Professional Documents
Culture Documents
RaOo 2019
RaOo 2019
30 1935–1985 1941–1943 146.7 to 157 12.9% to 13.9% 750 Mineral oil ONWN
the rigidity in data and information pertaining to data distribu- units represented as A, B, and C respectively. All three indi-
tion, standard deviation (Std) of all the monitoring parameters vidual units were filled with mineral insulating oil (Naphthenic,
associated with the fleet are compared with TR1, TR2, and TR3 un-inhibited) and were equipped with a separate rubber blad-
as shown in Figure 2(b). der conservator assembly. This type of conservator is facilitated
From the above figures, it is observed that the data of the with a bladder within the tank to enable a shielding protection
individual transformers is almost the same as the whole fleet. It to oil from air. The aim of this shielding is to restrict oil from
is to be highlighted that, for the sake of ease of analysis, TR1 is interaction with moisture and air ingress from external environ-
highlighted hereafter in the further analysis. TR1 demonstrated ment. The reactor unit is also assembled with an air equalization
almost the same pattern as the other individual units and the line with an appropriate desiccant to facilitate ingress and dis-
whole fleet; except for the concentration of furans which are charge of air through the bladder with decrease and increase in
significantly less. In view of data dispersal, the standard de- internal temperature respectively. It is to be highlighted that the
viation plot indicates that the furans and the CO2/CO ratio of unit was degassed and dried under vacuum during September
TR1 have high variation (Std > mean) but when compared with 2005 while changing the reactor in phase C. Further, in view
other units, the concentration of furans is noticed to be less. The of punctures, the bladder of phase B was replaced with a new
trending of individual parameters is discussed in later sections. bladder in April 2015. This is important to understand the influ-
It is to be highlighted that the utility has continued with the ence of oil reclamation on insulation parameters while service
addition of inhibitor contents continually for the fleet to ensure aging.
better condition monitoring parameters.
Rubber Bladder Sealed Reactor Analysis and Discussion
A periodic condition monitoring oil analysis procedure was
implemented for a 50 Hz, 5230 Ω, 16. 667 MVA, 288.67 kV Analysis of Power Transformers Fleet
reactor (sealed) from Salto Grande installed during June 1979 It is a usual practice to adopt periodical monitoring and re-
by the Uruguayan utility. The unit was monitored from 1993 to claim the oil based on condition monitoring history. The intent
2018 periodically. The reactor unit comprises of three 1-phase of oil reclamation is to regain oil quality (enables to put in ser-
Figure 2. (a) Mean values for transformer fleet monitoring data. (b) Standard deviation plot for transformer fleet data.
that the oil quality is not affected only by the oxygen attack but
vice with obeying the standard limits) and increase the service also the impurities that still exist in oil may degrade its char-
life [10]. This is achieved by removing the decomposing prod- acteristic performance. Addition of inhibitors as a function of
ucts in oil, including water, conducting particles (colloidal) and service years elapsed for TR1 and fleet are shown in Figure 4.
dissolved decay content. The periodical condition monitoring Interfacial tension and total acid number give a potential
tests performed are categorically discussed below. indication for oil reclamation and are popular aging markers.
Physicochemical Testing of Oil: Interfacial tension is peri- Acidity of the fleet is also monitored to study the degradation of
odically monitored and is plotted as a function of service years the oil/paper insulation system. The trending of acidity and IFT
elapsed for TR1 and fleet. The effect of oil reclamations and for the whole fleet is shown in Figure 5. It is recommended that
service life on interfacial tension is illustrated in Figure 3. The oil may be reclaimed when the IFT falls to 25 dynes/cm [11],
IFT improves from an average value of 29 dyne/cm after rec- which has actually happened with the Canadian utility after 63
lamations in both TR1 and the fleet respectively; this increase years of service life where the IFT level reached an average
is evident for the oil reclamation of all the transformers. The value of 25 dynes/cm. Observations on acidity proved that it
increase in IFT noticed before 56 years with service aging is has a definite relationship with IFT which improved continually
not phenomenal. This is because of the continuous addition of before oil reclamation. This increase in IFT may be attributable
the inhibitors to the whole fleet whose main purpose is to hinder to the addition of inhibitors over the course of years.
the attack of oxygen dissolved in the oil. Thus, one may assume
Figure 5. Interfacial tension and total acid number as functions of transformer service life and con-
tinuous addition of inhibitors.
Electrical Testing: Dielectric strength of oil is an important DGA is one of the industrially accepted methods to estimate
factor on the ability of insulation oil to form an effective block the dissolved gases generated/liberated during cellulose degra-
to the electric arc and thus act as an insulant. Owing to aging dation. The quantified ratio of CO2/CO is used as a chemical
mechanisms, the conductive colloidal particles and dissolved marker to predict the situations prevailing with the solid insula-
decay contents in oil acts as conductive paths resulting in fur- tion. If this ratio is less than 3, rapid decomposition of paper is
ther oil degradation. Also, water content in paper, absorbed into expected which involves the generation of additional chemicals
cellulose fibers or revealed from cellulose fibers (if any) ham- named furfurals. These furanic compounds are evident when
pers the degree of dryness of the cellulose and exacerbates the insoluble glucose molecules in the oil (produced due to paper
solid insulation by reducing molecular bonding of the hydrogen degradation) are further degraded. 2-furaldehyde (2-FAL) is the
bonds [12]. The transformer fleet has also been monitored for prominent furanic compound that is accepted as a marker for
water content in oil and breakdown voltage of oil periodically cellulose decomposition. DGA and furan analyses were per-
as per ASTM D1533 and ASTM D877 respectively. The varia- formed for the transformer fleet to estimate CO2/CO ratio and
tion of water content and oil breakdown voltage with service 2-FAL concentration. The variation of CO2/CO, 2-FAL and the
time elapsed over years are illustrated in Figure 6. rate of moisture with service aging are shown in Figure 7.
