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Landing the Big One—The Art of Fishing

Drillers often refer to tools and equipment left in the borehole as “lost.” In reality,
these items have been misplaced thousands of feet below the surface. Removal
of these objects from the wellbore has challenged drillers since the earliest days
of the oil field.

Enos Johnson In the oil field, a fish is any item left in a wellbore Later, during the completion phase, operations
Hobbs, New Mexico, USA that impedes further operations. This broad defi- may be thwarted by a variety of problems, includ-
nition encompasses every variety of drilling, log- ing stuck perforating guns, prematurely set pack-
Jimmy Land ging or production equipment, including drill ers or failed gravel pack screens. After a well has
Mark Lee bits, pipe, logging tools, hand tools or any other been put on production, fishing operations may
Houston, Texas, USA
junk that may be lost, damaged, stuck or other- be scheduled as part of the overall process of
wise left in a borehole. When junk or hardware maintaining, replacing or recovering downhole
Robert Robertson
Stavanger, Norway blocks the path to continued operations, these equipment and tubulars during workover or
items must first be removed from the hole abandonment procedures. In many fields, the
Oilfield Review Winter 2012/2013: 24, no. 4. through a process known as fishing. workover process entails cleanout or retrieval of
Copyright © 2013 Schlumberger. The origins of this term are attributed to the tubing that has sanded up after years of produc-
For help in preparation of this article, thanks to
Torodd Solheim, Stavanger; and Eric Wilshusen, Houston.
early days of cable-tool drilling, in which a cable tion, thus prompting a fishing job at the outset of
FPIT is a mark of Schlumberger. attached to a spring pole repeatedly lifted and operations. During abandonment, operators
1. Short JA: Prevention, Fishing, and Casing Repair. Tulsa: dropped a heavy bit that chiseled away at the often try to salvage downhole tubulars, pumps
PennWell Publishing, 1995. rock to create a wellbore. When the cable parted, and completion equipment before plugging the
2. A dogleg is an abrupt turn, bend or change of direction in
a wellbore and can be quantified in degrees or degrees
drillers attempted to retrieve the cable and bit well. Even the fishing equipment may become
per unit of distance. from the bottom of the hole using an improvised stuck, necessitating revision of the original fish-
3. Drilling fluid pressure can erode a wellbore to create a hook lowered on a length of new cable hung from ing strategy. In the oil field, no operation, it would
washout and it can erode drillpipe to create a hole, which
is also termed a washout. the spring pole. Experts in the art of retrieving seem, is exempt from the possibility of fishing.
junk from the subsurface became known as fish- Statistics from the mid-1990s indicate that
ermen. Over the years, their services have fishing operations accounted for 25% of drilling
become highly sought after, and the art of fishing costs worldwide.1 These days, fishing can fre-
has grown to fill a specialized niche within the quently be avoided or sidestepped using other,
well services industry. more cost-effective options. For instance, mod-
All manner of equipment may fail, become ern drilling technology, such as rotary steering, is
stuck, need replacement or otherwise require creating a shift in fishing strategies by influenc-
retrieval from a wellbore. Fishing operations may ing the economics used to determine whether to
be needed at any point during the life of a well— fish, to buy the stuck equipment, known as the
from drilling through abandonment. During the fish, and sidetrack, or to junk and abandon (J&A)
drilling phase, most fishing jobs are unexpected the hole.
and are often caused by mechanical failure or by Each fishing situation—planned or unplanned,
sticking of the drillstring. Sticking may also occur openhole or cased, coiled tubing or wireline—is
during wireline logging or testing operations. unique, and each presents its own set of conditions

26 Oilfield Review
and problems for which a retrieval solution must
be adapted. Within this wide-ranging topic, this
article focuses primarily on fishing techniques
used during drilling; variations on these tech-
niques have been adapted for cased hole, coiled Bowl
tubing, wireline and workover applications. The
article outlines common processes that may lead
to the loss of equipment downhole and describes
some of the tools and techniques devised in
response. It also discusses strategies for deciding
how long to pursue fishing operations and closes
by discussing a program that trains new fishing
personnel in the skills needed to continue the
recovery of lost items from the wellbore.

