RE Continental GT - Cafe Racer

Foreword 1
We take pleasure in releasing this Continental GT Domestic Spare Parts Catalogue.
The Catalogue has been specially designed for identification of correct part number to help in ordering Spare Parts, Special Tools and Service Publications
from the company.
The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only
Royal Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and relative
location in its respective assembly.
Due to continuous improvements in the motorcycle, the part nos. and / or illustrations are subject to change without prior notice. However the changes will
be intimated through technical Service Bulletin subsequently and periodically which must be updated by you in the catalogue at your end.
The part numbers and description were correct at the time of printing. While extreme care is taken in publishing this catalogue. We shall not be held
responsible for any errors/omissions or wrong interpretations and consequent loss of any nature due to any of the above.
For enquiry, suggestions or feedback may write to us ...

SERVICE HEADQUARTERS :
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com
“ © Copyright 2014, Royal Enfield (A Unit of Eicher Motors Limited). All Rights Reserved. No part of this Spare Parts Catalogue shall be
copied, distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains
the sole owner of this manual .”
Part No. 888240 / Version 1.0 / TRAB / Qty. 350 / Nov. 2014
00-00 General Information 2
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index.
Kindly follow the below tips on usage of this catalogue
 ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
02-10 AIR FILTER ASSEMBLY
Alpha-Numeric Key Group No.
No. for assy. A1
A1
Key Nos.
1 to 10 6 7
Key No. Which make

2
up the assy.
3
4
1
5 9
8
5
5
Numeric Key No.
 PART NUMBER LIST

1 2 3 4 5 6 7
KEY Part Numbers MODIFICATION DETAILS MOQ

DESCRIPTION QTY. REMARKS Nos.
No. New Old PART NO. EFFECTIVE CH. No. INT
1. KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.
2. PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced.
3. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
4. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the
sizes only is applicable, depending upon the repair / matching requirements.
5. MODIFICATION
This column is to incorporate future changes in part numbers, applicable model etc.
The changes will be informed through service bulletins.
The user has to update this catalogue by writing the relevant details in this column.
The updation is to be done till the next print of the catalogue.
PART NUMBER (PART NO.)
The new part number which supersedes the existing part number has to be written in this column against the relevant part
number.
If a new part is introduced, which does not replace any existing item, then the details of this new part may be written at the end
of the part list in the relevant group.
EFFECTIVE CHASSIS NUMBER (EFFECTIVE CH. NO.)
The chassis number from which the new part is used in lieu of the existing part, has to be written in this column.
INTERCHANGEABILITY (INT.)
Whenever a new part is introduced, the interchangeability of the new part with the existing part has to be indicated.
“YES” - Interchangeable as individual item.
“NO” - Not interchangeable as individual item. Other related parts are affected.
6. REMARKS
Updated / Modified / Old or Alternate Part Numbers is provided for reference purpose. This catalogue is updated Service Bulletin
Number upto SB - 687.
7. M.O.Q.
Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum packed
/ ordered quantity. It may varies from item to item by Price, Size or Shape as applicable.
Contents 5
Group No. Description Page No. Group No. Description Page No.
00-00 GENERAL INFORMATION .......................................................................................... 2 05-30 REAR MASTER CYLINDER ASSEMBLY ............................................................... 119
00-10 GROUP INDEX PICTORIAL ........................................................................................ 6 05-40 REAR CALIPER ASSEMBLY ................................................................................... 125
01-00 ENGINE KITS - I ........................................................................................................ 1 3 05-50 REAR MUDGUARD ASSEMBLY (BS III) ................................................................. 129
01-05 ENGINE KITS - II ....................................................................................................... 1 4 06-00 RIDER FOOTREST ASSEMBLY LH ....................................................................... 133
01-10 GENERAL KITS - I .................................................................................................... 1 5 06-10 RIDER FOOTREST ASSEMBLY RH ....................................................................... 135
01-15 GENERAL KITS - II ................................................................................................... 1 6 06-20 CENTER STAND ASSEMBLY ................................................................................. 139
01-20 GENERAL KITS - III .................................................................................................. 1 7 06-30 SIDE STAND ASSEMBLY ....................................................................................... 141
01-25 GENERAL KITS - IV .................................................................................................. 1 7 06-40 SIDE PANEL LH ....................................................................................................... 143
01-30 GENERAL KITS - V ................................................................................................... 1 7 06-50 SIDE PANEL RH ....................................................................................................... 145
01-35 ENGINE ASSEMBLY ................................................................................................. 2 1 06-60 UTILITY BOX ........................................................................................................... 147
01-40 ENGINE COVER RH .................................................................................................. 2 3 06-70 FRAME & FITTINGS - A .......................................................................................... 149
01-45 CRANK CASE RH - COVER SIDE ............................................................................ 29 06-70 FRAME & FITTINGS - B .......................................................................................... 151
01-50 CYLINDER & HEAD ASSEMBLY ............................................................................... 3 7 06-70 FRAME & ENGINE MOUNTINGS - C ...................................................................... 155
01-55 ENGINE COVER LH .................................................................................................. 4 3 07-00 BATTERY, BATTERY CARRIER, HARNESS & MOTOR ....................................... 159
01-60 CRANK CASE LH - COVER SIDE ............................................................................. 4 5 07-10 HEAD LAMP ASSEMBLY ........................................................................................ 161
01-65 CLUTCH ASSEMBLY ................................................................................................. 5 1
07-20 HEAD LAMP & TRAFFICATORS ............................................................................ 163
01-70 CRANK CASE LH ....................................................................................................... 5 3
07-30 SW ITCHES, HORN & RELAYS ................................................................................ 165
01-75 CRANK CASE RH ....................................................................................................... 5 5
07-40 EFI IGNITION COMPONENTS ............................................................................... 169
01-80 GEAR TRAIN ASSEMBLY (ANTI SKIP MECHANISM) ............................................. 6 1
07-50 TAIL LAMP ASSEMBLY .......................................................................................... 171
02-00 EFI COMPONENTS IN CYLINDER HEAD ................................................................ 6 5
07-60 INSTRUMENT CLUSTER ........................................................................................ 173
02-10 AIR FILTER ASSEMBLY ............................................................................................ 6 9
07-70 TRAFFICATOR LIGHTS .......................................................................................... 175
02-20 SILENCER & EXHAUST PIPE ASSEMBLY (BS III) ................................................. 7 1
08-00 TOOLS & FIRST AID KIT ........................................................................................ 179
03-00 HANDLE BAR ASSEMBLY. ........................................................................................ 7 3
08-10 SPECIAL TOOLS LIST - A ...................................................................................... 181
03-10 HANDLE BAR LH & RH .............................................................................................. 7 5
08-20 SPECIAL TOOLS LIST - B ...................................................................................... 183
03-20 CONTROL CABLES ................................................................................................... 7 9
09-00 WALL CHARTS LIST- A .......................................................................................... 185
03-30 FRONT MASTER CYLINDER ASSEMBLY ............................................................... 8 1
09-10 WALL CHARTS LIST - B ......................................................................................... 187
03-40 FRONT CALIPER ASSEMBLY .................................................................................. 8 7
09-20 ALL UCE SERVICE PUBLICATION LIST-A ............................................................ 189
03-50 STEERING STEM ASSEMBLY ................................................................................. 9 1
09-30 EXCLUSIVE MODEL SERVICE PUBLICATION LIST-B ........................................ 191
03-60 FRONT FORK ASSEMBLY (GIL) ............................................................................... 9 3
09-40 AFTER MARKET PARTS LIST-A (DUAL SEAT, PILLION FOOTREST & SAREE GUARD) ................ 193
03-70 FRONT MUDGUARD ASSEMBLY ............................................................................. 9 7
09-50 AFTER MARKET PARTS LIST-B (SILENCER/MIRRORS) .................................... 197
03-80 FRONT W HEEL ASSEMBLY ..................................................................................... 9 9
09-60 AFTER MARKET PARTS LIST-C (CRASH GUARD ASSY.) ................................... 199
04-00 FUEL TANK ASSEMBLY ......................................................................................... 103
09-70 AFTER MARKET PARTS LIST-D (PADDOCK STAND & TOUCH UP PAINT) ....... 201
04-10 SEAT ASSEMBLY(SINGLE) .................................................................................... 107
05-00 REAR SHOCK ABSORBERS & SW ING ARM ASSEMBLY ..................................... 109 09-80 AFTER MARKET PARTS LIST-E (RIDER TOOL KIT) ........................................... 203
05-10 REAR CHAIN, SPROCKET & ADAPTOR ................................................................ 113 10-00 PART NUMBER INDEX ........................................................................................... 206
05-20 REAR W HEEL ASSEMBLY ...................................................................................... 115 11-00 SERVICE BULLETINS CHECK LIST FOR PARTS CATALOGUE UPDATE ................. 217
00-10 Group Index - Pictorial 6
01-00 Engine Kits - I to II 01-10 General Kits - I to V 01-25 Engine Assembly 01-30 Engine Cover RH
Page Page Page Page
13-14 15-19 20 22
01-35 Crankcase RH - Cover Side 01-40 Cylinder & Head assembly 01-45 Engine Cover LH
Page Page Page
28 36 42
01-50 Crankcase LH - Coverside 01-55 Clutch Assembly 01-60 Crankcase LH

Page Page Page
44 50 52
01-65 Crankcase RH 01-70 Gear Train Assembly (Anti Skip Mechanism) 02-00 EFI Components in Cylinder Head
Page Page Page
54 60 64
02-10 Air Filter Assembly 02-20 Silencer & Exhaust Pipe Assembly (BS III) 03-00 Handle Bar Assembly
Page Page Page
68 70 72
03-10 Handle Bar LH & RH 03-20 Control Cables 03-30 Front Master Cylinder Assembly
Page Page Page
74 78 80
03-40 Front Caliper Assembly 03-50 Steering Stem Assembly 03-60 Front Fork Assembly (GIL)
Page Page Page
86 90 92
03-70 Front Mudguard Assembly 03-80 Front Wheel Assembly 04-00 Fuel Tank Assembly
Page Page Page
96 98 102
04-10 Seat Assembly (Single) 05-00 Rear Shock Absorbers & Swing Arm Assy. 05-10 Rear Chain, Sprocket & Adaptor
Page Page Page
106 108 112
05-20 Rear Wheel Assembly 05-30 Rear Master Cylinder Assembly 05-40 Rear Caliper Assembly
Page Page Page
114 118 124
05-50 Rear Muduguard Assembly (BS III) 06-00 Rider Footrest Assembly LH 06-10 Rider Footrest Assembly RH
Page Page Page
128 132 134
06-20 Center Stand Assembly 06-20 Side Stand Assembly 06-30 Side Panel LH
Page Page Page
138 140 142
06-30 Side Panel LH 06-40 Utility Box 06-70 Frame Assembly

Page Page Page
144 146 148
06-70 Frame Assembly 06-70 Frame Assembly 07-00 Battery, Battery Carrier, Harness & Motor
Page Page Page
150 152 158
07-10 Head Lamp Assembly 07-20 Head Lamp & Trafficators 07-30 Switches, Horn & Relays
Page Page Page
160 162 164
07-40 EFI Ignition Components 07-50 Tail Lamp Assembly 07-60 Instrument Cluster
Page Page Page
168 170 172
07-70 Trafficator Lights 08-00 Tools & First Aid Kit 08-10 Special Tools List - Exclusive
Page Page Page
174 178 180
08-20 Special Tools List - B

(Common & Excl. for Continental GT)
09-00 Wall Charts List - A 09-10 Wall Charts List - B
Page Page Page
182 184 186
09-20 All UCE Service Publication List - A 09-30 Exclusive Model Service Publication List - B 09-40 After Market Parts List - A (Dual Seat,
Pillion Footrest & Sareeguard)
Page Page
188 Page
190
192
09-50 After Market Parts List - B (Silencer/Mirrors) 09-60 After Market Parts - C (Crash Guard Assy.) 09-70 After Market Parts - C (Paddock Stand & Touchup Paint)
Page Page Page
196 198 200
09-70 After Market Parts List - D (Rider Tool Kit) 10-00 Part Number Index 11-00 SB Checklist for Parts Catalogue Update
Page Page SB RECEI VED UPDATED DATE & SIGN OF SB RECEI VED UPDATED Page
Part Number Page No. Key No. Part Number Page No. Key No.
NO. DATE BY PAR T S NO. DATE BY Page
202 206 INCHARGE 178
217
01-00 Engine Kits - I 13
23-A2 23-A3 23-A4 29-A4 29-A5 37-A2
888179 - ECS Kit - STD

570878 - Cap, oil filter sub 888112 - Bolt Repair Kit RH 888104 - Cover Kick Start with 888180 - ECS Kit-0.1mm O/S 888261 - Valve Repair Major
888101 - Kick Boss Repair Kit Assy. Crankcase Cover Oil Seal 888181 - ECS Kit-2mm O/S Kit UCE 535cc
37-A3 37-A4 37-A7 37-A8 37-A9 37-A10
888109 - Rocker Bearing Set 888110 - Rocker Bearing Set 888291 - Cylinder Barrel &
with Rocker Arm with Rocker Arm Piston with Rings Assy. 888106 - Rocker Cover with 888108 - Rocker Cover with
Exhaust (UCE) Inlet 573016/A - Piston & Ring Set UCE 535cc Gasket - Exhaust Gasket - Inlet
37-A11 37-A12 37-A13 37-A14 37-A15 41-32
888296 - Rocker Cover Kit 888297 - Gasket Kit - Rocker 888298 - Rocker Arm &
(UCE) Cover (UCE) Bearing Kit (UCE) 888299 - Push Rod Kit - UCE 888307 - Valve Kit-UCE 573019 - Ring Set, Std (535cc)
43-A4 51-A2 55-A3 55-A4 65-A1 65-A2
888115 - Bolt & Seat Kit 888102 - Clutch Plates Kit 888182 - Kick Pawl, Plunger 888236 - Connecting Rod Kit
(UCE 535cc) and Spring Kit (UCE 535cc) 571086 - Injector Kit Assy. 888262 - Insulator Kit
Crank Case Cover LH
01-05 Engine Kits - II 14
65-A3 65-A4 570416/K 500622/B 572014/A 570295/A

570426/H 570241 (3 nos.) 500621/A 570057/B
571115/C 570213 570293 500619/A (2 nos.)
572021/C 570407 146031/A 571090/A
572022/C 550661/A 550108 571087/A
573015/A 500322/A (2 nos.) 550256/A 521200/A (3 nos.)
571043/C 573906/A 570234 572607/A
582638/A 573907/A (3 nos.) 502019/A 146459/A
888263 - Adaptor with PAV Loctite 5699
Connector & 573987 - Sub Assembly 888355 - Oil Seal Kit -Engine 888387 - O' Ring Kit Engine-
888354 - Gasket Kit Engine -
‘O’ Ring Kit Manifold Inlet UCE UCE 535 EFI
UCE 535
01-10 General Kits - I 15
71-A1 71-A2 73-A1 75-A1 75-A2 79-A1
888264 - Exhaust Pipe Assy. 888265 - Silencer Guard Assy. 888266 - Mirror Set - 888321 - Clutch Switch 888128 - Clutch & Front Brake 888267 - Control Cable Kit
with Guard Kit with Guard Kit Continental GT 535cc Repair Kit Lever Kit Continental GT 535cc
81-A2 81-A4 81-A5 81-A6, 87-A4, 119-A4 81-A7 81-A8
585926/A - Front Brake Hose

Assy. and Banjo 585970/A - Switch Repair Kit 585971/A - Reservoir Cover 585969/A - Diaphragm Kit
Bolt Kit Front M/C Kit Front M/C 594721/A - Banjo Bolt Kit 585968/A - Clamp Kit Front M/C Front M/C
Front Brake (BBI)
81-A9 87-A1 87-A3 87-A5 87-A6 87-A7
585967/A - Oil Window 585601/A - Disc Brake System 585925/A - Disc Pad Kit - Primary Pin Kit - Major Repair Kit - Minor Repair Kit
Assy. Kit Assy. Kit Front (BBI) Continental GT Front Caliper (BBI) Front Disc Front Disc
87-A8 87-A9 89-A1 93-A3 93-A4 93-A5
- Bracket Sub Assy. 888269 - Ball Race Kit with 888326 - Fork Pipe Spinning 888136 - Fork Oil Seal, ‘O’ 888327 - Main Spring Fork
- Pad Pin Kit Caliper Cover-Continental GT 535cc
Front Caliper Replacement Kit Ring & Piston Ring Kit Major Kit
01-15 General Kits - II 16
93-A6 93-A7 97-A1 99-A3 99-A4 99-A5
888329 - Bottom Tube LH 888328 - Bottom Tube RH 888270 - Front Mudugard Mud 888118 - Front Wheel Bearing
Sub Assy. Kit Sub Assy. Kit Flap, Extension Kit 888272 - Front Hub Sub Assy. 888273 - Front Spindle Kit and Seal Kit - Disc
99-A6 99-A7 107-A1 109-A1 109-A2 109-A3
888274 - Fr. Wheel Tyre & 888275 - Spokes & Nipple Kit 585065/B - Single Seat 888276 - Bolt, Washer & 888277 - Swing Arm End Cap, 585082/A - Swing Arm
Tube Kit - 100 / 90 X 18” Front Wheel 18” Assembly with Cowl Nut Kit, Rear Shocks Bearing, Oil Seal & Spacer Kit Complete Kit
109-A4 113-A1 113-A2 115-A2 115-A3 115-A4
888280 - Rear Wheel Tyre & 888282 - Rear Wheel Spokes

888147 - Chain Adjuster Kit 888278 - Chain & Sprocket 888322 - Adaptor Rear 888151 - Bearing and Seal Kit
Tube Kit-130/70-18” and Nipple Kit - 18”
(RH & LH) Kit - 535cc Sprocket Sub Assy. Kit Rear Wheel
115-A5 115-A6 115-A7 119-A2 119-A3 119-A5
888283 - Short Spindle and 888284 - Rear Spindle, 888150 - Rear W heel Bearing 585960/A - Rear Brake Hose 594695/A - Reservoir Tube Kit 594694/A - Reservoir Kit Rear
Nut Kit Washer & Nut Kit Kit Assy. Kit with Banjo Bolt Rear M/C M/C Threaded
01-20 General Kits - III 17
119-A6 119-A7 119-A8 125-A3 125-A4 125-A5
594693/A - Connector Kit 594698/A - Disc Pad Kit Rear 594696/A - Major Kit Rear 594697/A - Minor Kit Rear
594690/A - Minor Kit Rear M/C 594689/A - Major Kit Rear M/C Rear M/C Caliper - BBI Caliper Caliper
125-A6 125-A7 125-A8 139-A1 141-A1 143-A1
594700/A - Pad Pin Kit Rear 594703/A - Primary Pin Kit 594701/A - Bracket Sub Assy. 888285 - Center Stand & 888287 - Side Panel Lock
Caliper Rear Caliper Rear Caliper Spindle Kit 888286 - Side Stand Kit Assy. with Key Kit
159-A1 165-A1 165-A2 103-A1 169-A2 175-A1

165-A2
888324 - Ignition Coil Assy.