Assessment of Solid Insulation: Solid insulation degrada- Low values of CO2/CO ratio are noticed for some transform-
tion assessment of oil filled equipment is a challenge to the ers, and high values for others (>10). At the same time, high fu-
condition monitoring engineers as there is no direct access to ran concentrations are reported for some transformers after 67
the paper once the unit is commissioned. General measuring years of service. There may be significant paper deterioration.
methods include degree of polymerization (DPv), dissolved gas Apparently, no global significant degradation tendency can be
analysis (DGA), furan analysis, and methanol in oil measure- observed. This might be due to the reclamation procedures per-
ment. formed on time. As mentioned in the previous section, moisture
Figure 7. 2-FAL and CO2/CO ratio and water tendency as function of service life.
Years 1
BDV −0.19 1.00
Oil temperature 0.13 −0.19 1.00
Water 0.10 −0.35 0.31 1.00
TAN −0.29 −0.16 0.08 0.23 1.00
IFT 0.40 0.19 −0.05 −0.14 −0.57 1.00
Color 0.26 −0.03 0.18 0.05 0.05 −0.03 1.00
Inhibitor 0.76 0.00 0.08 0.35 0.25 −0.23 0.19 1.00
Furfural −0.05 −0.24 0.38 0.65 0.70 −0.56 0.49 0.25 1.00
CO2/CO −0.04 −0.22 −0.04 0.16 0.11 0.00 −0.02 −0.02 −0.07 1.00
is produced as a result of cellulose paper decomposition. This is Insulation Oil Assessment: It is known that different gas-
predicted in Table 2 by a relatively high correlation of 0.65 be- es will be evolved during with aging of oil/paper insulation.
tween water content and furans. Figure 5 confirms the relation Hydrogen (H2), Oxygen (O2), Nitrogen (N2), Carbon-Monoxide
of cause and effect between paper degradation and moisture re- (CO), Carbon-Dioxide (CO2), Methane (CH4), Ethane (C2H6),
lease by a match in their data spread patterns. Ethylene (C2H4), Acetylene (C2H2), Propane (C3H8), and
To undertake a more explicit analysis and help condition Propylene (C3H6) are the gasses observed prominently. DGA
monitoring engineers focus only on the relevant and the most three phases (A, B, and C) was monitored from 1981 to 2018
influential parameters, correlation analysis is carried out. Table and the history of the DGA is presented in Figures 8 to 11.
2 presents the correlation coefficients of various aging markers It should be noted that the effect of oil degassing and drying
and highlights the degree of relationship among different mark- is clearly visible in the figures. Total Dissolved Combustible
ers based on the large service aged monitoring data. Gasses (TDCG) is the sum of H2, CH4, C2H6, C2H4, C2H2, and
It is understood that few parameters of the fleet are clearly CO in ppm and is used as a marker to identify the ability of oil
correlated, in which the inhibitor content increased with service to catch fire. As major concentration is occupied by CO, TDCG
life that show a high positive correlation. This is because of is not significantly considered for diagnosis. However, it is used
the continuous addition of inhibitor content as discussed earlier. for preliminary assessment of degradation. The evolution of
According to the correlation matrix, the addition of inhibitors TDCG is shown in Figure 8. The trends of O2, N2, CO, and CO2
will slightly affect several other parameters like the positive with aging and oil reclamation are shown in Figure 9 and Figure
correlation seen for IFT with service aging and, in turn, moder- 10 while other gasses are shown in Figure 11.
ate negative correlation with TAN. However, negative correla-
tion of furans and CO2/CO in the oil with service aging is due to
timely reclamations. Aging is associated with the generation of
decomposing products and introduction of moisture. This is the
reason that breakdown voltage and moisture content are real-
ized to have a negative correlation (reduction) with an increase
in aging, which is quite phenomenal.
Analysis of Rubber Bladder Sealed Reactor
The physical integrity of in-service rubber bladder could be
accessed by using a swab stick [13]. The present case study is
involved in envisaging the condition monitoring analysis and
experience of the service aged sealed reactor. It is to be high-
lighted that the insulation oil was reclaimed during 2005 by the
Uruguayan utility. The unit was degassed and dried under vacu-
um during September 2005 while changing the reactor in phase
B. In view of the designed lifetime, an attempt has been made
by the utility to replace the bladder and gasket. Surprisingly, the
bladder of phase B was found to be punctured and was changed
during April 2015. The insulation parameters of phase A, phase
B, and phase C are analyzed from 1981 to 2018.
Figure 8. Trending of the TDCG of oil samples collected from
three individual phases.
Figure 13. Variation of TAN of oil collected from three individual Figure 15. Variation of the Dielectric Dissipation Factor of oil col-
phases. lected from three individual phases.