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Mil HDBK 217f Notice 2
Mil HDBK 217f Notice 2
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MILITARY HANDBOOK
RELIABILITY PREDICTION OF ELECTRONIC EQUIPMENT
1. The following pagesofMIL-HDBK-217F have been revised and supersede the pagea Med.
.
New Page($) 1 “Date superseded Page(6) Date
r
Front Cover Front Cover 2 December 1991
... ...
Ml [ 2 December 199I 11! Reprinted without charme
r
iv iv 2 Deoember 1991 \
v v I 2 December 1991
vi vi I 2 Deoember 1991 A
.—— .—.
1
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MI1-HDBK-217F
NOTICE 2
*
I New Page(s) Date Superseded Page(s) Date
r 12-3 12-3 10 JUIY 1992
12-4 12-4 I 2 December 1991
12-5 12-5 2 December 1991 1
13-1 13-1 2 December 1991
13-2 13-2 2 December 1991
f --- 1 ---
‘ - ?ecember 1991
14-1 through 14-2 14-1 mrougn 144 z Uecember 1991
14-3 14-5 2 December 1991
15-1 through 15-3 15-1 through 15-6 2 December 1991
r 16-1 16-1 2 December 1991
# 16-2 I New Page
— i
16-4 I New Page
17-1 17-1 2 December 1991
Appendix A A-1 through A-18 2 December 1991, 10 July 1992
C-3 c-3 2 December 1991
1 c-4 1 1 c-4 ] 2 December 1991 I
2. Retain the pages of this notice and insert before the Table of Contents.
3. Holders of MIL-HDBK-217F will verify that page changes and additions indicated have been
entered. The notice pages will be retained as a check sheet. The issuance, together with
appended pages, is a separate publication. Each notice is to be retained by stocking points until
the military handbook is revised or canceled.
Review Activities:
Army - Ml, AV, ER
Navy - SH, AS, OS
Air Force-11,13, 15, 19,99
AMSC NIA
DISTRIBUTION STATEMENT A: Approved for publlc release; dlstnbutlon unlimited.
— — — ---- 1
1 1 1
=, I- r____ —
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MILITARY HANDBOOK
RELIABILITY PREDICTION OF
ELECTRONIC EQUIPMENT
! FSC-RELI
. _—- :
AMSC NIA
MIL-HDBK-217F
DEPARTMENT OF DEFENSE
WASHINGTONDC 20301
2. Every effort has been made to reflect the latest information on reliability
prediction procedures. It is the intent to review this handbook periodically to
ensure its completeness and currency.
II
,.. .-. .-— .. -..., -—.-—- ___ __ .. . --.— . . — ----- al.. -A-- I-*A A -*..A;a-
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MIL-HDBK-217F
TA8LE OF CONTENTS
SECTION 1: SCOPE
1.1 Purpose ................... ..... .... .... .. .. ...... ... ... ......... .. .. .... .................. ......... .... ........ ... .... .. 1-1
1.2 Application . ......... ....... ....... ...... .. ... ... ...... ........ ..... .............. ... .... .......... ............ ... .... .. 1-1
1.3 Computerized Reliability Prediction .. .... .. ........ ... ..... ...... ........ .... ....... ....... ........... .... .. 1-1
SECTION 2: REFERENCE DOCUMENTS ..................... ................... ....... ....... ... ..... ... ...... 2-1
SECTION 3: INTRODUCTION
3.1 Reliability Engineering ... .... ...... . .... ... ....... ........ .... .. .... ............... .......... ... .... .... .... .... .. 3-1
3.2 The Role of Reliability Prediction ........... ............................................................. .... .. 3-1
3.3 Limitations of Reliability Predictions ....... ....................... ........................... ................. 3-2
3.4 Part Stress Analysis Prediction ................................................................................ 3-2
SECTION 5: MICROCIRCUITS, INTRODUCTION . .... ... ............ .... .................. ...... .... .... ..
● 5-1
5.1 Gate/Logic Arrays and Microprocessors ......... ................................................... ........ 5-3
5.2 Memories .... .... .... ...... ........ ...... ..........0..... .... ...... .... ........... .................. ...... ..... ........ . 5-4
5.3 VHSIC/VHSIC Like ................. ..... .... .............. ..... ...... ... .................... ... ....... .... .. .. ...... 5-7
5.4 GaAs MMIC and Digital Devices . .. ... .... ..... ........ .... .... ........... ....... .............. ....... .... .... .. 5-8
5.5 Hybrids ... ... ............. ...... .... ........ ... ... ... ... .... .... .... .... ........... .......... ...... .... ........ .......... 5-9
5.6 SAW Devices ........ ..... ............ ... .. .... ...... ........ ....... .... ..... ............. ..... ...... . ...... .. .. ...... 5-1o
5.7 Magnetic Bubble Memories ...... .. ...... ... ... ........ ... .... .... ..... ...... ................ ......... .. ........ 5-11
5.8 XT Table for All ................ .......... ..... .................... .....................0... ........... ...., *.**...... ., 5“13
5.9 C2 Table for All ....................................................................................................... 5-14
5.10 XE, ~ and ZQ Tables for All ............. ................................................*.**................0.
● 5-15
5.11 TJ Determination, (All Except Hybrids) ......................*.*... ............................ ...*.....*,.
● ● 5-17
5.12 TJ Determination, (For Hybrids) ...................................................................... .*....... ● 5-18
5.13 Examples ............................................................................................................... 5-20
...
Ill
m m T I 1
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MIL-HD8K-217F
NOTICE 2
TABLE OF CONTENTS
TUBEs 7-1
sECTION 7: ................ .......... ............. .. .................. .... ..... 7-3
7.1 All Types Except ?WT and Magnetron
Traveling Wave ................................... ............... ......... .................... ........ ................
7-4
7.2
7.3 Magnetron ............ ... ............ .............. ....... ................. .. ....!..... ... ....... ....... ...............
LASERs 8-1
SECTlON 8:
introduction ............ ..... ....... ...... .............. ............... ..... ........ ... .... .. .... ........ ....... ...... . 8-2
8.0
Helium and Argon
......... ....... ....... ..... ....... ....... .................. .. ..............” ........” ... ....”” ... 8-3
8.1
Carbon Dioxide, Sealed
.. ........ ....... .. ........ ............ ...... ... .......... .. .................. ......... .. 8-4
8.2 ............ .... ....... ......................................... ...... ....... .......... 8-5
8.3 Carbon Dioxide, Flowing ........ ..... ..................... .... ... ............ .............. ...
8.4 Solid State, ND:YAG and Ruby Rod
RESISToRs 9-1
sECTION 9:
9.1 .. ...-..”..” “”
Resistors . ... .......... ..... ........ ...... ........ ....... .................... ....... .... ...”. .. ......o=~. ●
CAPACITORS 10-1
sECTION 10:
Capacitors ............ .... ... ...... .. ............... ... ...... ................ ......... ....*.... ......0...”. ....... ...”. 10-6
10.1
.. ...... ... ...... ........ ............... ......... ........... ........... .....” . .... ........... .
10.2 Capacitors, Example
12.3
RELAys 13-1
sECTIO 13:
Mechanical .. ............. ........ ...... .... ... ..................... ..... ................. ...........0..... ..... ........ 13-3
13.1
.......... ........ ................ ................ ... .......................... ... ...
13.2 Solid State and Time Delay
SWITCHEs 14-1
sECTlc )N 14:
Sw[tche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*.”.. ....o.”..~” . . . . . . . . . . . . . . . 14-2
14.1
14.2 Circuit Breakers ................. ..... ..... ...........0..,,..,.. . ..........” ....... ....” ... ......””” .........””. ... ..
15-1
SECTI( )N 15: CONNECTORS
...... ........ ........ .... ...... ................. ... .......... ..... ....” .. .........” .... .. .... 15-3
15.1 Connectors, General
. ..... ...... .... ... ...... .............. .............. .......*....” ...*...**”* .. *..*.*.*. .....
15.2 ) Connectors, Sockets
16-1
sECTl~ ON 16: INTERCONNECTION ASSEMBLIES ......... .................. ........ .. .....
16-2
16.’ I Interconnection Assemblies with Plated Through Holes ................... ......................
