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BUILDING BOARDS

Advanced Fibre Cement Panels


Eternit Asia Panels
Our fibre cement panels are the result of a century of focused expertise. Our parent company Etex -- through
its worldwide R&D centres -- ensures that our products perform to all levels of expectation. In doing so,
specialised knowledge is effectively transferred to its network companies.

Our raw materials, obtained from renewable sources, ensure a low carbon footprint. Cellulose is obtained from
sustainable forests. Cement and aggregates from local quarries. Our low energy production processes are
clean and simple. All production waste is recycled.

Our products are light, strong and durable. They are as easy to work as wood, but they solve all the problems
associated to timber. Resistant to water, mold growth and impact, our fibre cement products are the best
alternative for builders and home owners ready to explore creative building solutions and improve their way of
living.

Tough, resistant and durable, our products are the perfect replacement for wooden products, concrete and
masonry construction.

Eternit Asia Panels believes in a better future for all. We aim to assist our world conserve its natural forest
resources by providing strong, reliable and durable wood substitutes.

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Eternit Asia Panels
Eternit Asia Panels is a part of Etex, a Belgian industrial group that manufactures and markets high quality
building materials and systems. Headquartered in Brussels, the Etex Group currently operates 123 factories and
116 subsidiaries across 44 countries, employs more than 18,000 people and is one of the largest fibre cement
producers in the world.

Through its subsidiaries, the Group offers an extensive range of products: small and large roofing materials,
cladding and building boards, passive fire protection systems and ceramic tiles.

Etex is a professional, reliable partner for all kinds of construction projects..

Established in 1905, Etex consolidates its unique global presence through strong and proven expertise, a
resource bank of technical knowledge, innovative corporate culture and deep understanding of local needs and
requirements in all markets where it operates.

The Etex Group International Network

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4 1

3
1. Cladding
2. Sidings/weatherboards
3. Partition
4. Ceilings
5. Wet areas
1
6. Floors
7. Special applications
8. Roof underlay

Dry Construction
4
Dry Construction
Dry construction is building technology that utilises composite
panels installed over metal or timber subconstruction. It is often
n
used to build exterior walls (cladding), interior walls (partitions), t r u ctio
s
con fect ,
ceilings, floors and some other applications.
“Dry the per r wood
is tf o e
The low cost, strength, durability, design flexibility, adaptability, c e men conserv
a
recyclability and sustainability are just some of the many advantages repl elps to rests"
it h ural fo
of dry construction over brick, block and wood. It not only makes nat
good economic sense to choose the dry construction method,
but good environmental sense, too...because CO2 emissions are
minimised. Dry construction buildings are easier to renovate than
brick, block and wood.

Main Benefits Of Dry Construction


Green and sustainable Easy installation of pipes and other services

Cost effective Low weight

Rapid installation Durable

Reduced wastage Better resistance to seismic activity

The various components -- boards, studs and accessories -- assembled to create Eternit dry
construction systems are easily dismantled at the end of the building's lifecycle. They are 100%
recyclable and recoverable.

5
Kalsi® is the brand name of our fibre cement panels and weatherboards.

e,
Manufactured from a precise combination of cement, silica and
f f e ctiv ly
cellulose, the boards are cured and stabilised in an autoclave -- a st e igh
“Co e and h oist,
special process involving steam, high temperatures and pressure -- bl m
that ensures optimum dimensional stability and mechanical resistance. dura tant to pacts”
s
resi and im
er
Kalsi® fibre cement panels and weatherboards are durable and wat
highly resistant to most environmental conditions. They are the best
alternative to wood, concrete and masonry constructions.