- Switch Assy. with Supressor Cap 888289 - Trafficator Kit
888306 - Main & Tail Light 888323 - Cap Assy. Fuel
585639/A - Common Key Set Combination and Key (Spark Plug) Continental GT
Harness Kit Filler and Key
191-A1 195-A1 197-A2 199-A1
888308 - Dual Seat with

Cowl, Pillion Footrests & 888295 - After Market 585737/A - Paddock Stand 888200 - Tool Kit Accessory
Saree Guard Kit Silencer Kit Continental GT Rider
01-25 General Kits - IV 18
143-A1 103-A1
165-A2
888397 - Side Panel Lock LH 888398 - Fuel Tank cap with

& RH with Keys (New BVI) Keys (New BVI)
01-30 General Kits - V 19
01-35 Engine Assembly 20
3 4
1
1
5 6
2
01-35 Engine Assembly 21
KEY PART NUMBERS MODIFICATION DETAILS MOQ

DESCRIPTION QTY. REMARKS
No. NEW OLD PART No. EFFECTIVE CH. No. INT Nos.
1 859089 UCE with Electric Starter - 535cc 1 1
2 888290 Crank Case Set Assembly LH & RH with Bearings 1 Neck ID 94 mm 1
3 390069 15W50 API SL Engine Oil - 1 Ltr. For TOP-UP purpose 20
4 390068 15W50 API SL Engine Oil - 2.5 Ltrs. 1 Recommended for 8

Replacement
5 390067 15W 50 API SL Engine Oil - 50 Ltrs. - Recommended for 1

Replacement
6 390066 15W50 API SL Engine Oil - 210 Ltrs. - Recommended for 1

Replacement
01-40 Engine Cover RH 22
44
A1
45
43 42
Key Nos.
1
1 to 4, 8 to 20, 22, 24,
41
26 to 31, 44 to 46
38 40
A2
2 37 39
Key Nos. 3
4 36
34 to 40 34 35
A3 5
22 33
Key Nos. 6
8
12 to 18 7 32
29
31
9
28
30
A4
27
10
Key Nos. 26
21, (Qty. 7 Nos. 23),

(Qty. 2 Nos. 25), 19
(Qty. 3 Nos. 11) 20 21
A3 19
17
18 22 1
16
15
14
13 23
12 25
11 24
46

A1 861036 RH Cover Assembly Complete 1 with Circlip & Washer System 1
A2 888101 Kick Boss Repair Kit 1 1
A3 570878 Cap, Oil Filter Sub Assy. 1 1
A4 888112 Bolt Repair Kit - RH Crankcase Cover 1 1
1 861037 Cover RH Sub Assy. 1 Buffed 1
2 570183/D Jet, Crankshaft RH 1 10
3 500622/B Oil Seal, Crank Feed 24 X 10 X 7 1 1
4 550028 Circlip 24N 1 10
570013 Hex Socket Head Cap Screw M5 X 16 2 570431/B Y < July ‘13, SB58-2014 20
5
570431/B Hex. Flange Bolt M5 X 0.8 X 16 2 > July 2013 20
6 570718/A Hex Socket Head Cap Screw M5 X 30 SS 3 1
7 570416/K Gasket - Cover RH 1 2
8 570425/B Hex. Socket Screw, M5 X 0.8 X 12 6 SB 58-2014 20
9 570426/H Gasket, Cover Plate 1 5
10 570424/D Cover Plate, Breather Chamber 1 1
11 572011/A Hex Flange Bolt M6 X 1 X 20 3 1
12 Cap, Oil Filter - Buffed 1 861015 N.S. Ref. A3
13 572014/A ‘O’ Ring, Filter Cap 1 6
14 500637/B Spring 1 N.S. Ref. A3 10
15 500617/A Washer 1 N.S. Ref. A3 20

44
A1
45
43 42
Key Nos.
1
1 to 4, 8 to 20, 22, 24,
41
26 to 31, 44 to 46
38 40
A2
2 37 39
Key Nos. 3
4 36
34 to 40 34 35
A3 5
22 33
Key Nos. 6
8
12 to 18 7 32
29
31
9
28
30
A4
27
10
Key Nos. 26
21, (Qty. 7 Nos. 23),

(Qty. 2 Nos. 25), 19
(Qty. 3 Nos. 11) 20 21
A3 19
17
18 22 1
16
15
14
13 23
12 25
11 24
46

16 500621/A ‘O’ - Ring Cap Oil Filter 1 20
17 571201/A Screw Spring Cap 1 N.S. Ref. A3
18 500616/A Spring Cap 1 N.S. Ref. A3
19 500619/A ‘O’ - Ring 2 20
20 500613/A Element - Oil Filter 1 1
21 572019/A Hex. Flanged Bolt, M6 X 1 X 45 1 10
22 570241 Oil seal Kick Starter, G20 X 27 X 5 Double Lip 2 10
570059/C Oil Level Window 1 571254/A Y Old Type, SB 38-2014 2

24
571254/A Oil Level Window 1 New Type, SB 38-2014 2
26 144846/A Washer, Inspection Screw Ignition Timing 1 14
27 570176/D Inspection Screw, Ignition Timing 1 6
28 146459/A ‘O’ - Ring 1 20
29 570467/C Oil Filler Cap (Aluminium) 1 SB 76-2014 1
30 570155 Sealing Washer 12 X 15.5 1 10
31 573968/A Bolt Breather 1 4
32 573964/A Hose Clip Small (W hite) 1 20
33 573148/A Breather Pipe 1 2
141051 Hex. Nut M8 1 586084/A Y SB-565 20

34
586084/A Flanged ‘U’ Nut M8 X 1.25 1 10
44
A1
45
43 42
Key Nos.
1
1 to 4, 8 to 20, 22, 24,
41
26 to 31, 44 to 46
38 40
A2
2 37 39
Key Nos. 3
4 36
34 to 40 34 35
A3 5
22 33
Key Nos. 6
8
12 to 18 7 32
29
31
9
28
30
A4
27
10
Key Nos. 26
21, (Qty. 7 Nos. 23),

(Qty. 2 Nos. 25), 19
(Qty. 3 Nos. 11) 20 21
A3 19
17
18 22 1
16
15
14
13 23
12 25
11 24
46

35 Circlip 10 1 570259/D N.S. Ref. A2
36 Ball Dia 6.35 1 140201 N.S. Ref. A2
37 Boss, Kick Start Crank 1 570814/C N.S. Ref. A2
38 111914 Hex. Bolt M8 X 40L 1 20
39 Spring 1 570257/C N.S. Ref. A2
40 Pin 1 570815/B . N.S. Ref. A2
41 573157/B Lever Kick Start 1 1
42 145157/B K.S. Crank Rubber - EPDM 1 5
43 573156/A Kick Start Crank Assembly 1 1
44 570102/D Plug Dummy 1 SB 24-2014 25
45 570182/B Plug ID 2.3 mm Restrictor - LEE Plug 1 10
46 570604/A Circlip Oil Window 1 2

01-45 Crankcase RH - Cover Side 28
A4 12
13
A1 5 14
Key Nos. 15 34
10 16
23 & 25 64 9 17
4 9
58 W
A5 9K
7 0.
1
2 3
Key Nos. 30
29, 31, 37 & 38 1
1 27
18 26
19
28 31 33
20 29 32
21 30
22 25
61 8
23 11
24 60 6
62 57
A2 56
59
39
63 35
37
38 49 50
42
40
A3
41
54
53
47
55
52
44 45 46 48
43 51

A1 571047/D Oil Pump Assembly 1 1
A2 570309/D Cam Gear Assembly - Exhaust with Decompressor Assy. 1 SB 63-2014 1
A3 570643/A Gear Changer Assembly 1 1
A4 888104 Cover Kick Start with Oil Seal 1 1
888179 Eccentric Cam Spindle Kit - STD 1 1
A5 888180 Eccentric Cam Spindle Kit - 1st O/S 1 1
888181 Eccentric Cam Spindle Kit - 2nd O/S 1 1
1 571155/A CSK Socket HD. Cap Screw, M6 X 30 3 10
2 570052 Circlip - Oil Pump 1 14
3 571166/B Pump Drive Pinion 1 2
4 570293 ‘O’ Ring, Oil Pump Outlet 1 5
5 571115/C Gasket Oil Pump 1 10
6 570713 Hex. Flanged M8 X 1.25 X 14 (Drain Plug) 1 10
7 573929/A Cover Starter Motor End - Black 1 Alt. No. 572012/A 1
8 144600/A Copper Washer - Tappet Cover (Drain Plug Washer) 1 25
9 570303/A Hex Socket Head Cap Screw M6 X 60 2 14
10 560013 Starter Motor 1 1
11 861035 Upper Pivot Bearing 1 Buffed, Alt. No. 570228/G 5
12 570481 Hex Flange Bolt M5 X 12 1 20
13 144636/A Copper Washer 1 10

A4 12
13
A1 5 14
Key Nos. 15 34
10 16
23 & 25 64 9 17
4 9
58 W
A5 9K
7 0.
1
2 3
Key Nos. 30
29, 31, 37 & 38 1
1 27
18 26
19
28 31 33
20 29 32
21 30
22 25
61 8
23 11
24 60 6
62 57
A2 56
59
39
63 35
37
38 49 50
42
40
A3
41
54
53
47
55
52
44 45 46 48
43 51

14 570468/B Cap, Pivot Pin 1 1
15 146031/A ‘O’ Ring 1 14
16 550108 ‘O’ Ring - Rock Shaft Pivot 1 20
17 570218/C Pivot, Cam plate 1 4
18 570213 Oil Seal 1 2
19 570214/F Distance Piece 1 1
20 571032/C FD Sprocket 18 T 1 SB 26-2014 1
21 570247/D Tab Washer 1 5
22 570246/E Nut, Sleeve Gear 1 1
23 570241 Oil Seal Kick Starter G20 X 27 X 5 Double Lip 1 10
24 570300/C Hex. Socket Pan Head Screw M5 X 12 4 SB 58-2014, SB 72-2014 20
861034 Cover, Kick Start Shaft 1 Buffed, Old Type 1

25
884001 Cover, Kick Start Shaft (New Type, Shot Blasting) 1 SB 28-2014 1
26 146450/B Spring Kick 1 5
27 570892/B Flanged Hex. Bolt M6 X 16 1 20
28 571164/B Cam, Gear - Inlet 1 SB 63-2014 1
29 570099/C Cam Sleeve 2 2
30 570298/A Dowel Pin 2 10
31 570039/D Cam Spindle Adjustable (Standard Size) 2 2
32 570304/B Hex. Socket Head Cap Screw, M6 X 16 SS 2 10

A4 12
13
A1 5 14
Key Nos. 15 34
10 16
23 & 25 64 9 17
4 9
58 W
A5 9K
7 0.
1
2 3
Key Nos. 30
29, 31, 37 & 38 1
1 27
18 26
19
28 31 33
20 29 32
21 30
22 25
61 8
23 11
24 60 6
62 57
A2 56
59
39
63 35
37
38 49 50
42
40
A3
41
54
53
47
55
52
44 45 46 48
43 51

33 570723/A Plug Dummy AVDL Dia 7 X 10L 4 SB 24-2014 25
34 570181/B Restrictor (Lee Plug 1.8 MM) - RCC 1 10
35 570230/F Spring, Gear Change Striker 1 10
37 570280/B Shim, Cam Gear 2 20
38 570100/B Nut for Cam Spindle Adjuster 2 10
39 570298/A Dowel 6 mm 2 10
40 570044/J Cam Steady Plate 1 1
41 570132/A Hex. Socket Head Cap Screw, M6 X 25 1 10
43 550025 Hex. Nut M12 X 1.25 1 10
44 586008/A Plain Washer M8 1 14
45 502070/A Magneto Key 1 1
46 570863/B Stator and Pulsar Coil Assy. 1 (M 5.5 MTG Holes) 1
47 571062/B Rotor and Reluctor Assy. 1 1
48 570862/B Fly W heel Magneto Assy. 1 1
49 570198/C CSK Socket Head Screw M5 X 0.8 X 12 4 20
50 861066 Tappet Door 1 Buffed, Alt. No. 573085/A 1
51 570184/B Spacer - Shaft, Gear Lever 1 20
52 570233/E Hex. Socket Head Cap Screw, M5 X 40 2 SB 21-2014, SB 58-2014 14
53 570231/H Pivot Bearing 1 20

A4 12
13
A1 5 14
Key Nos. 15 34
10 16
23 & 25 64 9 17
4 9
58 W
A5 9K
7 0.
1
2 3
Key Nos. 30
29, 31, 37 & 38 1
1 27
18 26
19
28 31 33
20 29 32
21 30
22 25
61 8
23 11
24 60 6
62 57
A2 56
59
39
63 35
37
38 49 50
42
40
A3
41
54
53
47
55
52
44 45 46 48
43 51

54 570235/E Dowel, Lower Pivot Bearing 1 50
55 570219/F Assembly, Gear Lever Shaft 1 1
56 570229/D Stop Pin 1 25
57 550256/A ‘O’ Ring 1 25
59 570227/F Spacer 1 5
60 550072/B Return Spring Gear Change 1 10
61 570234 ‘O’ Ring Black Nitrile Rubber 1 10
570110/F Pin Assembly, 3.8mm 1 Use as per pin

diamensions found
62 2
570543/C Pin Assembly, 4mm 1 in the bike
SB 91-2014
63 570108/F Torsion Spring (Auto Decompressor) 1 14
64 570948/A Oil Pump Sub Assembly 1 1

01-50 Cylinder & Head Assembly 36
A1 4 23
23
2 5
Key Nos.
25
9 to 23, A8 3
43 44
28 28
A2 26
6
Key Nos.
16, 17, 18, 21, 22, 1
29
40, 41 & 42 8 28
38 27 27 38
27
A3 A4 7 26
26
9 9
Key Nos. Key Nos.
10 & 12 13 & 14
A5 A7 34
12 15
14
33
Key Nos. 16
10 13
15, 16, 17 to 23, 17 31
15 11
40, 41 & 42 35
16
18
A6 A8 17 19
36
31
18 535cc -
Key Nos. Key Nos. Identification Mark
19 40
23, 40, 41 & 42 A7 & 38 40
5 35
37 38
A9 A10 A11 A12

Key Nos. Key Nos. Key Nos. Key Nos. 20
23 41 32
6&8 1&7 1&6 7&8
42 39
A13 A14 A15 21
22
Key Nos. Key Nos. Key Nos.

10, 12 to 14 33 & 34 21 & 22

A1 Cy. Head Assy. with Valves, Rocker Bearing & Rocker Arm-UCE 535cc 1 1
A2 888261 Valve Repair Major Kit - UCE 535cc 1 1
A3 888109 Rocker Bearing Set with Rocker Arm - Exhaust 1 1
A4 888110 Rocker Bearing Set with Rocker Arm - Inlet 1 1
A5 859095 Cylinder Head Assy. with Valves - UCE 535cc 1 1
A6 859086 Cylinder Head Sub Assy. with Valve Guides & Valve Seats 1 1
A7 573016/A Piston & Ring Set Assy. Kit 1 1
A8 888291 Cylinder Barrel & Piston with Rings Assembly - UCE 535cc 1 1
A9 888106 Rocker Cover with Gasket - Exhaust 1 1
A10 888108 Rocker Cover with Gasket - Inlet 1 1
A11 888296 Rocker Cover Kit 1 1
A12 888297 Gasket Kit - Rocker Cover 1 1
A13 888298 Rocker Arm and Bearing Kit 1 1
A14 888299 Push Rod Kit - UCE 1 1
A15 888307 Valve Kit - UCE 535cc 1 1
1 861016 Rocker Cover, Inlet 1 Buffed, Alt. No. 572006/E 1
2 570129/H Hex. Head Screw Rocker Cover 1 Alt. No. 573932/A 10
3 573906/A Washer Seal (Rocker Cover) 1 10
4 571117/C Bolt (Rocker Cover) 3 Alt. No. 573933/A 5
5 573907/A Washer Seal (Rocker Cover) 3 5

A1 4 23
23
2 5
Key Nos.
25
9 to 23, A8 3
43 44
28 28
A2 26
6
Key Nos.
16, 17, 18, 21, 22, 1
29
40, 41 & 42 8 28
38 27 27 38
27
A3 A4 7 26
26
9 9
Key Nos. Key Nos.
10 & 12 13 & 14
A5 A7 34
12 15
14
33
Key Nos. 16
10 13
15, 16, 17 to 23, 17 31
15 11
40, 41 & 42 35
16
18
A6 A8 17 19
36
31
18 535cc -
19 40
23, 40, 41 & 42 A7 & 38 40
5 35
37 38
A9 A10 A11 A12

23 41 32
6&8 1&7 1&6 7&8
42 39
A13 A14 A15 21
22

10, 12 to 14 33 & 34 21 & 22

6 861017 Rocker Cover - Exhaust 1 Buffed, Alt. No. 572007/E 1
7 572021/C Gasket, Rocker Cover - Inlet, Rubber 1 1
8 572022/C Gasket, Rocker Cover - Exhaust, Rubber 1 1
10 570533/N Rocker Bearing Set Assy. - Exhaust 1 10
11 570298/A Dowel (6 mm) 8 1
12 570535/G Rocker Arm - Exhaust 1 1
13 570536/G Rocker Arm Inlet 1 1
14 570532/N Rocker Bearing Set Assy. - Inlet 1 1
15 500352/A Retainer, Spring 2 5
16 500307/B Valve Collet (Split Collar) 4 20
17 500309/B Valve Spring 2 2
18 500322/A Stem Seal 2 SB 78-2014 2
19 500347/A Seat, Spring 2 20
20 572327/B Spark Plug (WQR8DC) M14 1 SB 74-2014 1
21 571035/C Valve, Exhaust 1 1
22 573045/A Valve, Inlet (41.3mm Dia) 1 1
23 Cylinder Head 1 571005/A N.S. Ref. A7 or A8
25 570478/B Damper Pad LH - Cylinder Head 2 10
26 570482/B Damper Pad - Cylinder Barrel Taper 6 2

A1 4 23
23
2 5
Key Nos.
25
9 to 23, A8 3
43 44
28 28
A2 26
6
Key Nos.
16, 17, 18, 21, 22, 1
29
40, 41 & 42 8 28
38 27 27 38
27
A3 A4 7 26
26
9 9
Key Nos. Key Nos.
10 & 12 13 & 14
A5 A7 34
12 15
14
33
Key Nos. 16
10 13
15, 16, 17 to 23, 17 31
15 11
40, 41 & 42 35
16
18
A6 A8 17 19
36
31
18 535cc -
19 40
23, 40, 41 & 42 A7 & 38 40
5 35
37 38
A9 A10 A11 A12

23 41 32
6&8 1&7 1&6 7&8
42 39
A13 A14 A15 21
22

10, 12 to 14 33 & 34 21 & 22

27 570480/B Dampher Pad - Cylinder Barrel 3 2
28 570479/B Dampher Pad RH - Cylinder Head 4 1
29 573931/A Stud - Exhaust (Special) (L 45mm X M8 X 1.25) 2 New Type, > Aug. ‘13 2
31 571119/A Circlip 2 20
32 573019 Ring Set, STD (535cc) 1 1
33 570537/D Push Rod Assy., Exhaust 1 1
34 570538/D Push Rod Assy., Inlet 1 1
35 573015/A Gasket - Cylinder Head (MLS) - UCE 535cc 1 1
36 500123/A Dowel Pin 1 10
37 500116/A Dowel Pin 1 20
38 869055 Cylinder Barrel Assembly (535cc) Black Powder Coated 1 SB 43-2014 1
39 571043/C Gasket (Cylinder Barrel to Crankcase) (ID 95mm) 1 1
40 570165/C Valve Guide 2 2
41 573055/A Valve Seat Insert - Inlet (UCE 535cc) 1 1
42 571037/B Valve Seat Insert - Exhaust 1 1
43 144844 Copper Washer 1 1
44 582555/B Adaptor - Cylinder Head 1 1

01-55 Engine Cover LH 42
A1 11
11
Key Nos.
A3, 1, 2, 4,
5, 6, 8 to 10
4
A2
5
Key Nos. A3
1&2
6
A4
7
Key Nos.
(Qty. 11 Nos.
3), 10
A5
8 1
Key Nos.
9
A3 & 5
10
3
01-55 Engine Cover LH 43

A1 861069 LH Cover Assembly Complete 1 1
A2 861070 LH Cover Sub Assembly 1 1
A3 573925/A Clutch Operating Lever and Clevis Assembly 1 Old No. 570601 1
A4 888115 Bolt & Seat Kit Crankcase Cover LH 1 1
A5 573926/A Clutch Operating Lever, Clevis and Lock Pin Assy. 1 1
1 550061/B Bush 1 2
2 Cover LH (Buffed) 1 861068 N.S. Ref. A1 or A2
3 572015/A Hex. Flange Bolt M6 X 1 X 30 -10.9 ZN Clear Passn 11 30
4 570452/E Spring, Clutch Operating Lever 1 20
5 570291/A Lock Pin - Spring - Clutch Operating Lever 1 1
6 570407 Oil Seal, Clutch Operating Lever - G12 X 18 X 5 1 5
7 571156/D Clutch Cable Assy. 1 SB 51-2014 1
8 502018/B Oil Filler Plug 1 1
9 502019/A ‘O’ Ring (Plug) 1 2
10 550661/A Oil Seal 1 1
Liquid Gasket (Loctite 5699) 30 ML 1 570278 Recommended 1

