Assignment 10

Submitted by: Ananth Ramesh (collaborated with Vinay Sagar)

Date: 10/28/2018

1)
2)

Sample Number Standard Deviation UCL LCL To calculate s-bar, we have the formula-
1 0.204 0.3702 0.0377
2 0.315 0.3702 0.0377
3 0.096 0.3702 0.0377 where, Sigma(si) = sum(st.dev) =
4 0.184 0.3702 0.0377 no. of subgroups (k) =
5 0.23 0.3702 0.0377
6 0.212 0.3702 0.0377 To calculate the control limits, we need to
7 0.322 0.3702 0.0377 From the table in the textbook, we have fo
8 0.287 0.3702 0.0377
9 0.145 0.3702 0.0377 The control limit formulae for S-control cha
10 0.211 0.3702 0.0377
11 0.053 0.3702 0.0377
12 0.145 0.3702 0.0377
13 0.272 0.3702 0.0377
14 0.351 0.3702 0.0377 S-
15 0.159 0.3702 0.0377
16 0.214 0.3702 0.0377 0.45
17 0.388 0.3702 0.0377
0.4
18 0.187 0.3702 0.0377
0.35
19 0.15 0.3702 0.0377
Standard Deviations

20 0.229 0.3702 0.0377 0.3

21 0.276 0.3702 0.0377 0.25
22 0.118 0.3702 0.0377 0.2
23 0.091 0.3702 0.0377
0.15
24 0.056 0.3702 0.0377
0.1

0.05

0
0 5 10
 0.25

Standard Dev
0.2

0.15

0.1
Sum= 4.895
0.05

0
0 5 10

From the chart, it is clear that the 17th sam

Deleting and re-calculating the limits

Sample Number Standard Deviation UCL LCL

1 0.204 0.3557 0.0362 To calculate s-bar, we have the f
2 0.315 0.3557 0.0362
3 0.096 0.3557 0.0362
4 0.184 0.3557 0.0362 where, Sigma(si) = sum
5 0.23 0.3557 0.0362
6 0.212 0.3557 0.0362
7 0.322 0.3557 0.0362 To calculate the control limits, w
8 0.287 0.3557 0.0362 From the table in the textbook,
9 0.145 0.3557 0.0362
10 0.211 0.3557 0.0362 The control limit formulae for S-
11 0.053 0.3557 0.0362
12 0.145 0.3557 0.0362
13 0.272 0.3557 0.0362
14 0.351 0.3557 0.0362
15 0.159 0.3557 0.0362
16 0.214 0.3557 0.0362 0.4
18 0.187 0.3557 0.0362
19 0.15 0.3557 0.0362 0.35
20 0.229 0.3557 0.0362
0.3
21 0.276 0.3557 0.0362
22 0.118 0.3557 0.0362 0.25
23 0.091 0.3557 0.0362
0.2
24 0.056 0.3557 0.0362
Sum= 4.507 0.15

0.1

0.05

0
0 5

No other point lies beyond eith

 �  ̅= (∑128▒�_𝒊 )/�
ate s-bar, we have the formula-

where, Sigma(si) = sum(st.dev) = 4.895

no. of subgroups (k) = 24
Therefore, s-bar = 0.204
ate the control limits, we need to know a(n) -
table in the textbook, we have for n=8, a(n)= 0.965

(�  ̅± 𝟑�  ̅√ (𝟏−𝒂_𝒏^𝟐 ))/𝒂_𝒏 

ol limit formulae for S-control chart are-

UCL 0.3702
LCL 0.0377

S-Chart
Standa rd Devi ations UCL LCL
45

.4

35

.3

25

.2

15

.1

05

0
0 5 10 15 20 25 30
25

.2

15

.1

05

0
0 5 10 15 20 25 30

Samples

chart, it is clear that the 17th sample st dev. Lies outside the UCL and results in an out of control process.

and re-calculating the limits

�  ̅= (∑128▒�_𝒊 )/�
To calculate s-bar, we have the formula-

where, Sigma(si) = sum(st.dev) = 4.507

no. of subgroups (k) = 23
Therefore, s-bar = 0.196
To calculate the control limits, we need to know a(n) -
From the table in the textbook, we have for n=8, a(n)= 0.965

(�  ̅± 𝟑�  ̅√ (𝟏−𝒂_𝒏^𝟐 ))/𝒂_𝒏 

The control limit formulae for S-control chart are-

UCL 0.3557
LCL 0.0362

Chart Title
0.4

0.35

0.3

0.25

0.2

0.15

0.1

0.05

0
0 5 10 15 20 25 30
Standard Devi ations UCL LCL

No other point lies beyond either the LCL or UCL.

