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Autoclave Midmark M9 15m11 Manual PDF
Autoclave Midmark M9 15m11 Manual PDF
Autoclave Midmark M9 15m11 Manual PDF
®
UltraClave
Automatic Sterilizers
Model Numbers: Serial Number Prefixes:
Service and
M9 -020 thru -022 RN, RP, RR, V Parts Manual
M9D -020 & -022 RW, RX, V
Style B
GENERAL INFORMATION TESTING & REPAIR - continued
General Information
Section B
Symbols .................................... i Door Motor System .................. B-39
Ordering Parts .......................... i Fan & Fan Thermostat ............. B-42
Model / Serial Number
Table Of Contents
Main PC Board ......................... B-46
Location .................................. i Printer (optional) ....................... B-50
Weights, Dimensions, Adjusting the Dry Time ............ B-54
Electrical Specifications ....... ii
Model Identification /
Compliance Chart .................. iii
ACCESS PROCEDURES
Section C
Cycle Parameters ..................... iv
Special Tools ............................ iv Removing & Installing:
Warranty Information ............... v Covers / Panels ........................ C-2
Tray Plate / Rack ...................... C-3
Draining / Filling Reservoir ..... C-4
OPERATION &
TROUBLESHOOTING
Section A
Error Codes .............................. A-2
Power-Up Mode ........................ A-18
Fill Mode ................................... A-20 WIRING & FLOW DIAGRAMS
Heat-Up Mode ........................... A-22 M9 (-020 / -021 / -022):
Section D
Sterilization Mode .................... A-24 Wiring Diagram ............................. D-2
Vent Mode ................................. A-26 Flow Diagram ................................ D-6
Door Motor System .................. A-28 M9D (-020 / -022):
Drying Mode ............................. A-30 Wiring Diagram .............................. D-4
Fan System ............................... A-32 Flow Diagram ................................ D-6
M11 (-020 / -021 / -022):
Wiring Diagram ............................ D-2
Flow Diagram ................................ D-6
TESTING & REPAIR M11D (-020 / -022):
Checking for Wiring Diagram .............................. D-4
Section B
E
Using a Pressure Gauge ......... B-3
Section
Fuses ......................................... B-4
Service Diagnostics ................. B-5 EXPLODED VIEWS / PARTS LISTS
E
Air Valve .................................... B-12
M9 (-020 / -021 / -022) ............... E-2
Fill & Vent Valves ...................... B-15
Section
M9D (-020 / -022): ..................... E-3
Pressure Relief Valve ............... B-18
M11 (-020 / -021 / -022) ............. E-2
Heating Element ....................... B-20
M11D (-020 / -022): ................... E-3
Temperature Sensor ................ B-23
Water Level Sensor .................. B-27
High-Limit Thermostats ........... B-31
Door Switch ..............................
FOR USEB-34 BY MIDMARK TRAINED TECHNICIANS ONLY
Touch Pad & Display Panel ..... B-37
Go To Table Of Contents
General Information
General Information
Symbols Ordering Parts
Serial Number
MA616300i
General Information
Weights, Dimensions, Electrical Specifications A
D
ATTENTION
A seperate (dedicated) electrical circuit is recommended for all models (M9/D &
M11/D). Do not connect to a circuit with other devices, unless the circuit is rated
B
for the additional load. C
MA599600i
Chamber Size: ............................................... Diameter: 9 in. (22.9 cm) Chamber Size: ....................................................... Diameter: 11 in. (27.9 cm)
Depth: 15 in. (38.1 cm) Depth: 18 in. (45.7 cm)
Reservoir Capacity: ..................................... Approx. 1.1 gallon (4.1 liters) Reservoir Capacity: ............................................. Approx. 1.4 gallon (5.3 liters)
at FULL mark at FULL mark
Pressure Relief Valve: Pressure Relief Valve:
opens at approximately: ................................. 40 psi (275kPa) opens at approximately: ................................. 40 psi (275kPa)
Electrical Requirements: ............................ [See Model Identification / Electrical Requirements: .................................... [See Model Identification /
......................................................................... Compliance Chart] Compliance Chart]
Fuses (on main PC board): Fuses (on main PC board):
115 VAC model 115 VAC models
F1 ................................................................. 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4" F1 .................................................................... 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4"
F2 ................................................................. 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4" F2 .................................................................... 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
230 VAC models: 230 VAC models:
F1 ................................................................. 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm F1 .................................................................... 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm
F2 ................................................................. 8 amp, 250 V, Fast-Acting, 5mm x 20mm F2 .................................................................... 8 amp, 250 V, Fast-Acting, 5mm x 20mm
General Information
Model Identification / Compliance Chart - M9/D & M11/D
LABORATORY
UL61010A-1 EQUIPMENT
59FM
General Information
Cycle Parameters
This table shows the temperature / pressure / time parameters for the pre-set cycles.
27.1 psi
270°F 3 minutes 30 minutes*
(186 kPa)
(132°C)
Unwrapped
250°F 15 psi
30 minutes 30 minutes*
(121°C) (104 kPa)
Packs
Special Tools
This table lists all special tools needed to diagnose and repair the sterilizer.
Digital Multimeter Commercially available any type To perform continuity / voltage checks
Pressure Gauge
Midmark Cor poration 002-0372-00 To check chamber pressure during cycle
Test Harness
General Information
Warranty Information
SCOPE OF WARRANTY Additional Information
Midmark Corporation (“Midmark”) warrants to the original purchaser its new Alternate Care Failure to follow the guidelines listed below will void the
products and components (except for components not warranted under “Exclusions”) manufac- warranty and/or render the sterilizer unsafe for use.
tured by Midmark to be free from defects in material and workmanship under normal use and
service. Midmark’s obligation under this warranty is limited to the repair or replacement, at • If a malfunction is detected, do not use the sterilizer
Midmark’s option, of the parts or the products the defects of which are reported to Midmark
until necessary repairs are made.
within the applicable warranty period and which, upon examination by Midmark, prove to be
defective.
APPLICABLE WARRANTY PERIOD • Do not attempt to disassemble sterilizer, replace
The applicable warranty period, measured from the date of delivery to the original user, shall be components, or perform adjustments unless you are
one (1) year for all warranted products and components. a Midmark authorized service technician.
EXCLUSIONS
This warranty does not cover and Midmark shall not be liable for the following: (1) repairs and • Do not use another manufacturer's parts to replace
replacements because of misuse, abuse, negligence, alteration, accident, freight damage, or malfunctioning components. Use only Midmark
tampering; (2) products which are not installed, used, and properly cleaned as required in the replacement parts
Midmark “Installation” and or “Installation / Operation Manual for this applicable product. (3)
products considered to be of a consumable nature; (4) accessories or parts not manufactured
by Midmark; (5) charges by anyone for adjustments, repairs, replacement parts, installation, or
other work performed upon or in connection with such products which is not expressly
authorized in writing in advance by Midmark.
EXCLUSIVE REMEDY
Midmark’s only obligation under this warranty is the repair or replacement of defective parts.
Midmark shall not be liable for any direct, special, indirect, incidental, exemplary, or consequen
tial damages or delay, including, but not limited to, damages for loss of profits or loss of use.
NO AUTHORIZATION
No person or firm is authorized to create for Midmark any other obligation or liability in
connection with the products.
SF-1487 REV. A1
Models:
Serial Numbers:
© Midmark Corporation 2004 SF-1854
A-1
Go To Table Of Contents
Operation & Troubleshooting
Troubleshooting
[Error Codes]
Error Codes
Error Codes Go To Page: Page
If an electronic malfunction is detected during a cycle, a numeric error code will appear on the
display panel. Each digit in the error code provides information about the problem that occurred. C010: (General System) ................................... A-3
C060: (General System) ................................... A-3
Example: First Digit = Where? C099: (General System) ................................... A-4
The first digit indicates the component
or system where the problem occurred. C100 Series: (Stop Button Codes) ................. A-5
(example: 3 = Door Switch) C200 Series: (Water Fill Codes) .................... A-6
C300 Series (Door Switch Codes) ................. A-7
Second Digit = What? C500 Series: (Temperature Codes) ............... A-8
The second digit indicates what
problem or symptom was detected. C600 Series: (Pressure Codes) ..................... A-9
(example: 8 = Open) C900 Series: (Hi-Limit Thermostat Codes) .... A-10
The table below cross-references the numeric error code with the Component, Problem, and Mode. Find Error Code
First Digit Second Digit Third Digit
(Component) (Problem) (Mode)
C060
• Unplug and re-plug unit.
(Unplug sterilizer for a full 60 seconds.)
1st Check power cord connections at wall outlet
and on back of sterilizer.
2nd Check if sterilizer is plugged into a dedicated
15 amp circuit.
Chamber Filter
Remove filter & clean using
2nd
3 Fill Valve 4th
3
SpeedClean and a brush. Check all wire connections.