Root Causes
Most fishing jobs may be traced to one of three
basic causes: human error, faulty equipment or
> Master bushing. The master bushing transmits power from the rotary table
wellbore instability. Nearly everything that goes
to the kelly bushing to spin the drillstring. The master bushing lies flush with
into the hole can become a fish. Under the wrong the drill floor (photograph), and any item that passes through its bowl may
circumstances, any object smaller than the bowl become a fish.
diameter of the rotary table master bushing
can be lost downhole (right). Hand tools, chains
and flashlights have made their way from the drill high-angle wells are often beset by hole cleaning likelihood of creating a hole, or washout, in the
floor into the wellbore, as have pieces of tongs, problems. To prevent cuttings from packing off drillstring itself.3 When a drillstring washout
slips and other items that can junk a hole. around the drillstring, the driller may resort to develops before the well has been cleaned out,
Fortunately, most drilling crews are alert to such high rotation and circulation rates to clean the the operator must choose between continuing to
dangers, which are preventable through scrupu- wellbore. Such practices, however, increase the circulate the wellbore clean or attempting to trip
lous attention to housekeeping and maintenance
practices on the drill floor.
Downhole, mechanical failure of the drill-
string can turn a routine drilling operation into a
fishing job. Modes of failure are manifold.
Tubulars—drillpipe, casing or tubing—may col-
lapse, burst, part or twist off (right). The drill bit
may break apart. A tool joint may simply come
unscrewed from the drillstring, or the pipe may
become stuck. Each case produces a different
type of fish, which in turn dictates how the fish-
ing job will be conducted.
Although pipe failure may not be common,
avoiding this problem ranks as a top priority for
drillers. Pipe collapses as a result of excess exter-
nal pressure, bursts from too much internal pres-
sure, parts when subjected to excess tension or
twists off because of too much torque. The industry
has instituted various practices to reduce the risk
of drillstring failure, beginning with inspection of
tools, pipe and threads for wear and corrosion
before they go into the hole, followed by careful
use of pipe handling equipment and avoidance of
excess torque during makeup. > Drillstring failure. Excessive torque can cause
In today’s high-angle wells, pipe wear can be a drillstring to part downhole. Here (left), the
accelerated by sharp changes in trajectory. Sharp drillpipe has twisted off beneath the tool joint.
Even thick-walled drill collars may be subjected
turns impose alternating bending stresses on the to wear and fatigue (above).
pipe as it works through a dogleg.2 In addition,