11 Liquid Gasket
570410/F Gasket - LH Cover Crankcase 1 SB - 587, After Market use 1

01-60 Crankcase LH - Cover Side 44
4
3
1 5
6
7 17
6
8
9 10
12 11
14 6 6
15
13
A1 16 10
40 26 28
18
27 29
30
19 30 22
20 25
24
23
31
32
33 38
37 39
5 36
34 35
21

A1 592593/A Sprag Clutch Assembly 1 1
1 570094 Hex. Socket Head Cap Screw, M5 X 25 1 20
3 861003 Housing, Starter Drive 1 Buffed, SB 47-2014 1
4 570025 Hex.Socket Head Cap Screw, M6 X 90 4 10
5 593090/C Nut M6 X 1, Flange Nyloc Type 22 30
6 570298/A Dowel 2 10
7 570570/C Double Gear Assy 1 with 2 Bush 1
8 570072/C Shaft, Double Gear 1 1
9 570007/F Gear - Jack Shaft 1 1
11 570091/D Stud 80L 1 10
12 570130 Hex. Socket Head Cap Screw, M6 X 85 (Cover RH ) 1 5
13 570074/I Distance Washer, Sprag Cluctch 1 1
14 500635/A Key - Jack Shaft 1 20
15 570032 Circlip, 12 X 1N IS 3075 (Part 1) (For Shaft) 1 20
16 570073 Needle Bearing SCE 228 SNL - (C3) Sprag Clutch Gear 1 1
17 582510/A Neutral Switch with Packing 1 1
18 570551/D Engine Sprocket 1 SB 21-2014 1
19 570063/F Washer, M12 - Thick 5 mm 2 10

4
3
1 5
6
7 17
6
8
9 10
12 11
14 6 6
15
13
A1 16 10
40 26 28
18
27 29
30
19 30 22
20 25
24
23
31
32
33 38
37 39
5 36
34 35
21

20 571216/B Hex Flange Screw M12 X 1.25 X 25L (Pre-Cote 80 Applied) 1 SB 86-2014 5
21 570414/B Primary Chain 1 1
22 570249/H Collar, Mainshaft 1 SB 21-2014 20
23 586084/A Flanged ‘U’ Nut M8 X 1.25 1 10
24 141246/C Bush, Chain Tensioner Pad 1 1
25 570029/D Chain Tensioner Pad 1 1
26 571221/A Stud - Chain Tensioner 1 20
27 570086/D Stud 226L 2 1
28 570295 ’O’ Ring, Chain Tensioner 1 10
29 573918/B Auto Chain Tensioner Assy. 1 SB 44-2014 1
31 570089/D Stud 196L 2 10
32 144636/A Copper Washer 1 20
33 570088/D Stud 168L 1 10
34 570090/D Stud 106L 1 25
35 570446/K Clutch Push Pad 1 1
36 570442 Ball Bearing 6001, C3 1 1
37 593038/D Hex. Nut With Nyloc Insert M16 X 1.5 1 Old No. 560525/A 10
38 570465/C Plain Washer 1 1
39 571113/A Clutch Assy. Complete (7 Plates) 1 1

4
3
1 5
6
7 17
6
8
9 10
12 11
14 6 6
15
13
A1 16 10
40 26 28
18
27 29
30
19 30 22
20 25
24
23
31
32
33 38
37 39
5 36
34 35
21

40 147787/C Sprag Clutch Bearing One way Clutch 1 SB 80-2014 1

(Modified - D3 Cam Clutch)
01-65 Clutch Assembly 50
A2
Key Nos.
(Qty. 7 Nos. 7) &
(Qty. 6 Nos. 8)
A1
11
9
10 12
8
7
6
4 5
1 3
2
01-65 Clutch Assembly 51

A1 571113/A Clutch Assembly Complete (7 Plates Kit) 1 1
A2 888102 Clutch Plates Kit (UCE 535) 1 1
1 570440 Hex Screw M6 X 1 X 35 6 10
2 570442 Ball Bearing 6001, C3 1 1
3 570447/B Bearing Cup 1 1
4 570439/B Holder, Clutch Spring 1 1
5 570438/B Clutch Spring 6 6
6 570434/D Clutch Hub / Back Plate 1 1
7 570436/C Clutch Friction Plate 7 7
8 570437/C Clutch Plain Plate 6 6
9 571100/A Wheel Clutch 1 1
10 570451/B Thrust Washer 1 2
11 570433/B Clutch Drum / Sprocket 1 1
12 570441 Needle Roller Bearing SCE 228 1 1

01-70 Crankcase LH 52
1 16
15
3
4
5
4
10
12
9 6
14 13 11
7
8
01-70 Crankcase LH 53

1 586005/A Flange Hex Nut - M8 X 1.25 1 30
2 500104/D Stud, M8 X 128 3 2
3 570008/F Jack Shaft 1 2
4 110037/3 Circlip 62 X 2N 2 10
5 110050 Ball Bearing 6305 C3 (25 X 62 X 17) 1 1
6 570006/E Bearing Spacer Crankcase LH 1 1
7 570005/C Bearing Spacer - LH Crankshaft 1 1
8 571205/A NU305E Cylinderical Roller Bearing with Cage, Single Row 1 1
9 570201/F Washer, Thrust 1 10
10 550032/A Bearing Lay Shaft TS 1 1
570013 Hex Socket Head Cap Screw M5 X 16 2 570431/B Y < July ‘13, SB58-2014 20
11
570431/B Hex. Flange Bolt M5 X 0.8 X 16 2 > July 2013 20
12 570012/C Retainer Plate, Main Shaft Bearing 1 10
13 570087/D Stud M6 X 133 L 2 10
14 570011 Ball Bearing 6006, C3 (G/B Main Shaft) 1 1
15 570715/A Copper Washer M8 2 6
16 570716/A Nut M8 - Cylinder Head (Cap Nut ) 2 6

01-75 Crankcase RH 54
A1 17 2
46
42 1
Key No’s 47
50 48
15 to 22 43 49 3
41
44
A2 39
45
49
Key No’s
19 to 22 50 8
4
A3 5
6
Key No’s 7 8
20, 21 & 22 9
11
A4 10
12
24
13
Key No’s 23 26 38
14 25
43 to 45 22 51
21 36
(Qty. 2 Nos. 49) 37
20 27 35
40 19 28 34
29
33
30
16 A2
32
16 31
15 18

A1 570804 Kick Starter Shaft Assembly 1 1
A2 570805/B Kick Start Shaft Sub Assembly 1 1
A3 888182 Kick Pawl, Plunger and Spring Kit 1 1
A4 888236 Connecting Rod Kit - UCE 1 1
1 570097/B Hydraulic Valve Lifter - Roller 2 2
2 586005/A Flanged Hex. Nut M8 X 1.25 1 30
3 500104/D Stud, M8 X 128 3 2
4 573028/A Bracket-Pin-Hyd-Tappet 1 2
5 570232 Hex.Socket Head Cap Screw, M6 X 12 1 1
6 571116/B Needle Roller - Dia. 4 X 29.8l (Lockpin Hyd. Tappet) 2 10
7 570037 Bearing NBI 30 X 45 X 20 - Shaft RH 1 1
8 120005/B Dowel - Hollow 2 20
9 570028 Locating Pin, (Pivot) - NRb 3 X 21.8 1 10
10 550032/A Needle Bearing 1 1
11 570201/F Washer, Thrust 2 10
12 570208/B Needle Bearing RH BK 2016 1 1
13 570206/N Sleeve Gear 1 SB 21-2014 1
14 570207 Needle Bearing INA HK 2012 1 1
15 570209 Circlip 18 N (For Shaft) 1 20
16 550030/C Washer, Thrust 2 10

01-30 Crankcase
01-75 Crankcase RH RH 56
A1 17 2
46
42 1
Key No’s 47
50 48
15 to 22 43 49 3
41
44
A2 39
45
49
Key No’s
19 to 22 50 8
4
A3 5
6
Key No’s 7 8
20, 21 & 22 9
11
A4 10
12
24
13
Key No’s 23 26 38
14 25
43 to 45 22 51
21 36
(Qty. 2 Nos. 49) 37
20 27 35
40 19 28 34
29
33
30
16 A2
32
16 31
15 18
01-75
01-30Crankcase
CrankcaseRH RH 57

17 570716/A Nut M8 - Cylinder Head (Cap Nut) 4 8
18 570248/E Assy. Kickstart Gear, 35T 1 SB 21-2014, SB 47-2014 1
19 Kickstart Shaft 1 N.S. 570806/E 1
20 140331/A Spring 1 50
21 140332/B Plunger 1 10
22 140333/B Pawl 1 1
23 110037/3 Circlip 62 X 2N 1 10
24 570469/A Deep Groove Ball Bearing 6007-RS1/C3 1 1
25 570658/B Stopper Assy. - Shift Cam Plate 1 2
26 570663/C Spring - Shift Cam Plate (Arm Angle Modified) 1 SB 38,39,50-2014 10
27 570664/A Washer - Shift Cam Plate Stopper 1 30
28 570702/A Hex. Nut M6 X 1 (‘U’ Nut) 1 10
29 570240/B Hex. Socket Head Cap Screw, M5 X 35 3 SB 58-2014 10
30 570239/C Oil Thrower 1 10
31 146714/A Hex Screw M8 X 23 1 10
32 142257/B Stop Plate 1 10
33 570431/B Hex Flange Bolt JIS B 1189 Class 2 M5 X 16 -6G SS 2 SB 58-2014 20
34 570078/D Sump Drain Cap Assy. with Magnetic Tip 1 4
35 570057/B ‘O’ Ring - Drain Cap 1 10
36 570054/G Suction Filter Assy. 1 5

01-30 Crankcase
01-75 Crankcase RH RH 58
A1 17 2
46
42 1
Key No’s 47
50 48
15 to 22 43 49 3
41
44
A2 39
45
49
Key No’s
19 to 22 50 8
4
A3 5
6
Key No’s 7 8
20, 21 & 22 9
11
A4 10
12
24
13
Key No’s 23 26 38
14 25
43 to 45 22 51
21 36
(Qty. 2 Nos. 49) 37
20 27 35
40 19 28 34
29
33
30
16 A2
32
16 31
15 18

37 570276/D Magnetic Plug Assy. 1 2
38 144846/A Washer, Inspection Screw, Ignition Timing 1 4
39 570662/C Stopper Bolt - Shift Cam Plate (Pawl Bolt) 1 2
40 573033/A Crank Shaft Assy. 1 1
41 Loctite 5699 ( Alternate: Liquid Sealant 5702) 1 Ref. Part No. 570278,
Recommended for
Liquid Gasket 1
42 570715/A Copper Washer M8 4 SB - 685 6
43 570185/B Connecting Rod Assy. 1 SB - 685, Ref. A4 1
44 570186/D Crank Pin 1 SB - 685, Ref. A4 1
45 570193/B Bearing Needle Roller - Con Rod 1 Ref. A4 1
46 572338/B Flanged Hex. Bolt M6 X 1 X 20 (Anti Skip Mechanism) 1 Apply Loctite 270, SB 50-2014 1
47 570666/A Copper Washer M6 (Anti Skip Mechanism) 1 SB 50-2014 1
48 570665/B Plate - Anti Skip (Anti Skip Mechanism) 1 SB 50-2014 1
49 570187/B Thrust Washer - Connecting Rod 2 Ref. A4 10
50 500210/A Plug - Crank Pin 2 10
51 570277 Magnet 1 1
01-80 Gear Train Assembly (Anti Skip Mechanism) 60
A1 A3
1
Key Nos. 21
2
8 to 14 22
A2
Key Nos.
12, 15 to 20 4
5 3
6
A3 7 13
A1 14
Key Nos. 8
1, 2 & 21
9
12 15
11
A2 10
16
12
18 12 17
19
20

A1 570157 Lay Shaft Sub Assembly 1 1
A2 570158/B Main Shaft Sub Assembly 1 1
A3 570706/C Cam Plate, Neutral Pin with Rollers Complete UCE 1 1
1 550075/A Roller 4 12
2 Cam Plate Assy. 1 570707/B N.S., Served in Kit Ref. A3
3 550091/C Selector Fork 1 1
4 550081/C Selector Fork (Short Centre) 1 1
5 550090/C Selector Fork (Length Cut) 1 1
6 550078/A Shaft, Selector Fork 1 2
7 550141 Circlip 10 N 1 20
8 570202/E Assy., Layshaft 1st Gear 1 1
9 550030/C Washer, Thrust MS & L 1 10
10 550011/E Layshaft 3rd / 4th Gear, 18 / 20 T 1 SB 21-2014 1
11 550216/E Layshaft 1 SB 21-2014 1
12 550023/E Washer, Thrust 3 5
13 570596/B Assy., Layshaft 2nd Gear 1 SB 21-2014 1
14 550007/E Layshaft High Gear 1 SB 21-2014 1
15 550008/D Mainshaft 2nd Gear 1 SB 21-2014 1
16 570205/Q Mainshaft 1 SB 21-2014, SB 47-2014 1
17 570823/A Assy., 4th Gear Main Shaft 1 SB 21-2014 1

A1 A3
1
Key Nos. 21
2
8 to 14 22
A2
Key Nos.
12, 15 to 20 4
5 3
6
A3 7 13
A1 14
Key Nos. 8
1, 2 & 21
9
12 15
11
A2 10
16
12
18 12 17
19
20

18 550024 Circlip, Din:5108 Inv. External, Dia 24 1 14
19 570821/A Assy., 3rd Gear, Main Shaft 1 SB 21-2014 1
20 570204/N Main Shaft 1st Gear 1 SB 21-2014 1
21 550119/B Pin, Neutral Finder 1 10
22 572044/A Washer - Cam Plate (Top Side) 1 1

02-00 EFI Components in Cylinder Head 64
A1 A2 A3 A4
Key Nos. Key Nos. Key Nos. Key Nos.

13, 14 & 15 3&4 3&9 3, 6, 11, 13 to 18
16 15 13 14
3
4
11 6
23
8
11 7
18 17
22
24 8
10
21 3
20
5 11 7 8 2 1
19 10 8 9 3
12

A1 571086 Injector Assembly 1 1
A2 888262 Insulator Kit 1 1
A3 888263 Adaptor with PAV Connector & ‘O’ Ring Kit 1 1
A4 573987 Sub Assembly Manifold Inlet 1 1
1 Cylinder Head 1 1
2 571055/A EOT Sensor 1 1
3 521200/A ‘O’ Ring for Insulator and Adaptor 3 5
4 573044/B Insulator 1 1
5 571226/A Valve Bi-Starter 1 2
6 573042/B Intake Manifold 1 1
7 570132/A Hex. Socket Head Cap Screw M6 X 25 2 10
8 144636/A Copper Washer M6 X 10 4 10
9 573043/B Adaptor with PAV Connection 1 10
10 571206/A Hex. Socket Head Cap Screw M6 X 20 2 10
11 570702/A Hex. Nut ‘U’ Type M6 X 1 1 Alt. No. 593055/A 30
12 573046/A Throttle Body Assy. Dia 34mm 1 1
13 571053/A Injector 1 1
14 571090/A Seal Ring 1 10
15 571087/A ‘O’ Ring, Injector 1 10
16 571088/C Cap, Injector Assembly 1 SB 62-2014 1

A1 A2 A3 A4
Key Nos. Key Nos. Key Nos. Key Nos.

13, 14 & 15 3&4 3&9 3, 6, 11, 13 to 18
16 15 13 14
3
4
11 6
23
8
11 7
18 17
22
24 8
10
21 3
20
5 11 7 8 2 1
19 10 8 9 3
12

17 573935/A Spacer 1 1
18 571249/A Stud Injector M6 1 10
19 570899/A Clip Hose - Adaptor 1 2
20 572607/A ‘O’ Ring Temperature Sensor 1 10
21 571227/A Spring Compression Valve Bi-Starter 1 10
22 571228/A Holder Cable Valve 1 5
23 571229/A Guide Cable Valve 1 5
24 571230/A Cap Valve Bi-Starter 1 5

02-10 Air Filter Box Assembly 68
A1
6 7
3
4 1
5
9
8
5
5
02-10 Air Filter Box Assembly 69

A1 573084/A Air Filter Box Assembly 1 1
1 146882/A Clip - Dummy Cap (Hose Clip Large) 1 1
2 573139/B Element Air Filter 1 1
3 573138/B Seal 1 1
4 573136/B Inlet Cover 1 2
5 573135/B Pan Head Screw M5 X 12 4 40
6 573141/B Clamp 1 1
7 573140/A Pipe Outlet 1 1
8 573142/B Drain Pipe 1 1
9 573143/B Clip 1 1
02-20 Silencer & Exhaust Pipe Assembly (BS III) 70
A1 4
4
Key Nos.
1, 2, 3, (Qty. 2 Nos. 4),
5, (Qty. 2 Nos. 13)
1
A2 13
3
13
Key Nos.
5, 6, 7, 8, 9, 10, 2
(Qty. 2 Nos. 11), 12,
(Qty. 3 Nos. 13), 14
5 13
13 12
8
13
7
9
5
6
14
11
11
10
02-20 Silencer & Exhaust Pipe Assembly (BS III) 71

A1 888264 Exhaust Pipe Assy. with Guard Kit - OE 1 1
A2 888265 Silencer Assy. with Guard Kit - OE 1 1
1 573120/A Exhaust Pipe Assy. 1 1
2 573127/B Exhaust Pipe - Guard 1 1
3 582638/A Exhaust Gasket (Copper) 1 Old No. 510804/A 1
5 586002/A Flanged Hex. Bolt M8 X 20 2 20
6 573116/A Silencer Assy. 1 1
7 585538/C Clamp - Silencer 1 1
8 593000/C Flanged Hex. Bolt M8 X 1.25 X 38 1 10
10 573110/A Bracket - Silencer Mounting 1 1
12 573106/A Silencer Guard 1 1
13 147896/A Philips Pan Head Screw M6 X 6 5 20
14 586004/A Hex. Nut with Nylon Insert, M8 1 20

03-00 Handle Bar Assembly 72
A1
Key Nos.
10
8&9 9
12 8
6
1 4 4 2
11 11
6
03-00 Handle Bar Assembly 73

A1 888266 Mirror Set - Continental GT 1 1
1 585029/C Handle Bar Assy. - LH 1 1
2 585488/C Handle Bar Assy. - RH 1 1
3 585042/C Top Yoke 1 Metalic Silver 1
4 594215/A Allen Bolt M8 X 35 4 30
5 585462/A Ignition Switch with Steering Lock Assy. 1 1
6 570030 Hex. Socket Head Cap Screw M6 X 20 4 30
7 585471/D Instrument Cluster (BVI New Logo Type) 1 SB 87-2014 1

Cluster Bracket Depth Increased from 5mm to 10mm)
8 585041/A Rear View Mirror - RH 1 1
9 585040/A Rear View Mirror - LH 1 1
10 594215/A Hex. Socket Head Bolt M8 X 35 2 30
11 500355 Soc. HD Cap Screw M6 X 16 4 30
12 585812/A Grommet - Clip ON 2 20

03-10 Handle Bar LH & RH 74
LH
14
4 A1 13
8
7
A3 6
1
Key Nos. 5
6 & 12
3
9
9 2
3
11 RH
A2 12
15 7
8
10

A1 888321 Clutch Switch Repair Kit 1 1
A2 888128 Clutch & Front Brake Lever Kit (Clear Coated) 1 1
A3 Hand Grip Set LH & RH (EFI) 1 1
1 585476/A Handle Bar Complete - LH 1 Replace with Key No. 8 1
2 585031/A Handle Bar Complete - RH 1 Replace with Key No. 8 1
3 586023/A Hex. Socket Head Bolt M8 X 40 2 Apply Loctite 30
4 581083/A Lever & Holder Assy. - LH 1 1
5 581029/A Switch Module - LH 1 1
6 521186/A Handle Grip - LH 1 1
7 585423/A Mirror Dummy Ring 2 10
8 585855/A Counter Weight Assy. 2 2
9 585413/A Rubber Sleeve - Handle Bar 2 10
10 591522/A Pan Head Screw M5 X 10 1 10
11 581097/A Switch Module - RH 1 1
12 581098/A Grip Complete - Throttle RH 1 1
13 560632 Clutch Switch 1 5
14 585459/A Add On Lead, Clutch Switch 1 5

LH
14
4 A1 13
8
7
A3 6
1
Key Nos. 5
6 & 12
3
9
9 2
3
11 RH
A2 12
15 7
8
10

15 591521/A Rotor Plate - Throttle Cable 1 10

03-20 Control Cables 78
1
1
2 3
3 2
03-20 Control Cables 79

A1 888267 Control Cable Kit - Continental GT 535cc 1 1
1 585620/A Throttle Cable Assembly (Twin Cable) 1 1
2 571156/D Clutch Cable Assembly 1 SB 51-2014 1
3 581032/B Choke Cable Assembly 1 1

03-30 Front Master Cylinder Assembly 80
A2 25 26 26
A1 14
Key Nos. 21
24, (Qty. 2 Nos. 25),
(Qty. 4 Nos. 26) 20
A3 A4 13 8
Key Nos. Key Nos.

