
/
+OP/1.8 /
/
+OP/1.9 /
+W5-CAB
/6.11 BRN
+W5-XS 4
+W5A-XP 4
+CABLES/9.7
+W5A-CAB
/6.11 BRN
WN2.CG / +OP/1.9
WN2.0V / +OP/1.9
+
+SOUNDER -H14
AUDIBLE
WN8.CG /
WN6.CG /
WN8.0V /
WN6.0V /
-
ALARM
+W5A-CAB
/6.11 BLU
+W5A-XP 3
+WN2-CAB +CABLES/9.7
/3.10
/6.5 C2 C4
+W5-XS 3
+W5-CAB
/6.11 BLU
+WN8-XP 2/BLK 3/GRN +WN6-XP 2/BLK 3/GRN +WN2-XP A2 A4
+CABLES/7.5
+W5-XP 3
+PNL-WN8 2/BLK 3/GRN +PNL-WN6 2/BLK 3/GRN +PNL-WN2 A2 A4
A1 A1 A1 A1
-K3 -K4 -K5 -K6 +PNL-X5 3
-X1 - 15 - 15 - 15 A2 A2 A2 A2
FIGURE: 12-20
-X8 -
5.12 / 0V 0V / 7.1
1 3 /2.4 11 14 /1.4 14 11 /8.5 14 11 /8.8
5.12 / CAN_GND 21 24 /1.10 24 21 /8.5 24 21 /8.8
31 32 /3.2 34 31 /8.5 34 31 /8.9
[Figure End]
Page 134
A
Page 135
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
6.12 / PLC PLC / 8.2
4.12 / 24VDC
1 11 1 11 1 11
-Q11 -Q12 -Q10
10A B 2 14 2A B 2 14 2A B 2 14
/5.5
/5.5
/5.5
-X1 77 73 73 73
+PNL-X6 A8 A7 +PNL-X30 1/BRN
41 51 61 +PNL-X31 A
-K2 -K2A -K2A
/3.2 42 /3.4 52 /3.4 62 +W6-XP A8 A7 +W30-XP 1
+CABLES/8.1 +W31-XS A
+W6-CAB
/3.5
/7.5 C8 C7
+RJB -X1 77 -X1 73
+W16-CAB +W20-CAB +W30-CAB +W31-CAB
/7.5 C1 /7.7 BRN /7.9 BRN /7.11 BRN
+W16-XS 1
+CABLES/8.7
+METAL_DETECTOR
-U1 + - -U1 +KOBOLD -S1 +SPEEDWHEEL -S1 +LVT -S1

DC/DC
-E/STOP_ACTIVE
METAL +
CONVERTER 1 4 1 2 BRN GRN
DETECTOR
+
+ - - 5 PE
3 4 WHT
- - -
+W16-XS PE 2
+CABLES/8.7
+W16-CAB +W20-CAB +W30-CAB +W31-CAB
4.9 /
/7.5 C2 C4 /7.7 G/Y BLU /7.9 G/Y BLU /7.11 WHT GRN
+RJB -X1 - 114 - 40
+W6-CAB
/3.5
/7.5 C9 C10 C6 C5
+W6-XP A9 B2 A6 A5 +W30-XP 4 2 +W31-XP B C
+CABLES/8.1 +CABLES/10.5
+PNL-X6 A9 B2 A6 A5 +PNL-X30 4/BLK 2/WHT +PNL-X31 B C

-X1 - 114 - 40 - 41 - 46
METAL_DETECTOR
CRUSHER_LVT
-SPEED_WHEEL
KOBOLD
4.8 /
FIGURE: 12-21
4.9 /
4.8 /
5.7 /
6.12 / 0V 0V / 8.2
[Figure End]
Page 136
A
Page 137
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
7.12 / PLC
2.6 / -RADIO_SUPPLY 3.3 / UMB_STOP_SND
2.7 / -UMB_SUPPLY
-X1 72 68 80 72
+PLT-XR RED BRN ORG WHT
+RADIO-U1 +UMB-U1
WHT FEEDER ON/OFF
RED +24VDC
C1 +24VDC
BRN RADIO STOP
ORG ENGINE STOP
C2 UMB STOP
C6 ENGINE STOP
RADIO 16 WAY
UMBILICAL
CONNECTOR
WHT FEEDER ON/OFF
GRN OUTPUT VALVE1
BLU OUTPUT VALVE2
C9 OUTPUT VALVE1
C5 OUTPUT VALVE2
GRY SOUND ALARM
YEL VALVE POWER