Winter 2012/2013 27
damaged pipe threads may also be a culprit; by overburden, they may flow and squeeze into a
this problem can be avoided in part through wellbore, thereby constricting or deforming the
careful handling of tool joints during makeup on hole and trapping the tubulars.
the drill floor and by monitoring vibration and • Overpressured shales are characterized by for-
rotary speed while drilling to minimize stress on mation pore pressures that exceed normal
the drillstring. hydrostatic pressure. Insufficient mud weight
Sometimes, the fault is traced back to manu- in these formations permits the hole to become
facturing controls, as one operator discovered. unstable and collapse around the pipe.
Having set a liner, the driller ran the bit to the top • Reactive shales and clays absorb water from the
of cement. Although the topdrive stalled several drilling fluid. Over time—ranging from hours to
times while drilling out the liner shoe, the driller days—they can swell into the wellbore.
was able to continue some 150 m [490 ft] beneath • Drillstring vibration may cause caving of the well-
> Bit components. Bit cones, nozzles and other the shoe before observing erratic torque readings bore. These cavings pack around the pipe, causing
pieces of junk are typically small enough to be at the drill floor console. Later, approximately it to stick. Downhole vibration is controlled by
retrieved by a magnet or junk basket. 5.5 kg [12 lbm] of steel shavings, circulated to monitoring parameters such as weight on bit, rate
surface in the drilling fluid, were recovered from of penetration and rotary speed, which can be
out of the hole. Continuing to circulate runs the the shale shaker screens and ditch magnets, pro- adjusted from the driller’s console.
risk of enlarging the washout and weakening the viding confirmation to the driller that there was a • Differential sticking presents a common prob-
drillstring; pulling out before the wellbore is problem downhole.5 lem downhole. It happens when the drillstring is
clean runs the risk of sticking the pipe.4 As the driller pulled out of the hole, the oper- held against the wellbore by hydrostatic overbal-
To prevent pipe collapse, drillers keep the ator ordered junk baskets and a junk mill dis- ance between the wellbore pressure and the
pipe filled with mud to offset external hydrostatic patched to the wellsite. (Upon its arrival, the pore pressure of a permeable formation. This
pressure of the mud in the annulus. They monitor junk mill was rejected for lack of proper inspec- problem occurs most commonly when a station-
makeup torque, hydraulics, rotary speed, weight tion certification; the operator chose not to risk ary or slow-moving drillstring contacts a perme-
on bit and hook load to avoid exceeding drill- compounding the problems downhole.) The able formation, and where a thick filtercake is
string design limits. When tubulars do fail, they driller ran in the hole with a bit and junk basket, present. Depleted reservoirs are the primary
often produce a jagged, irregular length of pipe, drilling slowly for 3 m [10 ft] before readings of culprit for differential sticking.
which the fishing expert must contend with. normal parameters confirmed that the hole was • Keyseating takes place when rotation of the
The drill bit is another common fish. Bits are free of junk. Several more kilograms of metal cut- drillpipe wears a groove into the borehole wall.
engineered to withstand the rigors of weight, tor- tings were recovered when the basket was pulled When the drillstring is tripped, the bottomhole
sion and abrasion; nevertheless, drillers must be out of the hole, along with more at the ditch mag- assembly (BHA) or larger-diameter tool joints
attentive to weight on bit, rotary speed, drilling nets. Further investigation revealed that the pipe are pulled into the keyseat and become
fluid hydraulics, solids control, formation charac- threads on the liner shoe connection were not jammed. A keyseat may also form at the casing
teristics and time on bottom to prevent excessive designed to withstand the same torque loads as shoe if a groove is worn in the casing or the cas-
bit wear and associated problems. Occasionally, those on the liner string. The operator concluded ing shoe splits. This problem normally occurs
a bit may seize up and break apart, leaving that back torque produced by stalling of the top- at abrupt changes in inclination or azimuth,
bit cones, bearings and teeth downhole (above). drive probably caused the left-hand thread of the while pulling out of the hole and after sus-
Although small, these components are hard and liner shoe to break loose. tained periods of drilling between wiper trips.
robust, and typically must be recovered to pre- A large number of fishing jobs are instigated Wireline logging tools and cables are also sus-
vent damage to new bits or other equipment sub- by sticking of the drillstring (next page). Many ceptible to keyseating.
sequently run in the hole. such incidents are caused by unstable forma- • Undergauge holes may develop while drilling
Tool joints sometimes back off, or come tions; others are related to drilling practices: hard, abrasive rock. As the rock wears away the
unscrewed, from the drillstring. This develop- • Loose or unconsolidated formation sands or bit and stabilizer, the bit drills an undergauge,
ment may occur when insufficient torque is gravels can collapse into the borehole and pack or smaller than specified, hole. When a subse-
applied as one joint of pipe is made up to off the drillstring as supporting rock is removed quent in-gauge bit is run, it encounters resis-
another, or when the drillstring spins counter to by the bit. Schists, laminated shales, fractures tance in the undergauge section of hole. If the
its normal clockwise rotation. However, worn or and faults also create loose rock that caves into string is run into the hole too quickly or without
the hole and jams the drillstring. reaming, the bit can jam in the undergauge sec-
4. Eck-Olsen J and Foster BM: “Backing Off a Free
Drillstring: Planning and Execution on a World-Class • In regions where tectonic stresses are high, rock tion. This problem may occur when running a
ERD Well,” paper SPE/IADC 104478, presented at the is being deformed by movement of the Earth’s new bit, after coring, while drilling abrasive
SPE/IADC Drilling Conference, Amsterdam,
February 22–24, 2007. crust. In these areas, the rock around the well- formations or when a PDC bit is run after a
5. Ditch magnets are strong magnets placed in the flowline bore may collapse into the well. In some cases, roller cone bit.
to collect metallic debris from the drilling fluid as the mud
is circulated to the surface.
the hydrostatic pressure required to stabilize • Cement blocks can pack off the drillstring
6. Ali A, Blount CG, Hill S, Pokhriyal J, Weng X, the hole may be much higher than the fracture when hard cement around the casing shoe
Loveland MJ, Mokhtar S, Pedota J, Rødsjø M, Rolovic R initiation pressure of exposed formations. breaks off and falls into the new openhole
and Zhou W: “Integrated Wellbore Cleanout Systems:
Improving Efficiency and Reducing Risk,” • Mobile formations—typically salt or shale—can interval drilled out from under casing.
Oilfield Review 17, no. 2 (Summer 2005): 4–13. behave in a plastic manner. When compressed

28 Oilfield Review
Unconsolidated Zone Fractured or Faulted Zone Mobile Formation Geopressured Zone Reactive Formation Drillstring Vibration

Differential Sticking Keyseating Undergauge Hole Cement Problems Collapsed Casing Junk

Poor Hole Cleaning Wellbore Geometry

> Sticking mechanisms. The driller must avoid or contend with a variety of potential problems in order to reach TD.

