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Water vortex hydropower technology: a state‑of‑the‑art review of developmental trends

Fig. 7  Analytical representation of the free-surface and the tangential velocity profiles on the vortex hydropower plant with and without an
impeller

vortex core (Eq. 6 or 8) and the velocity of the blade and could occurred when 14% ≤ d/D ≤ 18%. They also concluded that
be estimated using a combined vortex model such as Rankine the lower range and higher range of d/D correspond to low
(1872), Odgaard (1986) or Vatistas et al. (1991). Thus, the and high head sites, respectively. Within these studies also,
efficiency of the turbine can be determined by: the authors found that the vortex core lacks verticality in the
cylindrical vortex chamber due to the asymmetric tangen-
tial velocity conditions generated as a result of the inlet. To
( )
Pout vi − vb r𝜔
𝜑v = = (14) resolve this, the authors suggested that a logarithmic spiral
P gH
chamber wall was necessary for the velocity field to transi-
Thus the turbine efficiency is highly dependent on the tion to an asymmetric distribution from the inlet. Using a
operational speed of the impeller. Mulligan and Casserly spiral vortex chamber, the authors validated the analytical
(2010) propose that the maximum efficiency should be equations available to estimate the pressure distribution in a
obtained when the impeller speed is maintained at half of free-surface vortex in the absence of a turbine impeller. Fur-
the vortex core speed. ther studies were carried out by the authors, however, in the
context of subcritical vortex chambers in vortex drop shafts.
However, the results of these studies can still be adapted for
Past studies on the GWVHP application in the water vortex hydropower plant.
Bajracharya and Chaulagai (2012) later undertook studies
Experimental studies on a vortex chamber where the invert level of the approach
flow channel is higher than the invert level of the vortex
The first published experimental studies undertaken on the chamber base. With the development of simple slider mecha-
vortex chamber for hydropower generation were by Mul- nisms, it was seen that the vortex structure was continuous
ligan and Casserly (2010), Mulligan and Hull (2011), Mul- from the inlet to the vortex chamber to the exit hole. As the
ligan et al. (2012). In these studies, Froude similitude was orifice of these geometries was increased, it was found that
adopted due to the free-surface gravity-dominated condi- the system was unable to maintain a stable vortex and thus
tions generated in the vortex chamber. In this experimen- a high discharge was required. Dhakal et al. (2013) sub-
tal campaign, the authors studied the effect of the shape of sequently developed an impulse type runner and modified
the vortex chamber and varied the exit hole diameter (d) Bajracharya and Chaulagai (2012) design into a novel coni-
using a ratio d/D where D was the diameter of the vortex cal basin. The runner used in the study was an impulse type
chamber. They concluded that optimum vortex strength formulated using the theory of cross-flow turbines (Dhakal

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A. B. Timilsina et al.

