Interview questions

MECH Engg

Mechanical engineering
Some common questions.

Tell me about yourself.

Why should I hire you?

What are your strengths and weaknesses?

Why do you want to work at our company?

What is the difference between confidence and over confidence?

What is the difference between hard work and smart work?

How do you feel about working nights and weekends?

Can you work under pressure?

Are you willing to relocate or travel?

What are your goals?

What motivates you to do good job?

What makes you angry?

Give me an example of your creativity.

How long would you expect to work for us if hired?

Describe your ideal company, location and job.

Explain how would be an asset to this organization?

What are your outside interests?

Would you lie for the company?

Who has inspired you in your life and why?

What was the toughest decision you ever had to make?

Have you considered starting your own business?

How do you define success and how do you measure up to your own definition?

If you won $10 million lottery, would you still work?

Tell me something about our company.

How much salary do you expect?

Where do you see yourself five years from now?

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On a scale of one to ten, rate me as an interviewer.

Do you have any questions for me?

Why did you resign from your previous job?

Why have you been out of work so long?

Tell me about a situation when your work was criticized.

Could you have done better in your last job?

Tell me about the most boring job you have ever had.

May I contact your present employer for a reference?

How many hours weeks do you normally work?

What was the toughest challenge you have ever faced?

Have you been absent from work more than a few days in any previous position?

What changes would you make if you came on board?

What would you say to your boss if he is crazy about an idea, but you think it stinks?

How could you have improved your career progress?

Looking back on your last position, have you done your best work?

Why should I hire you from the outside when I could promote someone from within?

How do you feel about reporting to a younger person?

Looking back, what would you do differently in your life?

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0. What is mechanical engineering?

Mechanical engineering is the discipline that applies the principles of engineering,
physics and materials science for the design, analysis, manufacturing, operations and
maintenance of machines/machines tools.
1. What is the difference between P11 and P12 Pipes?
P11 the chromium molybdenum composition that is 1%of chromium and 1/4% of
molybdenum, P12 the chromium molybdenum composition that is 1% of chromium and
2% of molybdenum.
2. State difference between Anti Friction Bearing and Journal Bearing?
Generally, journal bearings have higher force, consume higher energy and release more
heat, but they have larger contact surface, so normally used in low speed high load
application. In anti friction bearings is less. One object just rolls over each other.
3. What is Powder Technology?
Powder technology is one of the ways of making bearing material. In this method
metals like bronze, AL, Fe are mixed and compressed to make an alloy.
4. State the difference between Unilateral and Bilateral Tolerance?
A unilateral tolerance is tolerance in which variation is permitted only in one direction
from the specified direction. e.g. 1800 +0.000/-0.060
Bilateral tolerance is tolerance in which variation is permitted in both direction from the
specified direction e.g. 1800 +0.060/-0.060.
5. What the difference between Welding and Brazing?
In welding concentrated heat (high temperature) is applied at the joint of metal and fuse
together. Brazing involves significantly lower temperatures and does not entail then
melting of base metals. Instead, a filler metal is melted and forced to forced to floe into
the joint through capillary action.
6. The Fatigue life of a part can be improved by?
Improving the surface finish by Polishing & providing residual stress by shoot peening.
7.Poissons Ratio is Higher in, Rubber/Steel/Wood?
When a material is compressed in one direction, it usually tends to expand in the other
two directions perpendicular to the direction of compression. This phenomenon is
called the Poisson effect. Poisson’s ratio is a measure of the Poisson effect.
For Rubber= 0.5, for Steel= 0.288 for Wood< 0.2
Thus Poisson’s ratio is higher In RUBBER.
8. What are the different types of fits? Explain.
On the basis of Indian standards fits are mainly be categorized into three groups:
Clearance fit – these types of fits are characterized by the occurrence of Clearance
between the two mating parts. The difference between the minimum size of the hole
and the maximum size of the shaft is called as minimum clearance, the difference
between the maximum size of the hole and the minimum size of the shaft is known as
maximum clearance.
Interference Fit – In this types of fits the size of the mating parts are predefined so that
interference between them always occurs. The tolerance zone of the hole is completely
below the tolerance zone of the shaft.
Transition FIT- As the name suggests this type of fit has its mating parts size limited to
allow either clearance or interference. The tolerance zone of the hole and the shaft
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overlaps in case of such fits.