• Uncured, or green, cement may trap a drill- casing wear or corrosion weakens the casing. pack around the BHA. Cuttings and cavings
string after a casing job. When the top of The casing may also buckle as a result of may also slide down the annulus when the
cement is encountered while tripping in the aggressive running practices. These conditions pumps are turned off, thus packing around the
hole, a higher than expected pressure surge are typically discovered when the BHA is run in drillstring. These problems are frequently
may be generated by the BHA, causing the the hole, only to hang up inside the casing. caused by low annular flow rates, inadequate
cement to set instantaneously around the BHA. • Hole cleaning problems prevent solids from mud properties, insufficient mechanical agi-
• Collapsed casing occurs when pressures exceed being transported out of the wellbore. When tation and short circulation time.6
the casing collapse pressure rating or when the cuttings settle at the low side of deviated
wellbores, they form layered beds that may

Winter 2012/2013 29
Indications that a fish might be lost downhole within the wellbore. The orientation and size of
are usually seen on the drill floor as sudden the borehole are also critical; these parameters
changes in drilling rate, mud pressure, hook load can limit the type and diameter of the retrieval
or rotary torque; these changes typically spur a equipment and restrict the space available for
trip out of the hole. The condition of the last joint maneuvering retrieval equipment over the fish. A
of pipe to clear the rotary table tells the drilling large-diameter wellbore, however, may make it
crew most of what they may have already sus- difficult to locate the top of the fish.
pected. A jagged joint of pipe, paired with an To devise a fishing program, the operator
accurate pipe tally, tells the driller not only that must know the exact size and shape of the fish.
the pipe has parted, but also how much pipe Lack of correct dimensional data can doom a
remains in the hole. By contrast, a damaged bit fishing job. For this reason, company representa-
indicates that a few small metal pieces remain in tives require each item that goes into the hole to Basket opening
the hole. be accurately drawn, then strapped with a mea-
suring tape for length and calipered for breadth.
Tools of the Trade If the driller is not sure what type of junk
The type of fish and the downhole conditions dic- must be retrieved, the drilling crew may run an
tate the fishing strategy. Numerous innovative impression block in the hole to ascertain the
tools and techniques have been developed for position and shape of the top of a fish (below
retrieving pipe, downhole components and mis- left). Impression blocks have a short, tubular
cellaneous junk from the wellbore. Most fishing steel body fitted at the lower end with a block of
tools fit into one of five categories: soft material—typically a lead insert. The tool is > Boot basket. Circulation of drilling fluid lifts the
junk off-bottom. Beneath the tool joint, mud
• Junk baskets catch small objects or pieces of lowered on the end of the fishing string until it
velocity decreases as the annulus grows wider.
debris that are too heavy to circulate out of makes contact with the obstruction. Some This decrease in mud velocity allows the junk to
the hole. impression blocks have a circulation port for settle into the basket opening.
• Milling tools grind down the upper surface of pumping drilling fluid to clean the top of the fish
an object. before the block sets down on it. The weight of
• Cutting tools sever pipe. the fishing string helps press the lead against the
• External catch tools retrieve fish by engaging top of the fish, creating an impression; the driller lus is wider above the junk basket, the annular
the outer surface of the fish. or fishing expert carefully studies this impression mud velocity decreases, and as a result, the junk
• Internal catch tools engage the inner surface of when the block reaches the surface. This prelimi- settles out of suspension and lands inside the
the fish. nary information helps the operator determine basket (above).
The solution to any fishing problem depends the depth of the fish and the type of fishing equip- A jet junk basket produces a circulating force
on where the fish is, how it came to be there, its ment to deploy. Impression blocks can also be that is capable of lifting stubborn items such as
condition, its dimensions and its orientation run on slickline, which is much faster than run- chain from the bottom of the hole. These baskets
ning in on drillpipe; however, there are weight use ports near their base to produce a reverse
and size limitations for this method. circulation that forces the material up through
Small pieces of junk or debris, such as hand the center of the basket. The jet junk basket can
tools, bit cones or pipe-tong dies, can be be run in cased or open hole to retrieve small
retrieved with a junk basket or junk magnet. debris from the wellbore and is effective in verti-
Junk baskets are available in a variety of con- cal or horizontal applications (see “Specialized
figurations, each taking a different approach to Tools for Wellbore Debris Recovery,” page 4).
recovering lost items. Junk magnets are used to retrieve ferrous
To retrieve small pieces of junk from the bot- debris such as bit cones, bearings, milled cut-
tom of a well, fishermen sometimes use a core- tings and pins that may be hard to retrieve using
type junk basket. By slowly cutting a core from other methods (next page, top left). These tools
the formation, this device recovers the junk along have a highly magnetized internal pole plate
with the core. This operation is often employed in within a nonmagnetic body. Junk magnets are
soft to medium-soft formations. also typically run in advance of diamond bits to
Boot baskets, used in drilling and milling remove debris that could damage the bit.
Lead insert operations, catch debris that is too heavy to be If the junk is not fully recovered, the opera-
> Impression block. If there is any uncertainty circulated out of the hole. These baskets are run tor may elect to run a used bit and attempt to
about what type of object must be retrieved, the as close as possible to the bit or mill and are drill and wash past the fish. Should this strategy
operator may first run an impression block in the
sometimes run in tandem to increase junk fail, the junk can be broken into smaller pieces
hole. This device uses an insert of soft lead,
which provides a surface on which to obtain an retrieval capacity. The boot basket is used at the using a junk shot or a mill. A junk shot is a
impression of the top of the fish. bottom of the hole and relies on circulating mud shaped charge, designed to direct its energy
to carry the junk off-bottom. Because the annu-

