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Motor Protection Relay: Technical Data TD02600004E
Motor Protection Relay: Technical Data TD02600004E
EMR-4000
Motor Protection Relay
Contents
Description Page
Key Features, Functions and Benefits. . . . . . . . . . 2
General Description. . . . . . . . . . . . . . . . . . . . . . . . 2
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Protection and Control Functions . . . . . . . . . . . . . 4
Diagnostic Features. . . . . . . . . . . . . . . . . . . . . . . . 5
Monitoring and Metering. . . . . . . . . . . . . . . . . . . . 5
Communication Software . . . . . . . . . . . . . . . . . . 10
Standards, Certifications and Ratings. . . . . . . . . . 11
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ordering Information. . . . . . . . . . . . . . . . . . . . . . 20
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
2 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
EATON www.eaton.com 3
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
4 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
EATON www.eaton.com 5
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
A A
CUTOUT 4.88
[124,0]
7.12 B C 6.30
[180,8] L [160,0]
B
6.64
[168.6]
A
A
B A
B
6x 0.19
6x 0.19 [04,8]
[04,8]
EATON www.eaton.com 7
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Figure 5. Typical AC Connections. Wye VTs, 5A Cts, and Ground Current Measured by Residual Connection.
8 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
EMR-4000
1
Metering,
27A Statistics and
Demand
Current and Volt.:
59A
unbalance
%THD and THD
74 Fund. and RMS
46 51J 50P 51 51P 51R 66 LOP
TC min./max./avg.
phasors and
angles
3 50
37 49S 50R CTS
BF
Power:
1 Fund. and RMS
55 MVA, Mwatt, Mvar,
47 32 32V
A/D PF
3 Waveform recorder
81
27M 59M 81 R 78V 51V 50X 51X
U/O Fault recorder
*
Event recorder
Trend recorder
IRIG-B00X Programmable Zone Analog Start recorder
Breaker Wear
SNTP Logic Interlocking Outputs
Statistics recorder
14
Option standard
Load
Motor
URTD Assembly
26
EATON www.eaton.com 9
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Communication Software
Eaton provides two types of communication software. The first is The second package is Power Xpert Software. Power Xpert Software
PowerPort-E. It runs on a PC or laptop for easy access to a single is a power management software package that is designed for con-
relay to change set points or configuration and to view metered tinuous, remote monitoring of many devices. It provides additional
values and stored data. PowerPort-E is free and can be downloaded functions such as billing, trending and graphics. Contact your local
from the Eaton Web site at the following URL: Eaton representative for more information on Power Xpert software.
http://www.EatonElectrical.com/pr
10 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
HMI Front Panel with Seal: IP54 Sensitive Ground Current Inputs:
Rear Side Terminals: IP20 Nominal Currents: 1 A / 5 A with 50:0:025 core balance CT
Max. Measuring Range: Up to 2.5 x In
Capacity: 2 x In/continuously
Routine Test
Overcurrent Proof: 10 x In / 10 s
Insulation Test Acc. to IEC60255-5: All tests to be carried out against ground 25 x In / 1 s
and other input and output circuits. 100 x In / 10 ms (1 half-wave)
Aux. Voltage Supply, Digital Inputs, Current 2.5 kV (eff.) / 50 Hz Power Consumption: At In= 1 A S=0.35 mVA
Measuring Inputs, Signal Relay Outputs: At In= 5 A S=0.35 mVA
Voltage Measuring Inputs: 3.0 kV (eff.) / 50 Hz Frequency Range: 50 Hz / 60 Hz ± 10%
All Wire-Bound Communication Interfaces: 1.5 kV DC Terminals: Screw-type terminals with integrated short-
circuiters (contacts)
Screws: M4, captive type acc. to VDEW
Housing Connection Cross Sections: 1 x or 2 x 2.5 mm2 (2 x AWG 14) with wire
end ferrule
Housing B2: Height / Width 183 mm (7.205 in.)/ 212.7 mm (8.374 in.) 1 x or 2 x 4.0 mm2 (2 x AWG 12) with ring
cable sleeve or cable sleeve
Housing Depth (Incl. Terminals): 208 mm (8.189 in.) 1 x or 2 x 6 mm2 (2 x AWG 10) with ring
Material, Housing: Aluminum extruded section cable sleeve or cable sleeve
Material, Front Panel: Aluminum/Foil front The current measuring board’s terminal
Mounting Position: Horizontal (±45° around the X-axis must be blocks may be used as with 2 (double) con-
permitted) ductors AWG 10,12,14 otherwise with single
conductors only.
Weight: Approx. 4.2 kg (9.259 lb)
EATON www.eaton.com 11
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Nominal Frequencies: 50 Hz / 60 Hz Running Reserve of the Real Time Clock: 1 year min.