16.: ~ Interconnection Assemblies, Suflace Mount Technology
CONNECTIONS 17-1
SECTI ON 17:
17. 1 Connections ...... ............ ....... ....... .... ........................ ................. . . ..0...... . . . . . . . . . . . . . . . . . .
METERS 18-1
SECT! ION 18:
18. 1 Meters, Panel .................................!....... .................................................................
--I > --1 . ----- -- - - ——-— -- -n l-l --l , --, ..* . .T”c ,
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MIL-HDBK-217F
NOTICE 2
TABLE OF CONTENTS
APPENDIX B: VHSIC/VHSICOLIKE AND VLSI CMOS (DETAILED MODEL) .. ..... .... ... B-1
c-1
APPENDIX C: BIBLIOGRAPHY . .................. ... .... ... ................. ........ ...... .... .... ...... ...............
LIST OF TABLES
3-3
Table 3-1: Parts with Mu)ti-Level Quality Specifications ......................... ............................... 3-4
Table 3-2: Environmental Symbol and Description ........................................*..................... 4-1
Table 4-1: Reliability Analysis Checklist ...... ....................................................................... 6-23
Table 6-1: Defautt Case Temperatures for All Environments (°C) . ..... ............ ... ..... . ............ ...
Table 6-2: Approximate Thermal Resistance for Semicond@or Devices 6-24
in Various Pa*@ Sk= .......*.*.......**......*...................*...*..*...........................
LIST OF FIGURES
5-18
Figure 5-1: Cross Sectional View of a Hybrid with a Single Multi-Layered Substrate .......... .... .. 8-1
Figure 8-1: Examples of Active Optical Suffaces . ........... ... ................ ............ ..... ... ....... ..... ...
V
Supersedes page v of Revision F
FOREWORD
MIL-HDBK-217F, Notice 2 provides the following changes based upon a recently completed
study (see Ref. 37 listed in Appendix C):
b Revised resistor and capacitor models, including new models to address chip devices.
● Updated failure rate models for transformers, coils, motors, relays, switches, circuit breakers,
connectors, printed circuit boards (with and without surface mount technology) and
connections.
. A revised Traveling Wave Tube model based upon data supplied by the Electronic Industries
Association Microwave Tube Division. This further lowers the calculated failure rates beyond
the earlier modifications made in the base document (MIL-HDBK-217F, 2 December 1991).
● Revised the Fast Recove~ Power Rectifier base failure rate downward based on a
reevaluation of Ref. 28.
2.0 MIL-HDBK-217F, Notice 1, (10 July 1992) was issued to correct minor typographical
errors in the basic F Revision.
1. New failure rate prediction models are provided for the following nine major classes of
microcircuits:
The 2 December 1991 revision provided new prediction models for bipolar and MOS
microcircuits with gate counts up to 60,000, linear microcircuits with up to 3000
transistors, bipolar and MOS digital microprocessor and co-processors up to 32 bits,
memory devices with up to 1 million bits, GaAs monolithic microwave integrated circuits
(MMICS) with up to 1,000 active elements, and GaAs digital ICS with up to 10,000
transistors. The C, factors have been extensively revised to reflect new technology
dewces with Improved reliability, and the activation energies representing the temperature
sensltwlty of the dice (nT) have been changed for MOS devices and ‘or memories The
MIL-HDBK-217F
NOTICE 2
FOREWORD
C2 factor remains unchanged from the prewous Handbook version, but includes pin grid
arrays and surface mount packages using the same model as hermetic, solder-sealed dual
in-hne packages. New values have been included for the quality factor (XQ), the learning
factor (~~), and the environmental! factor (nE). The model for hybrid microcircuits has
been revised to be simpler to use, to delete the temperature dependence of the seal and
interconnect failure rate contributions, and to provide a method of calculating chip
junction temperatures.
2. A new model for Very High Speed Integrated Circuits (VHSIC/VHSiC Like) and Very
Large Scale Integration (VLSI) devices (gate counts above 60,000).
6. Rewsed models for TWS and Klystrons based on data supplied by the Electronic
Industries Association Microwave Tube Division.
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MIL-HDBK-217F
NOTICE 2
1.0 SCOPE
1.1 Purpose - This handbook Is for guidance only and shall not be cited as a
requirement. ff it la, the contractor does not have to comply (see Page 1-2). T he
purpose of this handbook is to establish and maintain consistent and uniform methods for estimating
the inherent reliability (i.e., the reliability of a mature design) of military electronic equipment and
systems. It provides a common basis for reliability predictions during acquisition programs for military
electronic systems and equipment. It also establishes a common basis for comparing and evaluating
reliability predictions of related or competitive designs. The handbook is intended to be used as a tool
to increase the reliability of the equipment being designed.
1.2 Appllcatlon - This handbook contains two methods of reliability prediction - “Part Stress
Analysis” in Sections 5 through 23 and ‘Parts Count” in Appendix A. These methods vary in degree
of information needed to apply them. The Parl Stress Analysis Method requires a greater amount of
detailed information and is appl”=ble during the later design phase when actual hardware and circuits
are being designed. The Parts Count Method requires less information, generally part quantities,
quallty level, and the application environment. This method is applicable during the early design phase
and during proposal formulation. In general, the Parts Count Method will usually result in a more
consewative estimate (i.e., higher failure rate) of system reliability than the Parts Stress Method.
MI L-I-IDBK-217F
NOTICE 2
1.0 SCOPE
Waltez B. Be% , 11
Chaiman, +
Defense Standada =mrQV’--t
Council
New Page
1-2
■ -. Ma 1 I 1 1
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MIL-HDBK-217F
NOTICE 2
This handbook cites some specifications which have been cancelled or which describe devices that are
not to be used for new design. This information is necessary because some of these devices are used in
so-called “off-the-shelf” equipment which the Department of Defense purchases. The documents cited
in this section are for guidance and information.
MIL-R-22 9.1 Resistor, Variable, Wirewound (Power Type), General Specification for
MIL-R-26 9.1 Resistor, Ftxad, Wirewound (Power Type), General Specif~ation for
MIL-T-27 11.1 Transformer and Inductors (Audio, Power, High Power Pulse),
General Specifiition for
MIL-C-92 10.1 Capacitor, Variable, Air Dielectric (Trimmer), General Specification for
W-C-375 14.5 Circuit Breaker, Molded Case, Branch Circuit and Sewice
W-F- 1726 22.1 Fuse, Cartridge, Class H (this covers renewable and nonrenewable)
MIL-HDBK-217F
NOTICE 2
MIL-C-3655 15.1 Cormector, PIIJg and Receptacle, Electrical (Coaxial Series Twin) and
Associated Fittings, General Specification for
MIL-S-5594 14.1 Switches, Toggle, Electrically Held Sealed, General Specification for
MIL-S-8805 14.1, 14.2 Switches and Swttch Assemblies, Sensitive and Push (Snap Action),
General Spedkatiin for
MIL-S-9419 14.1 Switch, Toggle, Momentary Four Position On, Center Off, General
Specification for
MIL-R-10509 9.1 Resistor, Fixed Film (High Reliability), General Specification for
MIL-GI0950 10,1 Capacitor, Fixed, M’ka Dielectric, Button Style, General Specification
for
MlL-C-l 1272 10.1 Capacitor, Fixed, Glass Dielectric, General Specification for
MIL-HDBK-217F
NOTICE 2
MlL-R-l 1804 9.1 Resistor, Fixed, Film (Power Type), General Specificat”mn for
MIL-S-12883 15.3 Sockets and Accessories for Plug-h Electronic Components, General
Specification for
MIL-C-13516 14.2 Circuit Breakers, Manual and Automatic (28 Voits DC)
MIL-S-1S291 14.1 Switches, Rotary, Snap Action and DetenVSpring Return Action,
General Specification for
MIL-C-15305 11.2 Coils, Electrical, Fixed and Variable, Radio Frequency, Generai
Specification for
MIL-G18312 10.1 Capacitor, Fixed, Metallized (Paper, Paper Piastic or Piastic Film)
Dielectric, Direct Current (Hermetically Sealed in Metal Cases), General
Specification for ‘
MIL-F-18327 21.1 Filter, High Pass, Low Pass, Band Pass, Band Suppression and Dual
Functioning, General Specification for
tvllL-HDBK-217F
NOTICE 2
ML-R-18546 9.1 Resistor, Fixed, Wkewound (Power Type. Chassis Mounted), General
Specification for
MIL-G21097 15.1 Connedor, Electrical, Printed Wking Board, General Purpose, General
Specification for
MIL-S-2271O 14.4 Switches, Code Mcating Wheel (Printed Circuit), (Ttwmbwheel, In-1ine
and Pushbutton), General Specification for
MIL-HDBK-217F
NOTICE 2
MIL-C28748 15.1 Connector, Plug and Receptacle, Rectangular, Rack and Panel, Solder
Type and Crimp Type Contacts, General Specifiiion for
MIL-C-28804 15.1 Connectors, Plug and Receptacle, Electrio Rectangular, High Density,
Polarized Center JackScrew, General Specification for, Inactive for New
Designs
MIL-G28840 15.1 Connector, Electrical, Circular Threaded, High Density, High Shock
Shipboard, Class D, General Specification for
MIL-HDBK-217F
NOTICE 2
MIL-G39019 14.5 Circuit Breakers, Magnetic, Low Power, Seaied, Trip-Free, General
Specification for
MIL-R 55182 91 Resistor, FIxd, Film, Es!abl(shed Reliability, General Specification for
MII--HDBK-217F
NOTICE 2
MIL-A-55339 15.1 Adaptors, Connector, Coaxial, Radio Frequency, (Between Series and
Within Series), General Specification for
MIL-C-55514 10.1 Capacitors, Freed, Plastic (or Metallized Plastic) Dielectric, DC or DC-
AC, In Non-Metal Cases, Established Reliability, General Specification
for )
MIL-G55629 14.5 Circuit Breaker, Magnetic, Unsealed, or Panel Seal, Trip-Free, General
Specification for
MIL-C+3446 ‘ 11.2 Coils, Radio Frequency, Chip, Fixed or Variable, General Specification
for
MIL-S-83504 14,1 Switches, Dual In-Line Package (DIP), General Specification for
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----—
--— —..—
--=—=—a=—==.—a
.-A._...._.