30 Oilfield Review
Taper Mill

Pilot Mill

Magnets
> Junk magnet. This type of magnet is used to
retrieve small pieces of ferrous material from
the hole. Some junk magnets have circulating
ports that enable cuttings to be washed away
from the junk. String Taper Mill

downward to break up the object. A more con-


ventional approach is to grind the object using a
concave mill (below). The concavity of the mill
helps to center the junk beneath a thick cutting
surface of tungsten carbide that breaks the junk
into smaller pieces, which can then be washed > Downhole milling tools. Mills come in a variety of sizes and configurations.
or circulated for capture by junk baskets above The taper mill (top) is designed for milling through tight spots and cleaning out
collapsed or deformed tubulars. A pilot mill (center) may be employed to mill
the mill. sections of tubular junk or to dress casing prior to installing a casing patch. The
Mills are available in a range of configura- larger milling blades are guided by the small central pilot at the front of the tool.
tions for use in various applications (right). They The string taper mill (bottom) may be used for cleaning out damaged tubulars
are often used to dress the top of the fish to and is also recommended for removing keyseats in open hole. Tapering at the
top and the bottom of this mill allows it to ream in both directions.
accommodate a fishing tool, but some are also
used to grind float collars, bridge plugs and
retainers. The debris produced through milling is
then picked up by magnets or junk baskets or cir-
culated from the well. Techniques for Larger Fish When a drillstring becomes stuck, the driller
Retrieving large fish, such as drillpipe or collars, usually activates downhole jars to free the pipe
requires a different approach. Many of these jobs through percussive force.8 In the case of differen-
start with the assumption that any pipe left in the tial sticking, the operator typically orders a pill—
hole will likely become stuck. With no mud circu- a special blend of surfactants, solvents or other
lating around the fish, cuttings can settle around compounds—to be pumped downhole to help
the pipe or the formation might pack off, which free the pipe from differential sticking. The
will restrict further movement. Thus, when a driller pumps this spotting fluid downhole to pen-
drillstring gets stuck, twists off or backs off, the etrate and break up the filtercake along the pipe
recovery plan typically involves freeing the fish. and reduce the area of pipe subjected to sticking.
When fishing for pipe, the basic strategy This helps decrease the force required to move
involves running jars and an overshot into the the pipe and free the drillstring. The likelihood
hole, latching onto the fish, jarring the pipe free that this approach will remedy the problem
and then pulling the fish out of the hole. However, decreases rapidly with time, so once a drillstring
no fishing job is typical and no job is that easy;
7. Adkins CS: “Economics of Fishing,” Journal of Petroleum
the top of the fish may be damaged, requiring a Technology 45, no. 5 (May 1993): 402–404.
> Junk mill. A slight concavity to the face of the
mill to dress the fish, or the fish may be difficult 8. For more on jars: Costo B, Cunningham LW, Martin GJ,
mill helps to center the junk beneath the cutting Mercado J, Mohon B and Xie L: “Working Out of a Tight
surface so it can be ground into smaller pieces.
to engage, requiring several attempts to latch Spot,” Oilfield Review 24, no. 1 (Spring 2012): 16–23.
onto it.7 Furthermore, each of the basic steps above
encompasses a number of procedures.