9. What are the rules that must be kept in mind while designing castings?
Some points as follows:
 To avoid the concentration of stress sharp corners and frequent use of fillets
should be avoided.
 Section thickness should be uniform as much as possible. For variations it must
be done gradually.
 Abrupt changes in the thickness should be avoided at all costs.
 Simplicity is the key; the casting should be designed as simple as possible.
 It is difficult to create true large spaces and hence forth large flat surfaces must
be avoided.
 Webs and ribs used for stiffening in castings should as minimal as possible.
 Curved shapes can be used in order to improve the stress handling of the cost.
10. What are the points that should be kept in mind during forging design?
Some of the points as follow:
 A radial flow of grains or fibers must be achieved in the forged components.
 The forged items such as drop and press forgings should have a parting line that
should divide the forging into two equal halves.
 The ribs in a forging should not be high or thin.
 In order to avoid increased die wear the pockets and recesses in forgings should
be minimum.
 In forgings the parting line of it should lie as far as possible in a single plane.
 For ease of forging and easy removal of forgings the surfaces of the metal
should contain sufficient drafts.
11. What are the different theories of failure under static load, explain briefly?
Maximum principal stress theory (Rankine’s theory): This theory states that failure
occurs at a point in member where the maximum principal or normal stress in a bi-axial
system reaches the maximum strength in a simple tension test.
Maximum shear stress theory ( Guest’s or Tresca’s theory): This theory states that
failure occurs when the bi-axial stress reaches a value equal to the shear stress at yield
point in a simple tension test.
Maximum principal strain theory(saint vanant theory): This theory states that failure
occurs when bi-axial stress reaches the limiting value of strain.
Maximum strain energy theory (Haigh’s theory): This theory states that failure occurs
when strain energy per unit volume of the stress system reaches the limiting strain
energy point.
Maximum distortion energy theory (hencky and Von Mises theory): This theory states
that failure occurs when strain energy per unit volume reaches the limiting distortion
energy.
12. How many Laws of thermodynamics are there?
There are three laws of thermodynamics.
First law: Energy can be neither created nor destroyed. It can only change forms. In any
process in an isolated system, the total energy remains the same. Heat and mechanical
work are mutually convertible.

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Second law: When two isolated system in separate but nearby regions of space, each in
thermodynamic equilibrium in itself, but not in equilibrium with each other at first, are at
some time allowed to interact, breaking the isolation that separate the two systems, and
they exchange matter or energy, they will eventually reach a mutual thermodynamic
equilibrium. The sum of the entropies of the initial, isolated systems is less than or
equal to the entropy of the final exchanging systems. In the process of reaching a new
thermodynamic equilibrium, entropy has increased, or at least has not decreased. The
entropy of the universe increases over time and moves towards a maximum value.
Third law: As temperature approaches absolute zero, the entropy of a system
approaches a minimum.
13. State laws of conservation of energy?
According to energy conservation law, “energy can neither be created nor be destroyed.
It can only be transformed from one form to another”.
14. Is boiler is closed system?
Yes definitely the boiler is a closed system.
15. What is Carnot engine?
It was being designed by Carnot and let me tell that it is an imaginary engine which
follows the carnot cycle and provides 100% efficiency.
16 Which has more efficiency: Diesel engine or Petrol engine?
Of course diesel engine has the better efficiency out of two.
17. Compare Brayton Cycle and Otto Cycle?
The heat addition and rejection processes in Otto cycle are of constant volume, where
as in Brayton cycle, they are of constant pressure.
-Otto cycle is the ideal cycle for spark ignition engines.
-Brayton cycle is the ideal cycle for gas power turbines.
18. What is DTSI Technology?
DTSI stands for Digital Twin Spark Plug Ignition. It uses 2 spark plugs which are
controlled by digital circuit (microchip). it results in efficient combustion of air fuel
mixture.
19. What is meant by One ton Air conditioner?
1 Tonn refrigeration means it extracts 210kj/min of heat from the system.
20. Why Entropy decreases with increase in temperature?
Ds=dQ/t entropy is inversely proportional to the temperature so, as temp. Increases
entropy decreases.
20. What is the difference between Speed and Economic Speed?
The rated speed tells us maximum speed which can be achieved by a vehicle or some
other machine but the economical speed means the speed limit at which the machine
works efficiently with least consumption of fuel. e.g.in normal speed bikes(not racings)
the max speed limit shown on speedometer is up to 120kmph but companies always
advice their customers to drive such bikes at around 60kmph to have maximum
mileage.
22. Why different sound are produced in different bikes, through they run on SI engines?
Engine specifications are different In different manufactures like Bore Diameter (CC)
Ignition timing. Also the exhaust passage takes more responsible for sound.
23. If you heat a steel pipe with the hole at centre, does heat affects the hole diameter?
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Yes it gets bigger.