et al. 2013). In the study, vortex strength (circulation) was efficiency is evaluated using Eq. 14. Among the five param-
measured experimentally for the Bajracharya and Chaulagai eters that were considered for investigation, the ones related
(2012) type basin and the newly proposed conical basin. The to impeller are the blade size and the blade number. It was
results showed that a higher circulation could be obtained in seen that the height of vortex decreases with an increase in
the conical basin. Similarly, power generation efficiency was blade size but the braking force increases (due to increased
found to be higher in the conical basin for the same flow con- impeller weight hence the inertia) rendering the increase in
ditions tested in the Bajracharya and Chaulagai (2012) basin. power output thus the efficiency. A similar result was seen
Further studies on the impeller used revealed that there was with increased blade number as it contributes to the weight.
a significant distortion of vortex flow when a large number However, beyond some critical weight, the runner speed
of blades was used (Dhakal et al. 2013). In the study, similar decreases and so does the power output. The input power
blade profiles were used to develop impellers with 3, 6 and to the system was altered by a change in flow rate and the
12 number of blades with the same outer radius. Measure- height of the inlet pipe among which maximum efficiency
ment of output power by torque and impeller speed measure- is reported in case of the highest value of flow and height.
ment shows that with higher number of blades, the power The further test with variation in braking force was carried
production decreases. out at the maximum efficiency setting found from previous
Sritram et al. (2015) experimentally studied the effect tests. The optimum setting was recorded with the applied
of differing turbine materials such as steel and aluminum. force in between zero and maximum that will just bring the
In this study, it was found that lighter materials such as turbine to rest. This finding relates to the speed of the turbine
aluminum used in the impulse type runner were capable and speed of vortex as proposed by Mulligan and Casserly
of withstanding the flow conditions and resulted in higher (2010). In the study, the maximum efficiency of 15.1% was
efficiencies due to the reduction of turbine self-weight. recorded when the applied braking was 60% of the force just
The increase in efficiency was through an increased torque enough to bring the turbine to rest (Figs. 8, 9).
production without a change in the angular velocity. Rah-
man et al. (2016) experimentally tested vortex profiles for
three different hydraulic head configuration and hydraulic Numerical studies
efficiency of four different turbine configurations in those
three basins. The result showed that higher rotational speed The field of computational fluid dynamics (CFD) is the sub-
of the runner does not necessarily mean higher hydraulic set of computational science and numerical methods con-
efficiency. Similar to as defined in Mulligan and Casserly cerned with solving the discretized sets of the governing
(2010), the maximum efficiency was found when the rota- equations of fluid flow (i.e. the Navier–Stokes equations)
tional speed of the turbine was half the tangential velocity to yield three-dimensional and time-dependent data on a
of the vortex. The research indicates that highest hydraulic particular flow field of interest. The primary advantage of
efficiency was found with the turbine having a minimum CFD is the ability to quickly generate results at a low cost
number of blades. However, the authors do not provide which makes it very suitable for optimization (Pulliam and
full information regarding the basin diameter and method Zingg 2017). The disadvantage, however, is that specific
applied for prediction of the theoretical vortex profile. simulation requires strict quantitative validation by physi-
Wichian and Suntivarakorn (2016) studied the effect of cal models prior to being used for design purposes. With
turbine baffle plates on the efficiency. The impeller consisted the advent of cheaper computational fluid dynamics codes
of five blades positioned uniformly around the circumfer- and high-speed computing, there has been an increase in
ence with baffle plates added at the top and bottom of the research into new designs for vortex chambers and runners
blade. Five different models having different baffle plate using CFD models. Figure 10 outlines the results from a
area were investigated. The developed runners were tested CFD simulation undertaken on a vortex chamber outlining
at three different flow rates. The study showed that a turbine the flow behaviour and velocity vectors for various depths
with baffle plates yielded a higher efficiency to those without (Mulligan et al. 2016a, b).
baffle plates. An impeller with 50% baffle plates was found Wanchat and Suntivarakorn (2012) studied the variation
to be the most efficient, whereas a further increase in the in basin geometry in order to maintain a stable vortex for
number of plates reduces the torque. power generation. In this study, a rectangular configuration
Power et al. 2016 conducted an experimental parametric of the basin was compared with a cylindrical chamber with
study to better understand the various operating conditions and without induced circulation. Induced circulation was
of the GWVHP. Varying several design parameters, the vor- achieved using a guide plate just before the inlet to vortex
tex height, rotational speed of the impeller and the braking chamber similar to the patent of Brown (1968). The study
force were measured. The calculation of output power is showed that the cylindrical basin with induced circulation
then done using Eq. 13, input power by Eq. 12, and finally was the most suitable configuration to form and sustain a

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Water vortex hydropower technology: a state‑of‑the‑art review of developmental trends

Fig. 8  Analytical representation
of the application of momentum
principals on the vortex impel-
ler. (Adapted from Mulligan and
Casserly 2010)

Fig. 9  a Standard impeller arrangement and b impeller arrangement with baffle plates (Wichian and Suntivarakorn 2016)

Fig. 10  CFD simulation undertaken on a vortex chamber outlining the flow behaviour and velocity vectors for various depths. Reproduced with
permission from Mulligan et al. (2016a, b)