- .. ___
. ____ ____ —————
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MIL-HDBK-217F
NOTICE 2
MIL-C-83517 15.1 Connectors, Coaxial, Radio Frequency for Coaxial, Strip or Microstrp
Transmission Line, General Specification for
MIL-R-83726 13.1, 13.2, Relays, Hybrid and Solid State, Time Delay, General Specification for
13.3
MIL-S-83731 14.1 Switch, Toggle, Unsealed and Sealed Toggle, General Specification for
STANDARD
MIL-STD-975 NASA Standard Electrical, Electronic and Electromechanical (EEE) Parts List
MIL-STD-1547 Electronic Parts, Materials and Processes for Space and Launch Vehicles,
Technical Requirements for
Copies of specifications and standards required by Contracbrs in connection with specific acquisition
functions should be obtained from the contracting activity or as directed by the contracting officer. Single
copies are also available (without charge) upon written request to:
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
1. Bipolar Devices, Digital and Linear Gate/Logic Arrays
2. MOS Devices, Digital and Linear Gate/Logic Arrays
3. Field Programmable Logic Array (PLA) and
Programmable Array Logic (PAL)
4, Microprocessors
~ Linear and Digital Gate/Logic Array Die Gomplex~ Failure Rate -Cl ●
Linear PLA/PAL
Digital v c, No. Gates c,
No. Gates c, No, Transistor I
‘NOTE: For CMOS gate counts above 60,000 use the Vi+ SIC/VHSIC-Like modei In Section 5.3
E=F==7
MO.S Section 5.8
XT
c,
C2 section 5,9
Up to 8 .060 ,14
5-3
Supersedes page 5-3 of Revision F
,-- ----- - —_=...= ------ _____ -_ ——_
_ .
All GAQ =*Q AW -w......-. baw. -“ -....-= -- ----
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MIL-HDBK-217F
MEMORIES
5.2 MICROCIRCUITS,
—
DESCRIPTION
1. Read Only Memories (ROM)
2. Programmable Read Only Memories (PROM)
3. Ultraviolet Eraseable PROMS (UVEf’ROM)
4. “Flash,” MNOS and Floating Gate Electrically
Eraseable PROMS (EEPROM). Includes both d
floating gate tunnel oxide (FLOTOX) and texture
polysilicon type EEPROMS
5. Static Random Access Memories (SRAM)
R
w. ~vnamic Random Access Memories (DRAM)
_=. .—
L
+ Total NO. Of
Total No. Of Programming Cycles Textured-Poiy A2
Textur8d-
prograrnmin9 OV&%PF \OM Life, C
I
Cycles Over Flotoxl Pol? 1
~EPROM Life, C up to 300K
o
.00070 .0097 1.1
Jp to100 300K c C s 400K
.0014 .014
100< c s 200
.0034 .023 2.3 +
200< CS 500 400K < C s 500K
.0068 .033
500<cs1K
.020 .061
1K<CS3K A!! Other Model Parametem
.049 .14 v
3K<CS7K parameter Refer to
.10 .30
7K<CS15K
.14 .30
15K < C s 20K Section 5.8
.20 .30 XT
20K < C s 30K
.68 .30
30K< C s 100K section 5.9
.30 C2
100K < C s 200 K 1.3
,30
200K < C s 400 K 2.7
~E,
Section 5.10
.30 ~Qt XL
400K < C s 500 K 3.4 1
k Cyc
Page 5-5
(EEPRoMs
1. Al= 6.817 X 10-6 (C) only)
2. No underlying equation for Textured-
Poly.
L ~yc = 0 For a}! other devices
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MIL-HDBK-217F
NOTICE 2
P*
Page 5-4
Page 5-4
Al page 5-6
page 5-6
B4 - A Page 5-5
Apu
A2 pie 5-6
02-0
02 Sedion 5.1o
Sectiorl 5.1o
ltQ
=1.0
Error Corred”mn Code (ECC) Options: fi~~~ = 1.0 %CC
1. No On-Chip ECC = .72
~EcC = .72 ‘ECC
2. On-Chip t-tammi~ Code ~~~c = .66
~EGC = “=
3. Two-Needs-One
Redutiant Cell APP~ti
IW)TES: 1. See Referen@ 24 for rnodeliWl off~~p error detectbn and com@bn
schemes at the memq system level.
4. The Al ancf 4 factom shown in Section 5.2 wem deveb~d based on an assumed
For EEPROMS used in systems with
system Iiie of 10,000 operatin9 hours.
s“~nifiatily longer or shofier expe~ed Iiietimes the Al and ~ factom should be \
~ttiplied by:
I
System Lifetime Operating Hours
10,000
5-5
MIL-HDBK-217F
NOTICE 2
r 1
II
m“
4
iii
+
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m I 8
n
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m- z II
t+ m
T :’----- V.-d.
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MIL-HDBK-217F
NOTICE 2
DESCRIPTION
Hybrid Microcircuits
The general procedure for developing an overall hybrid failure rate is to calculate an individual failure rate
for each component type used in the hybrid and then sum them. This summation is then modified to
account for the overall hybrid function (XF), screening level (@, a~ matUritY (XL). The hybfid Packa9e
failure rate is a function of the active component failure modified by the environmental factor (i.e., (1 + .2
~E) ). Onw the component types listed in the folbwing ti3bi8 are considered to contribute S@’ItiiCWItly to
the overall failure rate of most h@rids. All other component types (e.g., resistors, inductors, etc.) are
cons”tiered to contribute insignif”~ntty to the overall hybrid failure rate, and are assumed to have a failure
rate of zero. This simplificationis valid for most hybrids; however, if the hybrid consists of mostly passive
cornmments then a failure rate should be calculated for these devices. If factorina in other com~onent .
type~, aWme ~Q = f, XE’1 and TA = Hybrid Case Temperature for these calculatbk.
Determination of kc
Determine kc for These Handbook Section Make These Assumptions When Determining
xc
Component Types
Capacitors 10 ~=l’TA
= Hybrid Case Temperature,
I?cpl.
NOTE: tf maximum rated stress for a die is unknown, assume the same as for a discretely package
die of the same type. If the same die has several ratings based on the discrete packaged
type, assume the lowest rating. Power rating used should be based on case temperature
for discrete semiconductors.