Aux. Voltage: 24 - 270 Vdc / 48 - 230 Vac (-20/+10%) Max. Input Voltage: 300 Vdc / 259 Vac
>= 50 ms at minimal aux. voltage Input Current: <4 mA
Buffer Time in case of Supply Failure: Interrupted communication is permitted.
Reaction Time: <20 ms
18 A peak value for <0.25 ms
Drop-out Time:
Max. Permissable Making Current: 12 A peak value for <1 ms
Shorted Inputs <30 ms
The voltage supply must be protected by a fuse of: Open Inputs <90 ms
2,5 A time-lag miniature fuse approx. 5 x 20 mm (0.2 x 0.8 in.) according to IEC 60127
3,5 A time-lag miniature fuse approx. 6,3 x 32 mm (0.25 x 1.25 in.) according to UL 248-14
Relay Output Contacts
Continuous Current: 5 A ac / dc
LED - Type: Two colored: red / green
Max. Switch-on Current: 15 A ac / 15 A dc for 4 s
Number of LEDs, Housing B2: 15
Max. Breaking Current: 5 A ac up to 250 Vac
5 A dc up to 30 Vdc (resistive)
0,25 A at 250 Vdc (resistive)
Front Interface USB
Max. Switching Voltage: 250 V ac / 250 Vdc
Type: Mini B Switching Capacity: 1,250 VA
Contact Type: Form C
Terminals: Screw-type terminals
12 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
Boot Phase
After switching on the power supply, the protection will be available
Time Synchronization IRIG-B00X in approximately 19 seconds. After approximately 165 seconds, the
boot phase is completed (HMI and Communication initialized).
Nominal Input Voltage: 5V
Connection: Screw-type terminals (twisted pair)
Zone Interlocking
NOTICE
ONLY FOR ZONE INTERLOCK TRIPPING OUTPUTS (ZONE INTERLOCK, SEMI-
CONDUCTOR OUTPUT): 5 VDC, <2MA FOR CONNECTION TO ELECTRONIC
INPUTS ONLY.
Zone Out:
Output voltage (High) 4.75 to 5.25 Vdc
Output voltage (Low) 0.0 to +0.5 Vdc
Zone In:
Nominal input voltage +5 Vdc
Max. input voltage +5.5 Vdc
Switching threshold ON min. 4.0 Vdc
Switching threshold OFF max. 1.5 Vdc
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Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
14 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
Test Fc: Vibration Endurance Test Amplitude Error if I < 1 In: ±0.5% of the rated value *
IEC 60068-2-6 (10 Hz – 150 Hz) Amplitude Error if I > In: ±0.5% of the measured value *
IEC 60255-21-1 Acceleration 1.0 gn Amplitude Error if I > 2 In: ±1.0% of the measured value *
Class 1
Number of cycles in each Resolution: 0.01 A (0.001 A for earth current sensitive)
axis 20
*For earth current sensitive the precision
Test Ea: Shock Test does not depend on the nominal value but is
IEC 60068-2-27 Shock response test 5 gn, 11 ms, 3 impulses in referenced to 100 mA (with In =1 A) respec-
IEC 60255-21-2 each direction tively 500 mA (with In = 5 A)
Class 1 Harmonics: Up to 20% 3rd harmonic ±2%
Shock resistance test 15 gn, 11 ms, 3 impulses in Up to 20% 5th harmonic ±2%
each direction Frequency Influence: <±2% / Hz in the range of ±5 Hz of the con-
Test Eb: Shock Endurance Test figured nominal frequency
IEC 60068-2-29 Shock endurance test 10 gn, 16 ms, 1,000 impulses Temperature Influence: <±1% within the range of 0°C to +60°C
IEC 60255-21-2 in each direction (+32°F to +140°F)
Class 1
Test Fe: Earthquake Test
IEC 60068-3-3 Single axis earthquake 3 – 7 Hz: Horizontal 0.394 in. Phase-to-Ground and Residual Voltage Measurement
KTA 3503 vibration test (10 mm), 1 cycle each axis
IEC 60255-21-3 Nominal voltage (Vn): 60 ... 600 V in 1 V steps
Class 2 7 – 35 Hz Horizontal: 2 gn, 1 Max measuring range: 800 V
cycle each axis
Frequency range: 50 Hz or 60 Hz ±10%
Precision: Class 0,5
Amplitude error for V<Vn (measured): ±0.5% of the rated value
Specifications
Amplitude error for V<Vn (calculated): ±1.0% of the rated value
Specifications of the Real Time Clock Amplitude error for V>Vn (measured): ±0.5% of the measured value