24. How much Watt means 1Hp?

746.2 Watt.
26. Definition of Octane Number and Catane Number?
Octane No:- Octane Number is defined as percentage, by volume, of iso octane in the
mixture of iso h-octane and h-heptanes. It is the measure of rating, of SI engine.
Cetane No:- Cetane number is defined as the percentage, by volume, of n-cetane in the
mixture of n-cetane and alpha methyl naphthalene. It is the measure of rating of CI
engine.
27. What is the difference between Critical Speed and Whirling Speed?
In solid mechanics, in the field of rotor dynamics, the critical speed is the theoretical
angular velocity which excites the natural frequency of a rotating object, such as a shaft,
propeller or gear. As the speed of rotation approaches the objects natural frequency, the
object begins to resonate which dramatically increases system vibration. The resulting
resonance occurs regardless of orientation. Whirling Speed is due to the unbalanced
forces acting on a rotating shaft.
28.What is the difference between Technology and Engineering?
Engineering is application of science. Technology shows various methods of
Engineering. A bridge can be made by using beams to bear the load, by an arc or by
hanging in a cable; all shows different technology but comes under civil engineering and
science applied is laws of force/load distribution. Application of engineering for
sophistication/modernization is also called as technology.
29. What is Hydrostatic System?
Hydrostatic is the study of fluid bodies that are
 At rest
 Moving sufficiently slowly so there is no relative motion between adjacent parts
of the body
For hydrostatic situations
 There are no shear stresses
 There are only pressure forces that act perpendicular to any surface.
30. What is Cotter joint?
A cotter joint is used to connect rigidly two co-axial rods or bars which are subjected to
axial tensile or compressive forces.
31. What is the difference between strainer and filter?
Strainer for coarse size, Filter is more accurate than Strainer.
32. Why the centrifugal Pump is called High Discharge pump?
Centrifugal pump is a kinetic device. The centrifugal pump uses the centrifugal force to
push out the fluid. So the liquid entering the pump receives kinetic energy from the
rotating impeller. The centrifugal action of the impeller accelerates the liquid to a high
velocity, transferring mechanical (rotational) energy to the liquid. So it discharge the
liquid in high rate. It is given in the following:
Centrifugal Force F = (M*V^2)/R.
Where, M-mass, V-velocity, R-radius.
33. Which pump is more Efficient Centrifugal/Reciprocating pump?
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Centrifugal pump. Because flow rate is higher compared to reciprocating pump. Flow is
smooth and it requires less space to install. Lower initial cost and lower maintenance
cost.
34. Which Mechanism is used in Automobile gearing System?
Differential mechanism is used in automobile gearing.
35. When Crude Oil is Heated, Which Hydro Carbon comes first?
Natural gas (Gasoline) …. At 20 degree Celsius.
36. What is heat treatment and why is it done?
Heat treatment can be defined as a combination of processes or operations in which
the heating and cooling of a metal or alloy is done in order to obtain desirable
characteristics without changing the compositions. Some of the motives or purpose of
heat treatment are as follows:
 To improve the hardness and machinability of the metal, For the softening of
metal.
 To provide better resistance to heat, corrosion, wear etc.
 Heat treatments are: Normalizing, Annealing, Spheroidising, Hardening,
Tempering, Surface or Case hardening.
37. How many governors are needed for safe turbine operation? Why?
Two independent governors are needed for safe turbine operation. One is an over speed
or emergency trip that shuts off the steam at 10% above running speed (maximum
speed). The second, or main governor, usually controls speed at a constant rate;
however, many applications have variable speed control.
38. Besides lubrication, what are two functions of lubricating oil in some turbines?
In lager units, lube oil cools the bearings by carrying off heat to the oil coolers. Lube oil
in some turbines also acts as a hydraulic fluid to operate the governor speed-control
system.
39. What are the assumptions made in simple theory of bending?
Assumptions are as follow:
 The material of the beam is homogeneous this implies that it is uniform in
density, strength and have isotropic properties meaning possessing same elastic
property in all directions.
 Even after bending the cross section of the beam remains constant.
 During the initial stages the beam are within the elastic limit of its material.
 The layers of the beam are free to contract and expand longitudinally and
laterally on any cross section the perpendicular resultant force of the beam is
zero.
 Compared to the cross-sectional dimension of the beam the radius of curvature
is very large.
 All the stresses in the beam are within the elastic limit of its material.
40. What kind of materials should be used for manufacturing of shafts?
Some of the qualities that should be present in materials for shafts are follows:
 The material should have a high index of strength.
 Also it should have a high level of machinability.
 The material should possess a low notch sensitivity factor.

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 The material must also have wear resistant properties.