I
~F
I I
~~, ~Q, ~E Refer to Section 5.10
Digital 1.0
Video, 10 MHz< f <1 GHz 1.2
Power 21
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MIL-HDBK-217F
DESCRIPTION
Surface Acoustic Wave Devices
GB .5
10 Temperature Cycles (-55°C to .10
+125°C) with end point ektrkd % 2.0
tests at temperature extremes.
% 4.0
None beyond best commetil 1.0 Ns 4.0
practices.
Nu 6.0
Alc 4.0
‘IF 5.0
%c 5.0
‘UF 8.0
‘RW 8.0
SF .50
MF 5.0
ML 42
CL 220
5-1o
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MIL-HDBK-217F
NOTICE 2
75 72 95 95 89 Equ. 3 Above
TJ (%)
Section 5.1
Because C9 = O;
XT: %WiOn 5.8; XQ, XL Defau~ to 1.0
,
= (.01)(3.8)(1)(1) = .038 Failure#l 06 Flours
c) Sificon NPN Transistor, Rated Power= 5W (From Vendor ~ec. Sheet), VcE~CE() = .6,
Linear Application
SOCtiOn 6.3; nA, ~Qt ~E oefau~ to 1.0
~ = %~T~AnR%ZQXE
= (.00074) (3.9)(~ .0)(1 .8)(.29) (1)(1)
6 .0015 Failures/l 06 Hours
5-23
Supersedes page 5-23 of Revision F
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MII--HDBK-2I 7F
NOTICE 2
G) Thick Film Resistors, per instructions in Section 5.5, the contribution of these devices is
considered insignificant relative to the overall hybrid failure rate and they may be ignored.
= [Z NcLc](l +.27cE)71F7ypL
%
%
= [ (1)(.038)+(1)(.031)+ (2) (.0015)+ (2) (.0015)
+ (2)(.0069) + (2)(.0039) ](1 + .2(6.0)) (5,8) (l)(1)
The semiconductor transistor, diode and opto-electronic device sections present the failure rates on
the basis of device type and construction. An analytical model of the failure rate is also presented for each
device category. The various types of discrete semiconductor devices require different failure rate
models that vary to some degree. The models apply to single devices unless otherwise noted. For
multiple devices in a single package the hybrid model in Section 5.5 shouid be used.
The applicable MIL specification for transistors, and optoelectronic devices is MlL-S-l 9500. The
(JAN, JANTX, JANTXV) are as defined in MIL-S-19500.
quality levels
The temperature factor (XT) is based On the device Junction temperature” Ju~tiOn temperature
should be computed based on worse case power (or maximum power dissipation) and the device junction
to case thermal resistance. Determination of jmctbn temperatures is expiairwd in Section 6.14.
Reference 28 should be consulted for further detailed information on the modeis appearing h’!this
sect ion.
6-1
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
SPECIFICATION
fvllL-s-19500 Low FrequenCy Diodes: General Purpose Analog, Switching,
Fast Recovery, Power Rectifier, Transient Suppreswr, Current
Regulator, Voltage Regulator, Voltage Reference
Temperature Factor - ~
Base Failure Rate - ~
(Voltage Ragukto Vottage Reference,
Diode TyDe/Application
-. ,. I % and Curre S!?94!a
TJ (~) %T TJ ~)
General PUIPOW Analog .0038
Switching .0010 1.0 105 3.9
25
Fast Recovery Power Rectifier .025 110 4.2
30 1.1
Power Rectifier/Schoflky .0030 115 4.5
35 1.2
power Diode 40 1.4 120 4.8
Power Rectifier with .0050/ 1.5 125 5.1
Junction
45
High Voltage Stacks 1.6 130 5.4
.0013 50
Transient SuppressorNaristor 55 1.8 135 5.7
Current Regulator .0034 140 6.0
60 2.0
Vottage Regulator and Voltage .0020 145 6.4
65 2.1
Referencx? (Avalanche 70 2.3 150 6.7
and Zener) 75 2.5 155 7.1
2.7 160 7.5
80
Terrperatum Factor - XT 3.0 165 7.9
85
Fast RmvwY, 3.2 170 8.3
(General Purrmse Anak Switching, 90
nsient Su r sor 3.4 175 8.7
Pov 95
q
TJ (oC)
5 T ~ (“C) %T 100 3.7
1 1
4
9.0
((
25 1.0 105 -1925 ‘-—
XT = exp TJ + 273 298
30 1.2 110 10 ))
35 1.4 115 11
12
40 1.6 120
14
It=
bJ
Junction Temperature (“C) I
45 1.9 125
15 I
I
50 2.2 130
55 2.6 135 16
60 3.0 140 18
65 3.4 145 20
70 3.9 150 21
75 4.4 155 23
80 5.0 160 25
85 5.7 165 28
90 6.4 170 30
95 7.2 175 32
100 8.0
E
1 1“
~T = exp
((.3091 —-—
TJ ~ 273 298
))
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
Traveling Wave Tubes
Environment Factor - ZF
Base Failure Rate - ~ \
Environment ~E
Frequency (GHz)
,1 1 2 4 6 8 10 14 18
power ~ GB .5
10 11
11
12
12
13
13
16 19 24 29
16 20 24 29
42
42
61
61 I GF
I 1.5
7.0
;Z 11 12 13 16 20 24 29 42 61 GM
1000 11 12 13 16202429U@
1720242943@ Ns 3.0
3000 11 12 14
5000 12 13 14 1720253044U 10
12 13 14 17212631ti S NU
8000 r
12 13 15 18 22 26 32 ~~ ~y
10000 5.0
15000 13 14 15 19 23 27 33 Alc
20000 14 15 16 20 24 29 35 51 75 7.0
30000 15 16 18 22 26 32 39 56 83 ‘IF
17 18 20 24 29 35 43 62 91 6.0
>40000 ‘Uc
9.0
11(1.00001)P (1.l)F ‘UF
k)” 20
Am
P = Rated Power In Watts (Pew, lf pum, .05
.001 s P <40,000 SF
MF 11
F - Operating Frequency In GHz, .1 S F S 18
I ML 33
If the operating freque~ is a band, or two different
values, use the geometdc mean of the end point c, I 500
frequendes when using table.
i
7-3
Supersedes page 7-3 of Revision F
——— --------—---
-*-+-*-
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
DESCRIPTION
Magnetrons, Pulsed and Continuous Wave (CW)
Environment Factor - nE
LMllization Factor - ZI I u
7 Environment ~E
Utilization (Radiate HOUN
Filament HoufS) %U 1.0
GB
0.0
0.1
.44
.50 I GF
I 2.0
4.0
I
0.2 .55 GM
.61 I
0.3 Ns 15
0.4 .66 I
0.5 .72 Nu 47
0.6 .78
.83 10
0.7 *IC
0.8 .89 16
0.9 .94 ‘IF
12
*UC
23
I
‘UF
I Xu = 0,44 + 0.56R
Antfil 80
I
ri 7
i - ‘nvv
R = Radiate HourWFilament Hours
I
Construction Factor - nc
ML 133
Construction 7tc
CL 2000
I CW(RatWPower.5~ I 1.0 I
1.0
I
Coaxial Pulsed
Conventional Pulsed 5.4
7-4
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
~T Tabie XS Table
Resistor Style Specification Description
% Use Use
MiL-R-
Column: Column:
i
Rc 11 Resistor, Fixed, Composition (Insulated) .0017 1 2
RTH 23648 Thermistor, (Thermally Sensitive Resistor), .0019 N/A, XT= 1 t’lrots=~
Insuiated
.
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
-—
Power Factor - Xp
,
Temperature Factor - XT
- np
Column 2 lower Dissipation (Watts)
T(”C) Column 1
.001 .068
,88 .95
20
.01 .17
30 1.1 1.1
.13 .44
40 1.5 1.2
.25 .58
1.8 1.3
50
.50 .76
2.3 1.4
60
.75 .89
70 2.8 1.5
1.0 1.0
80 3.4 1.6
2.0 1.3
90 4.0 1.7
3.0 1.5
100 4.8 1.9
4.0 1.7
110 5.6 2.0
5,0 1.9
6.6 2.1
120
10 2.5
130 7.6 2.3
25 3.5
140 8.7 2.4
50 4.6
10 2.5
100 6.0
-Ea 1 1
(
= exp — 150 1 7.1
‘T .5 m -= ))
8.6 I7x1O (
Kp - (Power Dissipation)”3g
oiumn 1: Ea =.2
olumn 2: Ea -.08
—. -..