ORG ENGINE STOP
C4 SOUND ALARM
C8 VALVE POWER
BRN RADIO STOP
C7 ENGINE STOP
C3 UMB STOP
BLK 0VDC
G/Y 0VDC
+PNL-XR BLK BRN ORG WHT GRY YEL GRN BLU
-X1 53 111 112 133 134 135 - 80A 146 147 136 137 138
14 24 34 14 24 34
RADIO_SOUNDER
UMB_STOP_RTN
UMB_SOUNDER
RADIO_FEEDER
RADIO_STOP
UMB_STOP
-K5 -K5 -K5 -K6 -K6 K6
/6.9 11/6.9 21/6.9 31 /6.10 /6.10
11 /6.10
21 31
5.7 /
4.9 /
5.8 /
5.6 /
3.2 /
5.6 /
-X1 130 131 130 132

+PLT-X22 1 2 +PLT-X11 1 2
+W11-CAB
/8.8
+W22-XP 1 2 SY
+W11-XP 1 2
6.25 m
+W22-CAB
/8.4 BRN BLU 3x1.0 BRN BLU
+W11-CAB
2 /8.8 2
1 -Y1 SY
1 -Y2
NS TRACK VALVE OS TRACK VALVE
PE 6.25 m PE
+W22-CAB
/8.4 G/Y 3x1.0 G/Y
FIGURE: 12-22
+W22-XP 4 +W11-XP 4
+PLT-X22 4 +PLT-X11 4
-X1 - -
[Figure End]
Page 138
1
OPERATOR STATION
2
-NODE2
-S2
13 GND IN1 01 FEED CONV RAISE
3
14 GND +UB 02
-S3
RECIRC CHUTE RAISE 15 IN/OUT8 IN4 03 FEED CONV LOWER
INPUTS
-S11
16 GND +UB 04
-S4
RECIRC CHUTE LOWER 17 IN9 IN3 05 SCREEN RAISE
-S12
4
18 GND +UB 06
INPUTS
-S5
X1
IN5 07 SCREEN LOWER
+UB 08
+UB 09
+UB 10
-S6 -S7
5
IN6 11 RECIRC CONV RAISE
IN/OUT7 12 RECIRC CONV LOWER
-S8
13 GND IN10 01 FUNCTION ENABLE
6
14 GND +UB 02
-S9
OUTPUTS
15 IN/OUT16 IN11 03 SCREEN TENSION

-S10
16 GND +UB 04
17 IN/OUT16 IN12 05 SCREEN RELEASE
7
18 GND +UB 06
INPUTS
X2
IN13 07
+UB 08
+UB 09
+UB 10
-X1
+PLT/6.5 / +PLT-WN2.P IN14 11