 Good heat treatment properties should also be present.
 The common material used to create shafts of high strength an alloy of steel like
nickel is used. The shafts are manufactured by hot rolling processes and then
the shaft is finished using drawing or grinding processes.
41. Why should a chain drive be used over a belt or rope driven drive? State pros and
cons?
Advantages of chain drives
 In chain drive no slip occurrence take place.
 The chains take less space as compared to rope or belts as they are made of
metal and offer more strength.
 The chain drives can be used at both short and long ranges and they offer a high
level of transmission efficiency.
 Chain drives can transmit more load and power as compared to belts.
42. What are the different types of springs explain them briefly?
Springs types as follows:
Helical springs: These springs as their name suggests are in coil form and are in the
shape of helix. The primary purposes of such springs are to handle compressive and
tensile loads. They can be further classified into two types; compression helical spring &
Tension helical spring each spring having their own unique areas of application.
Conical and volute springs: Both these spring types have specialized areas of usage
where springs with adaptable rate according to the load is required. In case of conical
springs they are wound so as to have a uniform pitch while on the other hand volute
springs are wound in a slight manner of a parabloid.
Torsion Springs: The characteristics of such springs are that they tend to wind up by
the load. They can be either helical or spiral in shape. These types of springs are used in
circuit breaker mechanisms.
Leaf springs: These types of springs are comprised of metal plates of different lengths
held together with the help of bolts and clamps. Commonly it is used as suspensions
for vehicles.
Disc springs: As the name suggests such types of springs are comprised of conical
discs held together by a bolt or tube.
Special Purpose Springs: These springs are all together made of different materials
used in air and water.
43. What are the Different types of brakes and explain them briefly?
Brakes are classified on the basis of their medium used to brake, they are as follows:
Hydraulic Brakes: These brakes as their name suggest use a fluid medium to push or
repel the brake pads for braking.
Electric Brakes: These brakes use electrical energy to deplete or create a breaking force.
Both the above types of breaks are used primarily for applications where a large amount
of energy is to be transformed.
Mechanical Brakes: They can be further classified on the basis of the direction of their
acting force:
Radial Breaks: As their names suggests the force that acts on the brakes is of radial
direction. They can further be classified into Internal and external brakes.
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Axial Brakes: In these types of brakes the braking force is acting in an axial direction as
compared to radial brakes.
44. Which basis on sliding contact bearings classified? Explain?
These bearings classified on the basis of the thickness of the lubricating agent layer
between the bearing and the journal. They can be classified as follows:
Thick film bearings: These type of bearings have their working surface separated by a
layer of the lubricant. They are also known as hydrodynamic lubricated bearings.
Thin film bearings: In this type of bearings the surfaces are partially in direct contact
with each other even after the presence of a lubricant. The other name for such type of
bearings is boundary lubricated bearings.
Zero Film Bearings: These types of bearings as their name suggests have no lubricant
present between the contact layers.
Externally or hydrostatically pressurized lubricated bearings: These bearings are able to
without any relative motion support steady loads.

45.Briefly explain the advantages of Cycloidal and Involute gears?

The advantages of the Cycloidal gears as follows:
 Having a wider flank as compared to Involute gears they are considered to have
more strength and hence can withstand further load and stress.
 The contact in case of cycloidal gears is between the concave surface and the
convex flank. These results in less wear and gears.
 No interference occurs un these types of gears.
The advantages of the Involute gears as follows:
 The primary advantages of involute gears are that it allows the changing of the
centre distance of a pair without changing the velocity ratio.
 The pressure angle remains constant from start to end teeth, these results in
less wear and smooth running of gears.
 The involute gears are easier to manufacture as they can be generated in a single
curve (the face and flank).
46. What are Bevel gears and what are its types?
Bevel gears are the type of gears in which two shafts happen to intersect. The gear
faces which are tooth bearing are conical in shape. They are generally mounted on
shafts which are 90 degree apart but they can be made to work at other angles as well.
The bevel gears are classified into the following types on the basis of pitch surfaces
and shaft angles:
Mitre Gears: These types of gears are similar to each other i.e. they have the same pitch
angles and contain the same number of teeth. The shaft axes intersect at 90 degrees
angle.
Angular bevel gears: when two bevel gears connect at any angle apart from 90 degrees.
Crown bevel gears: When the two shafts axes intersect at an angle greater than 90 and
one of the bevel gears have a pitch angle of 90 degrees they are known as crown bevel
gears.
Internal bevel gears: In these type of gears the teeth on the gears is cut on the inside
area of the pitch cone.
47. What are the different values that need to be determined in order to design a
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cylinder for an ICE?