Winter 2012/2013 31
is stuck, it is essential to spot the fluid as quickly tubing or a wireline tractor to convey the tool
as possible. While the spotting fluid is working, downhole.9 Once the free point has been estab-
the operator usually starts planning the fishing lished, the same conveyance method is used to
Top sub
job and mobilizing equipment and personnel. lower any tools needed to sever the pipe. Parting
If the spotting fluid does not free the pipe, the the drillstring involves either unscrewing—back-
operator may elect to sever the pipe and pull out ing off—the drillpipe downhole or cutting it.
of the hole to prevent sticking farther up the Backing off the pipe is the least drastic mea-
hole. The goal is to part the drillstring at the sure and leaves a threaded pipe connection at
greatest depth possible and thus recover the the top of the fish. Before unscrewing the pipe
maximum amount of pipe. The first step in this downhole, the driller must apply left-hand torque
Bowl
process, however, is to determine the uppermost to the drillstring. The torque is worked downhole Grapple
depth at which the pipe is stuck. In accordance by reciprocating the pipe as the torque builds up.
with Hooke’s law, when a drillstring is subjected A string shot, consisting of a length of detonation
to pull or torsion within its elastic limits, the pipe cord, is lowered through the drillpipe to the
deforms linearly. Such behavior can be used to depth opposite a tool joint above the free point.
calculate how much free pipe remains above the Upon detonation downhole, explosive pressures
stuck point. enlarge the thread in the box end of the tool joint
Guide
The operator typically calls for an FPIT free- and the left-hand torque unscrews the threaded
point indicator tool to precisely measure pipe connection to back off the pipe. The process may
> Overshot. The overshot is divided into three
stretch and torque. The FPIT device is lowered be repeated to force the pipe loose. segments. The top sub connects the overshot to
on wireline through the center of the drillpipe, If the pipe cannot be unscrewed, a variety of the workstring. The bowl has a tapered helical
then anchored in place as a given amount of force methods may be employed to cut the pipe. A design to accommodate a grapple, which holds
is applied to the pipe. FPIT strain gauges sense chemical cutter is a wireline tool that utilizes a the fish in place. The guide helps position the
overshot onto the fish.
changes in torque and tension as the drillstring is propellant and reactant to create a series of
subjected to rotation or pull, respectively. The closely spaced holes in the pipe. The holes
stretch produced by this force is a function of the weaken the pipe sufficiently to pull it apart. This used to engage ragged, parted pipe, this tool is
length of free pipe, the elasticity of the steel and method requires no application of torque on the slowly rotated as it is lowered onto the fish. The
its cross-sectional area. The tool should detect no drillstring and produces little burring and swell- bottom lip of the tool is often dressed with hard
tensile load or rotation when positioned below ing of the pipe, thus obviating the need for mill- metal or crushed tungsten carbide to aid in cut-
the stuck point. ing. Another wireline device, an explosive cutter, ting a thread into the surface of the outer diam-
If circulation is established, the FPIT device sends out a 360° radial explosive jet to sever the eter of the fish.
may be pumped down the center of the drillpipe; pipe. Some explosive cutters leave a smooth cut, The overshot is designed to engage, pack off
otherwise, the operator might resort to coiled but others produce a flared edge that must be and retrieve parted drillpipe or drill collars
dressed with a mill to accommodate subsequent (above). A tapered helical bowl within the over-
retrieval operations. A third method uses shot houses a grapple used to grip the outside of
mechanical pipe cutters, which are lowered on the fish. As the overshot is lowered toward the
washpipe to the desired depth. Hydraulic pres- top of the fish, the driller circulates mud while
sure forces the cutter arms against the inside of reciprocating the fishing string to clean the top of
the pipe. The cutting surfaces are dressed with the fish and flush out the inside of the overshot.
crushed tungsten carbide to sever the pipe as the Before engaging the fish, the driller records
tool rotates slowly inside the pipe. fishing string weight and torque. After washing
Having separated free pipe above the stuck over the top of the fish, the driller slowly lowers
point, the driller trips out of the hole. The fishing the overshot until a slight reduction in weight
expert will be on the drill floor to examine the indicates it has landed on top of the fish. The
last joint of pipe when it is brought to surface. overshot guide slides over the top of the fish as
The condition of that joint dictates the course of the driller slowly lowers and rotates the overshot.
the ensuing fishing job. By turning to the right, the grapple opens to
engage the fish. Upward pull, with no rotation,
Catching On will cause the grapple to retract inside the
The two methods most commonly employed to tapered bowl, thus constricting around the fish.
retrieve a fish are the external catch and the With the top of the fish gripped firmly inside the
internal catch. The dimensions of the fish and its overshot, the driller pulls the fishing string and
orientation with respect to the wellbore deter- fish out of the hole.
> Box tap. This device is designed to externally mine which approach is used.
9. For more on downhole conveyance methods:
engage and retrieve tubulars that cannot be The external catch is provided by a box tap or Billingham M, El-Toukhy AM, Hashem MK, Hassaan M,
rotated. It uses a tapered wicker thread sized to an overshot. The box tap uses a tapered thread Lorente M, Sheiretov T and Loth M: “Conveyance—
Down and Out in the Oil Field,” Oilfield Review 23, no. 2
fit over the top of the fish. to screw over the top of the fish (left). Typically (Summer 2011): 18–31.