66
+PLT/6.6 / +PLT-WN2.CL IN/OUT7 12

50
+PLT/6.6 / +PLT-WN2.CH
51
+PLT/6.5 / +PLT-WN2.0V 02 GND +UB 01

-
+PLT-WN2.CG
X3
+PLT/6.6 / 04 GND CAN H 06

15
CAN L 05
+WN3-XP
+OP-XN3
10
/ +OP-WN3.P RED PIN1
/ +OP-WN3.0V BLK PIN2
/ +OP-WN3.CG GRN PIN3
/ +OP-WN3.CL BLU PIN4

11
/ +OP-WN3.CH WHT PIN5

12
Page 139
[Figure End]
Page 140
A
Page 141
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
WXP
ENGINE
WXS
NODE 8
NODE 6 NODE 7
NODE 3 NODE 4 NODE 5
WN8
WN6 WN7
WN2 OPERATOR WN3 WN4 WN5
STATION
MAIN CONTROL PANEL
W6 W17 PLATFORM
RJB
W25 HYDRAULIC W18
OIL COOLER RRHS
W19 RLHS
W26 CRUSHER LUBE
OIL COOLER
W16 METAL
DETECTOR
W5
SOUNDER
W20 KOBOLD
W30
SPEED
SWITCH
W3 FLHS
W11 RHS TRACK
W22 LHS TRACK
FIGURE: 12-24
W31 CONE
LVT
[Figure End]
Page 142
A
Page 143
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
0.2 m
3_8
2m
-WN3_7/8
RECIRC CHUTE RAISE/LOWER
0.2 m
3_6
-NODE_3
2m
3_8
-WN3_5/6
3_6
RECIRC CONV RAISE/LOWER
3_4
3_2
0.2 m
3_4
2m
-WN3_3/4
GRN
WHI
RED
BLU
BLK
SCREEN RAISE/LOWER
-WN3_XP 1 2 3 4 5
/1.8
0.2 m
3_2
-WN3_XP
2m
FIGURE: 12-25
-WN3_1/2
FEED CONV RAISE/LOWER
[Figure End]
Page 144
A
Page 145
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
0.2 m
-WN4_7XS WN4_7XS
BRN 1
WHT 2
3
1 2
Pe
BLU
BLK 3
2m
/2.9
-WN4_5/7
FEED CONV SOL
-NODE_4
2m 5m
-WN4_3 -WN4_4
LUBE PUMP SOL SCREEN TENSIONER DIVERTER SOL
WHI
GRN
RED
BLU
BLK
-WN4_XP 1 2 3 4 5
/2.7
5m 1m
-WN4_1 -WN4_XP -WN4_2
FIGURE: 12-26
SCREEN & FINES CONV STOCKPILERECIRC

[Figure End]
Page 146
1 2 3 4 5 6 7 8 9 10 11 12
-PLGN5_8A -PLGN5_8A 2m -B1

1 BRN
2 WHT
3 BLU
-WN5_8A
/3.2
5m
-WN5_8
CRUSHER BOWL LEVEL SENSOR
-NODE_5
-SKTN5_4
5m BRN Pe
WHT
1 2
BLU
-WN5_4
BLK
HEAT EXCHANGESOL
WHI
GRN
RED
BLU
BLK
-WN5_XP 1 2 3 4 5
/3.6
5m 5m
-WN5_XP
-WN5_1 -WN5_2
HFO CRUSHERPRESS SWITCH CRUSHER
Page 147
[Figure End]
Page 148
A
Page 149
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
1m
-WN6_6
CONE PANEL SOL
-NODE_6
1m
-WN6_4
X CONV 1 & 2 SOL
GRN
WHI
RED
BLU
BLK
-WN6_XP 1 2 3 4 5
/4.7
BRN 5m 1m
WHT
BLU
-WN6_1 -WN6_XP -WN6_2
FIGURE: 12-28
BLK
HYD OIL LEVEL ON PLANT CONV. SOL
[Figure End]
Page 150
A
Page 151
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
2m
-WN7_6
TEMPERATURE
-NODE_7
-SKTN7_3
-SKTN7_3
1 BRN 2m
3
1 2
WHT
Pe /5.1
BLU
2
-WN7_3
BLK
FILTER BLOCKAGE
GRN
WHI
RED
BLU
BLK
-WN7_XP 1 2 3 4 5
/5.7
2m
-WN7_1 -WN7_XP
FIGURE: 12-29
LUBE OIL LEVEL

[Figure End]
Page 152
A
Page 153
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
0.2 m
2m
-WN8_8
PS2 WEDGELOCK
0.2 m
2m
-WN8_6
-NODE_8
SOL C DUMP SOL
2m
-WN8_5
2m
-WN8_4
SOL B RAISE SOL
GRN
WHI
RED
BLU
BLK
-WN8_XP 1 2 3 4 5
/6.7
2m
-WN8_XP
-WN8_2
FIGURE: 12-30
SOL A LOWER SOL