The following values are needed to be determined:
Thickness of the cylinder wall: the cylinder walls in an engine are made witness to gas
pressure and the side thrust of a piston. These results in two types of stresses:
Longitudinal and circumferential stress. Both the types of stresses are perpendicular to
each other and hence it is aimed to reduce the resulting stresses as much as possible.
Length and bore of the cylinder: The length of the cylinder and the length of the stroke is
calculated on the basis of the formula: length of cylinder L=1.15 times the length of the
stroke (I). L=1.15(I)
Cylinder Flange and studs: The cylinders are always cast integral as a part of the upper
crankcase or in some cases attached to it by means of nuts and bolts. The flange is
integral to a cylinder and hence for its thickness should be greater than that of the
cylinder wall. The thickness of flange should generally be between 1.2t-1.4t. Where t =
cylinder thickness.
The stud diameter is calculated by equating gas load (due to max pressure) to the
grand total of all the resisting forces of the studs.
48. What is consideration taken into account while creating a piston head?
The piston head is designed on the basis of the following considerations:
 The crown should have enough strength to absorb the explosion pressure inside
the engine cylinder.
 The head must always dissipate the heat of the explosion as quickly as possible
to the engine walls.
 The temperature at the centre and edges of the head.
 The thickness of the piston head is calculated on the basis of the Grashoff’s
formula which takes into consideration the maximum gas pressure of an
explosion, the permissible bending and the outside diameter of the piston.
49. Which is the hardest material on earth?
Diamond is currently the hardest material, made up of carbon atoms which cannot
move. Carbon is the only atom that can have four electrons in the second shell
surrounding the carbon nucleus, precisely why making a diamond the hardest material.
However, there also are claims by a few to a new rare material called Wurtzite Boron
Nitride which has a structure similar to a diamond but has some other atoms in place of
carbon.
50. One unit of BTU is how many joules?
1BTU = 1055.06 Joules.
51. What does a pump develop? Give reason to support your answer.
Pump is a device that is used to transfer fluid from one place to another place which
means it develops flow not pressure.
52. Explain difference between pipe and tube.
A pipe is measured based on its inner diameter (ID) whereas a tube is measured based
on the outer diameter (OD).Other than the dimensions there is no major difference
between the two.
53. Explain the formula of heat loss in pipe.
In order to find total heat loss through the pipes it is imperative to know the thermal
conductivity and the differing thickness of each layer. The ground that surrounds the
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pipe also acts as a layer of insulation. Considering this, the thermal properties of the
stone less sand is included in the heat loss calculation.
54. What kind of pipes is used for steam lines?
Pressure and temperature are two of the most important factors to be considered
before selecting the type of material to be used. Steam is a compressible gas due to
which the capacity of the pipeline depends on the size of the pipes and pressure of the
steam.
Since steam at even low pressure can be dangerous, extra care is to be taken.
Galvanized pipes are usually not used for steam. Pipe made of mild steel with welded
fittings are instead largely used.
55. Who invented the four stroke engine? Which one more efficient, four stroke engine
or a two stroke engine and why?
Nikolaus Otto invented the four stroke engine. Both, two stroke and four stroke have
their own advantages and disadvantages. 4 stroke is more fuel efficient. However, 2
stroke produces more power.
56. Explain what is torque?
Torque is the force that causes rotation. It is a measure of how much is acting on an
object making it rotate.
57. What is the difference between torque and power?
While power determines the speed of a vehicle, torque determines the times in which
that speed can be reached. The greater the torque figure, the faster the acceleration.
The more torque in the engine, the faster you accelerate. Power is the rate at which
work is done, so it is basically the potential of the engine.
58. Explain why diesel engine is known as high torque and petrol engine as high speed
engine?
Each power stroke in a petrol engine releases more heat and is converted into
mechanical energy due to a higher rate of burning. Due to this petrol engine has higher
power and acceleration.
Diesel engine is a compression ignition engine with higher compression ratio, therefore
extreme pressure is high. Since the piston of a diesel engine is larger, more torque is
delivered in produced.
59. Why do heavy vehicles use diesel engine?
The compression ratio of diesel engine is higher than the petrol engine, the reason for
producing higher torque. The efficiency of diesel engine increases with load. Diesel
produces slow energy on burning of fuel and the efficiency of the engine increases with
load that’s why diesel engine is suitable and largely used for heavy vehicles.
60. between steel, copper and brass, which conduct faster heat?
Copper conducts heat faster than steel or brass. In most cases, material that is good
for conducting heat is also good for electricity.
61. What are the advantages and disadvantages of using LPG in a car?
Advantages:
 The high octane rate enables it to blend better with air and to burn completely,
generating less carbon. With less carbon buildup, spark plugs often last longer
and oil changes are needed less frequently.
 Since it burns in the gaseous phase, it results in less corrosion and engine wear.
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 In case of a spill, LPG evaporates quickly.

Disadvantages:
 The LPG requires servicing at approximately once a year.
 Since complete combustion occurs, more heat is liberated which is not advised
for a long journey as the engine will get over heated.
 Installation of LPG is rather difficult.