Test the valve if necessary.
Problem: PC board detected open door switch contacts during a cycle. -or-
Refer To: Go To Page: Page
Door switch contacts remained closed after door motor shut off.
Operation & Troubleshooting ................ A-1
Component Testing / Repair ................. B-1
Access Procedures .............................. C-1
Wiring Diagrams ................................... D-1
Exploded Views / Part Numbers ........... E-1
• If door is closed...
1st Door Latch Mechanism
2nd Door Motor / Switch
Door Switch
Attention:
C660 & C670 indicate a power interruption
Heating Element Vent Valve occurred after an error code was displayed.
Chamber Filters
When these errors appear, always check the
five previous error codes.
[Refer to Section B: Service Diagnostics]
Models: ALL
Error Codes
Serial Numbers:
© Midmark Corporation 2004 SF-1854 Rev. 10/04
A-9
Rev. 7/08
Go To Table Of Contents
Operation & Troubleshooting Error Codes: C900 Series (all)
C980 C981 C982 C983 C984 C985 C987
Is sterilizer level?
Adjust leveling feet as necessary.
3rd
Main PC Board
6th
Display Panel
4th
Check supply voltage.
(Power cord connection, facility circuit breaker, etc.)
1st
Fuses
3rd
Is sterilizer level?
Adjust leveling feet as necessary.
2nd
3
Temperature Probe
8th
3
Printer
Check the following:
1st
3
• Printer paper
• Ink cartridge
• Ribbon harness connections
If necessary, perform Printer Test (Section B).
Models: Troubleshooting
Serial Numbers:
© Midmark Corporation 2004 SF-1854
A-17
Go To Table Of Contents
Operation & Troubleshooting
Troubleshooting
[Power-Up Mode]
Power-Up Mode
This illustration shows the components that affect, or are monitored during all cycle modes. Problem: Go To Page:
Page
Refer to the following page for a detailed description of the Power-Up Mode. Error Codes:
C010 ................................................ A-3
C060 ................................................ A-3
C099 ................................................ A-4
Display panel is blank, &
touch pad does not work .................. A-11
Display panel shows foreign characters
("beeps" continuously) ...................... A-12
High-Limit Thermostats
Door Switch [Line VAC]
[Line VAC]
Line VAC
Primary Fuses Each time power is reconnected, the display panel will show:
With the sterilizer's power cord properly connected, facility supply
voltage is supplied to the Main PC Board thru the two primary fuses.
High-Limit Thermostats
Total cycles run
When power is supplied to the Main PC Board, current continuously
on the sterilizer
flows thru the two (normally closed) High-Limit Thermostats.
This circuit powers all line voltage components (except Fan System).
If either thermostat opens for any reason (overheat or malfunction), Model Software
the sterilizer will shut down until unit cools, or thermostat is replaced. Number Version
Door Switch
Once a cycle is initiated, the Main PC Board continuously monitors
the status of the Door Switch.
If an open door is detected, the cycle will not start. If the door switch
opens during a cycle, the cycle will be terminated and the
corresponding error code will appear in the display.
Base Up / Down
Air Valve
Throughout the Fill Mode, line voltage is
supplied to the (normally closed) air valve.
When energized, the air valve opens.
[This allows air to pass thru the valve so that
water can flow from the reservoir].
Vent Valve
Throughout the Fill Mode, voltage is
supplied to the (normally open) vent valve.
Water Level Sensor
When energized, the vent valve closes.
Throughout the Fill Mode, 5 VDC is supplied to
[This prevents water from flowing back into the
the water level sensor. When the water level in
reservoir thru the vent valve].
the chamber reaches the sensor, a circuit is
completed and current flows back to the PC
Board.
Fill Valve
During the Fill Mode, voltage is supplied
When the 5 VDC from the water level sensor is
to the (normally closed) fill valve. When
detected, the PC Board stops the current flow to
energized, the fill valve opens allowing water
the fill valve.
to flow into the chamber.
Base Up / Down
Pressure Sensor
[on Main PC Board]
Heating Element - ON
[Line VAC]
Heating Element
Throughout the Heat-Up Mode, line voltage is
continually supplied to the heating element.
The heating element heats the water in the
chamber until sterilzation temperature is
achieved.
Chamber Chamber
Temperature Pressure
Vent Valve
Throughout the Heat-Up Mode, voltage is Temperature Sensor & Pressure Sensor
supplied to the (normally open) vent valve. The temperature sensor (inside chamber) &
When energized, the vent valve closes. pressure sensor (on Main PC Board) monitor the
[This prevents water from flowing back into the temperature & pressure conditions inside the
reservoir thru the vent valve]. chamber.
Models: ALL
Heat-Up Mode
Serial Numbers:
© Midmark Corporation 2004 SF-1854 Rev. 10/10
A-23
Go To Table Of Contents
Operation & Troubleshooting
Troubleshooting
[Sterilization Mode]
Sterilization Mode
This illustration calls out the components that affect the Sterilization Mode. Problem: Go To Page: Page
Refer to the following page for a detailed description of the Sterilization Mode. Error Codes:
C104 ................................................ A-5
[Refer to to Power-Up Mode for components that are continually monitored during all modes]
C384 ................................................ A-7
C534 ................................................ A-8
C544 ................................................ A-8
C564 ................................................ A-8
C574 ................................................ A-8
C664 ................................................ A-9
Air Valve - closed
C674 ................................................ A-9
[no voltage]
C984 ................................................ A-10
Biological test strips indicate items
are not sterile (no Error Code) .......... A-13
Temperature Sensor
[5 VDC]
Pressure Sensor
[on Main PC Board]
Vent Valve
Throughout the Sterilization Mode, voltage
is supplied to the (normally open) vent valve.
When energized, the vent valve closes.
[This prevents water from flowing back into the
reservoir thru the vent valve].
Air Valve
The air valve is closed (no voltage) throughout the
entire Sterilization Mode.
[This prevents pressure from escaping the chamber].
Condensing Coil
Pressure Sensor
[on Main PC Board]
Vent Valve
During the Vent Mode, the PC Board stops the
current flow to the (normally open) vent valve.
This allow the valve to open, and the pressure
(steam) is released from the chamber.
Chamber Chamber
Temperature Pressure
Condensing Coil
When the steam is released from the chamber,
it passes thru the condensing coil. The coil cools
the steam and returns the water back to the
reservoir.
Air Valve
The air valve is closed (no voltage) throughout
the entire Vent Mode.
Pressure Sensor
The pressure sensor (on Main PC Board)
monitors the chamber pressure as it is released.
When the pressure reaches 0.7 psi (5kPa), you
will hear several "beeps". This indicates the door
will open in approximately 5 seconds.
Cam
Door Motor - ON
[Line VAC]
Door Motor System Models: M9 (-020 thru -022) M11 (-020 thru -022)
Serial Numbers: all all
A-28 © Midmark Corporation 2004 SF-1854 Rev. 7/08
Go To Table Of Contents
Operation & Troubleshooting
Door Motor System
Th Door Motor System automatically opens the sterilizer
door when the Vent Mode is complete. When the Door Motor System is activated, the display panel will show:
When the cam reaches the bottom of its travel, the door
motor reverses direction. When the mechanism reaches
its original position, the motor switch is opened. This
stops current flow to the motor, and the motor stops.
Door Switch
The status of the (normally open) door switch reflects the
position of the door. (ex. Door open= switch open)
Models: M9 (-020 thru -022) M11 (-020 thru -022) Door Motor System
Serial Numbers: all all
© Midmark Corporation 2004 SF-1854
A-29
Go To Table Of Contents
Operation & Troubleshooting
Troubleshooting
Drying Mode [Drying Mode]
This illustration shows only the components that affect the Drying Mode. Go To Page:
Problem: Page
Refer to the following page for a detailed description of the Drying Mode.
Error Codes:
Temperature Sensor C567 ................................................ A-8
[5 VDC]
C577 ................................................ A-8
C647 ................................................ A-9
C667 ................................................ A-9
C677 ................................................ A-9
C987 ................................................ A-10
Instruments still wet after Dry Mode..... A-14
Packs are burning during Dry Mode .... A-14
Heating Element
During the Drying Mode, line voltage is supplied
to the heating element at pre-set intervals to turn
it ON / OFF. This continues for the duration of the
Drying Mode.
Temperature Sensor
The temperature sensor (inside chamber) monitors
the temperature throughout the Drying Mode. If the
temperature exceeds 240°F (115°C), the PC board
stops the current flow to the heating element until
the temperature drops.
Sterilizer Door
The sterilizer door must remain open throughout
the Drying Mode. If the door is closed, pressure
may build up in the chamber resulting in an error
code.
Models: ALL
Drying Mode
Serial Numbers:
© Midmark Corporation 2004 SF-1854
A-31
Go To Table Of Contents
Operation & Troubleshooting
Troubleshooting
[Fan System]
Fan System
Problem Go To Page:
Page
This illustration shows only the components that affect the Fan System.