24, (Qty. 2 20 & 21
24
12 7
A5 A6
Key Nos. Key Nos. 9

13, (Qty. 2 (Qty. 2 Nos. 25),
11
4 2B 2C 2D 6A
Nos. 14) (Qty. 4 Nos. 26)
3
A7 6C
A8
Key Nos. Key Nos. 22

18, (Qty. 2 11 & 12 2A 5 26
1 25 26
Nos. 19) 10
19
A9 17 6B
15
Key Nos.
15 to 17
23
18
16

A1 585027/A Master Cylinder Assembly with Brake Lever - (BBI) 1 1
A2 585926/A Front Brake Hose Assy. and Banjo Bolt Kit Front M/C 1 1
A3 Master Cylinder without Brake 1 1
A4 585970/A Switch Repair Kit Front Brake - (BBI) 1 1
A5 585971/A Reservoir Cover Kit Front M/C 1 1
A6 594721/A Banjo Bolt Kit 1 1
A7 585968/A Clamp Kit Front M/C 1 1
A8 585969/A Diaphragm Kit Front M/C 1 1
A9 585967/A Oil W indow Assembly Kit 1 1
1 Master Cylinder Body 1 585070/A N.S., Served in Kit, Ref.A1 1
2 Piston Assembly - Front Master Cylinder 1 585958/A N.S. 1
2A Piston Dia 31 1 585076/A N.S. 1
2B Primary Seal 1 585927/A N.S. 1
2C Primary Washer 1 585959/A N.S. 1
2D Secondary Seal 1 585928/A N.S. 1
3 Spring (Piston) 1 585929/A N.S. 1
4 Retainer Piston Spring 1 585947/A N.S. 1
5 Circlip 1 585930/A N.S. 10
6 Push Rod Assembly 1 585948/A N.S. 1
6A Push Rod 1 585944/A N.S. 1

A2 25 26 26
A1 14
Key Nos. 21
24, (Qty. 2 Nos. 25),
(Qty. 4 Nos. 26) 20
A3 A4 13 8
Key Nos. Key Nos.

24, (Qty. 2 20 & 21
24
12 7
A5 A6
Key Nos. Key Nos. 9

13, (Qty. 2 (Qty. 2 Nos. 25),
11
4 2B 2C 2D 6A
Nos. 14) (Qty. 4 Nos. 26)
3
A7 6C
A8

18, (Qty. 2 11 & 12 2A 5 26
1 25 26
Nos. 19) 10
19
A9 17 6B
15
Key Nos.
15 to 17
23
18
16

6B Boot 1 585931/A N.S. 10
6C Spring (Push Rod) 1 585945/A N.S. 1
7 Brake Lever (Clear Coated) 1 594621/A N.S. 1
8 585966/A Bolt Handle Lever 1 10
9 Hexagonal Nut 1 594612/A N.S. 20
10 Anti - Bubble System 1 585943/A N.S. 1
11 Diaphragm 1 585932/A N.S., Served in Kit, Ref.A8 1
12 Plate Diaphragm 1 585933/A N.S., Served in Kit, Ref.A8 1
13 Reservoir Cover 1 585934/A N.S., Served in Kit, Ref.A5 1
14 Reservoir Screw 2 585935/A N.S., Served in Kit, Ref.A5 10
15 Window 1 585939/A N.S., Served in Kit, Ref.A9 1
16 ‘O’ Ring 1 585937/A N.S., Served in Kit, Ref.A9 1
17 Window Clip 1 585938/A N.S., Served in Kit, Ref.A9 1
18 Clamp 1 585936/A N.S., Served in Kit, Ref.A7 2
19 Screw - Clamp 2 585942/A Alt. No. 594619/A 10

N.S., Served in Kit, Ref.A7
20 Brake Switch 1 585940/A N.S., Served in Kit, Ref.A4 1
21 Screw Switch 1 594620/A N.S., Served in Kit, Ref.A4 10
22 Thread Protector - Front Master Cylinder 1 585941/A 1
23 585460/A Add On Lead Brake Switch 1 1

A2 25 26 26
A1 14
Key Nos. 21
24, (Qty. 2 Nos. 25),
(Qty. 4 Nos. 26) 20
A3 A4 13 8
Key Nos. Key Nos.

24, (Qty. 2 20 & 21
24
12 7
A5 A6
Key Nos. Key Nos. 9

13, (Qty. 2 (Qty. 2 Nos. 25),
11
4 2B 2C 2D 6A
Nos. 14) (Qty. 4 Nos. 26)
3
A7 6C
A8

18, (Qty. 2 11 & 12 2A 5 26
1 25 26
Nos. 19) 10
19
A9 17 6B
15
Key Nos.
15 to 17
23
18
16

24 Braided Hose Assy. (Steel) 1 585558/B 830mm Length 1
25 Banjo Bolt 1 594507/A N.S., Served in Kit, Ref. A2,A6 2
26 Copper Washer 4 594508/A N.S., Served in Kit, Ref. A2,A6 10

03-40 Front Caliper Assembly 86
A1 A2 A3
Key Nos. Key Nos. Key Nos. A2

(Group No. 03-30: All Except 25 17 to 18
A1, 25 & 26), A2
16 22 20
19
17 18
7
5 3
21
25
10 13 12
6 4 8 14
9 2 1
23 24
15
11

A1 585601/A Disc Brake System Assembly Kit Front - (BBI) 1 1
A2 585025/A Front Caliper Assembly - (BBI) 1 1
A3 585925/A Disc Pad Kit - Front Caliper - (BBI) 1 1
A4 594721/A Banjo Bolt Kit (Disc Brake Caliper) 1 1
A5 Primary Pin Kit Front Caliper - (BBI) - Thunderbird 1 1
A6 Major Kit Front Caliper - (BBI) 1 1
A7 Minor Kit Front Caliper - (BBI) 1 1
A8 Pad Pin Kit Front Caliper - (BBI) 1 1
A9 Bracket Sub Assy. Front Caliper 1 1
1 Caliper Body (ø30 & ø32) (Brass Gold Powder Coated) 1 585924/A 1
2 Bleeder Screw - Front Caliper 1 585163/A 10
3 Scraper Ring (ø30) 1 585922/A 1
4 Scraper Ring (ø32) 1 585923/A 1
5 Seal (ø30) 1 585921/A 1
6 Seal (ø32) 1 585920/A 1
7 Piston (ø30) 1 585030/A 1
8 Piston (ø32) 1 585034/A 1
9 Bleeder Cap 1 585035/A 1
10 Insulator - Front Disc 1 585949/A 1
11 Dust Cover 1 585950/A 1

A1 A2 A3
Key Nos. Key Nos. Key Nos. A2

(Group No. 03-30: All Except 25 17 to 18
A1, 25 & 26), A2
16 22 20
19
17 18
7
5 3
21
25
10 13 12
6 4 8 14
9 2 1
23 24
15
11

12 Caliper Bracket Assy. - Front Disc (Machined) 1 585951/A 1
13 Secondary Pin - Front Disc 1 585952/A 1
14 Wear Pad 1 585954/A 1
15 Primary Pin - Front Disc 1 585953/A 1
16 Pad Spring 1 585955/A 1
17 Pad RH (Piston Side) 1 585343/A 1
18 Pad LH (Opp. Piston Side) 1 585344/A 1
19 Pad Pin Assembly - Front Disc 1 585140/A 1
20 Clip - Front Caliper 1 585162/A 1
21 Thread Protector - Front Caliper 1 585956/A 1
22 Spacer - Pad (Front Caliper) 1 585957/A 1
23 Banjo Bolt 1 594507/A N.S., Served in Ref. A4 2
24 Copper Washer 2 594508/A N.S., Served in Ref. A4 10
25 585480/A Flanged Hex. Bolt M10 X 1.5 X 44 2 10

03-50 Steering Stem Assembly 90
15
A1
9 6
Key Nos. 7
5
2, 3, 4, (Qty. 38 Nos.
8
5), 6, 7, (Qty. 2 Nos. 8)
2
8
5 4
3 10
10
11
12
14
13
03-50 Steering Stem Assembly 91

A1 888269 Ball Race Kit with Cover - Continental GT 535cc 1 1
1 585044/B Steering Stem Assembly 1 1
2 585357/A Dust Cap - Frame 1 Served in Kit Ref. A1 1
3 585561/A Dust Seal - Bottom Yoke 1 Served in Kit Ref. A1 1
4 585003/B Ball Race - Bottom Yoke 1 Served in Kit Ref. A1 2
5 140201 Ball Dia 6.35 (Dia ¼”) 38 Served in Kit Ref. A1 38
6 585356/A Dust Cap - Top Yoke 1 Served in Kit Ref. A1 1
7 585353/B Ball Race - Top Yoke 1 Served in Kit Ref. A1 1
8 585355/C Ball Race - Frame Head Tube 2 Served in Kit Ref. A1 1
9 594286/A Lock Nut 1 2
10 594215/A Hex. Socket Head Bolt M8 X 35 4 20
11 585058/A Bracket Assembly, Number Plate 1 1
12 845023 Number Plate 1 Milky White 1
13 147491/A Pan Head Screw M5 X 0.8 X 12 2 20
14 591702/A Hex. Bolt M6 X 1 X 12 2 20
15 594287/A Ring Nut 2 2

03-60 Front Fork Assembly (GIL) 92
A1 A2 A3 24
26
All Except 2 All Except 1 & 19 Each Qty. 2 Nos.
3, 7, 9, 11, 17 & 20 25 17
A4 A5
16
Key Nos. Key Nos. 22 18
QEach Qty. 2 Nos. (Qty. 2 Nos. 13),
7, 9, 11, 17 & 20 16 & 17 15 3
A6 A7 27
A2 14
Key Nos. Key Nos.
2, 7, 9, 11, 1, 7, 9, 11, 12, A1
12 & 20 19 & 20
2 13 9
8
7
6
5
23
20 26
25
21
24
4
1
10 19
12
11

A1 585359/B Continental GT Front Fork Assy. LH 1 1
A2 585360/B Continental GT Front Fork Assy. RH 1 SB 46-2014 1
A3 888326 Fork Pipe Spinning Replacement Kit 1 1
A4 888136 Fork Oil Seal, ‘O’ Ring & Piston Ring Kit 1 1
A5 888327 Main Spring Fork Major Kit 1 1
A6 888329 Bottom Tube LH Sub Assy. Kit 1 1
A7 888328 Bottom Tube RH Sub Assy. Kit 1 1
1 585085/A Outer Tube - RH 1 1
2 585088/A Outer Tube - LH 1 1
3 585089/A Inner Tube Assy. 2 2
4 585373/A Piston - Front Fork 2 2
5 594404 Bush (Outer Tube) 2 1
6 594405 Bush Washer 2 10
7 594406 Oil Seal 2 2
8 594407 Circlip (Snap - Ring) 2 10
9 594408 Dust Seal 2 2
10 594409 Spindle Taper 2 1
11 594410 Gasket 2 20
12 594411 Bolt M10X1 2 10
13 Spring – 1 2 585175/A 2
A1 A2 A3 24
26
All Except 2 All Except 1 & 19 Each Qty. 2 Nos.
3, 7, 9, 11, 17 & 20 25 17
A4 A5
16
Key Nos. Key Nos. 22 18
QEach Qty. 2 Nos. (Qty. 2 Nos. 13),
7, 9, 11, 17 & 20 16 & 17 15 3
A6 A7 27
A2 14
Key Nos. Key Nos.
2, 7, 9, 11, 1, 7, 9, 11, 12, A1
12 & 20 19 & 20
2 13 9
8
7
6
5
23
20 26
25
21
24
4
1
10 19
12
11

14 594413 Washer Spring Top 2 2
15 585176/A Spacer 2 2
16 585226/A Bolt Cap 2 2
17 ‘O’ Ring 2 594416/A 2
18 594418 Washer - 2 2 20
19 594419 Bolt M8 X 1.25 X 45 1 10
20 594552 Piston Ring 2 2
21 594553 Spring - 2 2 2
22 594233/A Cable Guide - Brake Hose 1 1
23 594078/B Cable Guide - Speedo Cable 1 1
24 591702/A Hex. Bolt M6 X 12 2 10
25 586032/A Plain Washer 2 50
26 140129 586031/A Lock Washer, M6 2 20
27 Oil Front Fork (1F Grade) each Limb - 430 ML & 1 147091/A Served from Vendor 1
Oil Grade - Gabriel Fork
03-70 Front Mudguard Assembly 96
8
A1 8
8
8
Key Nos.
2, (Qty. 3 Nos. 5,
1
6 & 7)
3
6
4
4
6
4 4
7
5 7
2
5
7
03-70 Front Mudguard Assembly 97

A1 888270 Front Mudguard, Mud Flap & Extension Kit 1 1
1 585362/B Front Mudguard 1 1
2 585600/B Mud - Flap Front 1 1
3 585363/B Fork Brace 1 1
4 585666/A Hex. Socket Button Head Screw M6 X 1 4 10
5 140508 Washer 3 20
6 147491/A Pilot Lamp Screw 3 10
7 141862 Hex. Nut M8 3 20

03-80 Front Wheel Assembly 98
A1
2 1
Key Nos.
1, 2, 5 to 17
A2 3
4 11
Key Nos.
(Qty. 36 Nos. 5, 6), 7, (Qty.
2 Nos. 8), 9, 10, 16 & 17
A3
Key Nos.
7, (Qty. 2 Nos. 8), 9 & 10 12 13 14 15
A4
7 17
Key Nos. 8 16
3, 14 & 15 6
5
A5
Key Nos. 9
7, (Qty. 2 Nos. 8) 6
A6 A7 10
Key Nos. Key Nos. 8

1&2 Qty. 36 Nos. 5 & 6

A1 585244/A Front Wheel Complete Assy. with Tyre & Tube 1 1
A2 888271 Front Wheel Assy. without Tyre & Tube - Continental GT 1 1
A3 888272 Front Hub Sub Assy. 1 1
A4 888273 Front Spindle Kit 1 1
A5 888118 Front Wheel Bearing and Seal Kit 1 1
A6 888274 Front Wheel Tyre & Tube Kit - 100/90-18" 1 1
A7 888275 Spokes & Nipple Kit Front Wheel 18” (Disc) - Con. GT 1 1
1 Front Tyre - 100/90-18" 1 585329/B N.S., Served in Kit Ref. A2
2 585330/B Tube - Front Tyre 100/90-18" 1
3 585334/A Spindle 1 2
4 594238/A Wheel Speed Sensor Assy. 1 2
5 585179/A Nipple 36 36
6 585326/B Spokes- Front 36 36
7 141109/1 Grease Seal, 25 X 40 X 7 1 5
8 150324/A Deep Groove Ball Bearing (6203 X 17 X 40 X 12) (Double Sided) 2 10
9 585023/C 859075 Hub Front 1 1
10 585514/A Bearing - Spacer Assy. 1 1
11 585024/B Disc - Front (Brass Gold Powder Coated) 1 1
12 586002/A 560546/A Flanged Hex. Bolt M8 X 20 6 6
13 593062/C Spacer, Disc Side 1 2

A1
2 1
Key Nos.
1, 2, 5 to 17
A2 3
4 11
Key Nos.
(Qty. 36 Nos. 5, 6), 7, (Qty.
2 Nos. 8), 9, 10, 16 & 17
A3
Key Nos.
7, (Qty. 2 Nos. 8), 9 & 10 12 13 14 15
A4
7 17
Key Nos. 8 16
3, 14 & 15 6
5
A5
Key Nos. 9
7, (Qty. 2 Nos. 8) 6
A6 A7 10
Key Nos. Key Nos. 8

1&2 Qty. 36 Nos. 5 & 6

14 593095/A Washer 1 10
15 593038/D Hex. Nylock Nut 1 5
16 585328/A Rim Tape 1 1
17 585478/A Rim (Aluminium) Front Wheel 1 1

04-00 Fuel Tank Assembly 102
A1 20 (Key Handle Red

20 Colour)
Key Nos.
10
10, (Qty. 2 Nos. 20) 11
12
8
1&25
15
12
16
15
23
24
18
17
7 2 9
13
3
14 13
22
4
21
4 14
4
5
19 5
5
6
6 6

888323 Cap Assembly - Fuel Filler with Key 1 < April 2014 1
A1
888398 Fuel Tank Cap with Keys 1 BVI New Logo Type 1
877001 Fuel Tank Assy. with Sticker (Red) 1 < April 2014 1
1
815037 Fuel Tank Assy. with Sticker (Yellow) 1 < April 2014 1
2 571063/A ‘O’ Ring - Fuel Pump Module 1 10
3 571052/A Fuel Pump Module 1 1
5 143496/A Washer - Fiber Breather Box Drain 5 10
6 500355 Hex. Socket Head Cap Screw M6X14 5 20
7 594264/B Rear Damper - Tank 2 2
8 585659/A Bush - Fuel Tank 2 2
9 585465/C Fuel Gauge Unit 1 1
10 585396/A Cap Fuel Tank 1 N.S., Ref. A1 1
11 591577/A Flanged Hex. Bolt M6 X 1 X 27 2 10
12 594268/B Front Damper - Tank 2 2
13 141061/1 Washer 4 20
14 141093 Hex. Screw 4 10
15 585073/A Tank Sticker Top 1 1
16 585072/A Sticker Fuel Tank 2 < April 2014 2
17 585661/A Drain Hose - Tank 1 2

A1 20 (Key Handle Red

20 Colour)
Key Nos.
10
10, (Qty. 2 Nos. 20) 11
12
8
1&25
15
12
16
15
23
24
18
17
7 2 9
13
3
14 13
22
4
21
4 14
4
5
19 5
5
6
6 6

18 146318/A Clip, Drain Hose 1 20
585621/A Fuel Hose Assy. (L 170mm) 1 594089/B Y 1

19
594089/B Fuel Hose (L 190mm) 1 > Dec. 2013 1
20 585638/B Key (Blank Set) 2 BVI New Logo Type 1
21 585474/B Quick Fix Adaptor 1 1
22 146318/A Clip 2 20
23 585456/A ‘O’ Ring - Fuel Gauge 1 1
24 590288/A Sticker Fuel Tank 2 BVI New Logo Type 2
877009 Fuel Tank Assy. with Sticker - Red 1 BVI New Logo Type 1
25
815038 Fuel Tank Assy. with Sticker - Yellow 1 BVI New Logo Type 1
04-10 Seat Assembly (Single) 106
A1
8
Key Nos.
1 to 8 as shown in
this page
1
5 5 A1
6 7
6 7
4
3
3
4
4
04-10 Seat Assembly (Single) 107