32 Oilfield Review
Drillpipe

> Wall hook guide. If the hole size is much greater Drill collars
than the fish diameter, the overshot may pass
alongside the fish, rather than engaging it. This
condition forces the fishing specialist to install a
wall hook guide to ensure alignment of the fish
with the overshot.
Jar

Bumper sub
Overshots can be fitted with a variety of grap-
ples, control packers and accessories, with some
strong enough to accommodate backoff and jar- Overshot
ring operations. A common accessory is a mill
guide, installed at the base of the overshot to
Twistoff
grind away flared or jagged edges of the fish to
permit passage into the grapple. The mill acces-
sory makes it possible to dress off and engage the
fish in one trip. Fishermen deploy another basic
but useful device when the wellbore is enlarged
Drill collars
or washed out near the top of the fish. The wall
Bit
hook guide is attached to a bent joint of pipe or a
hydraulic knuckle joint to sweep a washed-out
section of hole (above). Once the overshot has
passed the top of the fish, the string is slowly > Fishing string. A basic fishing string, with jar and overshot, was used in
rotated until the rotary torque indicates that the a well in New Mexico to retrieve a fish after it twisted off from the rest of
the drillstring.
fish has been hooked. The torque is held while
the string is elevated. When the torque
decreases, the fish slips into position for engage-
ment by the overshot. USA, had to contend with a downhole pipe failure fishing services to retrieve the remaining drill-
Although the basic overshot has changed very in a well. During drilling of a 7 7/8-in. hole, a joint string from the hole. The fishing expert made up
little over the past few decades, it continues to be of 6 1/8-in. drill collar twisted off, leaving behind a a fishing string consisting of drillpipe, drill col-
used to great effect. An operator in New Mexico, parted drill collar and the BHA. While pulling out lars, a jar, a bumper sub and an overshot (above).
of the hole, the operator called on Schlumberger The driller ran the fishing string in the hole and

Winter 2012/2013 33
Fishing Spear with no further rotation, wedges the grapple
against the pipe as the driller retrieves the work-
string and fish from the hole. Some spears come
with accessories such as mills, which are placed
at the base of the spear to grind away jagged
edges or other obstructions.
Another basic tool deployed inside tubulars
may need to be run to open the way for further
fishing. The casing swage is used to restore
dented, buckled or collapsed casing to nearly its
original shape and diameter (below). The swage
Pin Tap Taper Tap relies on mechanical force supplied by down-
hole impact equipment such as a bumper sub or
drilling jar to open casing obstructions.
Incremental sizes allow swaging to repair vari-
Grapple
ous degrees of casing collapse. This tool is fre-
quently run before production equipment is
deployed to ensure that tools will pass cleanly
through the casing.

Bullnose
nut

> Internal catch devices. Pin taps (left) are used to make up to a box tool joint
when retrieving a tubular fish that is restrained from rotation. One-piece taper
taps (center) are constructed with a fine thread form that enables the tap to
work as a threading tool. Flutes in its threading give it a cutting edge to assist
in tapping into the fish. The fishing spear (right) provides engagement over a
large area of pipe to minimize distortion of the fish.

succeeded in reaching the top of the fish. After A taper tap provides an internal catch on
the overshot engaged the twisted off collar, the tubulars that have a restricted internal diameter.
> Casing swage. The conical shape of the swage
fisherman noted an increase in weight as the It has a long tapered profile and is used to cut
enables operators to restore deformed casing to
driller slowly pulled on the fishing string. Once new thread while screwing into the top of the nearly its original size and shape.
the fishing specialist was assured that the over- fish. This tool is run in the hole to the top of the
shot had latched onto the fish, the driller tripped fish and then rotated to engage the threads. It is
out of the hole and laid down the fish for exami- normally used in conjunction with a safety joint,
nation on the pipe rack. There, the operator which provides a means of detaching the work- Economic Considerations
attributed the problem to pipe fatigue. string from the fish in the event that the work- The decision to fish—or not—must be weighed
If the orientation or condition of the fish will string becomes stuck. against a need to preserve the wellbore, recover
not permit use of an overshot, then the fisher- A spear uses an internal grapple, or slip, that costly equipment or comply with regulations.
man must resort to an inside catching device to expands to grip against the inside wall of the pipe Each choice is fraught with its own costs, risks
engage the fish. Variations on the inside catch- as the driller pulls out of the hole. The tool is and repercussions. Before committing to a spe-
ing device include the pin tap, taper tap and made up on the end of the workstring then low- cific course of action, the operator must consider
spear (above). ered through the top of the fish. When the fishing a number of factors:
A pin tap is used with a fish that has been expert determines that the spear is positioned • Well parameters: proposed total depth, current
backed off from the string of pipe. This leaves a deep enough within the fish, the workstring is depth, depth to top of the fish and daily rig
box tool joint facing upward so it can be engaged rotated to engage the grapple. A straight pull, operating costs
by the tap.