62. Why gas containers are mostly in a cylindrical shape?

The ideal shape would be a sphere. The container must have the capacity to withstand
the extremely high pressure of liquefied gas. A spherical shape helps in distributing
these forces uniformly.
63. Why DTSI is used in motor bikes?
DTSI is used for a better fuel combustion in the cylinder head which helps provide
better efficiency and optimum use of fuel.
64. What are the advantages of DTSI over normal engines?
The cylinder head has two spark plugs, instead of the usual one. When two sparks are
generated at either ends of the combustion chamber, the air – fuel mixture is ignited in
a way that creates two flame fronts. A higher rate of combustion is achieved leading to
higher rise in pressure. The outcome of this is more torque, better fuel efficiency and
lower emissions.
65. What is the difference between scavenging and supercharging?
Scavenging is process of flushing out burnt gases from engine cylinder by introducing
fresh air in the cylinder before exhaust stroke ends. Supercharging is the process of
supplying higher mass of air by compressing the atmospheric air.
66. What are the names given to constant temperature, constant pressure, constant
volume, constant enthalpy and constant entropy processes?
Isothermal, Isentropic, Isoboric, Throttling and Adiabatic processes respectively.
67. Enthalpy and entropy are functions of one single parameter. Which is that?
Temperature.
68. What impurities from hard scale and which impurities soft scale?
Sulphates and chlorides of lime and magnesium from hard scale and carbonates of
lime and magnesium form soft scale.
69 what is the difference between hard water and soft water?
Hard water contains excess of scale forming impurities and soft water contains very
little or no scale forming substances.
70. Why large boilers are water tube type?
Water tube boilers raise steam fast because of large heat transfer area and positive
water circulation. Thus they respond faster to fluctuations in demand. Further single
tube failure does not lead to catastrophy.
71. Low Water in boiler drum is unsafe because it may result in overheating of water
tubes in furnace. Why it is unsafe to have high water condition in boiler drum?
High drum level does not allow steam separation to be effective and some can be
carried over with steam which is not desirable for steam turbine.
72. What is the principle of mechanical refrigeration?
A volatile liquid will boil under the proper conditions and in so doing will absorb heat
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from surrounding objects.

73. In some engines glycerine is used in place of water for cooling of engine. Why?
Glycerine has boiling point of 90deg C which increases its heat carrying capacity. Thus
weight of coolant gets reduced and smaller radiator can be used.
74. What is the effect of friction on flow of steam through a nozzle?
To decrease both mass flow rate and wetness of steam.
75. What is the purpose of biological shield in nuclear plants?
Biological shield of heavy concrete prevents exposure to neutrons, beta rays and
gamma rays which kill living things.
76. What is heavy water and what is its use in nuclear plants?
Water containing heavy isotopes of hydrogen (Deuterium) is known as heavy water.
Heavy water is used as a moderator. Heavy water slows down the fast neutrons and
thus moderates the chain reaction.
77. Explain nuclear reactor in brief.
A plant which initiates sustains controls and maintains nuclear fission chain reaction
and provides shielding against radioactive radiation is nuclear reactor.
78. Disposal of radioactive waste materials and spent fuel is a major and important
technology. How the waste radioactive material is disposed off?
Non usable fission products are radioactive and take short/medium/long time for
radioactive decay to reach safe level of radioactivity. Accordingly three methods of
disposal are:
(a) Zero or low radioactivity material is stored without elaborate shielding.
(b) Medium radioactivity material is stored for short duration of about 5 years to
allow decay of radioactivity.
(c) High radioactive material. They are stored in water for several months to permit
radioactive decay to an acceptable low level.
79. What is the difference between Fan and Blower?
Fan moves the air in low pressure at all directions. Blower directs the air in a single path
with high pressure.
80. What is Heat Rate of Power Plant?
Heat rate is a measure of the turbine efficiency. It is determined from total energy input
supplied to the Turbine divided by the electrical energy output.
81. What is the difference between Hardness and Toughness?
Hardness is the ability of a material to withstand wear.
Toughness is the ability of a material to absorb energy.
82. What is the hottest part of the refrigerant in refrigerator?
Compressor
83. What does pump develop (a) flow, (b) pressure
A pump does not create pressure, it only creates flow. Pressure is a measurement of
the resistance to flow.
84. Difference between Performance and Efficiency?
The accomplishment of a given task measured against present known standards of
accuracy, completeness, cost and speed is called as performance.
Efficiency is defined as the input given and the work obtained from that input like
money, time, labour etc. It’s the main factor of productivity.
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85. What is the difference between Specifications, codes, Standards?