Refer to the following page for a detailed description of the Fan System. Fan does not run when temperature
exceeds 130° ................................... A-15
Fan continues to run after temperature
drops below 100° .............................. A-15
[The electrical current to the fan system does not pass Fan
thru the high-limit thermostats (on bottom of chamber)]. When the contacts of the fan thermostat are closed, line
voltage is applied to the fan causing the fan to run.
When the contacts of the thermostat open, current is
Primary Fuses removed, and the fan stops.
With the table's power cord properly connected, facility
supply voltage is supplied to the Main PC Board thru the
two primary fuses.
Fan Thermostat
When power is supplied to the Main PC Board, current
continuously flows to the fan thermostat.
Models:
Serial Numbers:
© Midmark Corporation 2004 SF-1854
B-1
Go To Table Of Contents
**
MA662800i
Connecting
Step 2: Connect pressure gauge harness
to PC board and tubing.
Connecting
Step 1: Cut cable tie & disconnect Disconnecting
tubing from PC board. Step 1: Disconnect pressure gauge harness.
Disconnecting
Step 2: Connect tubing to PC board.
Secure tubing with high-temp cable tie.
MA617801i
Fuse Test
Fuse Test
Step 2: Place meter probes
on each end of fuse.
F2
MA667701i F1 Fuse Test
Step 1: Set meter to 200 Ω.
Fuse Ratings:
115 VAC models:
F1 ................ 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4"
F2 ................ 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
Service Diagnostics
Step 3: Move switch #1 on Attention
the SW1 block to ON. To return to normal operating mode...
A. Disconnect power cord.
B. Move #1 switch (SW1 block) to OFF.
C. Reconnect power cord.
I/O Test
Press the START button.
This energizes the Air Valve, causing it to open. Air Valve
Pressing the START button again, closes the valve.
[You should hear a "click" when the valve opens / closes.
This indicates the PC Board and valve are functioning properly].
I/O Test
Press the START button.
This energizes the Vent Valve, causing it to close.
Pressing the START button again, opens the valve.
[You should hear a "click" when the valve opens / closes. Fill Valve Vent Valve
This indicates the PC Board and valve are functioning properly].
Attention
The door switch must be tripped when testing the Fill Valve. Close the door or manually trip the switch.
The water level sensor does not function during this test. The chamber will overflow if the valve is left open too long.
I/O Test
Press the START button.
This energizes the Fill Valve, causing it to open.
Pressing the START button again, closes the valve.
[Water will flow into the chamber when the valve opens.
This indicates the PC Board and valve are functioning properly].
I/O Test
Press the START button.
This energizes the Door Motor System.
[The door should open after approx. 15 seconds. This indicates
the PC Board and door motor are functioning properly].
Attention
Do not run this test more than twice without allowing the unit to cool.
Doing so may cause the sterilizer to overheat.
I/O Test
Press the START button.
This energizes the Heating Element.
[The heating element should heat up for approx. 15 seconds, then shut off.
This indicates the PC Board and heating element are functioning properly].
Press the STOP button for the next test. Heating Element
I/O Test
The display shows the status of the High-Limit Thermostats,
the Door Switch, and the Water Level Sensor.
[If the display reading shows a malfunction, test the corresponding component].
I/O Test
The display shows the chamber temperature & pressure.
Press the STOP button to return to the Test Selection Screen.
Recall Errors
The display shows the last five error codes displayed on the unit.
[NOTE: 1: is the most recent error code, 5: is the oldest]
Recall Errors
To erase all five error codes from memory...
Press the START button.
Keytest
Press the START button.
[When the designated button is pressed, you will hear single
"beep", and the test will advance to the next button. This
indicates the button is functioning properly].
Keytest
Press the STOP button.
Keytest
Press the HANDPIECES button.
[Continue for all remaining buttons].
Note:
For Solenoid coils marked with FWR (Full
Wave Rectified) use the M ohms Scale to
check the coil. An OL or Open reading
indicates a bad or open coil.
Always use the Service Diagnostic
function to check valve operation.
Acceptable Range:
Disassembly
Removal Step 1: Remove nut,
Step 2: Remove two elbow coil retainer, and coil.
fittings from air valve.
Out In
Installation
Step 3: Run test cycle.
Installation Check for leaks.
Step 1: Apply hi-temp hydraulic sealant
(Loctite 565) to threads of elbow fittings.
Do not use teflon tape!
Disassembly
Install fittings onto air valve. Step 2: Remove Valve
Stem and clean
ports in valve body.
MA676701i
Removal
Step 1: Loosen compression fittings. Assembly
Remove air valve. Step 1: If necessary, replace
O-ring in body and flat
gasket on stem, then
Installation assemble valve.
Step 2: Position air valve as shown. MA663600i
Tighten compression fittings.
When the water in the chamber reaches the water level sensor,
the PC board stops the current flow to the fill valve. This allows
the valve to close, stopping the flow of water into the chamber.
Vent Valve
During the Fill, Heat-Up, & Sterilization Modes...
Voltage is supplied to the vent valve. This causes the
valve to close so that pressure can build in the chamber.
Electrical Test
Step 1: Disconnect wires from valve terminals.
Electrical Test
Step 2: Place meter probes on terminals Note:
of malfunctioning valve (vent shown). For Solenoid coils marked with FWR (Full
[Set meter to M ohms (Ω)] Wave Rectified) use the M ohms Scale to
check the coil. An OL or Open reading
indicates a bad or open coil.
Always use the Service Diagnostic
function to check valve operation.
O-Ring Slot
Removal (Vent only)
Step 2: Disconnect compression
fitting from top of vent valve.
MA664101i
The valve can be opened manually by pulling the pressure relief handle.
Testing
Note: This test should be performed whenever the unit is serviced. Original
PRV Pressure Relief
Handle
Pressure Relief Valve Test
Step 1: Start an Unwrapped cycle.
Removal
Step 3: Remove pressure relief valve. Installation
Original Step 2: Install the LH & RH Enclosures.
PRV
Note: Locate the Washer between the top
of the Enclosure and the ring on the PRV.
LH
Enclosure
Washer
RH
Enclosure
Present
PRV
Removal
Step 2: Disconnect relief valve tubing. Pressure
Remove elbow fitting.
Relief Valve
MA617601i
Reducer
Installation
Step 1: Install the Reducer and then
the Pressure Relief Valve.
Installation
Step 3: Install the PRV hose.
Note: If necessary, trim the PRV Hose to
prevent it from touching the counter top.
Removal
Step 2: Disconnect wires from heating element.
Remove nuts, lockwashers, & brass washers.
Installation Gaskets
Equipment Alert Spacer
1. Do not overtighten nuts!
MA664500i
Torque must not exceed 25 ft/lbs (34N•M).
2. Make sure when replacing the element in a M11,
that the element coil is placed under the element clip.
(see diagram)
Removal
Step 3: Remove heating element and spacer.
Step 2: Install brass washers, lockwashers, & nuts.
Connect wires to heating element. Installation
Step 1: Install gaskets onto heating element.
Install spacer and heating element.
Heating
Heating Element
Element Models: ALL
Serial Numbers:
B-22 © Midmark Corporation 2004 SF-1854 Rev 3/08
Go To Table Of Contents
Probe
Acceptable Range:
on older models.
TP 2
TP5
Supply Voltage Test
If reading is out of acceptable range...
Replace main PC board.
TP 2 TP3
TP4
If reading is within acceptable range...
Main PC board is functioning properly
Acceptable Range:
20 20k
2 2k
200mV 200
SA110600
Removal
Step 1: Disconnect sensor harness
from J12 on PC board.
Installation
Step 2: Connect sensor harness J12
to J12 on PC board.
Removal
Step 2: Remove temperature sensor.
Installation
Step 1: Apply hi-temp hydraulic sealant (Loctite 565)
to temperature sensor threads.
MA664700i Do not use teflon tape!
Install temperature sensor.
Sensor Disk
When the 5 VDC from the water level sensor is detected, the PC
Board stops the current flow to the fill valve.
Note:
On M9 units, approximately 650 ml of water will enter chamber
before reaching the water sensor. On M11 units, approximately
750 ml of water will enter chamber before reaching the water
sensor.
Acceptable Reading:
OL
Water Level Sensor Test
Step 2: Place one meter probe on sensor terminal.
Place other probe on chamber wall.
[Set meter to 2K ohms (Ω)]
If reading is OL...
Perform Supply VoltageTest.
TP 2 TP3
If reading is within acceptable range...
TP4
Main PC board is functioning properly
Acceptable Range:
20 20k
2 2k
200mV 200
SA110500
Installation
Step 1: Install teflon tube & spacer onto sensor.
Insert sensor thru hole in chamber.