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A. B. Timilsina et al.

stable vortex. Following this, Wanchat et al. (2013) per- found that by coupling these runners’ efficiency increases.
formed an experimental and computational study on the Experimentally, power produced is 6% more than that
cylindrical basin with induced circulation as before and an produced by use of single runner for maximum efficiency
outlet tube placed concentrically in the vortex chamber. In condition.
the study, they also varied the outlet diameter of the vortex Khan (2016) parametrically studied the cylindrical basin
chamber for varying flow rate and vortex head; however, with stepped inlet using ANSYS CFX. Starting with a refer-
the study did not draw any conclusions on the effect of the ence geometry, the geometric parameters of basin namely
geometry or hydraulic parameters which would be useful in basin aspect ratio, basin diameter and outlet diameter as well
the context of GWVHP design. as the flow parameter, inlet velocity is varied parametrically.
Dhakal et al. (2015) also performed comparative studies Effect of these parameters on height of water vortex, gain
on cylindrical and conical vortex chambers using CFD and in tangential velocity of water, air core and velocity com-
experimental data. In the study, all the geometric parameters ponents (in terms of cylindrical coordinates) are then dis-
were maintained constant except the outlet tube geometry cussed and the results are also published in Chattha et al.
as used in Dhakal et al. (2013). The modification of out- (2017). Khan (2016) and Dhakal et al. (2017) have studied
let tube geometry is shown in Fig. 11. As reported, the top about different runner profiles using ANSYS CFX followed
diameter of the basin was 600 mm and the height of basin by experiments. Both of these studies conclude that curved
was 850 mm. Geometrical parameters for both basins were blade profiles are more efficient than flat blade profile. While
formulated under a similar condition of head and flow. Using the runner used in Khan (2016) is curved in side view, the
runner having six number of blades, the one seen to be maxi- runner used in Dhakal et al. (2017) is curved in top view.
mum efficient by Dhakal et al. (2013) at various positions, Kueh et al. (2017) also studied about the runner and con-
power produced was compared in these basins with runner cluded the same: the runner used is curved in the exit part
position adjusted along the vertical axis. The numerical and when viewed from the side.
experimental study showed that output power and thus the Nishi and Inagaki (2017) used ANSYS CFX 15.0, to per-
efficiency is maximum in the conical basin. Experimentally, form three-dimensional unsteady-state flow analysis con-
maximum efficiency in case of cylindrical basin and conical sidering multiphase flow using the volume of fluid (VOF)
basin were 27.74 and 36.84%, respectively. method and hence determined the profile of free surface with
Shabara et  al. (2015a) studied about  the application turbine runner in the vortex. Torque, power output and effi-
of commercial CFD code ANSYS Fluent to study about ciency evaluated from the experimental and computational
water vortex validation of the model done in Shabara et al. results have a good agreement. The rotational speed of run-
(2015b). The results presented show that ANSYS Fluent can ner at maximum efficiency from both studies approached
be used to model the water vortex system with an error in 122 RPM. This speed of runner is maximum rotational speed
acceptable range. However, the study doesn’t provide full among all reported studies.
information regarding details of the CFD model. It is to be noted that the majority of the aforementioned
Gautam et al. (2016) studied the effect on power produc- studies were undertaken for steady-state, single-phase
tion by coupling multiple runners on the same shaft for basin simulations, and there is no evidence to suggest that model
formulated by Dhakal et al. (2015). In the study, 3D steady- accuracy optimization and validation was a priority in such
state, single-phase numerical simulation of conical basin studies. Again, developing on the work of Sarkardeh et al.
with turbine runner in vortex has been done using ANSYS 2014; Suerich-Gulick et al. 2013 and Škerlavaj et al. (2014),
Fluent followed by experimental study. The researchers Mulligan (2015) later undertook several studies on the flow

Fig. 11  Cross section of the


basin geometry used by Dhakal
et al. (2015) and used by Dhakal
et al. (2013) in left and right,
respectively

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