[Figure End]
Page 154
1 2 3 4 5 6 7 8 9 10 11 12
+WN2-XP/7.5
A1 C1 C1
A2 C2 C2
+WN2-XP C3 C3
A4 C4 C4
A5 C5 12.35 m C5
A6 C6 C6
A7
OPERATOR STATION
C7 C7
A8
-WN2
C8 C8
A9 C9 SY 12x1.00mm² C9
B1 C10 C10
C11 C11
C12 C12
4m 3m
-WN3 -WN6
4m 8m
-WN4 -WN7
8m 3m
-WN5 -WN8
Page 155
[Figure End]
Page 156
A
Page 157
MACHINE: 1000SR
REV:
1 2 3 4 5 6 7 8 9 10 11 12
+W6-XP /8.1
A1C1 C1
A2C2 C2
A3C3 C3
+W6-XP
A4C4 C4
A5C5 8.6 m C5
A6C6 C6
A7 C7 C7
A8
-W6
C8 C8
A9 C9 SY 12x1.00mm² C9
B2 C10 C10
C11 C11
C12 C12
+PLTFRM-S1
+PLT/3.10
+W17-XS +W17A-XP
C1 5.7 m C1 1 1 C1 0.25 m C1 1 2
C2 C2 2 +W17-XS +W17A-XP 2 C2 C2
C3 C3 3 3 C3 C3
C4 C4 4 4 C4 C4 1 2
-W17 -W17A
PE PE PE PE
PLATFORM /8.8 /8.8
SY 5x1.00mm² SY 5x1mm²
+RRHS-S1
+PLT/3.8
+W18-XS +W18-XS
C1 3.9 m C1 1 1 C1 0.25 m C1 1 2
C2 C2 2 +W18-XS +W18-XS 2 C2 C2
C3 C3 3 3 C3 C3
C4 C4 4 4 C4 C4 1 2
-W18 -W18A
PE PE PE PE
RJB RRHS /8.8 /8.8
+RLHS-S1
+PLT/3.6
+W19-XS +W19-XP
C1 0.5 m C1 1 1 C1 0.25 m C1 1 2
C2 C2 2 +W19-XS +W19-XP 2 C2 C2
C3 C3 3 3 C3 C3
C4 C4 4 4 C4 C4 1 2
-W19 -W19A
PE PE PE PE
RLHS
/8.8 /8.8
+W16-XS +W16-XS
C1 5.6 m C1 1
C2 C2 PE
C3 C3
C4 C4 2
-W16
PE PE
METAL DETECTOR
/8.7
SY 5x1.00mm²
3.5 m +W20-XS +W20-XS
BRN BRN 1
4
FIGURE: 12-32
BLU BLU
G/Y G/Y 3
-W20
/8.8
KOBOLD
SY 3x0.75mm²
[Figure End]
Page 158
1 2 3 4 5 6 7 8 9 10 11 12
+W25-XP +W25-XP 3.5 m +W25-XS +W25-XS

1 BRN BRN 1
2 BLU BLU 2
-W25
HYD OIL COOLER
SY 2x1.5mm²
+W26-XS
+W26-XP +W26-XP 6.45 m
1 BRN BRN
PUSH ON LUGS
2 BLU BLU
-W26
CRUSHER LUBE OIL COOLER
SY 2x1.5mm²
3.85 m 0.25 m -H1

+W5-XP +W5-XP +W5-XS +W5A-XP
4 BRN BRN 4 +W5-XS +W5A-XP 4 BRN BRN
SOUNDER
+
3 BLU BLU 3 3 BLU BLU

-W5 -W5A -
/9.2 /9.6 /9.7
SOUNDER
SY 2x0.75mm² SY 2x0.75mm²
+W30-XP +W30-XP 3.6 m +W30-XS +W30-XS