Removal
Step 3: (From inside of chamber)
Remove sensor, spacer, & teflon tube.
Installation
Equipment Alert
Do not overtighten compression nut!
[Tighten 1-1/4 turns from finger-tight]
Removal
Step 2: Remove nut, terminal, & compression nut.
Installation
Step 3: Perform test on page B-26 to
Removal assure sensor is not grounded.
Step 1: Disconnect wire from sensor.
Installation
Step 4: Connect sensor wire. MA665200i
Testing
Note
High-limit thermostats must be tested at room temperature.
Acceptable Range:
0.00 (approximately)
If reading is OL...
Replace high-limit thermostat.
Removal
Step 1: Drain water from reservoir.
Removal
Step 2: Disconnect wires from both
thermostats & heating element.
Installation
Step 3: Connect wires to both
thermostats & heating element.
Wire Connections
white jumper wire .......... between thermostats
yellow wire .................... thermostat
red wire ..................... thermostat
brown wire .................... heating element
brown/white wire ........... heating element
MA6655000i
Installation
Removal Equipment Alert
Step 4: Remove bracket & thermostats. Inspect heating element gaskets & wire spacer
(inside chamber) before tightening nuts.
Removal
Step 3: Remove nuts, lockwashers ,
& brass washers from heating element.
Note
When the door is open, the door switch is untripped / open.
When the door is closed, the door switch is tripped / closed.
Note
The door switch must be tested with the door OPEN and CLOSED.
Acceptable Reading:
Removal
Step 1: Disconnect door switch wires
from main PC board (J1 & J2).
Installation
Step 1: Position door switch and secure Installation
with screws, lockwashers, & nuts. Step 2: Connect door switch wires
to main PC board (J1 & J2).
Removal
Step 2: Remove scews, lockwashers,
NO
NC nuts, & door switch
C
MA665801i
Display Panel
Note
The touch pad is attached to the outside of the top cover.
The display panel is attached to the inside of the top cover.
Removal
Step 1: Remove top cover.
Installation
Equipment Alert
Be sure the arrow on the display panel
points UP when installing panel.
Installation
Step 1: Peel backing from touch pad.
Feed ribbon harness thru slot.
Position touch pad on top cover.
Tab
Removal
Step 4: Peel touch pad off of top cover.
[Remove adhesive residue w/ a citrus-based
solvent that is safe for use on plastics]
MA666000i
When the cam reaches the bottom of its travel, the motor
reverses direction. When the cam reaches its starting position,
the motor switch opens, stopping the current flow to the door
motor.
Models: M9 (-020 thru -022) M11 (-020 thru -022) Door Motor System
all all
Serial Numbers:
© Midmark Corporation 2004
B-39
SF-1854 Rev. 7/08
Go To Table Of Contents
Acceptable Reading:
Door Motor System Models: M9 (-020 thru -022) M11 (-020 thru -022)
Serial Numbers: all all
B-40 © Midmark Corporation 2004 SF-1854 Rev 4/08
Go To Table Of Contents
Removal
Step 3: Disconnect motor switch wire harness.
Remove motor switch.
Installation
Step 1: Install motor switch.
Connect motor switch wire harness.
M11 Hole
Position
M9 Hole
Position Installation
Step 3: Rotate cam down until it clears the motor switch.
Loosen motor switch screws.
Connector Push right side of motor switch down.
Rod Tighten motor switch screws.
Removal
Step 2: Remove nuts, connector rod,
& motor bracket.
Installation
Equipment Alert
Connector rod must be inserted into proper
hole in cam. (See illustration).
Installation
Step 4: Connect wire harness
to PC board (J15)
Models: M9 (-020 thru -022) M11 (-020 thru -022) Door Motor System
Serial Numbers: all all
© Midmark Corporation 2004
B-41
SF-1854 Rev. 7/08
Go To Table Of Contents
Note
The fan may run continuously when running
consecutive cycles.
Fan Thermostat Fan
Acceptable Reading:
Fan Test
Step 1: Disconnect two wires from fan.
FanTest
Step 2: Place meter probes on fan terminals.
[115 VAC Models: Set meter to ohms (Ω)] Fan Test
[230 VAC Models: Set meter to ohms (Ω)] If reading show 0 or no reading...
Replace fan.
If reading is OL...
Fan thermostat is functioning properly.
Acceptable Reading:
OL
Installation - Fan
Installation - Thermostat Step 1: Install fan.
Step 1: Install thermostat / bracket.
Removal - Fan
Removal - Thermostat Step 2: Remove fan.
Step 2: Remove thermostat / bracket.
Removal - Fan
Step 1: Disconnect wires from fan.
Installation - Fan
Step 2: Connect wires to fan.
Removal - Thermostat
Step 1: Disconnect wires from thermostat.
MA666700i
Installation - Thermostat
Step 2: Connect wires to thermostat.
The two fuses (F1 & F2) protect the circuitry from
excessive current draw. If either fuse is faulty, the
unit will not operate.
The eight SW1 switches are set to the OFF position when shipped from the factory.
These switches are used when:
• Activating the Service Diagnostics Mode.
• Configuring the PC Board (required when board is replaced).
• Changing the display to metric units (Celcius / kPa)
1
[Note: This switch must be turned OFF to resume normal operation]
2
To configure the PC Board...
[Note: This procedure changes the software settings for chamber
size (ex. M9 - M11) and the door opening function (ex. M9 - M9D)]
Switch 3 Not Used, leave OFF
3
Move Switch 2 to ON position.
4
Switch 4 Not Used, leave OFF
OPTIONS
Switch 5
5
Not Used, leave OFF
6
Switch 6 Not Used, leave OFF
To change the display to metric units (°C / kPa)...
Switch 7
7
Move Switch 7 to ON position. OFF - English Units
ON - Metric Units
8
Switch 8 Not Used, leave OFF
Switch Positions
ISA102401i
This test checks for proper voltage supply to all of the following components:
• Heating Element
• Door Motor
• Fill Valve
• Vent Valve PC Board Relay Test
• Air Valve Step 1: Place meter probes on test points:
Black probe: TP2
Red probe: TP1
TP2
location [Set meter to 20 VDC]
on older
models
PC Board Relay Test
If reading is out of acceptable range...
Replace main PC board.
TP 2
TP5
If reading is within acceptable range...
Main PC board is functioning properly
TP 2 TP3
TP4
Acceptable Range:
10 to 14 VDC
TP 1
1000 DC
M
750 AC
Multimeter
200 200k
20 20k
2 2k
200mV 200
SA110301
Removal Removal
Step 1: Tag and disconnect all wire Step 2: Cut cable tie, then disconnect
harnesses from PC board. tubing from pressure sensor.
Installation
Step 3: Connect all wire
harnesses to PC board. Installation
Step 5: Adjust the PC Board configuration by
following the prompts on the display panel.
Use the <+> <-> buttons to adjust settings.
Press the <P> button when finished.
CHAMBER SIZE:
M9/M9D ..................... 9 INCH
M11/M11D ................. 11INCH
FEATURE SET:
M9/M11 ..................... FULLY FEATURED
M9D/M11D ................ DEFEATURED
Removal
Step 3: Remove two nuts and
PC board / bracket.
Installation
Step 4: Unplug power cord. Installation
Move switch #2 to ON.
Reconnect power cord. Step 1: Install PC board / bracket.
Secure with two nuts
Installation
Step 6: Unplug power cord.
Move switch #2 to OFF.
Reconnect power cord.
MA617006i
EJ
EC
T
Be sure ribbon is flat against paper.
Replacement - Paper Roll
Step 2: Press Paper Feed button until 2-3 inches
of paper emerges from top of printer.
Slot
TP 2
TP5
Printer Voltage Test
If reading is out of acceptable range...
TP 2
Replace main PC board.
TP3
TP4
If reading is within acceptable range...
Replace printer and/or printer harness.
Acceptable Range:
4 to 6 VDC
TP 1
1000 DC
M
750 AC
Multimeter
200 200k
20 20k
2 2k
200mV 200
SA110401
Replacement
Step 1: Install cover onto printer.
Removal
EJ
EC
T
Step 2: Remove printer and cover.
Replacement
Step 2: Route printer harness thru access hole.
Place printer into position.
R
Removal
Step 1: Disconnect printer harness
from PC board (J14).
Replacement
Step 3: Connect printer harness
to PC board (J14).
MA667301i
Paper Feed
Button
Step 3: When test script begins to print,
release paper feed button.
Access Procedures
Access Procedures Removing & Installing: Go To Page: Page
Covers / Panels ................................... C-2
Tray Plate / Rack .................................. C-3
Models:
Serial Numbers:
© Midmark Corporation 2004 SF-1854
C-1
Go To Table Of Contents
Access Procedures
Covers / Panels
Removal Refer To: Go To Page: Page
Step 1: Remove screw from Operation & Troubleshooting ................ A-1
Removal / Installation pressure relief handle.