Kalsi® fibre cement panels and weatherboards are manufactured


in modern production facilities around the Asia Pacific region. The
company's factories meet all modern benchmarks for quality and
environmental impact.
Benefits
Physical and mechanical properties Resistant to the attack of
termites, insects and most
Value Standard other vermin
Dimensional conformity
• Thickness Moist,mould and water
• Length Level II resistant
ISO 8336: 2009
• Width (Pass)
• Straightness of edges Wide variety of
• Squareness of edges
thicknesses and
Density* 1300 kg/m3 ISO 8336: 2009 applications
Moisture movement ≤0.04% ISO 8336: 2009
Impact resistant
Water absorption 35% ASTM C1186
Water permeability Pass ISO 8336: 2009
Dimensionally stable
Thermal conductivity 0.25 W/mK ISO 8336: 2009
Modulus of rupture ≥10MPa ISO 8336: 2009
Easy to work and install

*minimum apparent density

Durability
Value Standard
Warm water
Pass ISO 8336: 2009
performance
Soak-dry performance Pass ISO 8336: 2009

Reaction to fire
Value Standard
Surface spread of flame Class 1 BS 476 Part 7: 1997
I = 1.6
i(1) = 1.0
Fire propagation index BS 476 Part 6: 1989
i(2) = 0.3
i(3) = 0.3
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Board Finishes
For ease of installation, and to improve functionality and aesthetic performance, Kalsi® fibre cement panels and
weatherboards are provided in several surface and edge finishes.

Surface finishes
Kalsi® fibre cement boards are available with different surface finishing to enhance their overall performance,
install process and aesthetic appearance.

Standard: Waffled:
The standard surface of Kalsi® fibre cement The embossed waffle pattern offers a higher profile
panels is smooth and off-white in colour, making it surface that optimises adhesion of ceramic tiles,
appropriate for typical applications. Standard finish stone and brick veneer.
is recommended for textured coatings.

Top sanded: Wood grain:


The standard surface is finely sanded to provide The wooden pattern comes in two attractive
a premium finish with an improved upper surface, textures that can be enhanced by a wide range of
ideal for smooth paints and areas subject to the modern architectural finishes.
glare of lighting hot spots.

Edge finishes
Kalsi® fibre cement boards comes with squared or recessed edges to achieve express of flush joint solutions.

Square cut: Bevelled edges:


Standard for panel edges which are cut at 90°. Ideal Panels bevelled on two or four edges ease joint
in expressed joint cladding. finish, provide a smooth and flat surface.

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Fixing
1200mm/1220mm
600mm/610mm 600mm/610mm

A A

A
2400mm/2440mm

A
12mm

A
100mm

A = maximum 300mm 50mm 50mm

Joint Treatment
Visible Joint (Interior / Eaves)

2 2 2 2
4 4 4

1 5 1 6 1 6

6mm 6mm 10mm


1 9 4
3 3 3

Option A Option B Option C


Inviisible Joint (Interior)

2
4 1. board 5. 6mm backer rod 8. Acrylic joint compound
1 3 2. Steel stud 6. Bond breaking tape 9. Wooden molding

3. Polystyrene filler 7. 50mm fibreglass mesh (optional)

4. Drywall screw tape


7

8
is a fibre cement board especially designed for ceiling
application in both dry and wet areas. It's a lightweight but durable
board that offers exceptional dimensional stability and years of ® is
functional service. e i l ing t to
lsiC an
“Ka , resist able”
le ur
in thicknesses of 3mm to 4.5mm must be nailed stab r and d
e
to timber framing. The joints between the boards are designed wat
to remain open and can be finished in conjunction with wooden
joiners etc or moldings.

in thickness of 6mm can be nailed onto timber


structure or screwed over a steel frame. Joints between the boards
can be flushed or left open.
Surface finishes
can also be used as a ceiling tiles. The extra-smooth
surface ready to receive a wide range of finishes.

Standard dimensions Standard Top Sanded

Thickness Width Length Weight per m2 of


(mm) (mm) (mm) sheet (kg/m2)
1000 1000
Edge finishes
3 1000 2000 4.5
1220 1220
1220 1220
3.5 1200 2400 5.2
1220 2440
1220 1220
Square Edges 4 Bevelled Edges
4.5 1200 2400 6.6
1220 2440
1200 2400
1220 2440
6 8.7
1200 2700
2 Bevellled Edges
1200 3000

* Other dimensions are available upon request. The properties in


above table are mean values provided for informational purposes
only

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Technical Details – Suspended ceiling