585065/B Single Seat Assy. with Cowl (Red) 1 1

A1
585975/A Single Seat Assy. with Cowl (Yellow) 1 1
1 585182/A Seat Pan - Single Seat 1 1
585556/C Cowl - Single Seat (Red) 1 1

2
585998/A Cowl - Single Seat (Yellow) 1 1
3 141061/1 Plain Washer 3 20
4 145882/A Cross Recessed Pan Head Screw M6 x 14 3 10
5 585066/B Rubber Support - Rear 2 2
6 585067/B Rubber Support - Middle 2 2
7 585068/B Rubber Support - Front 2 2
8 585184/A Seat Cover (Rexine) - Single Seat 1 1

05-00 Rear Shock Absorbers & Swing Arm Assembly 108
27
26 24 23 A3
9
22 8 12
7 11 11
23 24 6
26 14 5
14 3
14 10
13
32 13
A4
15
17
18 4
21 20
2 5
17 6
18
7
8
16 9
19
25
24
23
29 A1 A2
24
28
23 30 31 Key Nos. Key Nos.
1
31 1, (Qty. 4 Nos. 23, 24), 3, 4, (Qty. 2
31 25, (Qty 2 Nos. 26), 29 Nos. 5 to 9)

A1 888276 Bolt, Washer & Nut Kit - Rear Shocks - Continental GT 1 1
A2 888277 Swing Arm End Cap, Bearing, Oil Seal & Spacer Kit 1 1
A3 585082/A Swing Arm Complete Kit 1 1
A4 888147 Chain Adjuster Kit (RH & LH) 1 1
1 170399/A Hex. Bolt 3/8” X 45 1 10
2 585047/C Swing Arm Sub Assy. 1 Black Powder Coated 1
3 585369/A Nylon Bush - Swing Arm 1 1
4 585640/B Inner Spacer - Swing Arm 1 1
5 585643/A Needle Bearing (33 X 252 X 25) 2 2
6 585644/A Inner Race - Needle Bearing (IR20*25*26) 2 2
7 585751/A Oil Seal - Swing Arm 2 2
8 585753/A Spacer - Oil Seal Swing Arm 2 2
9 585645/B End Cap RH - Swing Arm 2 2
10 585209/B Rear Chain - Pad 1 1
11 586032/A Washer 2 20
12 141093 Hex. Screw M6X10 2 20
13 594817/A Clip - Rear Disc Hose 3 3
14 147896/A Philips Pan Head Screw M6X6 3 20
15 594216/B Chain Tensioner Comp. - LH 1 1
16 594533/A Chain Tensioner Comp. - RH 1 1

27
26 24 23 A3
9
22 8 12
7 11 11
23 24 6
26 14 5
14 3
14 10
13
32 13
A4
15
17
18 4
21 20
2 5
17 6
18
7
8
16 9
19
25
24
23
29 A1 A2
24
28
23 30 31 Key Nos. Key Nos.
1
31 1, (Qty. 4 Nos. 23, 24), 3, 4, (Qty. 2
31 25, (Qty 2 Nos. 26), 29 Nos. 5 to 9)

17 594365/A Plate - Chain Adjuster 2 2
18 586005/A Flanged Hex. Nut M8X1.25 4 20
19 585641/A Flanged Hex. Bolt 1 1
20 585683/A Spacer - Swing Arm 1 1
21 593024/D Hex. Nut with Nylock M12 1 10
22 585083/A Shock Absorber 2 2
23 593046/A Plain Washer (M10) 4 20
24 593109/A Spring Washer - 3/8” 4 4
25 585829/A Domed Bolt - 3/8"X40 1 10
26 585480/A Flanged Hex. Bolt M10 x 44 2 10
27 585180/A Side Handle LH 1 1
28 585678/A Bracket - Plastic Chain Guard 1 1
29 594493/B Hex. Nut 3/8” BSF 1 Alt. No. 170352/1 1
30 585677/A Chain Guard - Plastic 1 1
31 593005/A Slotted Head Screw M6 X 13 3 20
32 585818/A Spring - Shock Absorber 2 2

05-10 Rear Chain, Sprocket & Adaptor 112
A2 1
Key Nos. 3
2
2, 4 & 5 3
4 5
A1 3
1
7
8
05-10 Rear Chain, Sprocket & Adaptor 113

A1 888278 Chain and Sprocket Kit - 535cc 1 1
A2 888322 Adaptor Rear Sprocket Sub Assy. Kit 1 1
1 585311/B Sprocket - Rear Drive 1 1
2 859074 Adaptor – RD Sprocket (Metalic Silver) 1 Alt. No. 585310/A 1
560530/D Socket Button Head Cap Screw 6 594851/A Y < Jan 2014 6
3
594851/A Head Socket Cap Screw M10 X 1.5 X 16 6 SB 18 2013, >Jan 2014 6
4 145553/B Bearing 6005 C3 (25X47X12) (Double Side Rubber Sealed) 1 5
5 594562/A Dust Seal - RD Sprocket 1 5
6 580100/B Chain Rear (100 Links) 1 1
7 571032/C FD Sprocket 18T 1 SB 26-2014 1
8 145854 Connecting Link 1 1

05-20 Rear Wheel Assembly 114
A1
20
13
Key Nos. 16
11, 12, 13, (Qty. 18 Nos. 14 & 15), 18,
20, 21, (Qty. 2 Nos. 22), 23 & 24
A2 25 A8
1
Key Nos. 28 1
26 27 8
16 & 17 17
A3 7
Key Nos.
21, (Qty. 2 Nos. 22), 27 & 28
19
A4 A5
6

14
(Qty. 18 Nos. 3&9 5
12
14, 15), 18
21
A6 11 22
23
Key Nos. 3
4
7, 8 & 10 9
A7
15
2 18
Key Nos. 10
16 & 17 22 24

A1 888279 Rear W heel Sub Assembly without Tyre & Tube 1 1
A2 888280 Rear W heel Tyre & Tube Kit - 130/70 - 18” 1 1
A3 888151 Bearing and Seal Kit Rear Wheel 1 1
A4 888282 Rear W heel Spokes and Nipple Kit - 18” 1 1
A5 888283 Short Spindle and Nut Kit 1 1
A6 888284 Rear Spindle, Washer and Nut Kit 1 1
A7 888150 Rear W heel Bearing Kit 1 1
A8 585243/A Rear Wheel Assy. 1 1
1 560530/D Socket Button Head Cap Screw 6 10
2 585613/A Rear Sprocket - Adaptor Sub Assy. 1 1
3 585315/B Spindle - Short 1 1
4 585313/A Spacer - Sprocket Side 1 1
5 585312/A Spacer - Disc Side 1 1
6 585530/A Caliper Assy. - Rear 1 1
7 593095/A Washer 1 10
8 585316/B Spindle - Long 1 1
9 586009/A Hex. Lock Nut 1 20
10 586085/A Hex. Nut M16 X 1.5 1 20
11 585017/B Centre Hub - Rear 1 Alt. No. 859073 1
12 585039/A Rear Disc Plate (Brass Gold Powder Coated) 1 1

A1
20
13
Key Nos. 16
11, 12, 13, (Qty. 18 Nos. 14 & 15), 18,
20, 21, (Qty. 2 Nos. 22), 23 & 24
A2 25 A8
1
Key Nos. 28 1
26 27 8
16 & 17 17
A3 7
Key Nos.
21, (Qty. 2 Nos. 22), 27 & 28
19
A4 A5
6

14
(Qty. 18 Nos. 3&9 5
12
14, 15), 18
21
A6 11 22
23
Key Nos. 3
4
7, 8 & 10 9
A7
15
2 18
Key Nos. 10
16 & 17 22 24

13 585300/A Rim Rear (Aluminium) 3 X 18" 1 1
14 585301/B Spokes Inner - Rear 18 18
15 585302/B Spokes Outer Rear 18 18
16 585304/B Rear Tube - 130/70-18" 1
17 Rear Tyre - 130/70-18" 1 585305/B N.S., Served in Kit Ref.A2
18 143885 Brass Nipples 36 36
19 590906/C Head Socket Head Screw M6 X 14 6 10
20 585328/A Rim Tape 1 1
21 141109/1 Grease Seal 1 1
22 150324/A Deep Groove Ball Bearing 6203 (17 X 40 X 12) 2 5

(Double Side Rubber Sealed)
23 146499/A Rear Hub Spacer Assembly 1 1
24 585309/B Cushion Rubber 4 4
25 585311/B Sprocket - Rear Drive 1 1
26 859074 Adaptor – RD Sprocket (Metalic Silver) 1 Alt. No. 585310/A 1
27 145553/B Bearing 6005 C3 (25 X 47 X 12) (Double Side Rubber Sealed)1 1
28 594562/A Dust Seal - RD Sprocket 1 1

05-30 Rear Master Cylinder Assembly 118
A1
14 13 10
Key Nos. 11
1 to 15 12 1 7 8 9
2 3 4 5 6 10A 10D 10C 10B
A2
15
Key Nos.
16, (Qty. 2 Nos. 17),
(Qty. 4 Nos. 18)
A3 18
17
Key Nos. A1
16
24 & 25
A4 A7
A1
Key Nos. Key Nos.
17, (Qty. 2 Nos. 18) 2 to 9 & 10E
A5 A8 19 17
20 18
Key Nos. Key Nos.
24
20, 21 & 22 12 & 13 21
22 25
A6
24
Key Nos.
2 to 5, 8 & 9 23

A1 594055/A Rear Master Cylinder Assembly 1 1
A2 585960/A Rear Brake Hose Assembly Kit with Banjo Bolt - BBI 1 1
A3 594695/A Reservoir Tube Kit Rear M/C 1 1
A4 594721/A Banjo Bolt Kit (Disc Brake) 1 1
A5 594694/A Reservoir Kit Rear M/C Threaded 1 1
A6 594690/A Minor Kit Rear M/C 1 1
A7 594689/A Major Kit Rear M/C 1 1
A8 594693/A Connector Kit Rear M/C 1 1
1 Master Cylinder M/C Dia 12 - Rear Body 1 585972/A N.S., Ref. A1
2 Spring Rear M/C 1 594595/A N.S., Served in Kit, Ref.A6, A7
3 Spring Guide Rear M/C 1 594594/A N.S., Served in Kit, Ref.A6, A7
4 Primary Seal Rear M/C Dia 12 1 585973/A N.S., Served in Kit, Ref.A6, A7
5 Primary Washer 1 594592/A N.S., Served in Kit, Ref.A6, A7
6 Piston Dia 12 - Rear Master Cylinder 1 594591/A N.S., Served in Kit, Ref. A7
7 Seal (‘O’ Ring) Rear M/C 1 594590/A N.S., Served in Kit, Ref. A7
8 Spacer Rear M/C 1 585974/A N.S., Served in Kit, Ref.A6, A7
9 Circlip Rear M/C 1 594510/A N.S., Served in Kit, Ref.A6, A7
10 594691/A Push Rod Assembly Kit Rear M/C 1 N.S., Served in Kit 5
10A Push Rod Rear M/C 1 594723/A N.S., Served in Kit, Ref. Key 10
A1
14 13 10
Key Nos. 11
1 to 15 12 1 7 8 9
2 3 4 5 6 10A 10D 10C 10B
A2
15
Key Nos.
16, (Qty. 2 Nos. 17),
(Qty. 4 Nos. 18)
A3 18
17
Key Nos. A1
16
24 & 25
A4 A7
A1
Key Nos. Key Nos.
17, (Qty. 2 Nos. 18) 2 to 9 & 10E
A5 A8 19 17
20 18
Key Nos. Key Nos.
24
20, 21 & 22 12 & 13 21
22 25
A6
24
Key Nos.
2 to 5, 8 & 9 23

10B Fork Push Rod Rear M/C 1 594724/A N.S., Served in Kit, Ref. Key 10
10C Lock Nut Rear M/C 1 594725/A N.S., Served in Kit, Ref. Key 10
10D Push Rod Assembly Rear M/C 1 594509/A N.S., Served in Kit, Ref. Key 10
10E Grease Pouch (Reference Only) 1 594728/A N.S., Served in Kit, Ref. A7, 10
Figure not shown
11 594511/A Boot Rear M/C 1 N.S., Served in Kit, Ref. A1 10
12 Bush Rear M/C 1 594726/A N.S., Served in Kit, Ref. A8
13 Connector Rear M/C 1 594586/A N.S., Served in Kit, Ref. A8
14 Cap - Dust Protector 1 N.S.
15 Thread Protector 1 N.S.
16 Brake Hose Rear 1 585559/B N.S., Served in Kit, Ref. A2
17 Banjo Bolt (Black Tri-Valent) 2 594507/A N.S., Served in Kit, Ref. A2,A9
18 Copper Washer Disc 4 594508/A N.S., Served in Kit, Ref. A2,A9
19 594046/A Hex. Socket Button Head Screw M6 X 1 1 N.S., Served in Kit, Ref. A4 10
SB 69-2014
20 Reservoir Rear (Threaded) 1 594057/A N.S., Served in Kit, Ref. A4,A5
21 Diaphragm Rear Disc Reservoir 1 594504/A N.S., Served in Kit, Ref. A4,A5
22 Lid Reservoir Threaded 1 594633/A N.S., Served in Kit, Ref. A4,A5
23 582511/A Cable Strap 8” (Black) 2 20
24 Clip (Reservoir) 2 594727/A N.S., Served in Kit, Ref. A3

A1
14 13 10
Key Nos. 11
1 to 15 12 1 7 8 9
2 3 4 5 6 10A 10D 10C 10B
A2
15
Key Nos.
16, (Qty. 2 Nos. 17),
(Qty. 4 Nos. 18)
A3 18
17
Key Nos. A1
16
24 & 25
A4 A7
A1
Key Nos. Key Nos.
17, (Qty. 2 Nos. 18) 2 to 9 & 10E
A5 A8 19 17
20 18
Key Nos. Key Nos.
24
20, 21 & 22 12 & 13 21
22 25
A6
24
Key Nos.
2 to 5, 8 & 9 23

25 Rubber Tube - Rear Disc 1 594059/A N.S., Served in Kit, Ref. A3

05-40 Rear Caliper Assembly 124
A1 A2 A3 A4 A5 A6 A7 A8
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
A2, 2, 3, 4, 10, 12, 2, 3, 10, 12, 8, 11 & 12 10, 15, 17,
1 to 20 6&7
(In Page No. 116 - 13 & 14 13 & 14 (Qty. 2 Nos. 9) 18 & 19
A1, 16, (Qty. 2 Nos. 17 & 24),
(Qty. 4 Nos. 18), 20
5 15
9 9
20
8
2 3 4
10 19
16 17
14 13 1 6 7
11 12
18

A1 585545/A Disc Brake Assembly Rear - BBI 1 1
A2 585530/A Caliper Assembly Rear - BBI 1 1
A3 594698/A Disc Pad Kit Rear Caliper - BBI 1 1
A4 594696/A Major Kit Rear Caliper 1 1
A5 594697/A Minor Kit Rear Caliper 1 1
A6 594700/A Pad Pin Kit Rear Caliper 1 1
A7 594703/A Primary Pin Kit Rear Caliper 1 1
A8 594701/A Bracket Sub Assembly Rear Caliper 1 1
1 Caliper Body (Brass Gold Powder Coated) 1 585961/A N.S., Served in Kit Ref. A1
2 Piston Seal Rear Caliper 1 594432/A N.S., Served in Kit Ref. A4,A5
3 Scrapper Ring Rear Caliper 1 594433/A N.S., Served in Kit Ref. A4,A5
4 Piston - Rear Caliper 1 594431/A N.S., Served in Kit Ref. A4
5 594729/A Pad Spring Rear Caliper 1
6 Pad (Piston Side) Rear Caliper 1 594430/A N.S., Served in Kit Ref. A3
7 Pad (Opposite Piston Side) Rear Caliper 1 594429/A N.S., Served in Kit Ref. A3
8 Pad Pin Rear Caliper 1 594730 N.S., Served in Kit Ref. A6
9 Clip Hanger Rear Caliper 2 594600/A N.S., Served in Kit Ref. A6
10 Insulator Rubber Rear Caliper 1 594599/A N.S., Served in Kit Ref. A4,A5,A8
11 Primary Pin Rear Caliper 1 594598/A N.S., Served in Kit Ref. A7
12 Dust Cover Rear Caliper 1 594597/A N.S., Served in Kit Ref. A4,A5,A7
A1 A2 A3 A4 A5 A6 A7 A8
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
A2, 2, 3, 4, 10, 12, 2, 3, 10, 12, 8, 11 & 12 10, 15, 17,
1 to 20 6&7
(In Page No. 116 - 13 & 14 13 & 14 (Qty. 2 Nos. 9) 18 & 19
A1, 16, (Qty. 2 Nos. 17 & 24),
(Qty. 4 Nos. 18), 20
5 15
9 9
20
8
2 3 4
10 19
16 17
14 13 1 6 7
11 12
18

13 Bleeder Screw Rear Caliper 1 594435/A N.S., Served in Kit Ref. A4,A5
14 Bleeder Cap Rear Caliper 1 594434/A N.S., Served in Kit Ref. A4,A5
15 Bracket Sub Assembly Rear Caliper 1 594731/A N.S., Served in Kit Ref. A2,A8
16 Thread Protector 1 N.S., Served in Kit Ref. A2
17 594733/A Wear Pad Rear Caliper 1 Served in Kit Ref. A8
18 Bracket Machined Rear Caliper 1 594732/A N.S., Served in Kit Ref. A8
19 Secondary Pin Rear Caliper 1 594734/A N.S., Served in Kit Ref. A8
20 Pad Spacer 1 N.S., Served in Kit Ref. A2

05-50 Rear Mudguard Assembly (BS III) 128
16
9 3 5
16
13
6
15 14
1
11 17
4 8
18
19
2
10
12
20
21

1 585084/B Rear Mudguard 1 1
2 585557/B Mudflap - Rear 1 1
3 585087/B 859081 Tail Lamp Bracket Complete 1 1
4 585374/B Tail Lamp Mounting Pad 1 1
5 585501/B Number Plate MTG Bracket - Rear 1 1
6 845020 Number Plate - Rear 1 Milky White 1
7 585086/A Tail Lamp 1 1
8 585700/A Trafficator Assy. with Bulb - RLH 1 1
9 585701/A Trafficator Assy. with Bulb - RRH 1 1
10 143275/B Reflector 1 1
11 560546/A Flanged Hex. Bolt, M8x20 2 10
13 140129 586031/A Lock Washer, M6 2 20
14 586032/A Washer 2 20
15 586029/A Hex. Nut M6 2 20
16 594046/B Hex. Socket Button Head Screw M6X16 2 SB 69-2014 10
17 586021/A Hex. Nut with Nylon Insert M6 2 20
19 141061/1 Punched Washer M6 2 20
20 586021/A Hex. Nut with Nylon Insert M6 2 20

16
9 3 5
16
13
6
15 14
1
11 17
4 8
18
19
2
10
12
20
21

21 586042/A Flanged Hex. Bolt M6X20 2 10

06-00 Rider Footrest Assembly LH 132
14
12 9
13 15
6
15 10
11
A1 A3
3 8
A2
06-00 Rider Footrest Assembly LH 133

A1 585581/A Rider Footrest Kit Complete LH 1 1
A2 585288/C Gear Shifter Link Rod Assy. 1 1
A3 859063 Rider Footrest Assy. - LH (Metalic Silver) 1 1
1 585009/B 859062 Rider Footrest Bracket - LH (Metalic Silver) 1 1
2 585249/E Toe Lever Assy. 1 1
3 550507/A Sleeve, Gear Lever 1 1
4 585248/C Link Rod Assy. 1 1
5 585252/D Gear Shifter Lever Short 1 1
6 585507/B Bracket - Footrest LH - Rider 1 1
7 585010/B 859065 Footrest - LH (Metalic Silver) 1 1
8 585509/B Pin - Footrest 1 1
9 585512/C Lock Pin - Footrest 1 1
10 585428/A Spring - Rider Footrest 1 1
11 586045/A 593019/A Split Pin 1 1
12 560506 Hex. Socket Head Screw 1 10
13 586038/A Spring Washer M8 1 10
14 859066 585284/A Heel Guard LH - Rider (Metalic Silver) 1 1
15 500355 Hex.Socket HD. Cap Screw, M6 X 16 2 10