Component Testing / Repair ................. B-1
Access Procedures .............................. C-1
Caution
Always unplug power Installation Wiring Diagrams ................................... D-1
cord before removing Step 1: Position top cover. Exploded Views / Part Numbers ........... E-1
any covers / panels. Connect pressure relief handle.
Installation
Step 3: Connect display panel
harness to PC board (J3). Removal
(If applicable) Install printer. Step 3: Remove remaining screws from top cover.
Remove top cover left side panel.
Removal
Step 2: Remove right side panel. Installation
Disconnect display panel Step 2: Install left and back panels.
harness from PC board (J3).
(If applicable) Remove printer.
Black
Grn/Yellow
White &
White/Blue
Removal
Step 4: Disconnect wires from the Installation
receptacle and the fan motor. Step 4: Connect wires to receptacle & fan.
Remove back panel. Install right side panel
Access Procedures
Tray Plate / Rack
Refer To: Go To Page: Page
Removal / Installation Operation & Troubleshooting ................ A-1
Component Testing / Repair ................. B-1
Caution Access Procedures .............................. C-1
Always allow unit to cool before
removing trays or rack. Wiring Diagrams ................................... D-1
Exploded Views / Part Numbers ........... E-1
Installation
Step 1: Place back edge of tray in chamber.
Press down on top of rack while
sliding into chamber.
Installation
Step 2: Install trays.
MA601501i
Removal
Step 2: Pry tray plate up, while pulling out.
MA601601i
Access Procedures
Draining / Filling the Reservoir
Refer To: Go To Page: Page
Operation & Troubleshooting ................ A-1
Component Testing / Repair ................. B-1
Access Procedures .............................. C-1
Wiring Diagrams ................................... D-1
Exploded Views / Part Numbers ........... E-1
Filling
Step 1: Secure drain tube in clips.
Fill Port
Filling
Step 2: Pour distilled water into fill port until
the water level is in the "green range"
on the the fill level label.
MA616201i
Draining
Step 1: Pull drain tube loose from clips.
Hold tube over a drain or suitable
container to empty resrevoir.
Note: The max. reservoir capacity is:
M9: 1.1 gallon (4.1 liters)
M11: 1.4 gallon (5.3 liters)
BK NC C
Fuses: J7 VI 9 Air
ON C Line**
Switch TP1 Solenoid
115 VAC models: WH +12VDC* Air VAC
J6 VI/WH Coil
F1 ................ 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4" WH 3
W1
10
F1 F2
F2 ................ 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
Door
J15
Motor RD 2 K1 RD Vent
(Line Voltage) W5 Line**
Line BK Heater Vent VAC Solenoid
RD
230 VAC models:
VAC
Line 1 W6 Coil (NO)
VAC W2 W4
F1 ................ 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm (Energized for
Door Interlock Heater Fill BK Fill
apprx. 12 secs) Line**
F2 ................ 8 amp, 250 V, Fast-Acting, 5mm x 20mm Switch L1 N/L2
W3
VAC Solenoid
BK
Coil
J1 J2 J3 J4
J5
* Constant Voltage
Line VAC Line
WH
** Voltage Present Only 6 5 4 3 2 1
(When Door
VAC** Main Harness
During Component Operation WH is Open) 015-1554-00
*** Rectified DC Voltage Only
Present During Operation
RD
Lt BL
YL
BK
Door CC NO L1
BR/WH
Interlock 6 1 (Line VAC)
Note: Disconnect plug connector BK
when checking voltage. Switch 11 L1 3
12 5 4 2 GN/YL Grd. Plug
High
BR 13 Outlet
Steam Heating L1 Limit GN/YL
WH N / L2
VR1
Element High L1 WH
R1
015-1639-00 Limit In
J1 Steam Heating VAC 8
16 15
Element Out
LCD Lt BL WH/BL
+5VDC* 14 13
Contrast Hi Limit Jumper Fan
12 11
Adjustment 015-1640-00 1
10 9
14
J2 (To Switch Touch Pad) 8 7
J3
6 5 WH
1 2 3 4 5 6 7 8 9 10 11 12 13 (To J13 on Hi Limits (N/C) Fan Thermostat (N/O)
4 3
Main Fan Motor
2 1
P.C. Board) Note Opens 450 F 25 Closes 130 F 8
Closes 350 F 25 Opens 101 F 6
D1 Display P.C. Board Test point locations may vary. SA1764i
BK NC C Air
Fuses: ON C
J7 VI 9 Line** Solenoid
TP1
115 VAC models: WH
Switch
+12VDC* Air
VAC Coil
F1 ................ 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4" W1 J6 VI/WH
WH 3
F1 F2
10 RD or WH
F2 ................ 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
Door
J15
Motor RD 2 K1 RD Vent
(Line Voltage) W5
Heater VDC** Solenoid
Line BK Vent RD VAC / VDC RD or WH
230 VAC models: VAC 1 W6 (Rectifier) Coil (NO)
Line W2 W4
F1 ................ 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm VAC
Door Interlock BK VAC / VDC BK or WH
(Energized for Heater Fill Fill
F2 ................ 8 amp, 250 V, Fast-Acting, 5mm x 20mm apprx. 12 secs)
Switch L1 N/L2
W3 (Rectifier) VDC** Solenoid
BK
Coil
J1 J2 J3 J4
BK or WH
J5
* Constant Voltage
Line VAC Line
WH
** Voltage Present Only 6 5 4 3 2 1
(When Door
VAC** Main Harness
During Component Operation WH is Open) 015-1554-00
*** Rectified DC Voltage Only
Present During Operation
Lt BL
RD
YL
BK
Door CC NO L1
BR/WH
Interlock 6 1 (Line VAC)
Note: Disconnect plug connector BK
when checking voltage. Switch 11 L1 3
12 5 4 2 GN/YL Grd. Plug
High
BR 13 Outlet
Steam Heating L1 Limit GN/YL
WH N / L2
VR1
Element High L1 WH
R1
015-1639-00 Limit In VAC
J1 Steam Heating 8
16 15 Element Out
LCD
+5VDC* 14 13
Contrast Hi Limit Jumper Fan Lt BL WH/BL
12 11
Adjustment 015-1640-00 1
10 9
14
J2 (To Switch Touch Pad) 8 7
J3
6 5 WH
1 2 3 4 5 6 7 8 9 10 11 12 13 (To J13 on Hi Limits (N/C) Fan Thermostat (N/O)
4 3
Main Fan Motor
2 1
Opens 450 F 25 Closes 130 F 8
P.C. Board)
Closes 350 F 25 Opens 101 F 6
D1 Display P.C. Board SA1762i
+5 +5 Steam Temp
Wiring Diagrams
VDC* VDC* Sensor Harness
TP2 Grd. 015-1680-00
15 13 11 9 7 5 3 1
8 7 6 5 4 3 2 1
16 14 12 10 8 6 4 2
Refer To: Go To Page: Page
J14 Printer GN
J10 J13 Display
1
3 WH
+5
2
3 RS232 TP5 Printer 2
Operation & Troubleshooting ................. A-1
VDC* 4
Interface +5VDC* DS1
Steam Temp
U7
+4.5* 1
Sensor Component Testing / Repair ................. B-1
1 2 VDC J12
3 4
5 6 PSD
TP3
RD Access Procedures .............................. C-1
7 8
JTAG +5VDC* TP4
9
11
10
12 Port +5VDC*
Wiring Diagrams ................................... D-1
13 14 J9
ON
Pressure Exploded Views / Part Numbers ........... E-1
1
2
Transducer
3 PS1
4
5
6
+5
7 VDC* +4.5*
8
J8 VDC Chamber Equipment Alert
Chamber
2
1
Sensor Line voltage is present between
Harness
Level RD
015-1552-00
Ground and Heater terminals
L1 and L/N2 PCB connections at all times.
T1
Transformer Fuses:
K2 K4 K5 Air Solenoid Coil 115 VAC models:
Fill K3 015-1638-00
Vent Air F1 ................ 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4"
Valve Door Valve Valve
F2 ................ 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
J7 VI 9
Line** Air
TP1
VAC Solenoid 230 VAC models:
+12VDC* Air
WH
J6 VI/WH Coil F1 ................ 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm
3 10
W1 F1 F2 F2 ................ 8 amp, 250 V, Fast-Acting, 5mm x 20mm
Door
J15
2 K1 RD Vent
RD W5 Line**
Heater Vent VAC Solenoid
RD
BK 1 W2 W6 Coil (NO) * Constant Voltage
W4 ** Voltage Present Only
Door Interlock Heater Fill BK Fill During Component Operation
Line**
Switch W3 Solenoid *** Rectified DC Voltage Only
L1 N/L2 BK VAC
Coil Present During Operation
J1 J2 J3 J4
J5 Note: Disconnect plug connector
when checking voltage.