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
.79
GB 1,0
.1 .66
GF 4.0
.2 .88 .81
GM 16
.3 .99 1.0
1.1
Ns 12
.4 1.2
Nu 42
.5 1.2 1.5
.6 1.4 1.0
AC 18
.9 1,9 ‘UF 43
3.4
‘RW 63
Column 1: xs s .71e1 “1(S) SF .50
MF 37
Column 2: 7CS= .54e2”W(s)
ML 87
S = Actual Power Dissipation CL 1720
Rated Power
Quality ICQ
R 0.1
P 0.3
M 1.0
Non-Established Reliability
Resistors (Most Two-Letter Styles) 3.0
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
~p=~nTxcnvx~RfiQ~
EFailures/106 ~C)iJfS
10-1
Supersedes Section 10.1 -10.20 of Revision F
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
—
4
n~ Table - nc Table - Xv Table -
Nonestablishd Relitil~
1 3 1
.0020 2
55681 Capacitor, Chip, Muttipk Layer,
FMed, Ceramk Dieled~c,
Established Reiiabil~
2 4 See
.00040 ‘ 1
CSR 39003 Capacfior, Fixed, Electro~ic
%R
(Solid Electrolyte), Tantalum,
Table
Established Reliability
2 4 See
.00005 1
55365 Capacitor, Fixed, Electro~ic
%R
(Tantalum), Chip, Established
Table
Reliability
2 4 1
r .00040 1
CL 3965 Capackor, Fued, Electro~ic ,
(Nonsoiti Electro~e), Tantalum 1
1 2 4
.00040
39006 Capackor, Fixed, Ek@ro~k
(Nonmld ElectI’o~e), Tantalu m,
Establish Reliabil~ 1
1 1 2 4
.00040
83500 Capacfior, Fixed, Electro~ic
(Nonsolid Ele@o~e), Tantal urn
Cathode 1
2 2 1
.000 12
cU, CUR 39018 Capacitor, Fixed, Ebctro~ic
(Aluminum Oxide), Established
Reliabil”~ and Nonestablish* I
Reliability
2 1 1
L .000 12 2
CE 62 Capacitor, Fixed Electrolytic (DC,
Aluminum, Dry Ele@o~e,
Polarized)
1 5 1
.0079 1
Cv 81 Capacitor, Variable, Ceramic
Dieied* (Trimmer) 1
L 2 1 5
.0060
Pc 14409 Capacitor, Variable (Piston Type,
‘ Tubular Trimmer)
1 5 1
.0000072 2
CT 92 Capactior, Vati*le, Ak Die Iectric
(Trimmer)
1 5 1
.0060 1
(% 23183 Capacitor, Fixed or Variable,
Vacuum Dielectric
*
. .
Supersedes Section 10.1 -10.20 of Revlslon F
10-2
I .- I I 1
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MIL-t-iDBK-217F
NOTICE 2
10.1 CAPACITORS
Capacitance,
T(%) Column 1 Column 2 c(~F) Column 1 Column 2
20 .91 .79 .000001 .29 .04
30 1.1 1.3 .00001 .35 .07
40 1.3 1.9 .0001 .44 .12
50 1.6 2.9 .001 .54 .20
60 1.8 4.2 .01 .66 .35
70 2.2 6.0 .05 .76 .50
80 2.5 8.4 .1 .81 .59
90 2.8 11 .5 .94 .85
100 3.2 15 1 1.0 1.0
110 3.7 21 3 1.1 1.3
120 4.1 27 8 1.2 1.6
130 4.6 35 18 1.3 1.9
140 5.1 44 40 1.4 2.3
150 5.6 56 200 1.6 3.4
1000 1.9 4.9
-Ea 1 1
%T
= ‘W ( 8.617 x10-5 ( T + 273 ‘= )) 3000 2.1 6.3
10000 2.3 8.3
Column 1: Ea = .15
30000 2.5 11
Column 2: Ea = .35
60000 2.7 13
T = Capacitor Atiient Temperature 120000
MIL-I+DBK-217F
NOTICE 2
10.1 CAPACITORS
—
Voltage Stress Fac!or - x,
s 10+1 g 3+1
Column 2: xv = ~ Column 5: %V =
() () .5
& 3+1
Column 3: xv= ,6 Operating Voltage
s=
() Rated Voltage
Note: Operating voltage is the sum of applied DC voltage and peak AC voltage.
>0.8 .66
3.3
<
10-4
Supersedes Section 10.1 - 10.20 of Revision F
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
GB 1.0
Established Reliability Styles
o .001 GF 10
c GM 20
.01
Ns 7.0
S,B .03
Nu 15
R .1
AC 12
P .3
‘IF 15
M 1.0 ‘Uc 25
L 1.5 ‘UF 30
‘RW 40
Non-Established Reliability
Capacitors (Most Two-Letter Styles) 3.0 SF .50
MF 20
Commercial or Unknown Screening ML 50
Level 10.
CL 570
NOTE: ~t~tis~reltiil~~l~amfa~re
rate graded (D, C, S, etc.) based on life testing
defined in the applicable military device
specification. This category usually applies only
to three-letter styles with an “R” suffix.
MIL-HDBK-217F
NOTICE 2
Example
Given: A 400 VDC rated capacitor type CQ09A1KE153K3 is being used in a fixed ground
environment, 50”C component ambient temperature, and 200 VDC applied with 50 Vrms @
60 Hz. The capacitor is being procured in full accordance with the applicable specification.
The letters “CQW in the type designation indicate that the specification is MlL-C-l 9978 and that it is a Non-
Established Reliability quality level. The “E” in the designation corresponds to a 400 volt DC rating. The
“’I 53” in the designation expresses the capacitance in picofarads. The first two digits are significant and
the third is the number of zeros to follow. Therefore, this capacitor has a capacitance of 15,000
picofarads. (NOTE: Pioo = 10-12, ~ = 10-6)
Based orI the given information the following modei factors are cfetetmined from the tables shown in
Section 10.1.
lb = .00051
XT = 1.6
200 + dz (50~ . .m
s=
400
MIL-HDBK-217F
NOTICE 2
sTYLE DESCRIPTION
SPECIFICATION Audio, Power and High Power Pulse
TF
MIL-T-27 Low Power Pulse
TP
MIL-T-21038 Intermediate Frequewy (IF), RF and Discriminator
MIL-T-55631
I
90
2,4
100 13
2.6
110 I
2.8
120 -. ML 34
3.1
130 I .-
140 . 3.3 cL 610
150 3.5
160 3.8
I Ad .
4. I
170
180
4.3
4.6 ,
190
-.11 I_ 1
XT = exp ~W-29Et
8.617x
[
I0 ( )){
MIL-HDBK-217F
NOTICE 2
Transformer Characterlstlc
Determlnatlon Note
TF 4 R 01 GA 576
I I I I I
AIL-T-27 Grade Irlsul&dkm Famtiy ~~
chS Syrflbd
TP 4 Q xl 1OoBcool
I I I
MIL-T-21we Gr* h.suticxl
Cbs
- z..__. .
_ =._—___ .
-—=---.+--——_-____>_ ._
.
e-— ~.
_—_. __ . —————————..—
_
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
,
s .03
Fixed Inductor or Choke .000030
R .10
Variable Inductor .000050
P .30
M 1.0
Temperature Factor - XT
MIL-SPEC 1.0
TH@) XT
Lower 3.0
20 .93
30 1.1
40 1.2
Environment Factor - XE
50 1.4
Environment ~E
60 1,6
70 1.8 GB 1.0
80 1.9 GF 6.0
90 2.2 GM 12
100 2.4
Ns 5.0
110 2.6
Nu 16
120 2.8
CL
34
610
‘HS = Hot Spot Temperature (“C),
See Section 11.3
L1
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
where:
-$+s = Hot Spot Temperature (“C)
TA = Inductive Device Ambient Operating Temperature (“C)
AT = Average Temperature Rise Above Ambient (“C)
AT can either be determined by the appropriate “Te~erature Rise” Test Method paragraph in the device base
specification (e.g., paragraph 4.8.12 for MI L-T-27E), or by approximation using one of the procedures
described below. For space environments a dedicated thermal anatysis should be performed.
