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Potential risks assessment of electronics unit

of combined cycle power plant by Failure Mode
and Effect Analysis (FMEA)

Article · October 2015

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Potential risks assessment of electronics unit of combined cycle power

plant by Failure Mode and Effect Analysis (FMEA)

Mahdi Jalali1, Seyyed-Ali Moussavi-Najarkola2, Hassan Mohammadpour3, Alireza

koohpaei4, Alireza Mashkoori5*

1. Occupational Health Engineering Department, Faculty of Health, Birjand University of Medical

Sciences, Birjand, Iran
2. Occupational & Environmental Health Research Center, Medical and Health Services in Oil Company,
Tehran, Iran
3. Occupational Health Department, Vice Chancellor for Health, Qom University of Medical Sciences,
Qom, Iran
4. Occupational Health Engineering Department, Work Health Research Center, Faculty of Health, Qom
University of Medical Sciences, Qom, Iran
5. Corresponding Author: Occupational Health Engineering Department, Work Health Research Center,
Faculty of Health, Qom University of Medical Sciences, Qom, Iran. P.C.: 3715614566, Tel: 025-
37833361/ Fax: 02537835522, E-Mail: amashkouri@muq.ac.ir

Abstract
Failure Mode and Effects Analysis (FMEA) is a method to systematically identify the failures of systems,
subsystems and their components in the different operational processes. The study aimed to identify the
failures modes and assess their potential effects on other systems, subsystems and other system
components in the electronic unit of combined cycle power plants by FMEA. Based on our design in the
first step, a team of experts was formed to identify the potential failures as well as determining their
Occurrences (O), severities (S), and capabilities of failure detection (Detectability) (D) leading to their
interaction as Risk Priority Number (RPN) in electronics unit. Then, administrative or engineering control
measures or Personal Protective Equipment (PPE) were proposed to diminish the high risk failures to
lower ones. Obtained data were analyzed with Excel software based on related procedures and guidelines
finally. Results showed numbers of potential risks identified in this unit were 37 cases of which 68% were
unacceptable level and 32% of those were at acceptable levels. Among these risks, the highest risk of
electrocution when replacing coal generators and electrocution caused accidentally energized wires went
to an abandoned area of unit with RPN equals to 300. Considering electrocution to the high risk score
units, Engineering and management control measures to reduce the risk of accidents caused by
Electrocution should has been considered in order to achieve optimum results and reducing the risk to
acceptable levels.

Keywords: Risk assessment, Power plant, Failure Mode and Effects Analysis, Safety

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