06-10 Rider Footrest Assembly RH 134
A1
Key Nos.
4, 5, 12 to 14, 15
16 to 21 14
12 1
2 3
16
3
13
10
17
19 20
4 18
A2
5
10
9
6
8
7
11
A3

A1 585580/A Rider Footrest Kit Assy. RH 1 1
A2 585612/D Rider Footrest Bracket Comp. - RH 1 Metalic Silver, Alt.No.859067 1
A3 859069 Rider Footrest Assy. - RH 1 Metalic Silver 1
1 585012/F Rider Footrest Bracket - RH 1 SB 46-2014 1
2 585150/B Brake Light MTG Clamp 1 1
3 570281/A Hex. Socket Head Cap Screw, M4x10 2 10
4 859068 585511/C Brake Pedal Complete - RH 1 1
5 550507/A Sleeve, Gear Lever 1 1
6 585507/B Bracket - Footrest - Rider 1 1
7 585013/B 859070 Footrest - RH (Metalic Silver) 1 1
8 585512/C Lock Pin - Footrest 1 1
9 585428/A Spring - Rider Footrest 1 1
10 586045/A 593019/A Split Pin 2 2
11 585509/B Pin - Footrest 1 1
12 560506 Hex. Socket Head Screw 1 1
14 585469/A Rear Brake Switch 1 1
15 594055/A Rear Master Cylinder Assy. 1 1
16 859071 585285/A Heel Guard RH - Rider (Metalic Silver) 1 1

A1
Key Nos.
4, 5, 12 to 14, 15
16 to 21 14
12 1
2 3
16
3
13
10
17
19 20
4 18
A2
5
10
9
6
8
7
11
A3

18 585582/A Spring - Pedal Return 1 1
19 594537/A Pin - Master Cylinder 1 1

06-20 Center Stand Assembly 138
A1 4
Key Nos.
3
1, 2, (Qty 2 Nos. 3, 4 2
4 & 5), 6
5
3 6
5
06-20 Center Stand Assembly 139

A1 888285 Center Stand & Spindle Kit 1 1
1 867061 Center Stand Assy. (Black Powder Coated) 1 SB 45-2014 1
2 586015/A Spindle 1 1
3 586016/A Washer 2 20
4 586017/A Split Pin 2 5
5 144766/A Spring 2 5
6 145186/C Center Stand - Rubber Stop (New) 1 5

06-30 Side Stand Assembly 140
A1
Key Nos. 1
1 to 6
5
2
6
06-30 Side Stand Assembly 141

A1 888286 Side Stand Kit 1 1
585593/B Side Stand Bracket Assy. 1 N.S., Old Type 1

1
585766/A Side Stand Bracket Assy. 1 New Type 1
2 585767/A Side Stand Assy. 1 1
3 521199 Hex. Socket Head Screw M8 X 50 1 10
4 586036/A Plain Washer M8 1 20
5 586004/A Hex. Nylock Nut M8 1 20
6 591991/B Spring - Side Stand 1 1

06-40 Side Panel LH 142
New Logo Key

5
5
7 6
7
3
4
06-40 Side Panel LH 143

888287 Side Panel Lock Assy. with Key Set 1 < April 2014 1
A1
888397 Side Panel Lock LH & RH with Keys 1 BVI New Logo Type 1
877008 Side Panel LH Complete (Red) 1 1

1
815036 Side Panel LH Complete (Yellow) 1 1
2 521088/B Grommet 2 2
3 Side Panel Lock 1 594473/A N.S., Ref A1 1
4 867069 Bracket LH - Side Panel 1 Black Powder Coated 1
145090 Hex. Screw M6 X 16 2 570892/B Y 10

5
570892/B Flanged Hexagonal Bolt M6 X 1 X 16 2 30
6 586032/A Washer 2 20
7 585638/B Key Blank Set 2 BVI New Logo Type 2

06-50 Side Panel RH 144
3
06-50 Side Panel RH 145

877005 Side Panel RH Complete (Red) 1 1

1
815035 Side Panel RH Complete (Yellow) 1 1
2 521088/B Grommet 2 2
4 586032/A Washer 1 20
06-60 Utility Box 146
1
4
2
4
2
5
6
3
06-60 Utility Box 147

1 585662/A Utility Box 1 1
2 142274 Hex. Screw M6 X 16 2 10
5 145103/A Stud 1 1
6 141060 Hex. Nut M6 1 20

06-70 Frame & Fittings - A 148
6
68 72
5 34 73
69
70
4 3 72
69
71 70 33
76
33
7 74
5 75
8 78
9
9
77 78
1
2
06-70 Frame & Fittings - A 149

1 867060 Frame 1 1
2 573084/A Airfilter Box Assy. 1 1
3 573158/A Hex. Socket Button Head Screw M8 X 1.25 X 30 1 10
4 586014/A Hex. Flange Bolt M8 X 1.25 X 10 1 10
5 585355/C Ball Race - Frame Head Tube 2 1
6 140201 Ball 38 38
7 585357/A Dust Cap - Frame 1 1
8 585466/A IG Coil 1 1
9 500632 Soc. Head Cap Screw M5 X 20 2 20
68 510187/B Pulse Air Valve 1 1
69 147502/A Grommet 2 10
70 573977 Bush - PAV (Zn IRON PL) 2 5
71 591578/A Flanged Hex. Bolt, M6X35 2 20
72 140129 586031/A Lock Washer, M6 2 20
73 586029/A Hex. Nut M6X1 2 20
74 573152/A Braided Hose Assy. 1 1
75 146318/A SS Hose Clip 1 10
76 584666/A Hose PAV 1 1
77 573985/A PAV Tube Adaptor 1 1
78 147701/A Wire Clip 2 10

06-70 Frame & Fittings - B 150
47
38
56
58 48
59
46
59 57
52
51 45
41
40
50
49 66
43 62 63
36 38
44 35
54 57 65 65
44 37
38 65
53 57
38 35 39 64 42
54 53
60 44
53
61 44
55
53
67

33 140573/B Clip, Breather Body 1 1
34 585736/A Bracket Assy. - PAV Mounting 1 1
35 593005/A Slotted Head Screw M6 X 15 2 10
36 586032/A Washer 1 10
37 140129 586031/A Lock Washer Internal Teeth 1 10
38 142274 Hex. Screw M6 X 16 - IS : 1364 (PART 2) - 4.6 -Zn.pl 4 20
39 521088/B Grommet 1 1
40 581054/B Roll Over Sensor 1 1
41 590906/C Hexagonal Socket Head Screw M6 X 14 1 10
42 585581/A Rider Footrest Kit Complete LH 1 1
43 585580/A Rider Footrest Kit Assy. RH 1 1
44 585614/A Allen Head Hex. Bolt M10 X 25 4 20
45 585294/B Piece Mudguard 1 1
47 591578/A Flanged Hex. Bolt M6X35(SS) 2 20
48 585709/A Rubber Pad - Piece Mudguard 1 1
49 573147/B ECU ( 535 EFI Domestic) 1 SB 55-2014 1
50 591340/B Rubber - ECU MTG 1 1
51 585606/A Seat Lock with Latch 1 1
52 594660/A CSK Screw M6 x 20 2 10

47
38
56
58 48
59
46
59 57
52
51 45
41
40
50
49 66
43 62 63
36 38
44 35
54 57 65 65
44 37
38 65
53 57
38 35 39 64 42
54 53
60 44
53
61 44
55
53
67

53 585808/A Dust Cap - Frame 4 4
54 585809/A Cap - Frame 2 2
55 585662/A Utility Box 1 1
57 141061/1 Punched Washer 4 20
58 585632/A RR Unit (Three Phase) 1 1
59 145882/A Cross Recessed Pan Head Screw M6 X 14 2 10
60 Holder - Relay Starter (Harness - Main Cable) 1 1
61 147955/A Relay Starter 1 1
62 Battery 12V - 14Ah 1 1
63 580396/A Electronic Flasher Unit 1 1
64 Holder - Relay (Harness - Main Cable) 3 3
65 585681/A Relay (Micro - 5 Pin) 2 2
66 Fuse (Harness - Main Cable) 1 1
67 572338/B Flanged Hex. Bolt M6X1X20 1 SB 50-2014 1

06-70 Frame & Engine Mountings - C 154
22 16
21
15
11
16
15
12
24 27
15
16
15 16
26 25 15
24
10
16 17
10
14 13
14
18
19
32
31
21
24 22 32
29 20
32 28 30
23
30

10 859056 585272/B Bracket - Engine MTG Front (Metalic Silver) 2 2
11 859089 Engine - UCE 535cc 1 Metalic Powder Coated 1
12 594228/B Bracket LH Assy. - Horn MTG 1 1
13 594332/B Bracket RH Assy. - Horn MTG 1 1
14 593060/C Flanged Hex. Bolt, M8 X 120 2 20
16 586004/A Hex. Nut with Nylon Insert - M8 9 50
17 585159/B 859057 Tube - Engine Front MTG (Metallic Silver) 1 1
18 585276/B Hex. Bolt M12 X 150 1 10
19 593023/A Plain Washer M12 1 10
20 591389/A Hex. Nut M12 X 1.5 with Nyloc Insert 1 10
21 859058 585271/B Engine Rear Top MTG BKT (Metalic Silver) 2 2
23 593061/C Flanged Hex. Bolt M8 X 100 2 20
24 585273/B 859059 Steady Bracket - RH (Metalic Silver) 2 2
26 585655/A Spacer - Steady MTG Bracket 1 1
27 591462/A Flanged Hex. Bolt M8X75 1 586072/A 10
28 585230/B 859060 Engine Mounting Bracket Bottom - RH (Metallic Silver) 1 1
29 585767/A Side Stand Assembly 1 1

22 16
21
15
11
16
15
12
24 27
15
16
15 16
26 25 15
24
10
16 17
10
14 13
14
18
19
32
31
21
24 22 32
29 20
32 28 30
23
30

31 593011/C Flanged Hex. Nut M10 X 1.25 5 30
32 594545/A Flanged Bolt M10 X 1.25 X 75 4 20

07-00 Battery, Battery Carrier, Harness & Motor 158
A1 1
Key Nos.
1 & 11
2
11
6 9 7 8
4
3
13 12
5 KW
0.9
10
14
07-00 Battery, Battery Carrier, Harness & Motor 159

A1 888306 Main & Tail Light Harness Kit 1 (6 + 2 Fuse) 1
1 585757/A Harness - Main Cable 1 1
2 146134/C Battery - 12V 14AH 1 1
3 585296/B Battery Carrier Assembly 1 1
4 582510/A Switch, Neutral Indicator (with Gasket) 1 1
5 585807/A Add On Lead Ground 1 Not illustrated 1
6 593005/A Slotted Hex. Screw M6 X 15 2 20
7 141162/C Cable Strap - Long 8” 1 1
8 145728/B Cable Strap - Small 6” 1 1
9 500917/B Strap 1 1
10 147956/B Cable, Battery Negative 1 1
11 585464/A Harness, Tail Light 1 1
12 594525 Mini Blade Fuse (Red Colour 4+1) - 10 A 4 4
13 594524 Mini Blade Fuse (Blue Colour 2+1) - 15 A 4 4
14 560013 Starter Motor 0.9 KW 1 1

07-10 Head Lamp Assembly 160
A1
Key Nos. 8
7
All
6 2
1
3
5
11
10
07-10 Head Lamp Assembly 161

A1 585461/D Head Lamp Assy. with Bulb 1 1
1 585774/A Lens and Reflector Assy. 1 1
2 585775/A Rim Assy. 1 1
3 585776/A Housing Assy. 1 1
4 146338 Bulb H4 12V 60/55W 1 Alt. No. 591442/A, 5

585777/A
5 585778/A Bulb Holding Spring 1 1
6 585779/A Bulb 12V (T4W) 1 5
7 585780/A Park Light Bush 1 1
8 585781/A Park Light Bulb Holder 1 1
9 585782/A Housing Locating Bracket 1 1
10 585783/A Pan Head Screw 1 10
11 585784/A Clip 5 5
07-20 Head Lamp & Trafficators 162
7
1
4
6
3
4
5
07-20 Head Lamp & Trafficators 163

1 585404/B 859083 Head Lamp Holder RH (Metallic Silver) 1 1
2 585403/B 859082 Head Lamp Holder LH (Metallic Silver) 1 1
3 585461/A Head Lamp Assy. with Bulb 1 1
593028/A Washer 2 140206/5 Y 20

4
140206/5 Plain Washer 2 30
593014/A Flanged Hex. Bolt M8 X 30 2 586003/A Y 20

5
586003/A Flanged Hex. Bolt M8 X 30 2 20
7 585467/A Trafficator Assy. with Bulb - FRH 1 1
8 585468/A Trafficator Assy. with Bulb - FLH 1 1

07-30 Switches, Horn & Relays 164
A2
A1
Key Nos.
(Qty. 2 Nos. 1), 3
3
1
8 9
2 7
10
1
4
12 11
5 14 13
16 15
12 11
6

A1 585639/B Common Key Set 1 BVI New Logo Type 1
888323 Cap Assembly Fuel Filler and Key 1 < April 2014 1
A2
888398 Fuel Tank Cap with Keys 1 BVI New Logo Type 1
585638/A Key Blank (Set) 2 Ref. A1, < April 2014 2

1
585638/B Key Blank (Set) 2 Ref. A1, BVI New Logo Type 2
2 585462/A Ignition Switch with Steering Lock Assembly 1 1
3 Cap Assembly - Fuel Tank 1 585396/A N.S. Ref. A1 1
4 Side Panel Lock 1 594473/A N.S. Ref. A1 1
5 147955/B Relay Starter 1 1
6 146173/C Holder (For Relay) 1 1
7 585681/A Relay - 5 Pin Micro 2 1
8 594228/B Bracket LH Assembly - Horn Mounting 1 1
9 594332/B Bracket RH Assembly - Horn Mounting 1 1
10 591980/A Horn LT 1 1
143407 Spring Washer M8 2 586019/A Y SB 36-2014 20

11
586019/A Single Coil Spring Lock Washer 2 SB 36-2014 20
12 586002/A 593927/A Flanged Hex. Bolt M8 X 20 2 20
13 500905/C Suppressor Cap without Shield, Spark Plug M14 1 1
14 580396/A Electronic Flasher Unit 1 1
15 591981/A Horn HT 1 1
A2
A1
Key Nos.
(Qty. 2 Nos. 1), 3
3
1
8 9
2 7
10
1
4
12 11
5 14 13
16 15
12 11
6

16 571059/A Pump Relay 1 1

07-40 EFI Ignition Components 168
A1 EFI System
6
Key Nos.
5&7
1
3
2
07-40 EFI Ignition Components 169

A1 888324 Ignition Coil Assy. with Supressor Cap 1 1
1 585632/A RR Unit (3 Phase) 1 1
2 581054/B Roll Over Sensor 1 1
3 573147/B ECU (535 EFI Domestic) 1 SB 55-2014 1
4 573149/A Sticker - ECU (535 EFI Domestic) 1 1
5 585466/A Ignition Coil 1 1
6 591340/B Rubber - ECU Mounting 1 1
7 500905/C Supressor Cap without Shield, Spark Plug M14 1 1

07-50 Tail Lamp Assembly 170
A1
2
1
6
7
5
07-50 Tail Lamp Assembly 171

A1 585086/A Tail Lamp Assy. Complete 1 1
1 585788/A Lens Complete - Tail Lamp 1 1
2 585789/A Housing Assy. - Tail Lamp 1 1
3 141718 585790/A Bulb 12V 21/5W - Tail Lamp 1 5
4 585791/A Rubber Packing - Tail Lamp 1 1
5 585792/A Pan Head Tapping Screw - Tail Lamp 2 20
6 585793/A Tapping Screw - Tail Lamp 2 20
7 585794/A Wire Assy. Complete - Tail Lamp 1 1

07-60 Instrument Cluster 172
A1
3 3
3 3 2
1
07-60 Instrument Cluster 173

A1 585471/D Instrument Cluster Assembly 1 BVI New Logo Type 1
A2 585795/A Instrument Cluster without Bracket 1 1
1 585796/A Bracket Assy. - Instrument Cluster 1 1
2 585797/A Bulb, Neutral Indicator 1.12 W 1 5
3 500355 Socket Head Cap Screw M6 X 16 4 20
4 585980/A Rubber - Grommet 1 Not illustrated 1
5 585981/A Domed Nut M6 1 Not illustrated 1
6 585982/A Rubber Cap (Neutral Bulb) 1 Not illustrated 1
7 585983/A Plain Washer M6 1 Not illustrated 1

Alt. No. 586035/A
07-70 Trafficators Lights 174
17 18
15 16
5
12
2 8 7
11 3
10 9 13

A1 888289 Trafficator Kit - Continental GT 1 1
1 585785/A Lens and Reflector Assy. 1 1
585787/A Housing and Stay Assembly FLH 1 1
585979/A Housing and Stay Assembly FRH 1 1

2
585978/A Housing and Stay Assembly RLH 1 1
585976/A Housing and Stay Assembly RRH 1 1
3 Stay Assy. 1
4 594581 Bulb 12V 10 W (R 10W) 1 Alt. No. 146348 or 5

142721
5 Bulb Holder Assy. 1 N.S.
6 Cover 1 N.S.
7 Hex.Nut M10 1 N.S.
8 Multi Tooth Lock Washer 1 N.S.
9 585985/A Hex. Nut M12 X 1.75 1 10
11 Pan Head Tapping Screw 1 N.S.
12 Fibre Washer 1 N.S.
13 Wire Assy. Front RH / Rear LH 1 N.S.
14 Wire Assy. Front LH / Rear RH 1 N.S.
15 585467/A Trafficator with Bulb - FRH 1 1

17 18
15 16
5
12
2 8 7
11 3
10 9 13

16 585468/A Trafficaotr with Bulb - FLH 1 1
17 585700/A Trafficator Assy. with Bulb RLH 1 1
18 585701/A Trafficator Assy. with Bulb RRH 1 1

08-00 Tools & First Aid Kit 178
A2
Key Nos.
1 to 10
A1 A2
1 2 3 4 5 6 7 8 9 10
08-00 Tools & First Aid Kit 179

A1 First Aid Kit 521097/A N.S. 1
A2 146500 Tool Kit Assy. 1 1
1 Tool Bag 1 N.S. Ref. A2 1
2 Screw Driver O6 X 160 1 N.S. Ref. A2 1
3 Tommy Bar 1 N.S. Ref. A2 1
4 Box Spanner 21 X 24 1 N.S. Ref. A2 1
5 Double End Spanner 14 X 15 1 N.S. Ref. A2 1
8 Allen Key 5 MM 1 N.S. Ref. A2 1
9 Allen Key 3 MM 1 N.S. Ref. A2 1
10 Tyre Removal Lever 2 N.S. Ref. A2 2

08-10 Special Tools List - A 180
2
1 3 4
5 6 7 8
9 10 11 12
08-10 Special Tools List - A 181

1 ST 26199-3 Cylinder Head Nut Tightening Tool (UCE models) 1 Old No.ST-25118/4,N.S. 1
(New Design,Common)
2 ST 25123-1 Valve Spring Compressor 1 Common 1
3 ST 25128-2 Puller for Magneto Rotor 1 Common 1
4 ST 25151-4 Puller for Chaincase Outer 1 Common 1
5 ST 25153-4 Extractor for Gear Box Rocker Pivot Pin - 5 Speed 1 Common 1
6 ST 25110-3 Gauge Plate for Tightening Chain Stay 1 Common 1
7 Mandrel for Oil Seal Pressing 1 Reference only, ST 25113-4 1
8 Expander for Front Fork Oil Seal 1 Reference only, ST 25112-4 1
9 Extractor for Fork Oil Seal 1 Reference only, ST 25114-4 1
10 ST-25244-4 Special Spanner Adjuster Rear Shox 1 Common 1
11 ST-25612-4 Rotor Tightening & Loosening Tool 1 Common 1
12 ST-25592-4 Connecting Rod Locking Tool 1 Common 1