A= Radiating Surface Area of Case (in2). See below for MIL-T-27 Case Areas
Wt. = Transformer Weight (lbS.)
w, = Input Power (W)
NOTE: Methods are listed in prefemd order (i.e., most to least accurate). MIL~-3901 O are micro-
miniature devices with surface areas less than 1 in2. Equations 2-4 are applicable to devices with
surface areas from 3 in2 to 150 in2. Do not include the mounting surface when determining radiating
swface area.
MIL-T-27 Case Radiati nq Areas (Excludes Mounting Surface)
Case I Area (in2) Case Area (in2) Case Area @2)
AF 4 GB 33 LB 82
AG 7 GA 43 LA 98
Al-1 11 H5 42 MB 98
AJ 18 HA 53 MA 115
EB 21 JB 58 NB 117
EA 23 JA 71 NA 139
FB 25 KB 72 OA 146
FA 31 KA 84
#,. –
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
The following failure-rate model applies to motors with power ratings below one horsepower. This model is applicable to
pcdyphase, capacitor start and run and shaded pole motors. h’s application may be extended to other types of fractional
horsepower motors utilizing rolling element grease packed bearings. The model is dictated by two failure modes, bearing
failures and winding failures. Application of the model to D.C. brush motors assumes that brushes are inspected and
replaced and are not a failure mode. Typical applications include fans and blowers as well as various other motor
applications. The mode! is based on References 4 and 37, which contain a more comprehensive treatment of motor life
prediction methods. The references should be reviewed when bearing loads exceed 10 percent of rated load, speeds
‘ exceed 24,000rpm or motor loads include motor speed slip of greater than 25 percent.
The instantaneous failure rates, or hazard rates, experienced by motors are not constant but increase with time. The
failure rate model in this section is an average failure rate for the motor op-ting over time wrid T. This time period is
either the system design life cycle (LC) or’ the time period the motor must last between complete refurbishment (or
replacement). The model assumes that motors are replaced upon faifure and that an effective constan! failure rate is
achieved after a given time due to the fact that the effective ~ime zero- of replaced motors becomes random after a
significant portion of the population is replaced. The average faikuO rate, , can be treated as a constant failure rate and
$
added to other part failure rates from this Handbook.
x, Lz
l.p= — +
—
BaW
x 106 Failures/l 08 I-iours
A(xB
[ 1
1
2.534- TA2~:73 + -1
1
aB - 10 ( )
4500
20-~ +300
[ 10 ( )
2357
1.83]
,0 [ TA + 273 -
%/”
aB = Weibull Characteristic Life for the Motor Bearing
NOTE: See page 12-3 for method to cakulate aB and ~ when temperature is not @nstant.
MIL-HDBK-217F
NOTICE 2
and L c Determination
L —--—
..
A and B Determinatbn 1
A B Lcw&
Motor Type 1 k, or Q
aB aw
1.9 1.1
Electrical (General)
.48 .29 0-.10 .13
Sensor
Servo 2.4 1.7 .15
.11 -.20
11 5.4
Stepper
.21 -.30 .23
,71-.80 .68
2,9e + 5 Hrs.
87600 I-trs.
.3
2.9e + 5 Hrs. = LC is the system design Me cycle (in hours), or
the motor preventive rnaintename intewal, if
motom will be periodidly replaced or
L& .
1.0 1.6
for
1.9
1.1
1
.23 6
%= [*+ (1. V(2.9e + 5) x‘0
I I
Downloaded from http://www.everyspec.com
MIL-1-iDBK-217F
NOTICE 2
The following equation can be used to calculate a weighted characteristic life for both bearings and windings
(e.g., for bearings substitute aB for all a’s in equation).
h1+h2+h3+------hm
a=
hl hz h3 h~
—+ —+ — +-------—
a
al a2 a3 m
where:
a either ~ or aw
h, Time at le~erature T1
h3 Time at Temperature T3
hm mme at Temperature Tm
T, + T3 T3 + T,
T~=2$T4=2
T3
T2
TI /
. h4
-f
II
hl hz h3
1 I
Hours (h)
Thermal Cycle
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
Rotating Synchros and Resolvers
NOT E: Synchros and resolvers are predomiwtely used in service requiting only slow and infrequent motion.
Mechan~al wearoti problems are infrequeti so that the electrical failure mode dominates, and no
mechankal mode failure rate is required in the model above.
80 I
GB 1.0
GF 2.0
. .oo535expf-)8”’
% 12
%
I
TF . Frame Ternpwatum (z) N~ 7.0
N“ 18
If Frame Temperature is Unknown Assume
TF=40“C + Atiieti Tempenture 4.0
AC
6.0
‘IF
16
*UC
Size Factor - x~ 25
‘UF
26
w 1 ‘RW
DEVICE Size 8 or Size 10-16 Size 18 or
SF
.50
smaller Larger
TYPE
MF 14
2 1.5 1
Synchro 36
ML
3 2.25 1.5 680
Resolver CL I
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
Elapsed Time Meters
Environment Factor - xc
Base Failure Rate - ~ L
Type I Lb Environment ~E
20 GB 1.0
A.C.
GF 2.0
Invefier Driven 30
% 12
Commutator D.C. 80
Ns 7.0
Nu 18
*IC 5.0
Temperature Stress Factor - XT
‘IF 8.0
Operating T (°C)/Rated T (~) [ ‘ XT
16
‘Uc
o to .5 .5 25
‘UF
.6 ‘RW 26
.6
SF .50
.8 .8
MF 14
1.0 1.0
ML 38
CL N/A
MIL-HDBK-217F
NOTICE 2
DESCRIPTION
Mechanical Relay
SPECIFICATION MIL-R-83516
M\L-R-5757
MIL-R-83520
MIL-R-6106
ML-R-83536
MIL-R-13718
MIL-R-83725
MIL-R-19646
MIL-R-19523 MIL-R-83726 (Except Class C, Solti State Type)
MIL-R-390~6 a.
Failures/l Ob Hours
)bP= &Lncxc&xQn E
‘R*06
1 1
.-
Rat# Tempentt I~a
T. (%)
n’
25
“
1
I 0s%’
.
‘:&9
I
125”$
.005=
.0066
:6 { l=-- .U3
.10
1
1.02
1.28
1
2,72
I
I
.0067 .20 1.06
30 .0073 1.76 9.49
.0075 .30 1.15
35 .0081 2.72 54.6
.0064 .40 1.28
40 .0089 4.77
45 .0094 .50 1.48
.010 .0098 1.76 9.49
50 .60
.012 .011 2.15 21.4
55 .70
.013 .012 2.72
60 .80
.014 .013 3.55
65 .014 .90
.016 ~ 4.77
70 .015
75 .017 S2
.019 .017 S2 3.
80 1. ~.exp ~
.021 .018 y-- -j ()
65 .019 ()
90 iii
95 .022
100 .024
105 .026
110 .027
115 For single dev”-s wtkh switchtwo different load typs,
.029
120 .031 evaluate q-for each possible str-s bad tyPS
!
125
combinat’mnand use the worse casO (largest XL).
‘“ %
-.0059 exp
(
8.617
-.19
X 10-5 [
~-zm1)1 1 )
21.0 10
0.1
~A ~bant Tempmture VC) <1.0
“ ,I /
r
C ycle Rate ‘CYC
Contad Fom Factor - nc (C@es per Hour)
,
(Applies to Active Concluding Conta~s) >1OOO 100
* ‘c
mnta ct Form .