Specification is describing properties of any type of materials.
Code is procedure of acceptance and rejection criteria.
Standard is accepted values and compare other with it.
86. What is the difference between Corrective actions and preventive actions?
Corrective actions are taken on discrepancies noticed during inspection of
products/documents/process where as preventive actions are taken to eliminate the
possibility of discrepancy in future.
87. What is the difference between sudden force and Impact force?
An impact is a high force or shock applied over a short time period when two or more
bodies collide. A force which applies on the body (material) suddenly is known as
sudden force.
88. Difference between` Thermodynamics and Heat Transfer’
Heat transfer deals with non equilibrium heat exchange or transfer due to temperature
gradient while in thermodynamics; during thermal equilibrium (No temperature gradient)
no heat exchange is possible. Heat never transfer when there is no temperature
gradient.
89. Difference between Flywheel and Governor.
The function of flywheel is to store the energy/power produced during the power stroke
of an engine and this stored energy is used during remaining stroke to make piston up
and down during working of engine while governor tries control the speed of an engine
due to variation in load. It does this work by reducing or increasing the amount of fuel
passing to the engine.
90. Difference between tempering and annealing.
Annealing is a process in which work piece is heated up to certain temperature to get
desired changes in grain or micro- structure and then allowed to cool slowly in order to
relieve the stresses during work treatment.
While tempering is a process where in hardness and elasticity or ductility can be regain
by use of heating and cooling cycle till desired properties can be obtained.
91. What is added in LPG to detect leakage?
Methyl Mercaptan is added.
92. Pascal law? Applications?
Pascal’s law or the principle of transmission of fluid – pressure states that “ pressure
exerted anywhere in a confined incompressible fluid is transmitted equally in all
directions throughout the fluid such that the pressure ratio (initial difference) remains
the same”.
Application – Hydraulic jacks, Car lifts, Fork Lifts.
93. Can you transfer the heat energy from cold body to hot body?
Yes, with external work. E.g. Air conditioner, refrigerator.
94. What is hogging and sagging?
Hogging and sagging describe the shape of beam or similar long object when loading is
applied. Hogging describes abeam which curves upwards in the middle, and sagging
describes a beam which curves downwards.
95. What Bernoulli’s Principle?
In fluid dynamics, Bernoulli’s principle states that for an in viscous flow, an increase in
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the speed of the fluid occurs simultaneously with a decrease in pressure or a decrease
in the fluid’s potential energy.
96. Difference between single acting and double acting pump?
In single-acting machines the compression takes place on only one side of the piston;
double-acting machines use both sides of the cylinder for compression. The flow is
continuous in double acting and in single acting the flow is not continuous unless there
is a surge vessel.
97. What is conduction, convection and radiation? Give Examples?
Conduction or diffusion
The transfer of energy between objects that are in physical contact
Convection
The transfer of energy between an object and its environment, due to circular fluid
motion.
Radiation
The transfer of energy to or from a body by means of the emission or absorption of
electromagnetic radiation.
98. Classify Carbon Steels on basis of carbon content?
Low-carbon steels contain up to 0.30% Carbon. The largest category of this class of
steel is flat-rolled products (sheet or strip), usually in the cold-rolled and annealed
condition.
The carbon content for these high-formability steels is very low, less than 0.10%C, with
up to 0.4% Mn. Typical uses are in automobile body panels, tin plate, and wire products.
For rolled steel structural plates and sections, the carbon content may be increased to
approximately 0.30%, with higher manganese content up to 1.5%. These materials may
be used for stampings, forgings, seamless tubes, and boiler plate.
Medium-carbon steels are similar to low-carbon steels except that the carbon ranges
from 0.30 to 0.60% and the manganese from 0.60 to 1.65. Increasing the carbon
content to approximately 0.5% with an accompanying increase in manganese allows
medium carbon-manganese steels include shafts, axles, gears, crankshafts, couplings
and rail axles.
High-carbon steels contain from 0.60 to 1.00%C with manganese contents ranging from
0.30 to 0.90%. High-carbon steels are used for spring materials and high-strength wires.
Ultrahigh-carbon steels are experimental alloys containing 1.25 to 2.0% C.
99. What are ISO-9000 standards?
ISO-9000 standards are made up of five parts namely ISO-9000, ISO-9001, ISO-9002,
ISO-9003 and ISO-9004. ISO-9000 and ISO-9004 are advisory documents. For instance,
ISO-9000 contains guidelines for using the standards. The standards are contained in
ISO-9001, ISO-9002 and ISO-9003.
100. Which ISO standard would be applicable if the product or the service involved
design and development?
It would involve ISO-9001 which is the model for quality assurance in design,
development, production, installation and servicing.
101. Can you tell us about ISO-9002 and ISO-9003 also?
ISO-9002 is for quality assurance in production, installation and servicing and ISO-9003
is for quality assurance in final inspection and test.
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102. What are the common profiles used for splines in machine elements?
The profiles used for splines in machine elements are straight sided splines, triangular
splines and involute splines.
103. What type of threads is used for pressure tight joints and for power transmission?
Pipe threads are used for pressure tight joints and square threads for power
transmission.
104. How computer helps in designing?
Computer is able to store lot of information and same can be retrieved fast. It performs
calculations very fast. The design can be visualized on screen and any alterations made
and its effects clearly seen. Thus optimum designs can be achieved much faster and
these are thoroughly tested from all angles.
105. Can you tell something about Hazop study?
In Hazop (Hazards and operatibility) study each and every conceivable process
deviation from normal operating condition of a system having identical design intention,
is thoroughly analyzed for causes and consequence and required action plan to mitigate
hazard / operability problems are suggested on the basis of available protective
system.
106. Why slenderness ratio is considered in design of members?
When length of the member is increased, the member may fail due to buckling even
though the member is symmetrical in all respects and the load is concentric.
107. A wire rope is designed as 6 x 19 standard hoisting. What do the numbers 6 x 19
represent?
Number of strands x Number of wires in each strand.
108. Why sleeve is fitted on a ball bearing?
To prevent relative axial movement between the shaft and the bearing.
109. What is the main purpose of a gear box in a vehicle?
To vary the torque at the road vehicles.
110. What is endurance limit?
Endurance limit of fatigue limit is the maximum stress that a member can withstand for
an infinite number of load applications without failure when subjected to completely
reversed loading.
111. The designation M33 x 2 of a bolt means.
Metric threads of 33 mm outside diameter and 2 mm pitch.
112. Say the use of some couplings.
Oldham’s coupling is used to connect two shafts which have lateral misalignment.
Universal couplings are used to join two shafts whose axes interest at a small angle.
Brushed pin flexible couplings are used to join two shafts which are not in exact
alignment.
Sleeve or muff coupling is the simplest type of rigid coupling.
113. What type of cam follower is generally used in automobiles?
Spherical type cam follower is used in automobile.
114. Say some types of cam.
S.H.M. cam is used in order to minimize jerks.
Harmonic cam is used for low and moderate speed engine.
Cycloidal cam is used for high speed engine.
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115. How do you define a spring?