Resolution: 1 ms Amplitude error for V>Vn (calculated): ±1.0% of the calculated value
<1 minute / month (+20°C [68°F]) Resolution: 0.1 V
Tolerance: < ±1 ms if synchronized via IRIG-B
Harmonics: up to 20% 3rd harmonic ±1%, up to 20% 5th har-
monic ±1%
Frequency Influence: <±2% / Hz in the range of ±5 Hz of the configured
Time Synchronization Tolerances nominal frequency
The different protocols for time synchronization vary in their accu- Temperature Influence: <±1% within the range of 0°C up to +60°C
racy:
Used Protocol Time drift over one month Deviation to time generator
Without time synchronization <1 min (20°C) Time drifts Frequency Measurement
IRIG-B Dependent on the time drift <±1 ms Nominal frequency: 50 Hz / 60 Hz
of the time generator
Precision: ±0.05% of fn within the range of 40-70 Hz at
SNTP Dependent on the time drift ±1 ms voltages >50 V
of the time generator
Voltage dependency: frequency acquisition of 5 V – 800 V
Modbus TCP Dependent on the time drift Dependent on the network
of the time generator label
Energy Measurement*
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Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
*Tolerance at 0.8 … 1.2xVn (with Vn=100V) , |PF|>0.5, symmetrically t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms
fed. Units are selected automatically depending on CT and VT rat-
ings for best fit. Sn=1.73 * VT rating * CT rating
Ground Current Elements: Range Step Accuracy
50X[x], 50R[x]
Protection Elements Accuracy Pickup (measured ground 0.02 ... 4.00 x ln 0.01 x ln ±1.5% of the setting value
current) Resp. 1% x In
Pickup (calculated ground ±2.0% of the setting value
NOTICE current) Resp. 1.5% x In
THE TRIPPING DELAY RELATES TO THE TIME BETWEEN ALARM AND Dropout Ratio 97% or 0.5% x In
TRIP. THE ACCURACY OF THE OPERATING TIME RELATES TO THE TIME
t 0.00 ... 300.00 s 0.01 s DEFT ±1% resp. ±10 ms
BETWEEN WHEN THE MEASURED VALUE HAS EXCEEDED THE THRESHOLD
UNTIL THE PROTECTION ELEMENT IS PICKED-UP. Operating Time <35 ms
Starting from IE higher than
1.1 x IE>
Disengaging Time <45 ms
Overcurrent Protection Range Step Accuracy
Elements 50P[x] t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms
16 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
t-reset (Reset Mode = t-delay) 0.00 ... 60.00 s 0.01 s ±1% resp. ±10 ms Disengaging Time <40 ms
Voltage restraint: Range Step Accuracy Over Frequency Protection: Range Step Accuracy
51V[x] 81O[x]
Pickup 0.04 ... 2.00 x Vn 0.01 x Vn ±1.5% of the setting value Threshold 40.00 ... 69.95 0.01 Hz 10 mHz at fn
Resp. 1% x In Hz
Dropout Ratio 97% or 0.5% x ln Dropout Ratio 99.95%
or 0.05% x fn
Operating Time <35 ms
Starting from l higher than t 0.00 ... 3600.00 0.01 s ±1% resp. ±10 ms
1.1 x l> s
Disengaging Time <45 ms Operating Time 40-50Hz <60 ms
Starting from f higher than 50-70Hz <50 ms
f>+0.02 Hz
Overcurrent Protection Range Step Accuracy Disengaging Time 40-50Hz <85 ms
Elements: 49 Thermal 50-70Hz <75 ms
Model
Trip Threshold 0.60 ... 0.99 0.01 ±1.5% of the setting value
Resp. 1% In Under Frequency Range Step Accuracy
Protection 81U[x]
Trip Delay 0.0 ... 3600.0 s 0.1 s DEFT ±1% resp. ±10 ms
Threshold 40.00 ... 69.95 0.01 Hz 10 mHz at fn
Alarm Threshold 0.60 ... 0.99 0.01 ±1.5% of the setting value
Hz
Resp. 1% In
Dropout Ratio ±1% resp. ±10 ms
Alarm Delay 1 ... 360 x min 1 x min DEFT ±1% resp. ±10 ms
t 0.00 ... 3600.00 0.01 s 100.05% or 0.05% x fn
s
Undervoltage and Range Step Accuracy Operating Time 40-50Hz <60ms
Overvoltage (Phase and Starting from f lower than 50-70Hz <50ms
Auxiliary) 27M[x] / 59M[x] f<-0.02 Hz
27A[x] / 59A[x]
Release Time 40-50Hz <85 ms
Pickup 0.01 ... 1.30 x Vn 0.01 x Vn ±1.5% of the setting value 50-70Hz <75 ms
Resp. 1% x Vn
V Block f ±1.5% of the setting value
Dropout Ratio 97% or 0.5% x Vn resp 1% x Vn