Line VAC Line 6 5 4 3 2 1
(When Door
WH VAC** Main Harness
WH is Open)
015-1554-00
VR1
RD
Lt BL
YL
BK
Door CC NO L1 R1
BR/WH
J1
Interlock 6 1
BK (Line VAC) 16 15
Switch 11 L1 3 +5VDC* 14 13
LCD
5 4 2 Grd. 12 11 Contrast
12 GN/YL
High Plug
10 9 Adjustment
BR 13 Outlet
L1 Limit GN/YL J2 (To Switch Touch Pad) 8 7
Steam Heating WH N / L2 6 5
J3
Element L1 1 2 3 4 5 6 7 8 9 10 11 12 13 (To J13 on
High 4 3
Main
015-1639-00 VAC WH 2 1
Limit In P.C. Board)
Steam Heating Out 8
Display P.C. Board
Element Fan D1
Hi Limit Jumper Lt BL WH/BL
015-1640-00 1
14
+5 +5 Steam Temp
Wiring Diagrams
VDC* VDC* Sensor Harness
TP2 Grd. 015-1680-00
15 13 11 9 7 5 3 1
8 7 6 5 4 3 2 1
16 14 12 10 8 6 4 2
Refer To: Go To Page: Page
J14 Printer GN
J10 J13 Display
1
3 WH
+5
2
3 RS232 TP5 Printer 2
Operation & Troubleshooting ................. A-1
VDC* 4
Interface +5VDC* DS1
Steam Temp
U7
+4.5* 1
Sensor Component Testing / Repair ................. B-1
1 2 VDC J12
3 4
5 6 PSD
TP3
RD Access Procedures .............................. C-1
7 8
JTAG +5VDC* TP4
9
11
10
12 Port +5VDC* Wiring Diagrams ................................... D-1
13 14 J9
ON
Pressure Exploded Views / Part Numbers ........... E-1
1
2
Transducer
3 PS1
4
5
6
+5
7 VDC* +4.5*
8
J8 VDC Chamber Equipment Alert
Chamber
2
1
Sensor Line voltage is present between
Harness
Level RD
015-1552-00
Ground and Heater terminals
L1 and L/N2 PCB connections at all times.
T1
Transformer Fuses:
K2 K4 K5 Air Solenoid Coil 115 VAC models:
Fill K3 015-1638-00
Vent Air
Valve Door Valve Valve
F1 ................ 0.250 amp, 250 V, Slo-Blo, 1/4" x 1-1/4"
F2 ................ 15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"
Air
J7 VI 9 Line**
VAC Solenoid
TP1
Air Coil 230 VAC models:
+12VDC* VI/WH
WH 3
J6 F1 ................ 0.125 amp, 250 V, Slo-Blo, 5mm x 20mm
W1 F1 F2
10 RD or WH
F2 ................ 8 amp, 250 V, Fast-Acting, 5mm x 20mm
Door
J15
2 K1 W5
RD Vent
RD VDC**
Heater Vent RD VAC / VDC RD or WH Solenoid
BK 1 W2 W6 (Rectifier) Coil (NO) * Constant Voltage
W4 ** Voltage Present Only
Door Interlock Heater Fill BK VAC / VDC BK or WH Fill During Component Operation
Switch W3 (Rectifier) VDC** Solenoid *** Rectified DC Voltage Only
L1 N/L2 BK
Coil Present During Operation
J1 J2 J3 J4
BK or WH
J5 Note: Disconnect plug connector
when checking voltage.
Line VAC Line 6 5 4 3 2 1
(When Door
WH VAC** Main Harness
WH is Open)
015-1554-00
VR1
RD
Lt BL
YL
BK
Door CC NO L1 R1
BR/WH
J1
Interlock 6 1
BK (Line VAC) 16 15
Switch 11 L1 3 +5VDC* 14 13
LCD
5 4 2 Grd. Contrast
12
High GN/YL Plug 12 11
Adjustment
10 9
BR 13 Outlet
L1 Limit GN/YL J2 (To Switch Touch Pad) 8 7
Steam Heating WH N / L2 6 5
J3
Element 1 2 3 4 5 6 7 8 9 10 11 12 13 (To J13 on
High L1 4 3
Main
WH 2 1
015-1639-00 Limit In VAC P.C. Board)
Steam Heating 8
Out Display P.C. Board
Element D1
Hi Limit Jumper Fan Lt BL WH/BL
015-1640-00 1
14
Flow Diagrams
Vent
Solenoid
Water
Heated
Water
MA618600
Wiring Diagrams
Flow Diagrams Models: ALL
Serial Numbers:
D-6 © Midmark Corporation 2004 SF-1854
Go To Table Of Contents
Model Go To Page:
Page
XXX-XXXX-XX
XXX-XXXX-XX
XXX-XXXX-XX
Models:
Serial Numbers:
© Midmark Corporation 2004 SF-1854
E-1
Go To Table Of Contents
M9(-020/-021/-022) / M11(-020/-021/-022)
Main PC Board ............ E-16
includes:
fuses
Fuses & mounting
.............. E-15bracket
Main Enclosure
M9 ................................ E-4
M11 .............................. E-5 Chamber &
Door Latch .................. E-7
includes:
panels (top / side / back / bottom) includes:
door switch & filter screens
includes:
door cover & gaskets Fan System .................. E-13
includes:
Power Cord
Models:
Serial Numbers:
* Indicates multiple pages due to a serial number break for the parts illustration
© Midmark Corporation 2004 SF-1854 Rev. 1/12
E-3
Go To Table Of Contents
a) 002-0782-00 Go To Page:
2 053-0933-00 Refer To: Page
1 b) 002-0782-01
Operation & Troubleshooting ....... A-1
3 053-1252-00
Component Testing / Repair ........ B-1
Not Available Access Procedures...................... C-1
4 order kit, item 1 Wiring Diagrams .......................... D-1
Exploded Views / Part Numbers .. E-1
040-0010-88 6 7 050-5226-00-253
6 8 045-0001-31
22 050-5208-00-253
9 040-0010-163
5 042-0204-01
NOTE: All smooth panels are No Longer Available
(N.L.A.) and are replaced by textured panels.
Main Enclosure Models: M9 (-020 thru -022) M9D (-020 & -022) M9 (-020 thru -022) M9D (-020 & -022)
(M9/M9D) Serial Numbers: RN, RP, RR ..... All RW, RX .... All V1000 to V659209 V1000 to V659209
E-4 © Midmark Corporation 2004 SF-1854 Rev. 11/11
Go To Table Of Contents
a) 002-0782-00 Go To Page:
2 053-0933-00 Refer To: Page
1 b) 002-0782-01
Operation & Troubleshooting ....... A-1
3 053-1252-00
Component Testing / Repair ........ B-1
Not Available Access Procedures ...................... C-1
4 order kit, item 1 Wiring Diagrams .......................... D-1
Exploded Views / Part Numbers .. E-1
040-0010-88 6 7 050-5226-00-253
045-0001-31
6 8
22 050-5208-00-253
040-0010-163
9
5 042-0204-01
Models: M9 (-020 thru -022) M9D (-020 thru -022) Main Enclosure
Serial Numbers: V659210 to Present V659210 to Present (M9/M9D)
© Midmark Corporation 2004 SF-1854 Rev. 11/11
E-4.1
Go To Table Of Contents
a) 002-0780-00 Go To Page:
2 053-0933-00 Refer To: Page
1 b) 002-0780-01
Operation & Troubleshooting ....... A-1
3 053-1252-00
Component Testing / Repair ........ B-1
Not Available Access Procedures ...................... C-1
4 order kit, item 1 Wiring Diagrams .......................... D-1
Exploded Views / Part Numbers .. E-1
040-0010-88 6 7 050-5244-00-253
22 050-5227-00-253 6 8 045-0001-31
9 040-0010-163
5 042-0204-01
NOTE: All smooth panels are No Longer Available
(N.L.A.) and are replaced by textured panels.
MA593406i
Main Enclosure Models: M11 (-020 thru -022) M11D (-020 thru -022) M11 (-020 thru -022) M11D (-020 thru -022)
(M11/M11D) Serial Numbers: RS, RT, RV .... All
E-5 © Midmark Corporation 2004 SF-1854 Rev. 11/11
RY, RZ, ..... All V1000 to V655564 V1000 to V655564
Go To Table Of Contents
a) 002-0780-00
2 053-0933-00 Refer To: Go To Page: Page
1 b) 002-0780-01
Operation & Troubleshooting ....... A-1
3 053-1252-00
Component Testing / Repair ........ B-1
Not Available Access Procedures...................... C-1
4 order kit, item 1 Wiring Diagrams .......................... D-1
Exploded Views / Part Numbers .. E-1
040-0010-88 6 7 050-5244-00-253
22 050-5227-00-253 6 8 045-0001-31
9 040-0010-163
5 042-0204-01
MA593406i
Models: M11 (-020 thru -022) M11D (-020 thru -022) Main Enclosure
Serial Numbers: V655565 to Present V655565 to Present (M11/M11D)
© Midmark Corporation 2004 SF-1854 Rev. 11/11
E-5.1
Go To Table Of Contents
3 053-1253-00
8 6 042-0106-00
Item Description Qty.