1 BRN BRN 1
2 BLU BLU 2
4 G/Y G/Y 4
-W30
/9.5 /9.9
SPEEDWHEEL
SY 3x0.75mm²
+FLHS-S1
+PLT/3.8
+W3-XP +W3-XS +W3A-XP

+W3-XP
1 C1 7.2 m C1 1 1 C1 0.25 m C1 1 2
2 C2 C2 2 +W3-XS +W3A-XP 1 C2 C2
3 C3 C3 3 3 C3 C3
4 C4 C4 4 4 C4 C4 1 2
-W3 -W3A
PE PE PE PE
/9.2 FLHS /9.6 /9.7
Page 159
[Figure End]
Page 160
1 2 3 4 5 6 7 8 9 10 11 12
+W11-XS
+W11-XP 6.25 m +W11-XS
+W11-XP 1 BRN BRN 1 3
1 2
2 BLU BLU 2 Pe
PE G/Y G/Y PE
-W11
/10.5 /10.9
O/S TRACK
SY 3x1.00mm²
+W22-XS
+W22-XP 6.25 m +W22-XS
+W22-XP 1 BRN BRN 1 3
1 2
2 BLU BLU 2 Pe
PE G/Y G/Y PE
-W22
/10.5 /10.9
N/S TRACK
SY 3x1.00mm²
+W31-XP 6.25 m
+W31-XP 1 BRN BRN
2 BLU BLU
PE
LVT (BLP SUPPLY)
G/Y G/Y
-W31
/10.5
CONE LVT
SY 3x1.00mm²
Page 161
[Figure End]
Page 162
NAME: HYDRAULIC SCHEMATIC 1 MACHINE: 1000SR
ILLUSTRATION: AX868-177-601-1
Page 163
[Figure End]
Page 164
Page 165
[Figure End]
Page 166
NAME: WATERPUMP ASM MACHINE: 1000SR
8
7
6
2
1
9
4
10
3
11
15
12
13
14
32
16
31
28
30
17
29
27
18
26
19
20
21
25
24
23
22
Page 167
1 2520-6633 0 1" F/F COMPACT 90 ELBOW 1
2 2520-6594 0 1X3/4 M/M NIPPLE 1
3 2510-3110 0 ELBOW EQUAL F/F 3/4" BSP 2
4 2520-6094 0 3/4 BSP M/M TAPERED 3
5 2520-6566 0 ADAPTOR M/M 3/4" BSP PARREL-TAPERED 3
6 ADAPTOR_MM_PP_3-4X3-4 0 5
7 DOWTY_SEAL_3-4 0 3
8 2575-2002-CP05 0 STACK DRY RUNNING 3
9 2575-2003 0 RECIRC HYD WATER PUMP ANDREWS 1
10 2575-2005 0 DRIVE COUPLING 1
11 2575-2002-CP04 0 RECIRC HYD WATER PUMP COVER 1

DIN933
14 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 4
15 2520-6704 0 ADAPTOR M/M 3/4" BSP 3/8"NPT 2
16 2531-8001 0 INLINE FILTER 2
17 2520-6576 0 3/4 HOSE TAIL 100B-1212 1
18 2510-3268 0 TEE 90 F EQUAL GF130 3/4BSP 1
19 2510-3573 0 BUSH REDUCING M/F GF 241 3/4X3/8 BSP 1
20 2510-3624 0 HEX NIPPLE REDG M GF245 1/8X1/4BSP 1
21 2550-1002 0 1/4 BSP F/F BALL VALVE BV75-04 1
22 2520-6362 0 3/4" BSP COMPACT ELBOW F/F 90 2
23 2575-2008 0 3 WAY BALL VALVE 1
24 2520-6006 0 3/4 BSP M/M ADAPTER 8
25 2520-6159 0 SWIVEL ADAPTOR M/F 3/4" BSP 1
26 2520-6395 0 1" TEE F/F/F 3
27 2520-6291 0 3/4 BULKHEAD C/W BACKNUT 3
28 2575-2007 0 1" VARIABLE NEEDLE VALVE 1
29 2575-2004 0 30CC HYD PUMP 1
Page 168
30 2575-2002-CP03 0 RECIRC HYD WATER PUMP MOUNT 1
31 2500-1021 0 BONDED SEAL 3/4"BSP 7
32 2520-6348 0 3/4" M/F COMPACT 90 ELBOW 5
[Figure End]
Page 169
Page 170
NAME: WATER MANIFOLD ASM MACHINE: 1000SR
5
7
6
10
11
12
13
14
15
Page 171
NAME: WATER MANIFOLD ASM MACHINE: 1000SR
1 2510-3134 0 ELBOW 90 F RED GF 90. 1 - 3/4BSP 1
2 2510-3790 0 SOCKET EQUAL FEMALE GF270 1BSP 1
3 2510-3805 0 HEX NIPPLE EQUAL M/M GF280 1"BSP 2
4 2510-3344 0 TEE F ROR GF 130 1X1X3/4BSP 2
5 2500-1023 0 BONDED SEAL 1"BSP 2
6 2520-6582 0 BULKHEAD ADAPTER 2
7 AX815-132-01 0 MANIFOLD MTG PLT 2
8 2510-3895 0 BACKNUT GF312 1BSP 4
9 2510-3954 0 UNION C/S M/F EQUAL GF341 3/4BSP 3
10 2510-3804 0 HEX NIPPLE EQUAL M/M GF280 3/4"BSP 6
11 2556-3001 0 GATE VALVE 3/4"BSP 3
12 2510-3268 0 TEE 90 F EQUAL GF130 3/4BSP 3
13 2511-4003 0 HOSE TAIL 3/4(3/4BSP MALE) 3
14 2510-3631 0 HEX NIPPLE REDG M GF245 3/4X1/2BSP 3
15 2550-1004 0 BALL VALVE 1/2" BSP 3
[Figure End]
www.powerscreen.com
Powerscreen, 200 Coalisland Road, Dungannon, Co.Tyrone, BT71 4DR, Northern Ireland.
Tel: +44 (0) 28 8771 8500, Fax: +44 (0) 28 8774 7231, E-mail: sales@powerscreen.com
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PARTS BOOK INTRODUCTION