5
2
4

General View

5 1 2 5 1 2

4
9 10 11 3 6 9 10 11 3 6
Joint Detail Expansion Joint

2 7

5 4 5
8
2

6 4
3 3 9 10 11
6
Structure Assemble Hanger To Structure Ceiling To Wall

1. Fixing hooks 7. L angle stud


2. Primary profile 8. Wall plug
3. 9. Drywall screw
4. Secondary profile 10. 50mm fibreglass mesh tape
5. Suspension rod/wire 11. Multipurpose joint compound
6. Vapour membrane/barrier

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Technical Details – Timber framing

3
2

General View
1 4 2

2
4
2
Hanger Detail 1
Structure Assemble

1 4 7 2

Jointing Detail

Ceiling To Wall Detail

1. 5. Wall plug
2. Timber batten 40mm x 60mm 6. Wood molding
3. Metal bracket 7. Nail
4. Vapour membrane/barrier

11
Technical Details – Suspended ceiling (T Grid)

5
2 4

General View

4
1
1

4 2

3 2
3
2
2
T-profile Detail Structure Assemble

2 2
2 2
5 2

1. Fixing hooks 4. Suspension rod/wire


2. T-profile 5. L angle stud
3.

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Project Reference

13
is the ideal solution for the most demanding
® is
internal wall applications subject to high traffic or humid conditions:
t i t i on t,
a l s iPar impac It
“K ant to er.
wat for
provides excellent acoustic insulation. The
s i s t n d
inclusion of mineral wool in the wall cavity improves both thermal re ea tion
o i stur al solu as"
and acoustic performance. m e e
t h e id affic ar
i s tr
All kinds of conduit, wiring, pipe and other services are easily high
installed in the cavity of every system.

Surface finishes
Standard dimensions
Thickness Width Length Weight per m2 of
(mm) (mm) (mm) sheet (kg/m2)
1200 2400
1220 2440 Waffled
8 11.7 Standard
1200 2700
1200 3000

* Other dimensions are available upon request. The properties in


above table are mean values provided for informational purposes
only Top Sanded

Edge finishes

Square Edges 4 Bevelled Edges

2 Bevellled Edges

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Technical Details

General View Ceramic Tiling

5
2 2
1 2 3
1 1
3

4 4

Conduit And Service Installation L Corner Detail T Corner Detail

8
3 2 1
2 6
8

7
2

1 1
4

Expansion Joint Deflection Track System Joint Treatment

1. 6. Horizontal channel
2. Steel stud 7. Polystyrene filler
3. Drywall screw N°6 x 1" 8. 6mm backer rod
4. Multipurpose joint compound 9. 50mm fibreglass mesh tape
5. Corner bead

15
Project Reference

16
is a board specifically designed for external wall
cladding. Its light weight and versatility are the best features for
® is a
n
d t
new or renovation projects which demand design flexibility, and
l s i Cl a
t w eigh r
modern, contemporary solutions. “Ka l, ligh tion fo
rna lu
exte rong so ovation
can be finised with expressed or flushed joints. st ren
yet and cts"
w
ne proje
can be coated with an exterior acrylic or texture
coating for monolitic render.

Surface finishes

Standard dimensions
Thickness Width Length Weight per m2 of
(mm) (mm) (mm) sheet (kg/m2) Top Sanded
Standard
1200 2400
10 14.5
1220 2440

12
1200 2400
17.5 Edge finishes
1220 2440

* Other dimensions are available upon request. The properties in


above table are mean values provided for informational purposes
only

Square Edges 4 Bevelled Edges

2 Bevellled Edges

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Technical Details

Overcladding
Floating Façade
Confined Façade
General View

2 2

4 4

5
1 1
9 3 3

2 6mm 6mm

6 6

Bracket To Slab Detail 6mm Joint Treatment (Option A) 6mm Joint Treatment (Option B)

2 11
2 10
1
4
4
11
1
3 12
10 7
3 4
10mm 5
6 6
1
6

10mm Joint Treatment Construction To Bottom Detail Expansion Joint

1. 5. 6mm backer rod 9. Metal bracket


2. Steel stud 6. Polystyrene filler 10. Steel channel
3. Vapour membrane/barrier 7. Drywall screw 11. Anchor bolt
4. Thermostop* 8. Bond breaker film 12. Flashing

*If required by local building codes and/or local atmospheric conditions


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Project Reference

19
is a fibre cement weatherboard designed for
residential cladding. Easy to cut, nail and drill, is sa
a simple, pragmatic solution to most of the problems associated l a n k® i to
lsiP tion
with timber. “Ka nt solu blems
ia ro
brill of the p with
t d
It is resistant to fire and termite attack. When correctly installed mos sociate r"
and maintained, does not warp or rot. as imbe
t

is available in natural grey fibre cement colouration.