Cycles per Hour
1 1.00
s?S1 cn
I .au
●
10-1000 A 10
DPST 1.0
1.75 <10 I
sPOT 2.00
3PST 2.50 NOTE- Values of nCYC for cycling rates beyond the
4PST n
3,00 basic design hmttations of the relay are not valld Deslg
DPDT 425 specdicatlons should be consulted prior to evaluation of
3PDT 1 ‘
-H
550 I
4PDT ‘CYC
800
6PDT
b
13-1
MIL-HDBK-217F
NOTICE 2
—
13.1 RELAYS, MECHANICAL
I
1.5 Sensitive Armature (Long and
L (0-lCN)mw) short)
Mercury Wetted 2
MIL-SPEC, Non-Est. Rel. 1.5
Magnetic Latching 6
2.9 Meter Movement 100
@mmercial 10
Balancd Armature
Armature (ShOti) 10
Polarized
100
Environment Factor - xcL T
1
\ fiE
Environment 25
I
GB 1.0
GF 2.0
M
15
% Ele ctronic
Ilrne Dew,
Ns 8.0 ~
*-Therm al 1
c, N/A
fvllL-HDBK-21 7F
NOTICE 2
SPECIFICATION DESCRIPTION
MIL-R-28750 Relay, Solid State
MIL-R-83726 Relay, Time Delay, Hybrid and Solid State
The most accurate method for predicting the failure rate of solid state (and solid state time delay) relays is to sum
the failure rates for the individual components which make up the relay. The indvidual component failure rates
can either be calculated from the models provided in the main body of this Handbook (Parts Stress Method) or
from the Pafls Count Method shown in Appendix A, depending upon the depth of knowledge the analyst has
about the components being used. If insufficient information is available, the following default model can be
used:
12
Alc
Quality Factor - z~ 19
— ‘IF
I Quality I 7C Q
1
%c 21
I
‘UF 32
MIL-SPEC 1.0
‘RW 23
Commemial 1.9
SF .40
MF 12
ML 33
cL 590
MIL-HDBK-217F
NOTICE 2
14.~ SWITCHES
II
Microwave 0.6 1.76
2.15 21.4
(waveguide) 2,8 0.7
8932 0.8 2.72
pressure
9395 0.9 3.55
1211 1.0 4.77
.10
I
8805 I b
pushbutton
I
22885 Operating Load Current
24317 s=
.0010 Rated Resistive Load Current
55433
Iced .023
3950
I
locker exp (S/.8)2 for Resistive Load
22885 XL =
3786 .11
iotafy fiL = exp (s94)2 for Inductive Load
13623
15291 fiL = exp (S/.2)2 for tirnp Load
15743
22604
22710 NOTE: When the switch is rated by indutiive load,
45885 then use resistive nL.
82359
8805 .49
Sensitive Conta@ Configuration Factor* - Zc
13484 # of Contactst
22614 NC xc
12285 .031 Contact Form
Thermal 1.0
24286 SPST 1
22710 .18 1.3
Thurnbwhed DPST 2
3950 .10 1.3
Toggle sPOT 2
5594
I
3 1.4
8805 3PST
4 1.6
8834 4PST
4 1.6
9419 DPDT
13735 6 1.8
. 3PDT
81551 8 2.0
4PDT
4
I 83731
6PDT 12 2.3
I
●
Applies to toggle and pushbutton switches only,
all others use fic = ~. 4
L
74-1
MIL-HDBK-217F
NOTICE 2
14.1 SWITCHES
GB 1.0
I MIL-SPEC 1
I GF 3.0
Lower 2 J
GM 18
NS 8.0
Nu 29
10
*C
18
‘IF
13
‘Uc
22
‘UF
46
‘RW
SF .50
MF 25
ML 67
CL 1200
MIL-HDBK-217F
NOTICE 2
SPECIFICATION DESCRIPTION
MIL-C-13516 Circuit Breakers, Manual and Automatic
MIL-C-55629 Circuit Breakers, Magnetic, Unsealed, Trip-Free
MIL-C-83383 Circuit Breakers, Remote Control, Thermal, Trip-Free
MIL-C-39019 Circuit Breakers, Magnetic, Low Power, Sealed, Trip-Free Service
W-C-375 Circuit Breakers, Molded Case, Branch Circuit and Sewice
Thermal-Magnetic .34
Environment Factor - xc
IE nvironment
Configuration Factor - m
GB 1.0
Configuration
GF 2.0
SPST 1.0
GM 15
DPST 2.0 Ns 8.0
3PST 3.0 Nu 27
4PST 4.0 AC 7.0
‘IF 9.0
%c 11
Use Factor - z 12
‘UF
Use ‘RW 46
,
SF .50
Not Used as a Power 1.0
On/Off Switch ‘ MF 25
MIL-HDBK-217F
NOTICE 2
LP = kbnTnKnQnEFailures/lo6 ‘ours
APPLICATION NOTE: The failure rate model is for a mated pair of conneCtom. It is sometimes desirable to
assign half of the overall mated pair connedor (i.e., single corm-or) failure rate to the Ime replaceable unit and
An example of when this would be beneficial is for input to maintainability
half to the chassis (or backplane).
prediction to allow a failure rate weighted repair time to be estimated for both the LRU and chassis. This
accounti~ procedure could be signif”tint if repair times for the two halves of the connector are substantially
different. For a single connector divide ~ by tWO.
Temperature Factor - XT
Base Failure Rate - ~
I
Telephone
83517
55074 .0075
XT sexp
18.617 ‘-
X 10-5 (
To + 273
298
MIL-HDBK-217F
NOTICE 2
SF .50
MF 10
ML 27
c, 490
MIL-HDBK-217F
NOTICE 2
Lp = ++CP7CQ7CEFailures/l 06 Hours
GF 3.0
% 14
Ns 6.0
Nu 18 N = Number of Active Pins
MIL-HDBK-217F
NOTICE 2
Ap =kb
[
Nptc+N2(~c+ 13)
1 7t Q nEF a illJre @ H o urs
APPLICATION NOTE: This model applies to board configurations with leaded devices mounted into the
plated through holes and assumes failures are predominately defect related. For beads using surface mount
technology, use Section ~6.2” For a mix of leaded devices mounted into plated through holes and surface
mount devices, use this model for the leaded devices and use Section 16.2 for the surface mount contribution.
A discrete wiring assembly with electroless deposit plated through holes is basidly a pattern of insulated wires
The primary cause of failure for both printed wiring and discrete
laid down on an adhesive coated substrate.
wiring assemblies is associated with plated through-hole (PTH) problems (e.g., barrel crackng).
Quality Factor - ~
Base Failure Rate - ~
Quality ltQ
kb
Technology
2.2 16
7 %c
8 2.4 28
9 2.6 ‘UF
2.8 19
10 ‘
2.9
%w
11 .50
12 3.1 SF
13 3.3 10
3.4 MF
14
15 3.6 ML 27
16 3.7
3.9 cL 500
17 .
18 4.0
xc = .65P 63
Ifj-1
Supersedes page 16-1 of Revision F
-. --1- I , .“.. ~.
. Jr-- ----------- .
Downloaded from http://www.everyspec.com
MIL-I+DBK-217F
NOTICE 2
APPLICATION NOTE: The SMT Model was ctevelopecf to assess the life integfiiy of leadless and leaded
devices. It provides a relative measure of circuit card wearout due to thermal cycling fatgue failure of the
“weakest link- SMT device. An analysis shouti be periorrned on all circuit board SMT components. The
component with the largest failure rate value (weakest link) is assessed as the overall board failure rate
due to SMT. The model assumes the board is completely renewed upon failure of the weakest link and
the results do not consider solder or lead marwfacturi~ defects. This model is based on the techniques
developed in Reference 37.
)LSMT = ~
ECF
Nf= ,
(1
3.5 & (as AT- Cfcc(AT+TRIsE)) Ix 10 +)-’qn,c)
ECF = Effective cumulative number of
where:
failures over the Weibull
d= Distance from center of device to
ctwacte~ic life. the furthest solder joint in miis
(thousandths of an inch)
_
k..””...- ~llmldat~~
Ffi*iVGI -..._._”,.” ral~
u w------ ~r~~- FCF
---
MIL-HDBK-217F
NOTIGE 2
Environment 1
7
GB A large plastic encapsulated
E)cAMPLE:
21
GF Ieadless chip canier is mounted on a epoxy-
26 glass printed Wiring assetily. The $esign
GM
~ns”~erations are: a square pa*age is 1480
26
hJs roils on a side, solder height is 5 roils, power
61 dissipation is .5 watts, thermal resistance is
Nu
31 20 °C/wati, the design life is 20 years and
%c envkOnmti is military grouti application. The
31 failure rate cfevebped is the impad of SMT for a
AIF ~
57 single circuit board and accounts for all SMT
%c devices on this board. This failure rate is added
57 to the sum of all of the component failure rates
‘UF
31 on the circuti board.
