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    Welding Procedure Specification: Page 1 of 1

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    Anderson Perez Martinez
    This welding procedure specification outlines the parameters for welding duplex stainless steel to carbon steel fillet welds using the shielded metal arc welding process. The base metals are duplex stainless steel grades P1 to P10H and the filler metal is an E2594 classification 2.5mm diameter electrode. Welding will be done in all positions using multiple string bead passes with direct current electrode positive polarity. Preheating is required to a minimum of 25°C and interpass temperature must not exceed 150°C. Impact testing of welds produced using this procedure achieved average values of 26J at the weld centerline and 17J in the heat affected zone on the carbon steel side.

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    Welding Procedure Specification: Page 1 of 1

    Uploaded by

    Anderson Perez Martinez
    340 views2 pages
    This welding procedure specification outlines the parameters for welding duplex stainless steel to carbon steel fillet welds using the shielded metal arc welding process. The base metals are duplex stainless steel grades P1 to P10H and the filler metal is an E2594 classification 2.5mm diameter electrode. Welding will be done in all positions using multiple string bead passes with direct current electrode positive polarity. Preheating is required to a minimum of 25°C and interpass temperature must not exceed 150°C. Impact testing of welds produced using this procedure achieved average values of 26J at the weld centerline and 17J in the heat affected zone on the carbon steel side.

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    norma 3

    Original Title

    WPS-for-P-10H

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    This welding procedure specification outlines the parameters for welding duplex stainless steel to carbon steel fillet welds using the shielded metal arc welding process. The base metals are duplex stainless steel grades P1 to P10H and the filler metal is an E2594 classification 2.5mm diameter electrode. Welding will be done in all positions using multiple string bead passes with direct current electrode positive polarity. Preheating is required to a minimum of 25°C and interpass temperature must not exceed 150°C. Impact testing of welds produced using this procedure achieved average values of 26J at the weld centerline and 17J in the heat affected zone on the carbon steel side.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    340 views2 pages

    Welding Procedure Specification: Page 1 of 1

    Uploaded by

    Anderson Perez Martinez
    This welding procedure specification outlines the parameters for welding duplex stainless steel to carbon steel fillet welds using the shielded metal arc welding process. The base metals are duplex stainless steel grades P1 to P10H and the filler metal is an E2594 classification 2.5mm diameter electrode. Welding will be done in all positions using multiple string bead passes with direct current electrode positive polarity. Preheating is required to a minimum of 25°C and interpass temperature must not exceed 150°C. Impact testing of welds produced using this procedure achieved average values of 26J at the weld centerline and 17J in the heat affected zone on the carbon steel side.

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    of 2

    Page 1 of 1

    WELDING PROCEDURE SPECIFICATION


    WPS No: 5130 – P1-P10H-SM – 01. PQR: PQR – A – 210 – SM
    - 10
    Revision No: - 1 Date: 06.04.2011.
    Welding Processes: SMAW, Type: Manual
    Code: ASME Sec VIII DIV.1, ASME Sec.IX, 2007ED. 2009b ADD
    JOINTS (QW-402)
    Backing: Without (SMAW).
    Retainer: None.
    Preparation: Plasma cutting/ Machining / Grinding.

    BASE METALS (QW-403)


    P1 Group 1/2 to P10H Group 1
    Thickness Range:
    Base Metal: 10 mm to 20 mm Fillet: All.
    FILLER METALS (QW-404) SMAW POSITIONS (QW-405)
    Position : ALL

    SFA Specification No. A5.4 Progression : Uphill (GTAW).

    AWS Classification E 2594


    PREHEAT (QW-406)
    F No. 5 Preheat Temp. Min : 25 Deg C
    A No. 8 Interpass Temp. Max: 150 Deg C
    Size of Electrode 2.5 mm Preheat Maintenance : None

    Brand Name AVESTA 2507/P100 Measurement : Thermostick / Digital Thermometer


    TECHNIQUE (QW-410)
    Flux / Wire Class N/A String or Weave Bead : String
    Alloy Flux N/A
    Method of Cleaning : Grinding / Power Brushing
    Supplemental Wire
    N/A Method of Back Gouging : NIL.
    Alloy Elements
    N/A Multiple or Single Pass per side : Multiple Pass
    Flux Designation
    N/A Single or Multiple Electrodes : Single
    Flux Type
    N/A Peening : Not allowed.
    Recrushed Slag
    N/A Oscillation : None
    Weld Metal Thickness Range
    Groove 20 mm (Max) Tube – Work Distance : N/A
    Fillet All
    Electrode Spacing : N/A
    Tube Expansion : NA.
    POSTWELD HEAT TREATMENT (QW-407)
    GAS (QW – 408)
    Shielding Gas : NA

    Not Applicable Single, Mixture or % : NA


    Gas Flow Rate : NA
    Backing Gas : NA
    Trailing Gas : NA

    (QW-409) ELECTRICAL CHARACTERISTICS


    Weld Process Filler Metal Current Volt Travel Speed Max. Heat input
    Layers Class Dia Type/ Amp Range Range Range (mm/mt) KJ/mm
    (mm) Polarity
    Root SMAW E 2594 2.5 DCEP 40 - 50 20 – 24 55 – 65 1.140
    Hot SMAW E 2594 2.5 DCEP 70 – 80 20 – 24 110 – 120 0.962
    Fill + cap
    SMAW E 2594 2.5 DCEP 55 – 65 20 – 24 120 – 130 0.710
    For GMMOS : NOTE: THIS WPS IS ONLY FOR THE INTERNALS
    DUPLEX TO CARBON STEEL FILLET WELDS.
    WELDING PROCEDURE SPECIFICATION

    ADDENDUM TO WPS# 5130 – P1-P10H-SM – 01 REV.1

    REFERENCE TO PQR-A-210-SM-10.

    IMPACT TEST TEMPERATURE : - 52 DEGREE C.

    IMPACT AVERAGE VALUE AT WCL: 26 J

    IMPACT AVERAGE VALUE AT HAZ (CS SIDE): 17 J.

    AS PER GS 146-2 PARA AA2.1 (NOTE) CONVERSION 1.5 J


    PER DEGREE C.

    SO., 52 X 1.5 = 78.

    WCL VALUE SHALL BE 78 + 26 = 104.

    HAZ (CS SIDE) VALUE SHALL BE 78 + 17 = 95.

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