3)

p-bar= sigma(pi.hat)/k
where, sigma(pi.hat)= x1/n+x2/n+….xk/n n= 100
= (x1+…xk)/n (x1+….xk)= 578
= 5.78
k= 25
p-bar= 5.78/k= 0.2312

a) The control limits are- �  ̅± 𝟑√((�  ̅( 𝟏−�  ̅  ))/𝒏)

Upper Control Limit, UCL= 0.357

Lower Control Limit, LCL= 0.105

b) for k=13, we have 0.13

Since 0.13 falls within the UCL and LCL, it does not result in an out of control process.

for k=39, we have 0.39

Since 0.39 falls outside the UCL, it generates an out of control process.
4)

number of samples = 200 (n)

number of days tested = 30 (k)

Day Defects Sample Proportions UCL LCL p-bar= sum(xi)/n*k=

1 10 0.050 0.1566 0.0324
2 18 0.090 0.1566 0.0324 The control limits are given by,
3 24 0.120 0.1566 0.0324
4 17 0.085 0.1566 0.0324
5 37 0.185 0.1566 0.0324
6 19 0.095 0.1566 0.0324
7 7 0.035 0.1566 0.0324
0.200
8 25 0.125 0.1566 0.0324
0.180
9 11 0.055 0.1566 0.0324 0.160
10 24 0.120 0.1566 0.0324 0.140
11 29 0.145 0.1566 0.0324 0.120
12 15 0.075 0.1566 0.0324

P-hat
0.100
13 16 0.080 0.1566 0.0324 0.080
14 21 0.105 0.1566 0.0324 0.060
15 18 0.090 0.1566 0.0324 0.040
16 17 0.085 0.1566 0.0324 0.020
17 15 0.075 0.1566 0.0324 0.000
1 2 3 4 5
18 22 0.110 0.1566 0.0324
19 12 0.060 0.1566 0.0324
20 20 0.100 0.1566 0.0324
21 17 0.085 0.1566 0.0324
From the chart, the defects on the
22 18 0.090 0.1566 0.0324 Upper Control Limit and hence ge
23 12 0.060 0.1566 0.0324 signal.
24 24 0.120 0.1566 0.0324
25 30 0.150 0.1566 0.0324 Since 0.185
26 16 0.080 0.1566 0.0324
27 11 0.055 0.1566 0.0324 No other point lies beyond either
28 20 0.100 0.1566 0.0324
29 14 0.070 0.1566 0.0324
30 28 0.140 0.1566 0.0324
Sum= 567
 0.0945
�  ̅± 𝟑√((�  ̅( 𝟏−�  ̅  ))/𝒏)
ol limits are given by,

Defect
P-Chart s
UCL
LCL
0.200
0.180
0.160
0.140
0.120
P-hat

0.100
0.080
0.060
0.040
0.020
0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Days

chart, the defects on the fifth day (=37) exceeds the

ntrol Limit and hence generates an out of control

> 0.1566 which is the UCL, it is an out of control process.

point lies beyond either the LCL or UCL.

5)

Specimen Defects UCL LCL Control limit formulae for c-chart,

1 3 10.14 0
�  ̅± 𝟑√(�  ̅ 
2 7 10.14 0
)
3 5 10.14 0
4 3 10.14 0 x-bar= sum(xi)/no. of specimen
5 4 10.14 0 no. of specimen = 25
6 2 10.14 0 sum(xi) = 102
7 8 10.14 0
8 4 10.14 0 x-bar = 4.08
9 3 10.14 0
10 3 10.14 0 Therefore,
11 6 10.14 0 UCL 10.14
12 7 10.14 0 LCL -1.98
13 2 10.14 0 Since LCL is negative, we will consider it as 0.
14 3 10.14 0
15 2 10.14 0
16 4 10.14 0 C-Chart
17 7 10.14 0 12
18 3 10.14 0
10
19 2 10.14 0
20 4 10.14 0 8
21 4 10.14 0
Defects

22 1 10.14 0 6

23 5 10.14 0 4
24 4 10.14 0
25 6 10.14 0 2
Sum= 102 0
0 5 10 15 20 25

Specimen

Since no defect lies outside the UCL and LCL, the process is said to be in
 C-Chart

Defects
UCL
LCL

15 20 25 30

ecimen

LCL, the process is said to be in control.