%lw
7
Sc
N/A
M’F
NIA Nf
ML
hJIA (xsMT = c–fi
CL
16-3
New Page
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
d (asAT-ucc(A~+TRlsE)) I “0 -6)-226@Lc) -
~f = 3“5 (. R I
For h: h s 5 roils
Nf = 3“5 (1 740
(.65)(5)
(W2V - 7W+1O)) 1)x 104 “2”26 (1)
1-c W= 28
* .
aSMT “
New Page
16-4
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
17.1 CONNECTIONS
APPLICATION NOTE: The failure rate model in this section applies to connedions used on all assemblies
Use the Intermnnedion Assembly
except those using plated through holes or surface mount technology.
connections to a circuit board using either plated through hole technology
Model in Sectbn 16 to account for
The failure rate of the strudure which supports Soldefless
the connedions and parts, e.g.,
wrap connections are
or surface mount technology.
non-plated-through hole boards and terminal straps, is considered to be zero.
chara~erized by SOIMwire wrapped under tenshn around a rrmdel
The following post, whereas hati soldeting
is for a single connedion.with wrapping does
not depend on a tension induced connedion.
L = LX= Failures/l 06 Hours
P Ub
Envimnmnt Factor-Xc&
1A I
GB
.0013 2.0
Hand Solder, w/o Wrapping GF
.000070 7.0
Hand Solder, w/Wrapping GM
.. .
.00026 4.0
crimp Ns
.000015
Weld
u
.0000068 4.0
Soldeffess Wrap AC
.00012 6.0
Clip Termin~bn
‘IF
.000069 6.0
Reflow Solder AN
.17 8.0
Spfing Contad
‘UF I
.062 16
Terminal Block
‘RW
.50
SF
MF 9.0
ML 24
420
CL
17-1
MIL-I-IDBK-217F
Parts Count Reliablllty Predlctlon - This prediction method is applicable during bid proposal
and early design phases when insufficient information is available to use the part stress analysis models
shown in the main body of this Handbook. The information needed to apply the method is (1) generic part
types (including complexity for microcircuits) and quantities, (2) part quality levels, and (3) equipment
environment. The equipment failure rate is obtained by looking up a generic failure rate in one of the
following tables, multiplying it by a quality factor, and then summing it with failure rates obtained for other
components in the equipment. The general mathematical expression for equipment failure rate with this
met hod is:
i=n
‘EQUIP = Z ‘i @g@i Equation 1
i=l
Equation 1 applies if the entire equipment is being used in one environment. If the equipment
comprises several units operating In different environments (such as avionics systems with units in
airborne inhab~ed (Al) and uninhabited (AU) environments), tmn Equat~n 1 shou~ ~ aPPlied to the
potiions of the equipment in each environment. These “environment-equipment” failure rates should be
added to determine total equipment failure rate. Environmental symbols are defined in Section 3.
The quaMy factors to be used with each part type are shown with the applicable ~ tables and are not
necessarily the same values that are used in the Part Stress Analysis. M“crocircuits”have an additional
rnuttip~ing factor, ~L, which aOCOuntsfor the matudty of the manUfaCt@ng process. For devices in
productiontwo years or more, no modif’mtbn Is needed. For those in production less than two years,
h
should be multipliedby the appropriate XL faotor (See page A-4).
It shouldbe noted that no generic failure rates are shown for hybrid microcimuits. Each hybrid is a fairly
unique device. Since none of these devices have been standardized, their complexity cannot be
determined from their name or function. Identically or similarfy named hybrids can have a wide range of
complexitythat thwarts categorization for pufposes of this prediction method. If hybrids are anticipated for
a design, their use and construction should be thoroughly investigated on an individual basis with
application of the prediction model in Section 5.
The failure rates shown in this Appendix were calculated by assigning model default values to the
failure rate models of Section 5 through 23. The specific defautt values used for the model parameters are
shown with the kg Tables for microcircuits. Defautt parameters for all other part classes are summarized in
the tables stafling on Page A-12. For parts with characteristics which differ significantly fmm the assumed
defaults, or parts used in large quantities, the underlying models in the main body of this Handbook can
be used.
A-1
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
OJ
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In
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MIL-HDBK-217F
NOTICE 2
QNN to
*W*SJ or-mm -Nsrl
000. .-mm o--m
0000 0000. . . 0000
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A-4
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MIL-HDBK-217F
NOTICE 2
9
:
:
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A-5
Supersedes page A-5 of Notice 1
----
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 1
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MIL-HDBK-217F
NOTICE 2
(
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,
1
Q
L I
--
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.
A-7
Supersedes page A-7 of Notice 1
1 I I
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MIL-HDBK-217F
NOTICE 2
r I
U7 m o
m
1-
g 8
Q m
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MIL-HDBK-217F
NOTICE 2
. . . . .
f-- q.-
ul-r Q ”ti
o~elyo
-CM-N.
.
i.
i?
(i
G
MIL-HDBK-217F
NOTICE 2
APPENDIX A: PARTS
r .
0
*
m
.m I
I m“
11
m= r r 1
MIL-HDBK-217F
NOTICE 2
A-II
Supersedes page A-1 1 of Notice 1
.. .. -.
Downloaded from http://www.everyspec.com
MIL-HDBK-217F
NOTICE 2
0
.
~
I
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u
II
0000 00 r-
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0 0. 0. 0.0. 0. 0.
0.
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tt{
LLI.L
3“30
0
m
MIL-HDBK-217F
NOTICE 1
MIL-HDBK-217F
NOTICE 2
APPENDIX C: BIBL1OGRAPHY
This study developed new failure rate prediction models for GaAs Power FETS, Transient
Suppressor Diodes, infrared LEDs, Diode Array Displays and Current Regulator Diodes.
This study provides the basis for the VHSIC model appearing in MIL-HDBK-217F, Section
5.
This study addresses surface mounted solder interconnections and microwire board’s plated-
through-hole (PTH) connections. The report gives a detailed account of the factors to be
considered when performing an FEA and the procedure used to transfer the results to a
reliability figure-of-merit.
This study provides the basis for the revised microcircuit models (except VHSIC and Bubble
IUemories) appearing in MIL-HDBK-217F, Section 5.
33. ‘Improved Reliability Prediction Model for Field-Access Magnetic Bubble Devices,” AFWAL-TR-
81-1052.
MI L-HDBK-217F
NOTICE 2
APPENDIX C: BIBLIOGRAPHY
Review Activities:
Army - Ml, AV, ER
Navy - St-i, AS, OS
Air Force -11, 13, 15, 19, 99
User Activities:
Army - AT, ME, GL
Navy - CG, MC, YD, TO
Air Force -85
USER
n
b. ADDRESS (Street, Ory, State, 21P Code)
❑ MANUFACTURER
OTHER @Padfy)
c1
1. PROBLEM AREAS
a Pamgraph Number and Wording
I
b Recommended Wording
c. Raaaon/l?a@wle
forRacommetition:
6. REMARKS
DD 82‘“”M
MAR 1426
INSTRUCTION S In a comlnumg eftorf to m ake our 8tMId arctMtton docum ents better, the 000 Provtdes thts form for u6e in 6ubmlttkyj comments
and sug ostlons tor Irnprrwemrmts All users of m!lltaw stanctardlzallon docum ents are Wted lo provloe surJg estlons Thw hxrn may be
de(ache 2 IOIOW along me t(nos md(catod IaDed along the 100se e dg e (DO NOT STAPLE, I dnd Molded In bIocK 5, be as sp e ctflc as poss!blo
about particular problem areas such as wofdln wtvctI required Inlerprelahon, was 100 ngla, resmctwe, loose, amtxcyous. or was m c omp a oble,
a nd give Propose d wordm changes winch wou5 alleviate the problems Enter m block 6 any remarks nol relarea to a spectfic p ara gra ph of the
do cum ent If block 7 IS II ! ed out, an acknowledgement WIIIbe mahd 10 you MM! 30 days 10 let you know that your C O mm enlS were re c ewe d
and are tremg cons(aerea
NOTE. This form may not be used to request copies of documents, nor to request wawers, dev!atlons. or c~anf!cat~on of specil~catlon
requirements on current contracts C omments 6utrmltte d on thh fofm do not c on611tute or Imply aumotiza!lon to waive anyPortion of the —
referenc e d do cum ent(s) or ?0 a m end (XWW6C’IMI re quire m ents
111111
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UNITED STATES
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