34 Oilfield Review
• Lost-in-hole costs: the value of the fish minus
the cost of any components covered by tool
insurance Df = (Vf + Cs) / (Cf + Cd) ,
• Fishing costs: daily fee for fishing expertise and
where
daily rental charges for fishing tools and jars
Df = number of days allocated for fishing
• Fishing timetable: time spent mobilizing fish-
Vf = value of the fish
ing tools and personnel, estimated duration of
the fishing job and the probability of success. Cs = estimated cost of sidetracking the well

Cost usually dictates the maximum duration of Cf = daily fishing tool rental and personnel charges
the fishing job. Thus, a shallow hole with little rig Cd = daily rig operating cost.
time and equipment invested will probably war-
rant a minimal expenditure in fishing time. By > Basic fishing equation. This formula is used to
contrast, when the lost equipment represents a determine the optimal number of days to fish,
based on economics.
large capital investment, more time and expense
are justified. Some operators mandate that once
fishing costs reach about half the cost of kicking
off and redrilling, then fishing operations should Another option is to sidetrack. In addition to training that concentrates on shop assembly and
be abandoned in favor of sidetracking.10 accounting for the cost of equipment left in the disassembly, supplemented by classroom instruc-
Various formulas and proprietary programs hole, the operator should weigh the following: tion and rig-site training.
have been developed to help operators determine • the cost and time required for shipping a whip- The trainees are then assigned to the field to
how much time should be spent trying to retrieve stock, drilling motor or other equipment used a number of fishing, wellbore departure and well
a fish (above right). Experience has shown that to sidetrack the well abandonment jobs before they become eligible
the probability of successful retrieval diminishes • the cost of setting cement plugs down to the for the next step in their development. These jobs
rapidly with time. This conclusion tends to pro- kickoff point, setting time and tripping in prep- are carried out by experienced personnel with
vide an incentive for starting fishing operations aration to sidetrack the trainee assisting.
as soon as possible, with the assurance that • the cost of drilling from kickoff point to TD The second level of training goes into greater
beyond a certain point, the chances of catching • the probability of getting stuck in the same depth on fishing techniques and is supplemented
the fish become nil. When it comes to fishing for interval again. by case studies. The trainees conduct job planning
stuck pipe, for example, many operators draw the In certain areas, an operator may find that fish- exercises based on actual fishing jobs. They design
line at four days, including time spent working ing is more expensive than sidetracking, or that a complete BHA for the job and present their plans
the pipe or spotting pills. the latter may have a more reliable outcome. For to the class for evaluation and brainstorming.
If the decision is to abandon the fish, the openhole jobs, setting a cement plug and whip- Following this class, the trainees continue their
operator must then decide whether to J&A the stock may be an attractive alternative to days of field training and conduct a number of solo jobs
hole, complete the well above the fish or side- nonproductive time. This option is not popular in before moving on to the next level.
track around it. In the case of junking and aban- all regions, however, and demand for fishing may The final level of training focuses on the man-
doning the well, the operator’s geoscientists actually see a resurgence in some areas. agerial side of fishing and remediation to train
may be able to find value in the data obtained personnel for supervisory roles. Such training is
from the well, which may influence subsequent Training for the Future vital to the future of the oil patch, because as
decisions regarding whether or not to drill an Fishing expertise is hard won, gained primarily long as downhole equipment or wellbores fail,
offset well. through on-the-job exposure to a myriad of challeng- fishing expertise will be in demand. —MV
Some wells encounter productive horizons on ing operational situations in difficult wellbores.
their way to deeper pay zones. If reserves in shal- Currently, the “great crew change” is sweeping a
lower horizons are sufficient to justify comple- number of experienced fishing hands into retire-
tion, the operator may decide to forgo pursuit of ment, thus reinvigorating the imperative to train
deeper pay when faced with a fishing job; instead, more fishing specialists. In response, Schlumberger
the company can abandon the deep hole and set has instituted a training program for fishing crews.
pipe in the shallower pay. This option will be The curriculum is designed to develop students’
impacted by the replacement cost of the equip- fishing skills and sharpen their technical knowl-
ment left in the hole, the probability of its recov- edge; the curriculum is supplemented by actual
ery, the cost of the shallow completion and the field operations to strengthen proficiency.
amount of reserves in the shallow zone. The program provides progressive exposure to
a wide range of tools and fishing techniques. With
10. Muqeem MA, Weekse AE and Al-Hajji AA: “Stuck Pipe
Best Practices—A Challenging Approach to Reducing a prerequisite that ensures all trainees are famil-
Stuck Pipe Costs,” paper SPE 160845, presented at the iar with the tools used in their region of opera-
SPE Saudi Arabia Section Technical Symposium and
Exhibition, Al-Khobar, Saudi Arabia, April 8–11, 2012. tions, the first-level course provides field
specialists and field engineers with hands-on

Winter 2012/2013 35

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