08-20 Special Tools List - B 182
13 14 15 16
17 19
18
20 21 22 23
08-20 Special Tools List - B 183

13 ST-25591-4 Sprocket & Clutch Tightening Tool 1 1
14 ST-25594-4 Clutch Plate Tightening Tool 1 1
15 ST-25835-2 FD Sprocket Removing Tool 1 1
16 NA Front Fork Dismantling Tool 1 Reference only, ST-25834-2 1
17 NA Front Fork Tool 1/2” SD 1 Reference only, ST-25833-4 1
18 CR0060 DOL Tool for EFI Diagnosis, ECU 1 1
19 ST-26461-2 Front Fork Assembling & Dismantling Tool Dia 41mm 1 1
20 ST-26455-4 Steering Ring Nut “C” Spanner 1 1
21 ST-26485-3 Front Fork Oil Seal Driver Dia 41mm 1 1
22 ST-26609-3 Idle Adjusting Tool 1 1
23 Swing Arm Needle Bearing Puller 1 1

09-00 Wall Charts List - A 184
A1
Key Nos.
1 to 9
1 2 3
4 5 6
7 8 9
09-00 Wall Charts List - A 185

A1 597473/B Classic Model Blow up Charts Kit (Modified 22.5” X 35.5”) NA 597473 Y Consists of Key No.1 to 9 1
Reference only
1 597464/B Crankcase RH 500 - Exploded View NA From Key No. 1 to 9 1

are serviced in Kit,
Reference only A1
2 597465/B Crankcase RH 350 - Exploded View 1 Served in Kit, Ref. A1 1
3 597466/B Cylinder & Head 500 & 350 - Exploded View 1 Served in Kit, Ref. A1 1
4 597467/B Crankcase LH 500 & 350 - Exploded View 1 Served in Kit, Ref. A1 1
5 597468/B Cover LH & RH 500 & 350 - Exploded View 1 Served in Kit, Ref. A1 1
6 597469/B Crankcase LH & RH 500 & 350 - Exploded View 1 Served in Kit, Ref. A1 1
7 597470/B EFI Components - Exploded View NA Served in Kit, 1

Reference only A1
8 597472/B Complete Wiring Diagram - Classic 350 (Version 1.0) NA Served in Kit, 1
Reference only A1
9 597471/B Complete Wiring Diagram - Classic 500 (Version 1.0) NA Single Horn+Fuse(3+3) 1
Served in Kit,
Reference only A1
09-10 Wall Charts - B 186
A1
Key Nos.
1 to 8
1 2 3 4
5 6 7 8
09-10 Wall Charts - B 187

A1 888087 UCE Model Wiring & Torque Value Wall Charts Kit 1 Consists of Key No.1 to 8 1
Modified (22.5” X 35.5”) Reference only
1 888092 Complete Wiring Diagram - Bullet 350 NA Served in Kit,

Reference only A1
2 888091 Complete Wiring Diagram - Electra 350 NA Served in Kit, Ref. A1
3 888185 Complete Wiring Diagram - Classic 350 (Version 2.0) NA Served in Kit, Ref. A1
4 888090 Complete Wiring Diagram - Thunderbird 350 (Version 1.0) NA Served in Kit, Ref. A1
5 888088 Complete Wiring Diagram - Classic 500 (Version 2.0) NA Served in Kit, Ref. A1
6 888089 Complete Wiring Diagram - Thunderbird 500 (Version 1.0) NA Served in Kit, Ref. A1
7 888188 Torque Value Chart Vehicle - Thunderbird 350 & 500 NA Served in Kit,
Reference only A1
8 888204 Torque Value Chart - Electra NA Served in Kit,

Reference only A1
09-20 All UCE Models Service Publication List -A 188
1 2 3 4
6-a 7 8
6-b
5
12 13
9 10 11
09-20 All UCE Models Service Publication List -A 189

1 592814/B Bullet 350 UCE Owner’s Manual - BVI NA Version 2.0, Reference only 1
2 592579/B Electra 350 UCE Owner’s Manual - BVI NA Version 2.0, Reference only 1
3 592025/B Classic 350 Owner’s Manual - BVI NA Version 2.0, Reference only 1
4 591822/B Classic 500 Owner’s Manual - BVI NA Version 3.0, Reference only 1
5 581677/A Dealer’s Directory (Version 2.9) - BVI 1 New Layout, Oct.’12 version 1
6 597475 DVD Spare Parts Catalogue & Service Manual - NA Reference only 1
Classic models
7 597480 DVD Parts Catalogue - Electra & Bu 350UCE NA Reference only 1
8 888002 Self Learning UCE Service Module DVD 1 1
9 597435/C Thunderbird Twinspark Parts Catalogue (2014 Version 3.0) 1 (Book), SPM-08, 028 1
10 597436 Thunderbird Twinspark Service Manual 1 (Book) 1
11 580589/B TBTS Owner’s Manual 1 Version 2.0 1
12 888005/D Combined UCE Models Spare Parts Catalogue (Version 5.0) NA Book (Hard copy), 1
Reference only,
SPM-028
13 888006 Combined UCE & Retired Models Spare Parts Catalogue NA PDF (Soft copy), 1
DVD Reference only
09-30 Exclusive Model Service Publication List - B 190
1 2
3 4
09-30 Exclusive Model Service Publication List - B 191

1 585441/A Owner’s Manual - Continental GT 1 1
2 888240 Spare Parts Catalogue - Continental GT 1 1
3 888242 Service Manual - Continental GT 1 1
4 888244 DVD Spare Parts Catalogue & Service Manual - Con. GT 1 1

09-40 After Market Parts List - A (Dual Seat, Pillion Footrest & Saree Guard) 192
11 15
3
5 6
12
16
28
4 29 13
28 7 2
10
29 8 9
29
14
RH LH A1
Key Nos.
1 to 29 as
18 17 27 shown in this
page
A2
28
24 Key Nos.
23 24 23
19 2 to 4, (Qty. 2
19 1 Nos. 7 to 10)
22 22 20
21 26 26
29 A3
30
Key Nos.
25 4, (Qty. 4 Nos.
25 28 & 29), 31

888308 Dual Seat with Cowl, Pillion Footrests & Saree Guard Kit (Red) 1 As recommended by CMVR rules 1
A1
888359 Dual Seat with Cowl, Pillion Footrests & Saree Guard Kit (Yellow) 1 1
585555/C Dual Seat Assy. (Red) - with Cowl 1 1

A2
585984/A Dual Seat Assy. (Yellow) - with Cowl 1 1
A3 888341 Grab Rail Assembly Kit 1 1
1 594601/A Side Handle RH 1 1
2 585547/D Seat Pan - Dual Seat 1
3 585549/A Rexin - Dual Seat Cover 1
4 585771/B Grab Rail Assembly 1 1
585550/D Cowl - Dual Seat (Red) 1 1

5
585999/A Cowl - Dual Seat (Yellow) 1 1
6 585554/B Backrest Assy. - Dual Seat 1 1
7 585066/B Rubber Support - Rear 2 2
8 585067/B Rubber Support - Middle 2 2
9 585068/B Rubber Support - Front 2 2
10 585203/B Rubber Support - Dual Seat 2 1
14 145867/A Hex. Flanged Nut 2 20

11 15
3
5 6
12
16
28
4 29 13
28 7 2
10
29 8 9
29
14
RH LH A1
Key Nos.
1 to 29 as
18 17 27 shown in this
page
A2
28
24 Key Nos.
23 24 23
19 2 to 4, (Qty. 2
19 1 Nos. 7 to 10)
22 22 20
21 26 26
29 A3
30
Key Nos.
25 4, (Qty. 4 Nos.
25 28 & 29), 31

15 585381/B Support Bush - Dual Seat 2 5
16 586029/A Hex. Nut M6 X 1 2 20
17 585282/a Pillion Footrest Sub Assy. LH 1 1
18 585656/a Pillion Footrest Sub Assy. RH 1 1
19 585657/B Pillion Footrest Mounting Bracket Complete 2 2
20 585013/B Footrest LH 1 1
21 585010/B Footrest RH 1 1
22 580381/D Spring - Pillion Footrest 2
23 585512/C Lock Pin - Footrest 2
24 593019/A Split Pin 2
25 580380/A Ball 2
26 586004/A Hex. Nut with Nylon Insert - M8 2
27 867068 Saree Guard Assembly 1
593028/B Plain Washer M8 6 140206/5 Y 20

28
140206/5 Plain Washer M8 6 50
29 560546/A Flanged Bolt M8*25 6
30 586004/A Hex. Nut with Nylon Insert, M8 1
31 592030/A Plug 2 10
09-50 After Market Parts List - B (Silencer / Mirrors) 196
A1 8
Key Nos.
8
1 to 4, (Qty. 2 Nos. 6), 2 3
7, (Qty. 3 Nos. 8),
9 & 10
8
4 7
9 1
11
10
6
6
5
09-50 After Market Parts List - B (Silencer / Mirrors) 197

A1 888295 After Market Silencer Kit 1 Meant for Off Road use only 1
1 585075/A Silencer Assembly - Aftermarket 1 1
2 585538/C Clamp - Silencer 1 1
5 573110/A Bracket - Silencer Mounting 1 1
6 586025/A Flanged Hex. Bolt M8X16 2 20
7 585695/A Silencer Guard 1 1
8 147896/A Philips Pan Head Screw M6 X 16 3 20
11 595593/A Rear View Mirror - Continental GT (After Market) 2 Meant for Off Road use only 2
09-60 After Market Parts List - C (Crash Guard Assembly) 198
5
09-60 After Market Parts List - C (Crash Guard Assembly) 199

1 585850/B Crash Guard Assy. 1 1
2 585853/B Bracket Bottom MTG - Crash Guard 1
3 585963/B ‘U’ Clamp Crash Guard 2
4 144392 Dome Nut M8 4
5 593927/A Flange Hexagonal Bolt M8 X 1.25 X 20 2

09-70 After Market Parts List - D (Paddock Stand & Touch Up Paint) 200
2 1
A1 A2
4 5 6
09-70 After Market Parts List - D (Paddock Stand & Touch Up Paint) 201

A1 Racing Number Plate Assy. Kit 1 1
A2 585737/A Paddock Stand Continental GT 1 1
1 Racing Number Plate Support Assy. 1 585917/A N.S. Ref. A1 1
2 Bracket Assy. Racing Number Plate 1 585916/A N.S. Ref. A1 1
3 Hex. Flange Bolt JIS B 1189 Class 2 M5 2
4 320038 Touch Up Paint Aerosal, PU Clear (Lacquer) 440 ML 1 1
5 320757 Touch Up Paint Aerosal - Red (440 ML) 1 1
320050 Touch Up Paint Aerosal - Black (440 ML) 1 1

6
320051 Touch Up Paint Aerosal - Black (180 ML) 1 1
09-80 After Market Parts List - E (Rider Tool Kit) 202
A1
Key Nos.
1 to 35

A1 888200 Tools kit accessory - Riders 1 Kit Consists 1 to 35 1
1 Tool Pouch Canvass - Accessory 1 595023/A Ref. A1
2 Allen Key 3 mm 1 550176 Ref. A1
3 Allen Key 4 mm 1 595008/A Ref. A1
6 Allen Key 8 mm 1 595009/A Ref. A1
7 Ring Spanner 8/10 1 595011/A Ref. A1
10 D/E Spanner 10/11 1 595010/A Ref. A1
11 D/E Spanner 12/13 2 595020/A Ref. A1
12 D/E Spanner 14*15 1 146327 Ref. A1
13 D/E Spanner 17/19 1 595014/A Ref. A1
14 D/E Spanner 18/21 1 595015/A Ref. A1
15 D/E Spanner 24/30 1 595016/A Ref. A1
16 Combination Plier 1 595017/A Ref. A1
17 Nose Plier 1 595018/A Ref. A1
18 Reversible Screw Driver Dia 6 X 165 1 595032/A Ref. A1
19 Screw Driver Dia 3 X 70 1 595027/A Ref. A1

A1
Key Nos.
1 to 35

20 Screw Driver Dia 6 X 73 1 595024/A Ref. A1
21 Tyre Lever Removal Tool 2 595030/A Ref. A1
22 Tube Mouth Removal Tool 1 595021/A Ref. A1
23 Tool Spark Plug 1 570826/B Ref. A1
24 Connecting Link (“O” Ring Chain) 1 145854 Ref. A1
25 Foldable Knife 1 595022/A Ref. A1
26 Fuse (10 AMPS) 2 146451 Ref. A1
27 Fuse (15 AMPS) 2 146418 Ref. A1
28 Fuse 20 AMPS 2 142933 Ref. A1
29 Fuse Carrier Regular 2 595034/A Ref. A1
30 Emery Sheet Grade 60 Size 100 X 50 mm 2 595033/A Ref. A1
31 Puncture Patch 2 595031/A Ref. A1
32 M Seal Wax Type 1 595019/A Ref. A1
33 Spare Wire Black Flry - B Dia 1 mm 1 595025/A Ref. A1
34 Insulator Tape Black - Steel Grip 1 595026/A Ref. A1
35 Connecting Link Assy. (W/O ‘O’ Ring) 1 110333 Ref. A1

206
10-00 Part Number Index
The following table gives the part numbers in the ascending order, indexed to the relevant page numbers and key numbers.
If a particular part number appears in more than one page, all the page numbers and the respective key numbers are indicated.
Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No. Part No. Page No. Key No.
110050 53 5 145854 113 8 143496/A 103 5 146134/C 159 2
111914 27 38 146338 161 4 144600/A 29 8 146173/C 165 6
140129 95 26 146500 179 A2 144636/A 29 13 146318/A 105 18
140129 129 13 110037/3 53 4 144636/A 47 32 146318/A 105 22
140129 149 72 110037/3 57 23 144636/A 65 8 146318/A 149 75
140129 151 37 120005/B 55 8 144636/A 103 4 146450/B 31 26
140201 91 5 140206/5 163 4 144766/A 139 5 146459/A 25 28
140201 149 6 140206/5 195 28 144846/A 25 26 146499/A 117 23
140508 97 5 140331/A 57 20 144846/A 59 38 146714/A 57 31
141051 25 34 140332/B 57 21 145103/A 147 5 146882/A 69 1
141060 147 6 140333/B 57 22 145157/B 27 42 147491/A 91 13
141093 103 14 140573/B 151 33 145186/C 139 6 147491/A 97 6
141093 109 12 141061/1 103 13 145553/B 113 4 147502/A 149 69
141718 171 3 141061/1 107 3 145553/B 117 27 147701/A 149 78
141862 97 7 141061/1 129 19 145728/B 159 8 147787/C 49 40
142274 147 2 141061/1 153 57 145867/A 193 14 147896/A 71 13
142274 151 38 141109/1 99 7 145882/A 107 4 147896/A 109 14
143407 165 11 141109/1 117 21 145882/A 129 18 147896/A 197 8
143885 117 18 141162/C 159 7 145882/A 145 3 147955/A 153 61
144392 199 4 141246/C 47 24 145882/A 153 59 147955/B 165 5
144844 41 43 142257/B 57 32 145882/A 193 13 147956/B 159 10
145090 143 5 143275/B 129 10 146031/A 31 15 150324/A 99 8
207

150324/A 117 22 560632 75 13 570234 35 61 594410 93 11
170399/A 109 1 570011 53 14 570241 25 22 594411 93 12
320038 201 4 570013 23 5 570241 31 23 594413 95 14
320050 201 6 570013 53 11 570277 59 51 594418 95 18
320051 201 6 570016 45 2 570293 29 4 594419 95 19
320757 201 5 570024 45 10 570295 47 28 594524 159 13
390066 21 6 570025 45 4 570407 43 6 594525 159 12
390067 21 5 570028 55 9 570440 51 1 594552 95 20
390068 21 4 570030 47 30 570441 51 12 594553 95 21
390069 21 3 570030 73 6 570442 47 36 594581 175 4
500355 73 11 570030 97 8 570442 51 2 597436 189 10
500355 103 6 570030 135 17 570481 29 12 585010/B 133 7
500355 133 15 570030 163 6 570713 29 6 500104/D 53 2
500355 173 3 570032 45 15 570804 55 A1 500104/D 55 3
500632 149 9 570037 55 7 570878 23 A3 500116/A 41 37
521199 141 3 570052 29 2 571086 65 A1 500123/A 41 36
550024 63 18 570073 45 16 573019 41 32 500210/A 59 50
550025 33 43 570094 45 1 573977 149 70 500307/B 39 16
550028 23 4 570130 45 12 573987 65 A4 500309/B 39 17
550108 31 16 570155 25 30 594404 93 5 500322/A 39 18
550141 61 7 570157 61 A1 594405 93 6 500347/A 39 19
560013 29 10 570207 55 14 594406 93 7 500352/A 39 15
560013 159 14 570209 55 15 594407 93 8 500613/A 25 20
560506 133 12 570213 31 18 594408 93 9 500616/A 25 18
560506 135 12 570232 55 5 594409 93 10 500617/A 23 15
208

500619/A 25 19 550032/A 55 10 570044/J 33 40 570158/B 61 A2
500621/A 25 16 550061/B 43 1 570054/G 57 36 570165/C 41 40
500622/B 23 3 550072/B 35 60 570057/B 57 35 570176/D 25 27
500635/A 45 14 550075/A 61 1 570059/C 25 24 570181/B 33 34
500637/B 23 14 550078/A 61 6 570063/F 45 19 570182/B 27 45
500905/C 165 13 550081/C 61 4 570072/C 45 8 570183/D 23 2
500905/C 169 7 550090/C 61 5 570074/I 45 13 570184/B 33 51
500917/B 159 9 550091/C 61 3 570078/D 57 34 570185/B 59 43
502006/A 175 10 550119/B 63 21 570086/D 47 27 570186/D 59 44
502018/B 43 8 550216/E 61 11 570087/D 53 13 570187/B 59 49
502019/A 43 9 550256/A 35 57 570088/D 47 33 570193/B 59 45
502070/A 33 45 550507/A 133 3 570089/D 47 31 570198/C 33 49
510187/B 149 68 550507/A 135 5 570090/D 47 34 570201/F 53 9
521088/B 143 2 550661/A 43 10 570091/D 45 11 570201/F 55 11
521088/B 145 2 560530/D 113 3 570097/B 55 1 570202/E 61 8
521088/B 151 39 560530/D 115 1 570099/C 31 29 570204/N 63 20
521186/A 75 6 560546/A 129 11 570100/B 33 38 570205/Q 61 16
521200/A 65 3 560546/A 195 29 570102/D 27 44 570206/N 55 13
550007/E 61 14 570005/C 53 7 570108/F 35 63 570208/B 55 12
550008/D 61 15 570006/E 53 6 570110/F 35 62 570214/F 31 19
550011/E 61 10 570007/F 45 9 570129/H 37 2 570218/C 31 17
550023/E 61 12 570008/F 53 3 570131/A 39 9 570219/F 35 55
550030/C 55 16 570012/C 53 12 570132/A 33 41 570227/F 35 59
550030/C 61 9 570029/D 47 25 570132/A 35 58 570229/D 35 56
550032/A 53 10 570039/D 31 31 570132/A 65 7 570230/F 33 35
209