SPARE PARTS – CONTENTS

2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................

3. SPARE PARTS ORDER FORM………………………………...……………….................................................

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................

6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

10. TYPES OF LINERS.................................................…...………….…………................................................

11. PAINT CODES..............................................…………………………...........................................................

POWERSCREEN PARTS DEPARTMENT

Powerscreen reserves the right to change specication without prior notice.

2. SPARE PARTS ORDERING PROCEDURE

Machine Serial Number -

3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)

PID XR40S L OM B 6 2940

Year Code Sequence Number

SERIAL NUMBER PLATE

5. PARTS SUPPORT - GOOD PRACTISE ADVICE

6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

Identication Plate Locations

Strickland Tracks Terex Tracks

Terex / Trackline Tracks

RMS DUX Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE

Right Hand Side Left Hand Side

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

PDM Sticker PLC Sticker

10. TYPES OF LINERS

‘S’ Tooth (Medium) - Standard

Quarry Tooth - Option

General (applicable to all proles)

11. PAINT CODES

Powerscreen Green - RAL 5021 (RGB 26/122/99)

Figure Description Page

02-02 CHASSIS ASM (TIER 4) 3

02-03 LUBRICATION TANK ASM 7

02-05 CONTROL PANEL ASM 9

02-06 HYDRAULIC CABINET ASM (TIER 3) 11

02-07 CONE CONTROL BLOCK (TIER 3) 13

02-08 HYDRAULIC CABINET ASM (TIER 4) 15

02-09 CONE CONTROL BLOCK (TIER 4) 17

03-01 TRACKS ASM 19

04-01 FEEDER ASM 21

04-02 FEEDER TELESCOPICS ASM 25

05-01 POWERUNIT ASM (TIER 3) 27

05-02 ENGINE ASM (TIER 3) 31

05-03 SCANIA D9 POWERPACK ASM (TIER 4) (EC) 35

05-04 SCANIA D9 ENGINE ASM (TIER 4) (EN) 39

06-01 HYDRAULIC TANK ASM 43

07-01 FUEL TANK (TIER 4) 45

08-01 1000 EXCENTRIC ASSEMBLY 47

08-02 1000 UPPER FRAME ASSEMBLY 49

08-03 1000 COUNTERSHAFT ASSEMBLY 51

08-04 1000 CONEHEAD ASSEMBLY 53

08-05 1000 AUTOMAX GENERAL ASSEMBLY 55

08-08 CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409) 57

09-01 SCREENBOX SUBFRAME ASM 59

10-01 FEEDBOOT ASM 63

10-02 MAIN CONVEYOR 1ST SECTION ASM 65

10-04 MAIN CONVEYOR 3RD SECTION ASM 67