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43701-3 Control valve bodies, clean

As the same illustrations are reused for different variants, some details may differ for the variant you are
working on The essential information in the illustrations is, however, always correct.

Special tools: 1159794, 88890016, 88890074, 9990008, 9998699, 9999707

Disassembly
1

Place the control system as shown in the illustration.

Caution
Take care not to damage the cable connectors!

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Note: The piston is spring-loaded!

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7
Turn the valve block.

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Caution
Use a screwdriver or similar to avoid damaging the valves.

10

Cleaning and inspection

11
Wash and blow clean the parts using compressed air.
Check the components for damage and wear.

Note: The PWM valves in the control system must not be washed!

12
Lubricate all parts, use only approved ATF oil and/or Vaseline.

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Assembly
13

Torque tighten.

Note: New O-ring

Special tools: 1159794

Specifications:
27 ±2 Nm

14

Torque tighten.

Note: New O-ring

Special tools: 9999707

Specifications:
20 ±2 Nm

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Connect multimeter (A) 88890074 to dark yellow test probes (B) 9990008.
Blow with reduced air pressure, max 0.1 MPa (1 bar)(14.5 psi), into the hole in the gear selector part.
Check that the pressure monitor opens and closes.

Note: The circuit is closed in the unaffected position, in other words when it is not pressurised. Replace the
lubricating oil monitor if it does not open and close as it should!

Special tools: 88890074 9990008

16

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Torque tighten the bolts.

Special tools: 9999707

Specifications:
6.1 ±1 Nm

17

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Connect multimeter (A) 88890074 to measuring points 1 and 2 on adapter (B) 9998699.
Connect test cable (C) 88890016 to each of the PWM valves' connectors.
Measure the resistance of each PWM valve at 20 °C. It should be within R29, 1 ohm (± 5 %).

Note: If the resistance for a valve is outside the approved reference values, it must be replaced!

Special tools: 88890074 9998699 88890016

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19

20

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Replace the old O-rings and support rings with new ones.
Press down the slide in the valve and blow it clean. Check that the valve is undamaged.
Torque tighten.

Special tools: 1159794

Specifications:
48 ±3 Nm

21

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Torque tighten.

Note: New copper washers.

Special tools: 1159794

Specifications:
28 ±5 Nm

22

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Replace the old O-rings and support rings with new ones.
Press down the slide in the valve and blow it clean. Check that the valve is undamaged.
Torque tighten.

Special tools: 1159794

Specifications:
68 ±3 Nm

23

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Torque tighten.

Note: New copper washer.

Special tools: 1159794

Specifications:
30 ±5 Nm

24

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Torque tighten the M8 bolts diagonally.

Special tools: 1159794

Specifications:
20 ±3 Nm

25
Turn the valve block.

26

Torque tighten the nut.

Special tools: 9999707

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Specifications:
6.1 ±1 Nm

27

Connect multimeter (A) 88890074 to measuring points 1 and 2 on adapter (B) 9998699.
Connect test cable (C) 88890016 to the main pressure valve's CV-MP connection and measure the
resistance at 20 °C. It should be within R28, 8 ohm (±3 %).

Note: If the resistance for the valve is outside the approved reference values, it must be replaced!

Special tools: 88890074 9998699 88890016

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