570231/H 33 53 570424/D 23 10 570533/N 39 10 570723/A 33 33
570233/E 33 52 570425/B 23 8 570535/G 39 12 570805/B 55 A2
570235/E 35 54 570426/H 23 9 570536/G 39 13 570821/A 63 19
570239/C 57 30 570431/B 23 5 570537/D 41 33 570823/A 61 17
570240/B 57 29 570431/B 53 11 570538/D 41 34 570862/B 33 48
570246/E 31 22 570431/B 57 33 570543/C 35 62 570863/B 33 46
570247/D 31 21 570433/B 51 11 570551/D 45 18 570892/B 31 27
570248/E 57 18 570434/D 51 6 570570/C 45 7 570892/B 143 5
570249/H 47 22 570436/C 51 7 570596/B 61 13 570899/A 67 19
570276/D 59 37 570437/C 51 8 570604/A 27 46 570948/A 35 64
570280/B 33 37 570438/B 51 5 570643/A 29 A3 571032/C 31 20
570281/A 135 3 570439/B 51 4 570658/B 57 25 571032/C 113 7
570291/A 43 5 570446/K 47 35 570662/C 59 39 571035/C 39 21
570298/A 31 30 570447/B 51 3 570663/C 57 26 571037/B 41 42
570298/A 33 39 570451/B 51 10 570664/A 57 27 571043/C 41 39
570298/A 39 11 570452/E 43 4 570665/B 59 48 571047/D 29 A1
570298/A 45 6 570465/C 47 38 570666/A 59 47 571052/A 103 3
570300/C 31 24 570467/C 25 29 570702/A 57 28 571053/A 65 13
570303/A 29 9 570468/B 31 14 570702/A 65 11 571055/A 65 2
570304/B 31 32 570469/A 57 24 570706/C 61 A3 571059/A 167 16
570309/D 29 A2 570478/B 39 25 570715/A 53 15 571062/B 33 47
570410/F 43 11 570479/B 41 28 570715/A 59 42 571063/A 103 2
570414/B 47 21 570480/B 41 27 570716/A 53 16 571087/A 65 15
570416/K 23 7 570482/B 39 26 570716/A 57 17 571088/C 65 16
570421/A 33 42 570532/N 39 14 570718/A 23 6 571090/A 65 14
210

571100/A 51 9 572014/A 23 13 573110/A 71 10 573926/A 43 A5
571113/A 47 39 572015/A 43 3 573110/A 197 5 573929/A 29 7
571113/A 51 A1 572016/A 25 25 573116/A 71 6 573931/A 41 29
571115/C 29 5 572017/A 25 23 573120/A 71 1 573935/A 67 17
571116/B 55 6 572019/A 25 21 573127/B 71 2 573964/A 25 32
571117/C 37 4 572021/C 39 7 573135/B 69 5 573968/A 25 31
571119/A 41 31 572022/C 39 8 573136/B 69 4 573985/A 149 77
571155/A 29 1 572044/A 63 22 573138/B 69 3 580100/B 113 6
571156/D 43 7 572327/B 39 20 573139/B 69 2 580380/A 195 25
571156/D 79 2 572338/B 59 46 573140/A 69 7 580381/D 195 22
571164/B 31 28 572338/B 153 67 573141/B 69 6 580396/A 153 63
571166/B 29 3 572607/A 67 20 573142/B 69 8 580396/A 165 14
571201/A 25 17 573015/A 41 35 573143/B 69 9 580545/A 155 25
571205/A 53 8 573016/A 37 A7 573147/B 151 49 581029/A 75 5
571206/A 65 10 573028/A 55 4 573147/B 169 3 581032/B 79 3
571216/B 47 20 573033/A 59 40 573148/A 25 33 581054/B 151 40
571221/A 47 26 573042/B 65 6 573149/A 169 4 581054/B 169 2
571226/A 65 5 573043/B 65 9 573152/A 149 74 581083/A 75 4
571227/A 67 21 573044/B 65 4 573156/A 27 43 581097/A 75 11
571228/A 67 22 573045/A 39 22 573157/B 27 41 581098/A 75 12
571229/A 67 23 573046/A 65 12 573158/A 149 3 582510/A 45 17
571230/A 67 24 573055/A 41 41 573906/A 37 3 582510/A 159 4
571249/A 67 18 573084/A 69 A1 573907/A 37 5 582511/A 121 23
571254/A 25 24 573084/A 149 2 573918/B 47 29 582555/B 41 44
572011/A 23 11 573106/A 71 12 573925/A 43 A3 582638/A 71 3
211

584666/A 149 76 585067/B 193 8 585230/B 155 28 585328/A 117 20
585003/B 91 4 585068/B 107 7 585243/A 115 A8 585330/B 99 2
585009/B 133 1 585068/B 193 9 585244/A 99 A1 585334/A 99 3
585010/B 195 21 585072/A 103 16 585248/C 133 4 585353/B 91 7
585012/F 135 1 585073/A 103 15 585249/E 133 2 585355/C 91 8
585013/B 135 7 585075/A 197 1 585252/D 133 5 585355/C 149 5
585013/B 195 20 585082/A 109 A3 585273/B 155 24 585356/A 91 6
585017/B 115 11 585083/A 111 22 585276/B 155 18 585357/A 91 2
585023/C 99 9 585084/B 129 1 585282/a 195 17 585357/A 149 7
585024/B 99 11 585085/A 93 1 585288/C 133 A2 585359/B 93 A1
585025/A 87 A2 585086/A 129 7 585294/B 151 45 585360/B 93 A2
585027/A 81 A1 585086/A 171 A1 585296/B 159 3 585362/B 97 1
585029/C 73 1 585087/B 129 3 585300/A 117 13 585363/B 97 3
585031/A 75 2 585088/A 93 2 585301/B 117 14 585369/A 109 3
585039/A 115 12 585089/A 93 3 585302/B 117 15 585373/A 93 4
585040/A 73 9 585150/B 135 2 585304/B 117 16 585374/B 129 4
585041/A 73 8 585159/B 155 17 585309/B 117 24 585381/B 195 15
585042/C 73 3 585176/A 95 15 585311/B 113 1 585403/B 163 2
585044/B 91 1 585179/A 99 5 585311/B 117 25 585404/B 163 1
585047/C 109 2 585180/A 111 27 585312/A 115 5 585413/A 75 9
585058/A 91 11 585182/A 107 1 585313/A 115 4 585423/A 75 7
585065/B 107 A1 585184/A 107 8 585315/B 115 3 585428/A 133 10
585066/B 107 5 585203/B 193 10 585316/B 115 8 585428/A 135 9
585066/B 193 7 585209/B 109 10 585326/B 99 6 585429/A 157 30
585067/B 107 6 585226/A 95 16 585328/A 101 16 585441/A 191 1
212

585456/A 105 23 585507/B 133 6 585581/A 151 42 585661/A 103 17
585459/A 75 14 585507/B 135 6 585582/A 137 18 585662/A 147 1
585460/A 83 23 585509/B 133 8 585600/B 97 2 585662/A 153 55
585461/A 163 3 585509/B 135 11 585601/A 87 A1 585666/A 97 4
585461/D 161 A1 585512/C 133 9 585606/A 151 51 585677/A 111 30
585462/A 73 5 585512/C 135 8 585612/D 135 A2 585678/A 111 28
585462/A 165 2 585512/C 195 23 585613/A 115 2 585681/A 153 65
585464/A 159 11 585514/A 99 10 585614/A 151 44 585681/A 165 7
585465/C 103 9 585530/A 115 6 585620/A 79 1 585683/A 111 20
585466/A 149 8 585530/A 125 A2 585632/A 153 58 585695/A 197 7
585466/A 169 5 585538/C 71 7 585632/A 169 1 585700/A 129 8
585467/A 163 7 585538/C 197 2 585638/A 165 1 585700/A 177 17
585467/A 175 15 585545/A 125 A1 585638/B 105 20 585701/A 129 9
585468/A 163 8 585547/D 193 2 585638/B 143 7 585701/A 177 18
585468/A 177 16 585549/A 193 3 585638/B 165 1 585709/A 151 48
585469/A 135 14 585550/D 193 5 585639/B 165 A1 585736/A 151 34
585471/D 73 7 585554/B 193 6 585640/B 109 4 585737/A 201 A2
585471/D 173 A1 585555/C 193 A2 585641/A 111 19 585751/A 109 7
585474/B 105 21 585556/C 107 2 585643/A 109 5 585753/A 109 8
585476/A 75 1 585557/B 129 2 585644/A 109 6 585757/A 159 1
585478/A 101 17 585561/A 91 3 585645/B 109 9 585766/A 141 1
585480/A 89 25 585570/A 193 12 585655/A 155 26 585767/A 141 2
585480/A 111 26 585580/A 135 A1 585656/a 195 18 585767/A 155 29
585488/C 73 2 585580/A 151 43 585657/B 195 19 585771/B 193 4
585501/B 129 5 585581/A 133 A1 585659/A 103 8 585774/A 161 1
213

585775/A 161 2 585829/A 111 25 585999/A 193 5 586019/A 165 11
585776/A 161 3 585850/B 199 1 586002/A 71 5 586021/A 129 17
585778/A 161 5 585853/B 199 2 586002/A 99 12 586021/A 129 20
585779/A 161 6 585855/A 75 8 586002/A 165 12 586023/A 75 3
585780/A 161 7 585925/A 87 A3 586003/A 163 5 586025/A 197 6
585781/A 161 8 585926/A 81 A2 586004/A 71 14 586029/A 129 15
585782/A 161 9 585960/A 119 A2 586004/A 129 12 586029/A 149 73
585783/A 161 10 585963/B 199 3 586004/A 141 5 586029/A 195 16
585784/A 161 11 585966/A 83 8 586004/A 155 16 586032/A 95 25
585785/A 175 1 585967/A 81 A9 586004/A 195 26 586032/A 109 11
585787/A 175 2 585968/A 81 A7 586004/A 195 30 586032/A 129 14
585788/A 171 1 585969/A 81 A8 586004/A 197 10 586032/A 137 20
585789/A 171 2 585970/A 81 A4 586005/A 53 1 586032/A 143 6
585791/A 171 4 585971/A 81 A5 586005/A 55 2 586032/A 145 4
585792/A 171 5 585975/A 107 A1 586005/A 71 9 586032/A 147 4
585793/A 171 6 585976/A 175 2 586005/A 111 18 586032/A 151 36
585794/A 171 7 585978/A 175 2 586005/A 197 4 586032/A 193 11
585795/A 173 A2 585979/A 175 2 586008/A 33 44 586035/A 147 3
585796/A 173 1 585980/A 173 4 586009/A 115 9 586035/A 153 56
585797/A 173 2 585981/A 173 5 586014/A 71 11 586036/A 141 4
585807/A 159 5 585982/A 173 6 586014/A 149 4 586036/A 155 15
585808/A 153 53 585983/A 173 7 586014/A 197 9 586038/A 133 13
585809/A 153 54 585984/A 193 A2 586015/A 139 2 586038/A 135 13
585812/A 73 12 585985/A 175 9 586016/A 139 3 586042/A 131 21
585818/A 111 32 585998/A 107 2 586017/A 139 4 586045/A 133 11
214

586045/A 135 10 593000/C 151 46 594046/B 129 16 594562/A 113 5
586084/A 25 34 593000/C 197 3 594055/A 119 A1 594562/A 117 28
586084/A 47 23 593005/A 111 31 594055/A 135 15 594601/A 193 1
586085/A 115 10 593005/A 151 35 594078/B 95 23 594660/A 151 52
590288/A 105 24 593005/A 159 6 594089/B 105 19 594689/A 119 A7
590906/C 117 19 593008/A 71 4 594215/A 73 4 594690/A 119 A6
590906/C 151 41 593011/C 157 31 594215/A 73 10 594691/A 119 10
591340/B 151 50 593014/A 163 5 594215/A 91 10 594693/A 119 A8
591340/B 169 6 593019/A 195 24 594216/B 109 15 594694/A 119 A5
591389/A 155 20 593023/A 155 19 594228/B 155 12 594695/A 119 A3
591462/A 155 27 593024/D 111 21 594228/B 165 8 594696/A 125 A4
591521/A 77 15 593028/A 163 4 594233/A 95 22 594697/A 125 A5
591522/A 75 10 593028/B 195 28 594238/A 99 4 594698/A 125 A3
591534/A 155 22 593038/D 47 37 594264/B 103 7 594700/A 125 A6
591577/A 103 11 593038/D 101 15 594268/B 103 12 594701/A 125 A8
591578/A 149 71 593046/A 111 23 594286/A 91 9 594703/A 125 A7
591578/A 151 47 593060/C 155 14 594287/A 91 15 594721/A 81 A6
591702/A 91 14 593061/C 155 23 594332/B 155 13 594721/A 87 A4
591702/A 95 24 593062/C 99 13 594332/B 165 9 594721/A 119 A4
591980/A 165 10 593090/C 45 5 594365/A 111 17 594729/A 125 5
591981/A 165 15 593095/A 101 14 594493/B 111 29 594733/A 127 17
591991/B 141 6 593095/A 115 7 594511/A 121 11 594817/A 109 13
592030/A 195 31 593109/A 111 24 594533/A 109 16 594851/A 113 3
592593/A 45 A1 593927/A 199 5 594537/A 137 19 595593/A 197 11
593000/C 71 8 594046/A 121 19 594545/A 157 32 597435/C 189 9
215

597473/B 185 A1 861036 23 A1 888115 43 A4 888271 99 A2
815035 145 1 861037 23 1 888118 99 A5 888272 99 A3
815036 143 1 861066 33 50 888128 75 A2 888273 99 A4
815037 103 1 861069 43 A1 888136 93 A4 888274 99 A6
815038 105 25 861070 43 A2 888147 109 A4 888275 99 A7
845020 129 6 867060 149 1 888150 115 A7 888276 109 A1
845023 91 12 867061 139 1 888151 115 A3 888277 109 A2
859056 155 10 867068 195 27 888179 29 A5 888278 113 A1
859058 155 21 867069 143 4 888180 29 A5 888279 115 A1
859063 133 A3 869055 41 38 888181 29 A5 888280 115 A2
859066 133 14 877001 103 1 888182 55 A3 888282 115 A4
859068 135 4 877005 145 1 888200 203 A1 888283 115 A5
859069 135 A3 877008 143 1 888236 55 A4 888284 115 A6
859071 135 16 877009 105 25 888240 191 2 888285 139 A1
859074 113 2 884001 31 25 888242 191 3 888286 141 A1
859074 117 26 888002 189 8 888244 191 4 888287 143 A1
859086 37 A6 888087 187 A1 888261 37 A2 888289 175 A1
859089 21 1 888101 23 A2 888262 65 A2 888290 21 2
859089 155 11 888102 51 A2 888263 65 A3 888291 37 A8
859095 37 A5 888104 29 A4 888264 71 A1 888295 197 A1
861003 45 3 888106 37 A9 888265 71 A2 888296 37 A11
861016 37 1 888108 37 A10 888266 73 A1 888297 37 A12
861017 39 6 888109 37 A3 888267 79 A1 888298 37 A13
861034 31 25 888110 37 A4 888269 91 A1 888299 37 A14
861035 29 11 888112 23 A4 888270 97 A1 888306 159 A1
216

888307 37 A15 ST 25153-4 181 5
888308 193 A1 ST 26199-3 181 1
888321 75 A1 ST-25244-4 181 10
888322 113 A2 ST-25591-4 183 13
888323 103 A1 ST-25592-4 181 12
888323 165 A2 ST-25594-4 183 14
888324 169 A1 ST-25612-4 181 11
888326 93 A3 ST-25835-2 183 15
888327 93 A5 ST-26455-4 183 20
888328 93 A7 ST-26461-2 183 19
888329 93 A6 ST-26485-3 183 21
888341 193 A3 ST-26609-3 183 22
888354 14 37 A1
888355 14 65 1
888359 193 A1 75 A3
888387 14 81 A3
888397 143 A1 153 60
888398 103 A1 153 62
888398 165 A2 153 64
888005/D 189 12 153 66
CR0060 183 18 175 3
ST 25110-3 181 6 183 23
ST 25123-1 181 2 201 A1
ST 25128-2 181 3 201 3
ST 25151-4 181 4
217
11-00 Service Bulletins Checklist for Parts Catalogue Update
SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE
SB - 687 Last SB No. 687 had been updated in this parts catalogue
SB 85-2014 New SB No. 01-2013 upto SB 85-2014 had been updated in

this parts catalogue
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Foreword 1

We take pleasure in releasing this Continental GT Domestic Spare Parts Catalogue.

For enquiry, suggestions or feedback may write to us ...

Key No. Which make

 PART NUMBER LIST

KEY Part Numbers MODIFICATION DETAILS MOQ

1. KEY NUMBER (KEY NO.)

01-50 Crankcase LH - Coverside 01-55 Clutch Assembly 01-60 Crankcase LH

06-30 Side Panel LH 06-40 Utility Box 06-70 Frame Assembly

08-20 Special Tools List - B

23-A2 23-A3 23-A4 29-A4 29-A5 37-A2

888179 - ECS Kit - STD

37-A3 37-A4 37-A7 37-A8 37-A9 37-A10

37-A11 37-A12 37-A13 37-A14 37-A15 41-32

43-A4 51-A2 55-A3 55-A4 65-A1 65-A2

65-A3 65-A4 570416/K 500622/B 572014/A 570295/A

71-A1 71-A2 73-A1 75-A1 75-A2 79-A1

81-A2 81-A4 81-A5 81-A6, 87-A4, 119-A4 81-A7 81-A8

585926/A - Front Brake Hose

81-A9 87-A1 87-A3 87-A5 87-A6 87-A7

87-A8 87-A9 89-A1 93-A3 93-A4 93-A5

93-A6 93-A7 97-A1 99-A3 99-A4 99-A5

99-A6 99-A7 107-A1 109-A1 109-A2 109-A3

109-A4 113-A1 113-A2 115-A2 115-A3 115-A4

888280 - Rear Wheel Tyre & 888282 - Rear Wheel Spokes

115-A5 115-A6 115-A7 119-A2 119-A3 119-A5

119-A6 119-A7 119-A8 125-A3 125-A4 125-A5

125-A6 125-A7 125-A8 139-A1 141-A1 143-A1

159-A1 165-A1 165-A2 103-A1 169-A2 175-A1

888324 - Ignition Coil Assy.

191-A1 195-A1 197-A2 199-A1

888308 - Dual Seat with

888397 - Side Panel Lock LH 888398 - Fuel Tank cap with

KEY PART NUMBERS MODIFICATION DETAILS MOQ

1 859089 UCE with Electric Starter - 535cc 1 1

2 888290 Crank Case Set Assembly LH & RH with Bearings 1 Neck ID 94 mm 1

3 390069 15W50 API SL Engine Oil - 1 Ltr. For TOP-UP purpose 20

4 390068 15W50 API SL Engine Oil - 2.5 Ltrs. 1 Recommended for 8

5 390067 15W 50 API SL Engine Oil - 50 Ltrs. - Recommended for 1

6 390066 15W50 API SL Engine Oil - 210 Ltrs. - Recommended for 1

21, (Qty. 7 Nos. 23),

KEY PART NUMBERS MODIFICATION DETAILS MOQ

A1 861036 RH Cover Assembly Complete 1 with Circlip & Washer System 1

A2 888101 Kick Boss Repair Kit 1 1

A3 570878 Cap, Oil Filter Sub Assy. 1 1

A4 888112 Bolt Repair Kit - RH Crankcase Cover 1 1

1 861037 Cover RH Sub Assy. 1 Buffed 1

2 570183/D Jet, Crankshaft RH 1 10

3 500622/B Oil Seal, Crank Feed 24 X 10 X 7 1 1

4 550028 Circlip 24N 1 10

6 570718/A Hex Socket Head Cap Screw M5 X 30 SS 3 1

7 570416/K Gasket - Cover RH 1 2

8 570425/B Hex. Socket Screw, M5 X 0.8 X 12 6 SB 58-2014 20

9 570426/H Gasket, Cover Plate 1 5

10 570424/D Cover Plate, Breather Chamber 1 1

11 572011/A Hex Flange Bolt M6 X 1 X 20 3 1

12 Cap, Oil Filter - Buffed 1 861015 N.S. Ref. A3

13 572014/A ‘O’ Ring, Filter Cap 1 6

14 500637/B Spring 1 N.S. Ref. A3 10