Alternatively, attractive exterior acrylic coatings can be applied
under factory conditions.

is also available in two attractive surfaces, smooth


Surface finishes
and wood grain.

Standard dimensions
Thickness Width Length Weight per m2 of
(mm) (mm) (mm) sheet (kg/m2)
Wood grain Smooth
200 2400
200 3000
8 13.7
300 3000
Available colours
300 2400

* Other dimensions are available upon request. The properties in


above table are mean values provided for informational purposes
only C01 White C07 Cream White

**Other colours available upon request

C08 Sand Yellow C15 Dark Grey

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Technical Details

5
1

General View

1
5
4 5 2
2 2
5
7 1
4
4
1 3

Soffit Detail Horizontal Fixing Detail Vertical Fixing Detail

2 2
1

4 2
5 5
7 8
1 6 5
4 4
3 3
9
6 1

Eternal Corner Detail Internal Corner Detail Bottom Treatment Detail

1. 6. Corner soaker
2. Steel stud 7. Horizontal channel
3. Drywall screw N°6 x 1" 8. Flashing
4. Thermostop* 9. Fibre cement starter strip
5. Vapour membrane/barrier

*If required by local building codes and/or local atmospheric conditions

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Project Reference

22
is a strong fibre cement panel suitable for internal
flooring applications. can be directly finished (with
carpet or vinyl tiles) in residential projects or offices, or with
® is a
n
o r r
reinforced mortar screed in industrial and heavy duty applications.
a l s iFlo trate fo
“K subs ring”
l o
is a superb alternative to concrete slabs because it is idea rnal flo
an incredible lightweight solution. inte
is fast and clean to install.

Surface finishes

Standard dimensions
Thickness Width Length Weight per m2 of
(mm) (mm) (mm) sheet (kg/m2) Standard
1200 2400
18 26.2
1220 2440

20
1200 2400
29.2 Edge finishes
1220 2440

* Other dimensions are available upon request. The properties in


above table are mean values provided for informational purposes
only

Square Edges

23
Technical Details

General View

7 6 5 4 1

Surface Finishing Detail Installation Practice

6 5 4 1

Surface Finishing Detail

1. 5. Mortar/screed
2. Steel purlin 6. Tile adhesive
3. Steel bracer 7. Finishing (ceramic tile, stone)
4. Steel reinforcement

24
Project Reference

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Tools
Easy workability is another feature of Kalsi® fibre cement products. They are normally installed with conventional
tools.

System Components
Kalsi® fibre cement can be installed with standard and common accessories easily found in most hardware
outlets.

Screws Joint compound Steel stud / runner


(board to steel frame) (multipurpose)

Screws Mesh tape Steel channel


(steel frame) (2" fibreglass)

Backer rod Clip

Anchors

PU Sealant Mineral wool

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Important note

Some of the project reference images


in this document are not necessarily
fabricated from systems outlined in this
specific publication. They are included for
the intention of indicating to the reader a
generalised look or appearance typical of
products and systems under the Kalsi®/
KalsiBoard® brand and brand names.
Most of the projects here correspond
to structures using fibre cement boards
manufactured by Etex Group network
companies in several locations worldwide.
The sole purpose of such images in this
publication is to illustrate the versatility
of products and systems from Eternit
Asia Panels, and the proven international
expertise of the Etex Group.

Your local supplier


Eternit Asia Panels
Unit 19-02-01, Level 2, Wisma Tune
No.19 Lorong Dungun, Damansara Heights
50490 Kuala Lumpur
© Eternit. September 2014.

Malaysia
Tel: +60 (3) 2095 5111
Fax: +60 (3) 2095 6111
Email: info@eternit-ap.com

www.eternit-ap.com

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