5 045-0000-04
1 Door Cover Kit (includes items 2 & 3) .......... 1
2 • Door Cover ................................................ 1
4 M9/D: 050-5225-01 3 • Door Handle .............................................. 1
M11/D: 050-5243-01 4 Latch Bracket .................................................
5 Washer ......................................................... 2
M9/D: 016-0395-01 16 6 Shoulder Screw ............................................ 2
M11/D: 016-0395-02 2 M9: 053-1251-00 7 Screw (#10-24 x 3/8") .................................. 2
8 Door Bolt (n/a) .............................................. 2
M9D: 053-1251-01 9 Hole Plug ...................................................... 2
M11: 053-1255-00 10 Inside Door Cover ........................................ 1
040-0008-116 17 18 050-2347-00 M11D: 053-1255-01 11 Housing ........................................................ 1
12 Gasket Ring ................................................. 1
042-0104-00 19 13 Gasket Kit (includes items 12, 14 & 15) ..... 1
14 • Dam Gasket .............................................. 1
21 15 • Door Gasket ............................................. 1
20 16 Door Insulation Pad ..................................... 1
17 Screw ........................................................... 4
045-0000-00 22 18 Door Spring .................................................. 1
1 M9: 002-0783-00 19 Roll Pin ......................................................... 1
M9D: 002-0783-01 20 Flange Bearing (see warning) ..................... 2
21 Door (see warning) ..................................... 1
M11: 002-0781-00
22 Lockwasher ................................................. 1
WARNING M11D: 002-0781-01 23 Nut (1/4-20) ................................................. 1
Do not attempt to adjust, 24 Steam Block Kit (includes item 25) ............. 1
modify, or alter in any manner, any part 23 041-0000-00
25 • Snap Clip ................................................... 4
of the pressure vessel. Serious injury Always Specify Model & Serial Number
MA668200i
and/or damage to the unit could result.
15 042-0106-01 *NOTE
The bearing on early models is
replaced with two washers. (Item 16)
16 045-0000-04
14
17 M9: 050-5669-00
2 M11:050-5685-00
13 Bearing
6
002-0360-00 1 Item Description Qty.
7 040-0002-08
1 Chamber Filter ............................................. 2
2 Chamber (see warning) ............................... 1
3 Strap Fastener ............................................. 2
6 4 Insulation Strap ............................................ 2
5 Insulation Wrapper ....................................... 1
13 6 Latch Brackets (see warning) ...................... 2
8 045-0001-80
7 Screws (#2-56 x 1") ...................................... 2
8 Lockwasher (#2) ........................................... 2
9 041-0002-01 9 Nut (#2-56) ................................................... 2
10 Switch Spring Arm (see warning) ............... 1
12 11 Door Switch ................................................. 1
10 12 Hinge Brackets (see warning) .................... 2
13 Washer (see warning) ................................. 8
14 Bolt (see warning) ........................................ 8
WARNING 015-1556-00 Items 15 thru 17 apply to M9 & M11 units only
11 15 Shoulder Screw (apply valve lubricant) ....... 2
Do not attempt to adjust,
modify, or alter in any manner, any part 16 Flat Washer, Brass ..................................... 2
17 Latch Lever .................................................. 1
of the pressure vessel. Serious injury
and/or damage to the unit could result. MA668400i Always Specify Model & Serial Number
11 053-0394-03
014-0216-00 10
M9 053-1257-02 2 14 053-0388-01
M11 053-1258-02
002-1575-00 4
8 016-0748-01
M9 029-2753-00 1
M11 029-2754-00
Item Description Qty.
1 Reservoir Tank Assembly
(incl. items 2 thru 13) ................................. 1
5 050-5684-00 2 • Tank Lid ..................................................... 1
3 • Tank Seal .................................................. 1
4 • Condensing Coil ........................................ 1
5 • Bracket ...................................................... 1
6 040-0010-75
6 • Screw ......................................................... 1
7 • Drain Tube ................................................. 1
M9 053-0391-06 7 8 • Hose Clamp ............................................... 1
M11 053-0391-07 9 • Tank ........................................................... 1
10 • Bulkhead Fitting ......................................... 1
11 • Grommet ................................................... 2
12 • Equalization Tube ...................................... 1
13 • Cable Tie ................................................... 1
14 Hose Clip ...................................................... 2
15 Pop Rivet ...................................................... 2
MA667801
Always Specify Model & Serial Number
i
M9 (-020 thru -022) M9D (-020 thru -022) M9 (-020 thru -022) M9D (-020 & -022)
Reservoir Tank Models: M11 (-020 thru -022) M11D (-020 & -022) M11 (-020 thru -022) M11D (-020 & -022)
Serial Numbers:
E-8 © Midmark Corporation 2004 SF-1854 Rev. (4/25/12)
RN, RP, RR ..... All RW, RX .... All V1000 to V400876 V1000 to V400876
Go To Table Of Contents
M9 053-1257-02 2 14 053-0388-01
M11 053-1258-02
053-1303-00* 3 9 M9 053-1257-01
15 042-0010-11
M11 053-1258-01
002-1575-00 4
8 016-0748-01
M9 029-2753-00 1
M11 029-2754-00
Item Description Qty.
1 Reservoir Tank Assembly
(incl. items 2 thru 13) ................................. 1
2 • Tank Lid ..................................................... 1
5 050-5684-00
3 • Tank Seal .................................................. 1
4 • Condensing Coil ........................................ 1
5 • Bracket ...................................................... 1
6 040-0010-75 6 • Screw ......................................................... 1
7 • Drain Tube ................................................. 1
M9 053-0391-06 8 • Hose Clamp ............................................... 1
7 9 • Tank ........................................................... 1
M11 053-0391-07
10 • Bulkhead Fitting ......................................... 1
11 • Grommet ................................................... 2
12 • Equalization Tube ...................................... 1
MA667801i 13 • Cable Tie ................................................... 1
14 Hose Clip ...................................................... 2
15 Pop Rivet ...................................................... 2
5 014-0212-00
9 115V: 014-0419-00 13
230V: 014-0419-01
N.L.A. use
10 002-1197-00
014-0258-00 11
12
6 053-0407-00
7 030-0858-00
Item Description Qty.
1 Water Level Sensor (incl. items 2 thru 7) ... 1
2 • Nut ............................................................. 1
3 • Terminal .................................................... 1
4 • Teflon Tube ............................................... 1
5 • Compression Fitting .................................. 1
015-1680-00 8 6 • Spacer ....................................................... 1
1 7 • Water Level Sensor Probe ....................... 1
8 Temperature Sensor Assembly .................. 1
9 Air Valve ....................................................... 1
10 Pressure Relief Valve Kit
(includes items 11 & 12) ................ (N.L.A.)
11 • Elbow Fitting .............................................. 1
12 • Pressure Relief Valve .................... (N.L.A.)
13 Refer to Fill / Vent Valve page ................... 1
Always Specify Model & Serial Number
N.L.A. Denotes No Longer Available
M9 (-020 thru -022) M9D (-020 thru -022) M9 (-020 thru -022) M9D (-020 & -022)
Sensors
M11 (-020&thru
Valves
-022) Models: M11D (-020 & -022) M11 (-020 thru -022) M11D (-020 & -022)
E-9 RN, RP, RR ..... All
Serial Numbers:
RW, RX .... All V1000 to V721880 V1000 to V721880
© Midmark Corporation 2004 SF-1854 Rev. 3/09
Go To Table Of Contents
115V: 014-0419-00
9 230V: 014-0419-01
002-1197-00
053-1811-00
014-0593-00
014-0672-00 050-7778-00
053-0407-00
053-1810-00 Item Description Qty.
015-1680-00 030-0858-00 1 Water Level Sensor (incl. items 2 thru 7) .... 1
2 • Nut ............................................................. 1
3 • Terminal ..................................................... 1
4 • Teflon Tube ............................................... 1
5 • Compression Fitting .................................. 1
6 • Spacer ....................................................... 1
7 • Water Level Sensor Probe ........................ 1
8 Temperature Sensor Assembly ................... 1
9 Air Valve ....................................................... 1
10 Pressure Relief Valve Kit
(includes items 11 & 15 ............................ 1
11 • LH Enclosure (PRV) ................................. 1
12 • RH Enclosure (PRV) ................................ 1
13 • Pressure Relief Valve ............................... 1
14 • Washer ...................................................... 1
15 • Reducer .................................................... 1
16 Refer to Fill / Vent Valve page ................... 1
Always Specify Model & Serial Number
SA1294i
115V: 014-0419-00
9 230V: 014-0419-01
002-1197-00
053-1811-00
014-0593-00
014-0672-00 053-2104-00
053-0407-00
053-1810-00 Item Description Qty.