A spring is an elastic member which stores energy and provides a force over a distance
by elastic deflection.
116. How do you define a shaft?
A shaft is a rotating member, usually of circular cross-section (either solid or hollow),
transmitting power.
117. What is flywheel?
A flywheel is a heavy rotating body which acts as reservoir for absorbing and
redistributing kinetic energy. The function of a flywheel is to keep the speed of machine
between given limits while the machine is doing work or receiving energy at a variable
rate.
118. What is a design?
Creating a plan or drawings for a product using intellectual ability and scientific
knowledge is called design. A product so designed should permit economical
manufacture, and it should meet the specification requirements.
119. What are the different types of design?
Adaptive design – Adaptation of the existing design
Development design – Improvement of the existing design
New design – Design of an entirely new product
120. What is engineering design?
It’s an Iterative decision making process to conceive and implement optimum systems
to solve problems and needs of society.
121. What is machine design?
A process of achieving a plan for the construction of a machine.
122. What is modeling?
Modeling is a Representation of the real world on desk in symbolic form or in the
laboratory.
123. What are preferred numbers?
A general basis for standardizing and grading a series of similar dimensions,
characteristics, called as preferred numbers.
124. What is resilience? What is proof resilience?
Strain energy stored per unit volume is resilience. The maximum strain energy which
can be stored in a material per unit volume is called as proof resilience.
125. What is creep?
The slow and progressive deformation of a material with time under a constant stress
called creep.
126. What is cam?
A plate or cylinder which communicates motion to a follower by means of its edge or a
groove cut in its surface.
127. What is coupling?
Coupling makes a semi permanent connection between two shafts.
128. What is clutches?
Coupling which permit the disengagement of the coupled shafts during rotation.
129. What is shot peening?
Shot peening is a cold working processes used to produce a compressive residual
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stress layer and modify the mechanical properties of metals. It entails impacting a
surface with shot (round metallic, glass or ceramic particles) with a force sufficient to
create plastic deformation. Peening a surface spreads it plastically, causing changes in
the mechanical properties of the surface. The main benefit of shoot peening is the delay
or prevention of cracks in highly tensile stressed alloy components.
130. What is Poisson’s ratio?
The ratio of the relative contraction strain (or transverse strain) normal to the applied
load to the relative extension strain (or axial strain) in the direction of the applied load
called Poisson ratio.
131. What is enthalpy and entropy?
Enthalpy describes the energy it takes for a substance to change from one phase to
another (i.e. solid to liquid) Entropy deals with the actual disorder of particles and
substances (i.e. more disorder of the particles as solid substance is heated to a liquid.)
In short, enthalpy looks at the energy needed whereas entropy looks at the organization
of the particles themselves.
132. What is the difference between helical and spiral?
A helix is a curve in 3-d space with an axis, where the tangent line makes a constant
angle with the axis. Spirals on the other hand do not need to have that property, and are
typically curves in 2-d plane.
133. Usually how size of gear is specified?
By pitch circle diameter.
134. While taking turn, what action differential makes?
An increase in the speed of the outer wheel.
135. Which bearing is preferred for heavy loads with slow speed?
Roller contact bearings.
136. What is spring index?
It is the ratio of coil diameter to wire diameter (D/d).
137. What do you mean by factor of safety?
Ratio of yield stress and working stress.
138. Which gear experience Zero axial thrust?
Herringbone gears.

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