t 0 ... 300 s 0.01 s DEFT Dropout Ratio 103%
±1% resp. ±10 ms or 0.5% x Vn
Operating Time <35 ms
EATON www.eaton.com 17
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Threshold 0.02 ... 10.00 0.01 x VAn ±3% or ±1.5% VAn Kd - Correction Factor 0.00 ... 0.99 0.01
x VAn
Dropout Ratio 94%
t 0.00 ... 1100.00 0.01 s ±1% resp. ±10 ms
s
Operating Time 75 ms Jam-Stall Protection: Range Step Accuracy
50J
Disengaging Time 75 ms
Threshold 1.00 ... 12.00 0.01 x FLA ±1.5% of the setting value
Dropout Ratio 97% for P>/Q> and 103% x FLA resp. 1% In
for P</Q<
Resetting Ratio 97% or 0.5%
x ln
Power Factor PF-55D / Range Step Accuracy t 0.00 ... 0.01 s DEFT
PF-55A 1200.00 s ±1% resp. ±10 ms
Trigger-PF 0.50 ... 0.99 0.01 ± 0.01 (absolute) Operating Time < +35 ms
Starting from l higher than
Reset-PF 0.50 ... 0.99 0.01 ± 0.01 (absolute)
1.1 x l>
t-trip 0.00 ... 0.01 s ±1% resp. ±10 ms
Disengaging Time < +45 ms
300.00 s
T-Pickup Comp 0.00 ... 0.01 s ±1% resp. ±10 ms
300.00 s Under Load Protection: Range Step Accuracy
T-Reset Comp 0.00 ... 0.01 s ±1% resp. ±10 ms 37[x]
300.00 s Threshold 0.05 - .90 x 0.01 x FLA ±1.5% of the setting value
Operating Time <120 ms FLA resp. 1% In
t 0.04 - 1200.0 s 0.01 s DEFT
±1% resp. ±10 ms
Switch On To Fault: SOTF Range Step Accuracy
Operating Time < +35 ms
Operating Time <35 ms Starting from l higher than
1.1 x l>
l< 0.01 ... 1.00 0.01 x ln ±1.5% of the setting value
x ln resp. 1% x ln Disengaging Time < +45 ms
18 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
EATON www.eaton.com 19
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Ordering Information
Sample Catalog Number
The catalog number identification chart defines the electrical characteristics and operation features included in the EMR-4000. For example, if
the catalog number were EMR-4000-2A0BA1, the device would have the following:
EMR-4000
(A) - 8 Digital Inputs, 5 Output Relays, 4 4-20 mA Analog Output, URTD Interface
(0) - 5A/1A phase and ground CTs, Power Supply Range: 19-300 Vdc, 40-250 Vac
(B) - Modbus/DNP3 RTU (RS-485)
(A) - Without Conformal Coating
(1) - Projection Panel Mount
Table 1. Catalog Ordering Information for EMR-4000 Eaton Motor Relay
EMR-4000 Eaton Motor Relay Removable Terminals
EMR-4000-2 A 0 B A 1
Choose from the following options.
Hardware Option 1
8 DI, 5 Outputs, 4AO, Removable Terminals, Zone Interlocking, URTD interface, IRIG-B A
Hardware Option 2
Phase Current 5A/1A, Ground Current 5A/1A, Power Supply Range: 19-300 Vdc, 40-250 Vac 0 (Zero)
Phase Current 5A/1A Sensitive Ground Current, 0.5A/0.1A, Power Supply Range: 19-300 Vdc, 40-250 Vac 1
Communication Options
Modbus/DNP3 RTU over RS485 B
Modbus/DNP3 TCP over Ethernet RJ45 C
Profibus-DP over Fiber Optic ST D
Profibus-DP over D-SUB / RS48 E
Modbus RTU or DNP3 RTU over Fiber Optic ST F
Modbus/DNP3 RTU over D-SUB / RS485 G
IEC61850/Modbus/DNP3 TCP over Ethernet RJ45 H
Modbus/DNP3 RTU over RS485 or Modbus/DNP3 TCP over Ethernet RJ45 I
IEC61850/Modbus/DNP3 TCP over LC duplex FO Ethernet K
Modbus/DNP3 TCP over LC duplex FO Ethernet L
Mounting Options
Standard Mount 0 (Zero)
Projection Panel Mount 1
20 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
EATON www.eaton.com 21
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Notes:
22 EATON www.eaton.com
EMR-4000 Technical Data TD02600004E
Motor Protection Relay Effective May 2016
Notes:
EATON www.eaton.com 23
Technical Data TD02600004E EMR-4000
Effective May 2016 Motor Protection Relay
Eaton
Electrical Sector
1000 Eaton Boulevard
Cleveland, OH 44122
United States
877-ETN-CARE (877-386-2273)
Eaton.com
© 2016 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. TD02600004E / TBG000852 All other trademarks are property of their
May 2016 respective owners.