015-1680-00 030-0858-00 1 Water Level Sensor (incl. items 2 thru 7) ... 1
2 • Nut ............................................................. 1
3 • Terminal .................................................... 1
4 • Teflon Tube ............................................... 1
5 • Compression Fitting .................................. 1
6 • Spacer ....................................................... 1
7 • Water Level Sensor Probe ....................... 1
8 Temperature Sensor Assembly .................. 1
9 Air Valve ....................................................... 1
10 Pressure Relief Valve Kit
(includes items 11 & 15 ............................ 1
11 • LH Enclosure (PRV) ................................. 1
12 • RH Enclosure (PRV) ................................ 1
13 • Pressure Relief Valve ............................... 1
14 • Washer ...................................................... 1
15 • Reducer .................................................... 1
16 Refer to Fill / Vent Valve page ................... 1
Always Specify Model & Serial Number
SA1294i
3 115V: 002-1360-00
230V: 002-1360-01
4
Repair kits
includes:
014-0347-00 5
014-0183-02 6
Models: ALL
Serial Models:
Numbers: RS, RT, RV, RN, RP, RR, RW, RX, RY, RZ, Fill / Vent Valve
Serial Numbers:
V1000 thru V933375 E-10
© Midmark Corporation 2004 SF-1854 (Rev. 1/11)
Go To Table Of Contents
014-0183-04 7
2 115V: 002-1361-00
230V: 002-1361-01
3 115V: 002-1360-00
230V: 002-1360-01
4
Repair kit:
014-0347-00 5
3 014-0424-00 7 015-0013-05
1
014-0423-00 2
014-0184-00 1
M9 014-0410-00 10
M11 014-0415-00
17 M9 014-0370-00
M11 014-0413-00 9
014-0411-00 16 8 053-0404-05
A M9 053-0613-06
014-0202-03 11 M11 053-0613-07
14
Item Description Qty.
B
1 Elbow Fitting ................................................. 2
2 Tee Fitting .................................................... 1
3 Tubing .......................................................... 1
4 Tubing .......................................................... 1
M9 014-0409-00 5 Compression Nut ......................................... 1
15 6 Compression Connector .............................. 1
M11 014-0414-00
7 Hi-Temp Cable Tie ....................................... 2
8 Tubing .......................................................... 1
9 Tubing .......................................................... 1
M9 053-1033-04 10 Tubing .......................................................... 1
13 M11 053-1033-05 11 Pressure Relief Tubing ................................ 1
A 12 Elbow Fitting ................................................. 1
13 Reservoir Tubing .......................................... 1
014-0184-01 B 14 Tee Fitting .................................................... 1
12 15 Tubing .......................................................... 1
17
16 Tubing .......................................................... 1
17 Refer to Reservoir Tank page ................ Ref
Always Specify Model & Serial Number
SA1726i
3 H98137
10 002-1350-00
6 H97971
042-0613-00 4
included in kit 5 7 045-0001-56
M9 - M9/D 1
115 V: 002-0367-00 included in kit 8 2 H97949
230 V: 002-0367-01
M11 - M11/D
115 V: 002-0505-00 Item Description Qty.
230 V: 002-0505-01 9 002-1245-00 1 Heating Element (includes items 2 thru 4) .. 1
2 • Nut ............................................................. 2
3 • Gasket ...................................................... 2
4 • Radial Gripring .......................................... 4
5 Thermostat Bracket .................................... 1
6 Washer ......................................................... 2
7 Lockwasher (7/16", internal tooth) .............. 2
8 High-Limit Thermostat ................................. 2
9 Thermostat Kit (incl. items 2, 3, 5, & 8) ...... 1
MA668702i
10 Gasket Kit (incl. items 2, 3, 6, & 7) ............. 1
Heating Element & M9 (-020 thru -022) M9D (-020 thru -022) M9 (-020 thru -022) M9D (-020 & -022)
Models: M11 (-020 thru -022) M11D (-020 & -022) M11 (-020 thru -022) M11D (-020 & -022)
Hi-Limit Termostats Serial Numbers:
E-12 © Midmark Corporation 2004 SF-1854 (Rev. 11/11)
RN, RP, RR ..... All RW, RX .... All V1000 to V400876 V1000 to V400876
Go To Table Of Contents
3 H98137
M9 - M9/D
050-5206-00 5 7 045-0001-56
1
115 V: 002-0367-00
230 V: 002-0367-01 015-1637-00 8 2 H97949
M11 - M11/D
115 V: 002-0505-00
230 V: 002-0505-01
M9 (-020 thru -022) M9D (-020 & -022) Heating Element &
Models: M11 (-020 thru -022) M11D (-020 & -022)
Serial Numbers: Hi-Limit Termostats
V400877 thru Present V400877 thru Present
© Midmark Corporation 2004 SF-1854 Rev. 11/11
E-12.1
Go To Table Of Contents
7 040-0010-125
115 V: 015-1368-00 6
230 V: 015-1368-01
115 V,a: 015-0640-00
b: 015-1338-00
8 230 V: 015-0363-07
041-0010-04 5
042-0010-11 4
9 015-0639-00
3 050-5459-00
1 029-3041-00
2 015-1430-00 Item Description Qty.
1 Fan Thermostat Assembly
(includes items 2 thru 4) ............................ 1
2 • Thermostat ................................................ 1
3 • Bracket ...................................................... 1
4 • Pop Rivet ................................................... 2
5 Nut (#10-24) ................................................. 1
6 Fan ............................................................... 1
7 Screw(#10 x 1/2", self-tapping) .................... 2
8 Power Cord (a)- 90 degree plug .................. 1
(b)- straight plug ...................... 1
9 Power Cord Receptacle ............................... 1
MA668602i Always Specify Model & Serial Number
6 015-1672-00
4
7 050-6223-00
8 040-0002-09
6 015-1672-00
4
7 050-6223-00
8 040-0002-09
2 015-1550-02
3 015-1641-00
5 015-1550-03
040-0006-04 4
050-5203-10 6
1 M9 / M11
115 V: 002-0762-00
230 V: 002-0762-01
053-1455-00 7 M9D / M11D
115 V: 002-0762-02
Clean er
M9: 002-0374-00
M11: 050-4259-00
053-0505-00 10
015-1752-00 9
053-0506-00
050-5011-00 8
053-1231-01
015-1529-00
040-0002-07
061-0726-00
061-0827-00
SHOC VICING
HAARZ O FIEILA
QU
D
NO
1 Water Level Label ........................................ 1
2 Hot Surface Label ........................................ 2
SE
EL CAERCIT REEF L.
OIUT COERV ONNE
CA PERS
REMVO ICE
SERV
Reference 7
3 Reference
1 002-0785-00
4 Reference
2 Reference
Reference 6
1 002-0784-00
4 Reference
3 Reference
COMMENTS
The Technical Publications Department of Midmark Corporation takes pride in its manuals. We are sure that our manuals will fill all your needs when you are perform-
ing scheduled maintenance, servicing, or repairs on a Midmark product. However, if you find any errors or feel there should be a change, addition, or deletion to the
manuals, please let us know. We will correct any errors that we are made aware of and we will review requests for changes, additions, or deletions to the manuals and
incorporate those requests deemed appropriate. If you see something in one of our manuals that you like or dislike, please let us know. Also, if there is something you
feel we could do to produce a better manual, please let us know.
If an error is found, please list the page and paragraph/figure in which the error was found along with a brief description of what the error is. If the correction to the error
is known, please include that information also. If a change, addition, or deletion is being requested, please list the page and paragraph/figure needing the change, along
with a brief description of how you feel the paragraph/figure should be changed.
Please fax or mail a copy of this completed comment sheet to: Midmark Corporation
ATTN: Technical Publications Dept.
60 Vista Drive
Versailles, Ohio 45380
Fax: (937) 526-5542
IMPORTANT NOTES:
SERVICE PARTS FAX ORDERING FORM
(Do not tear out this page. Photo copy this page for use only.)
1) Use this form for all non-warranty
am
orders only. Warranty orders must
DATE: / / TIME: pm
be telephoned in (1-800-643-6275).
METHOD OF SHIPMENT:
2) FAX number to send order to:
877-249-1793 PRIORITY: NON-EMERGENCY ORDER {to ship
within 72 hours if part(s) are in stock.}
3) All emergency orders must be DEALER P.O. #:
ATTENTION: CUSTOMER SERVICE DEPARTMENT
ADDRESS:
CONTACT:
PHONE:
FAX #:
Midmark Corporation
60 Vista Drive
P.O. Box 286
Versailles, OH 45380-0286
937-526-3662
Fax 937-526-5542
www.midmark.com